Professional Documents
Culture Documents
Rev :
Total Sheet : 50
SPOOL Manual
For
NUCLEAR PIPING
For
ASME & ASME B31.1
This Document is the property of Korea Heavy Industries and Construction Co., Ltd. (HANJUNG),
Ch
Chang-won,
KOREA,
O A and
d iis to bbe used
d only
l for
f the
h purpose off the
h agreement with
i h HANJUNG
A
G
pursuant to which it is furnished.
Prepared By
Date
Reviewed By
Date
Approved By
Date
Department :
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Record of Revisions
Rev
Date
Page affected
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Description of Revision
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1.
2.
3.
5 6
3.1
3.2
4.
4.1
4.2
4.3
4.4
4.5
4.6
4.7
4 8
4.8
4.9
4.10
4.11
4.12
4.13
4.14
4.15
4 16
4.16
4.17
6 21
OLET
FLANGE
ORIFICE FLANGE
WELD SEAM
FIELD ADJUST (F.A)
FLOW
END BEVEL TYPE
TEE, REDUCER, SWAGE
(SLOPE)
NOTE STAMP
SHOP W/D JOINT
5.
5.1
5.2
5.3
5.4
22 24
OLET
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7 TITLE BLOCK
7.
28 30
8. NOTE
31
9.
32 50
.
.
.
.
.
.
.
.
.
.
9. ATTACHMENTS
.
.
.
.
.
.
#1
#2
#3
#4
#5
#6
:
:
:
:
:
:
#5/6 SPOOL
PROCESS SPECIFICATION OF WELD END PREPARATION
SYSTEM DESCRIPTION TABLE SORTED BY SYSTEM ID NUMBER
PAY ITEM NO.
LINER
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1.
, SPOOL
.
2
2.
2.1 APD (AREA PIPING DWG)
2.2 IID (INSTRUMENT INSTALLATION DETAIL)
2.3 PDT (PIPING DESIGN TABLE)
2.4 RRTM
M (R
(RELEASE
A TO MAN
MANUFACTURE)
A R )
2.5 LINE LIST
2.6 SPOOL
2.7
3.
3.1
( #1)
3.2
1) SPOOL
.
2) NON-SCALE FEET ( ) MM .
FEET MM
.
EX) 19.4536' (19.45) = 5929.46 (5929)
3) SPOOL SINGLE LINE DOUBLE LINE
. 1 & 2
4) NON-SCALE . .
5) 4
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6) APD A/E
( # 4) .
4.
4.1
SPOOL SITE
, .
4.2
.
1) ,
* H : HORIZONTAL
30
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30 v
* V : VERTICAL
30
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* 'B'
* 'A'
2)
,
.
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.
Y
45
V
45V
) 45 ELL Y Z
90 ELL X
4 3 O'LET
4.3
1) PIPE PIECE OLET
O'LET PIPE
O'LET , .
, , O'LET .
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SECTION A-A
4.4 FLANGE
FLANGE PIPE BOLT HOLE
BOLT HOLE .
1) (APD) FLANGE TYPE VALVE HANDLE PIPE
45
= =
4 5
X
=
HORIZONTAL
VERTICAL
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4 8
4.8
PIPE CUTTING .
CUT OFF
4.9 FLOW
JOINT NO. ITEM NO. FLOW PIPE
PIPE SIZE .
6"
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4.10
JOINT LINE FLOW SLIP-ON FLANGE
. (, TACK W/D )
J01
IN
J06 OUT
J07
J05
J04
J03
J02
10
TYP.
4.11
FLOW .
