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MATVIKO DESIGN & ENGINEERING PVT. LTD. MUMBAI

(J\\ - +31I

\\.ELDI\G PROCEDT'RE SPECIFIC.\TIO\S OYPS)

Q u a l i t vC o n t r oE
l nqineer

' r - c a . ! ' ^ ' i a m eM A M K O D E S I G N & E N G I N E E R I N G P V T . L T D s v

l,e:cr'c Prccedure SpecificationNo. MDEPLMPS/104 REV 0
:3,'s,on i'io.
0
Date 0710612011

, i e . d r n gP r o c e s s( e s )

PQRNo.(s) MDEPL/PQR/104
Supportins

Date 2510512011

GTAW

Type(s)MANUAL
(Automatic.

Yes

[/achine,

or Semt AulomaLc)

Details

JOtNTS (OW-402)
groove Butt Weld
Jojnt Design Vee
'1mm
3
Roor Spacing
Bacxing:

Manual,

+5

-7fri"

No

3acx:ngMaterial(Type)
(Refer to both backing and retainers)
/t

I
-

Nonmetallic

/rt

Non fusing Metal

Il

L1 mrrl

,/l
a-

tr Other

Sketches. Production Drawings, Weld Symbols, or Written Description

should show the general arrangemenl of the parts to be welded. Where
applicable.the details of weld groove may be specified.
IAt the option of the manufacturer. skelches may be attached to illustrate
:,rl design. weld layers, and bead sequence (e.9., for notch toughness
: - ] l : - ' e s . f o r m u l t t p l ep r o c e s sp r o c e d u r e se, t c . ) ]
'3ASE I.IETALS(OW-403)

=-'.:

No. --2
Grouo

CR
Soec;acationand type/grade or UNS Number
:c S:ecificatron and type/grade or UNS Number

to P-No.

croup No. I

SA 516 gr. 70
SA 240 gr. 316L

3R
and Mech.Prop.
:re.: Analysis
io lnem Analysisand Mech.Prop.
-^

:<-ess Range:

3a3a \4etaa:

Fillet ALL

Groove i.5 TO 10mm

1
5.4

E R 3 0 9 1M o
5
8
O 2 . 0 n r r n &0 - 1 . l 5 m n t

Bare/SolidWire

Prrrft
triller Mefal
'.'erc l'letal
-^

:<.ss

Range:

1 . 5t o 1 o m m
All
Nil
Nil

NA
NA

-Cl

,F,'

)-^d
4)

,,i)(o)
,;:":i,
""'eA"i
L:/dAn,'

in.p".tio1.{,'6i/dly

HUBLI
i\,;.\.
.)t,\

i{b

QW-482

04Rev U
wPS No. MDEPL/WPS/1
HEATTREArMENT(OW-407)
POSTWELD
NA
Range
Temperature

fasillc\s (Qw-405)
p3s!.tto{:'s
) of Groove
\-r"

r\e,o:no Progression: UP

T i m eR a n g e

Down -

Other

P c s r i r o r i so/ f F i l l e t

GAS (QW-408)
Percent Composition

DREHEAT (OW-406)

Gas(es)

o i e h e a tT e m p e r a t u r eM
, inimum
, aximum
n t e r p a s s T e m p e r a t u r eM

Aroon
NA

Trailing
Ccntinuousor special heating,where applicable,should be recorded)

Aroon

t,aCKrng

(Mixture)

99.99%

Flow Rate

20 Lpm

NA

99.99%

{r K
v

I nm
L v r r l

(- Backing: RootRun)

(OW409)
=:ECTRICALCHARACTERISTICS

Other
(e.9.,Remarks,
Comments,HolWire
Technique.
Addition,
TorchAngle.etc.)

Weld
Pass(es)

GTAW

ER-309LMo O 2 m m

8 0T O 1 0 0

18TO25

30TO 45

GTAW

ER-309LMo 1 13 . t s m m

100to 'l30

1 8T O2 5

35 TO 50

:!

GTAW

ER-309LMo O 3 . 1 5 m m

1 0 0t o 1 4 0

1 8T O 2 5

rll

GTAW

ER-309LMo b 3 j s m m

100to 140

1 8T O 2 5

ROOT

35 TO 50

Amps and volts range should be recorded for each electrode size, position,and thickness,etc

HeatInput(max.)

CLrnenl
TungstenElectrodeSize and TYPe

Thonaled etc )
(Pure Tungsten,2olo

Vode of Metal Transfer for GMAW (FCAW)

(Spray Arc, Shorl CircultingArc, etc )

ElectrodeWire Feed SPeed Range

Other

(OW-410)
TECHNIQUE
STRINGi WEAVE
Stringor WeaveBead
o 6mm
orifice.Nozzle.or GasCupsize
Grinding,etc.)
Initialand InterpassCleaning(Brushing,

Wire Brush& Grindino

N/A

Method of Back Gouging

Oscillatton
ContactTube to Work Distance

10 to 20mm

M u l t i p l eo r S i n g l eP a s s ( P e r S i d e )
Multiple or.Single Electrodes
ElectrodeSpacing
Peening
Other
Use of TherJnalProcess

NA

Closed to out chamber

za:',+x
rLi -:i.\';2
rul

]iil

,:
';i;::1

Lql PaR ag R3cgri'qo)

MAMKO DESIGN & BNGINEERING PVT. LTD.