1)
2)
PIPE
90 ELBOW
6)
7)
3)
45 ELBOW
8)
CAP
4))
STRAIGHT TEE
9)
)
FLANGE
5)
RERUCING TEE
10) O'LET
7
6
6"
2
5
1
4
, FITTING FLANGE
BOLT / NUT B/M . (SITE )
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F
J04
26"
J01
J03
J02
6 TYP.
431
441
431
431
441
441
441
441
441
441
521
521
(/-3400-004)(03)
LRC
LSI
LRC
LRC
LSI
LSI
LSI
LSI
LSI
LSI
LMS
LMS
004AA
018AA
005AA
005AC
008AA
008AC
008BA
008BC
003CA
003CC
001AA
001AC
16",
16",
14",
14",
14",
14",
14",
14",
10",
10",
26",
26",
004AB
018AB
005AB
005AD
008AB
008AD
008BB
008BD
003CB
003CD
001AB
001AD
16"
16"
14"
14"
14"
14"
14"
14"
10"
10"
26"
26"
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RED. TEE
30" x 20"
CON. RED.
30" x 20"
ECC. RED
30" x 20"
(F O B)
(F.O.B)
ECC. SWAGE
2-1/2" x 2" (BLE/PSE)
(F O B)
(F.O.B)
941B
(SA106 GR
GR.B
B SCH80)
(SA312-TP304
(SA312
TP304 SCH40S)
SCH40
SCH80
2)
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4.14 (SLOPE)
APD SLOPE LINE SPOOL .
CUT-OFF
DETAIL ITEM
CUT-OFF
DETAIL A
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(TYP.)
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4.14.4 SLOPE
SLOPE LINE W.P ELEVATION APD W.P ELEVATION
W.P ELEVATION A/E
.
4.14.5 OLET
SLOPE LINE OLET DETAIL .
`
`
DETAIL A
A
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.
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5.
5.1
SPOOL
.
APD FEET , SHOP SPOOL
mm .
1) APD SPOOL FEET mm :
2) FITTING mm :
3) FITTING PIPE :
4) mm FEET : ,,
5) FEET SPOOL FEET ,
PIPE () .
, FITTING TO FITTING
6.44
(1963)
6.13
(1868)
5
1
0.13
(95)
3
2
5.2
1.00
(305)
FEET, mm,
.
1.00
(305)
1.00
(305)
1.00
(305)
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5.3
1) RAISED FACE (R.F) FLANGE
ASME B16.5 FLANGE DIMENSION TABLE RATING #150 & #300 FLANGE
R.F 1/16 , #400 R.F 1/4
FLANGE .
A
A
C (1/16)
C (1/14)
#300
#400
FLANGE A
A
; C
FLANGE A
A
; C
0.02
(6)
0.02
(6)
3.25
(992)
3.29
(1004)
3) .
(/-3400-004)(03)
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0.02
(6)
HANJUNG
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5.4 OLET
1) OLET .
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6. B/M ()
SPOOL PDT B/M
.
6.10
6.11
6.12
6.1 .
6.2 ITEM NO. 4.11 (1,2,3...) .
6.3 . 3
6.4 PDT (. 3 )
EX) SA358 GR304 - CL2, SA312 TP 304
6.5 .
(. 3 )
1) , (SCHEDULE NO. ) X
EX) 6 x 4 , 36 x 9.5t, 36 x 0.75t
2) SCHEDULE NO., SCHEDULE NO. END TYPE BLANK .
EX) 6 SCH40 BW
3) SCHEDULE NO. REDUCER SWAGE SLASH ( / )
.
EX) 6 x 4 SCH40 / SCH80 BW
3 x 2 SCH40 / SCH80 BLE/PSE
4) FLANGE TYPE WELDING NECK SOCKET TYPE PIPE SCHEDULE NO.
.
EX) 6 #150 WN.RF S40
2 #150 SW.RF S40
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A
B
6.7 .
6.8 TOTAL .
6.9 PAY ITEM NO. 3 ( #5 ) SIZE
.
(, OLET PAY ITEM NO. )
6.10
6.11 SPOOL (MM) .
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7. TITLE BLOCK ()
TITLE BLOCK SPOOL , ,
.
7 22
7.22
7.1
7.2
7.3
7.6
7.4
7.11
7.5
7.7
7.12
7 8
7.8
7.15
7.9
7.21
7.10
7.14
7.13
7.16
7.17
7.18
7.20
7.20
7.23
7.19
REVISED BY ROUTE
REVISED BY DIM.
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WL501-001
SYSTEM NAME
CATEGORY (PIPE)
PBS NO. (7.18 )
(/-3400-004)(03)
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A0001-01
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8.0 NOTE
NOTE .
N O T E
LINING SPOOL
TEMP. GAUGE
ITEM REDRILLING .
ITEM .
(INSTRUMEN NO.)
SPOOL
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. 3 A B B R E V I A T I O N S
SEAMLESS PIPE
SMLS PIPE
FLANGE
FLANGE
WELDED PIPE
WELD PIPE
BLIND FLANGE
BL
ELBOW
ELL
SLIP-ON
SO
CONCENTRIC REDUCER
CON. RED
ORIFICE FLANGE
ORI.FLANGE
ECCENTRIC REDUCER
ECC. RED
RAISED FACE
RF
STRAIGHT TEE
TEE
FLAT FACE
FF
REDUCING TEE
RED. TEE
BUTT WELD
BW
NIPPLE
NIPPLE
SOCKET WELD
SW
HALF COUPLING
H. CPLG
CONCENTRIC SWAGE
CON. SWG
BLE
ECCENTRIC SWAGE
ECC. SWG
PSE
WELDOLET
WELDOLET
WELDING NECK
WN
SOCKOLET
SOCKOLET
LONG
N RA
RADIUS
LRR
THREDOLET
THREDOLET
SHORT RADIUS
SR
ELBOLET
ELBOLET
TSE
THREADED
THREADED
3/4 , 2
0.75 , 2.5
#150, #300
#3000, #6000
S40, S40S
A234-WPB
& SA234-WPB
S80/STD
A193-B8/A194-6
&
SA193-B8/SA194-6
S120/S80
A193-B8M/A194-B8M
&
SA193-B8M/A194-B8M
STUD BOLT/NUT
STUD B/N
MACHINE BOLT/NUT
MACH B/N
SCH 80 x STD
(/-3400-004)(03)
A193-B7/A194-2H
&
SA193 B7/SA194 2H
SA193-B7/SA194-2H
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. 4
D E S C R I P T I O N
C O D E
ASME SEC.
MATERIAL SPECIFICATION
ASME SEC.
ASME B31.1
POWER PIPING
ASME B16.9
ASME B16.28
ORIFICE FLANGES
ASME / ANSIB36.19M
MSS SP-87
SP 87
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- #6 LINEAR
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. 6 (NDE)
6.1 ASME SEC.
CLASS
1
(NB)
2
(NC)
BUTT WELD
ALL
RT & MT or PT
FILLET &
PARTIAL PENET.
ALL
MT or PT
BUTT WELD
ALL
RT
ALL
MT or PT
FILLET &
PARTIAL PENET.
3
(ND)
BRANCH
CONNECTION
&
NOZZLE
OTHERS
1
(NB)
ALL
NPS 2
MT.PT or RT
FULL PENET.
BUTT WELD
ALL
RT & MT or PT
FIG. NB-4244
(a)-1
FULL PENET.
NPS 4
RT & MT or PT
FIG. NB-4244
(b)-1
CONER WELD
NNPS 4
MT or PT
NPS 4
RT
NPS 4
MT or PT
2
(NC)
ALL
3
(ND)
ALL
NPS 2
1
(NB)
FILLET, SOCKET
2
(NC)
FILLET, SOCKET
MT,PT or RT
ALL
MT or PT
ALL
MT or PT
3
(ND)
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NDE
(
)
. 400
(750)
. NPS 2 ,
19.0mm(3/4)
RT
.
. NPS 2 . 19.0mm(3/4)
(VE)
MT PT
(VE)
. NPS 2
RT
. NPS 4
. NPS 4
19.0mm(3/4)
RT
RT
(
. NPS 4 . 19.0mm
)
MT PT
(3/4)
(VE)
,
SEAL WELDS,
ATTACHMENT
.
PT
MT
.
(VE)
.
(VE)
.