(ow-483)

RECORD(POR)
PROCEDUREQUALIFICATION

Name MAMKO DESIGN & ENGINEERING PVT. LTD , Mumbai

company

Date 07/06/2011

RecordNo. MDEPL/PQR/'104,Rev. 0
Procedure
Qualification
Rev0 Dated2510512011
MDEPUWPS/'I04,
WPS No.
WeldingProcess(es)
Types(Manual,Automatic,Semi-Automatic)
JOTNTS(OW-402)

ptt\

Ito
GrooveDesignof Test CouPon
(For combinationqualifications,the depositedweld metal thicknessshall be recordedfor each filler metal and processusecl')
MaterialSpec. SA 516Gr.70AND SA 240Gr.316L
ot UNSNumber
Type/Grade
P-No. 1 GroupNo. 2 to P-No. 8
ThickneEofTestC o r p o n : 6 m n q
TestCoupon - 300mmx 325mm

Temperature
Time
Other

GroupNo. 1

MaximumPassThickness

GAS (OW40B)
PercentComPosition
FlowRate
(Mixture)
Gas(es)
Argon

FILLERMETALS(OW.4O4)
SFA Specification
AWS Classification
FillermetalF No.
WeldMetalAnalysisA-No.
Sizeof FillerMetal
FillerMetalProductForm
FillerMetal
Supplemental
cation
ElectrodeFlux Classifi

2.0mm3
&. 1 S m m
Wire
Bare/Solid

FluxType
FluxTradeName
WeldMetalThickness
Other -

ARGON

5.4
ER3091Mo

99.99%

99.99%

zu Lf',M

15 LPM

(OW409)
CHARACTERISTICS
ELECTRICAL
DC
Current:
straight
Polarity
to 140Amp
yo16 18 to 25 volts
B0
Amps.
2mt
3
Tungstenelectrodesize dia.
Modeof MetalTransferfor GMAW (FCAW)
Other

ryr

(OW405)
POSTTTON
Positionof Groove
(Uphill,Downhill)
WeldProgression
Other,

(OW-410)
TECHNTQUE

rravelspeeo
stringorweavegu"6'
^^ilt^.i^^I

vSullldtlvl

aomT/,Tin
stringMeave
Max. 3 times dia of electrode

multipass .Multipassor SinglePass(PerSide;

Electrode
or MultipleElectrodes single

PREHEAT(OW4o6)
10 deg c (to removemoisture)
PreheatTemPeraturemin
2oo deg C
Temp"r"tur"
Interoass
Other

PageNo. 1

QW-483
Rev
4 0
peR No.MDEPL/PQR/10

TensileTest(QW-150)
ce:lrnen
Thickness{mm)

5.75
5.00

19.10
1 9l (

f1

Area(mm2)
109.83

Ultimate
TotalLoad(KN)

Ultimate
UnitStress,
(N/mm2)
567
571

oz.Jz

54.bU

9 C ./

Type of
Failureand
Location
Fracturein P.metal
Fracturein P.melal

Tests(OW-160)
Guided-Bend
Result
Satisfactory
Satisfactory
Satisfactory
Satisfactory

Type and FigureNo.

FaceBend,FB-l
Rmt6d,-REr
Face Bend,FB-2
Rrnl Bend.RB-2

ToughnessTests(QW-170)

l3ryr\erttS

Test (QW-180)
Fillet-Weld
r5j

r,t6g.g -

No

Penetrationinto ParentMetal:Yes

- SatisbctoY:Yes
ReSUltS

OtherTests
*me

of Ted - Radingraphy- Satisfactpry'

SE
Te.t Condr.t"d By , METTALURGICAL
Radiographic

Dated0610612011
TestNo:AEi14166(1R)

leoosd Anatysts
Nil

;TffiffiffJs

StampNo. W1-B

ClockNo.

iYekiers \arne Mr. BhtwajiDesai

SERVICES
rests Corductedby METTALURGICAL

TestNo
Laboratory

Dated-0410612011
AE/14166(1)

withthe
inlccordance
andtested
d' welded'

VesselCode'
recuirementsof SectionlX of the ASME Boilerand Pressure
PVT' LTD' MUMBAI
or Contractor MAMKODESIGN& ENGINEERING
Manufacturer

vERlrAs(lElAiYI
by BUREAU
Certified

iID'