(VE)
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CLASS
ISI
TYPE
(NOTE.2)
NPS 4
MT or PT & UT
NPS 4
MT or PT
MT or PT & UT
MT or PT & UT
ALL
NPS 4
MT or PT & UT
NPS 4
MT or PT
NPS 2
MT or PT
ALL
ALL
MT or PT
ALL
MT or PT
ALL
1
BRANCH PIPE
CONNECTION
SOCKET
WELDS
NOTE : 1. ISI
U.T ASME SEC III CODE CLASS
1 & 2 .
2. ISI TYPE
-
TYPE
TYPE
TYPE
TYPE
A
B
C
N
:
:
:
:
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. 7 COATING TYPE
; COATING TYPE
TYPE
NO.
DESCRIPTION
COATING
SERVICE
LEVEL I
750
SERVICE
LEVEL I
750
SILICONE 1
DRY FILM
;1.0 2.0 MILS
COATING
COATING
1) STAINLESS STEEL
2) GALVANIZED STEEL
3) MACHINED OR WEARING SURFACE
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. 8
(mm)
T 100C &
P 10 /
T > 29
T > 19
T > 41
O D > 410
O.D
T > 19
(mm)
OR
T 100C &
P 20 /
( )
P 10 /
; SYS
NO.
RC
CV
SI
CS
CONTAINMENT SPRAY
FC
DG/DA
AF
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R2
1. CASE. : Tb
2
Tr
2
R2
R2
Tb
Tb
H.CPLG OR SOCKOLET
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Tb
WELDOLET
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. 10
10.1 ASME SEC.
PWHT .
P-NO.
NOM. THK
(mm)
(NOTE 2)
(NOTE 1)
BASE MATERIAL ( PIPE)
38mm
1
MAX.
()
C (%)
TN 32
C 0.3
32 TN 38
C 0.3
200
TN 19
19 TN 38
C 0.3
C 0.3
200 (250)
200 (250)
TN 19
PIPE SOCKET
TN 13
C 00.25
25
200
TN 13
C 0.15
250
CR 3% NPS 4(IN)
TN 13
PIPE ATTACHMENT
C 0.15
300
( ) SA106 GR
GR.C
C CODE CLASS 2 PIPE
26.375 & 27.625
TYPE
Y
MA IAL
MATERIAL
MA K
REMARK
NORMAL
SMLS
SMLS
WELD
SMLS or WELD
SA106 GR.B
SA106 GR.C
SA672 B60 CL. 22
SA333-6
C
C
C
C
SI
SI
SI
MN - SI
0.3
0.35
0.24
0.19
SMLS
WELD
SA335P11
A691 1 CR CL. 22
1CR - MO - SI
1CR - MO - SI
00.15
15
0.21
SMLS
SA335 P22
2CR - 1 MO
0.15
(/-3400-004)(03)
C - MAX.
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TYPE
MATERIAL
MA
R A
NORMAL
C - MAX.
(PSI)
SMLS
SMLS
WELD
A106 GR.B
A672 B60 CL. 11
A672 B60 CL. 22
C - SI
C - SI
C - SI
0.3
0.24
0.24
60,000
60,000
60,000
SMLS
SA335 P11
1CR - MO - SI
0.15
60,000
SMLS
SA335 P22
2CR - 1 MO
0 15
0.15
60 000
60,000
; PWHT
P - NO.
P - 1
WELD TYPE
Tp
ALL
Tp 95
P - 3
ALL
Tp 95
ALL
Tp 120
SEAL WELD
Tp 120
P - 5
ALL
Tp 150
P - 8
ALL
P - 4
TP () : PREHEAT TEMPERATURE
Tn
NPS
C (%)
t 25
Tn 19
t 25
Tn 16
t 16
C 0.25
Tn 16
t 16
C 0.25 Cr3.0
t 13
C 0.15
114.3
tc 9
114.3
t 13
C 0.15
NONE
t (mm)
( ) : BASE
AS MMETAL
AL THICKNESS
HICKN SS
(/-3400-004)(03)
Cr (%)
Tn 19
tc
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P202 - DG- A 00 - 00
SUB-SERIAL NUMBER
(/-3400-004)(03)
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