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Gulliver RGDF - TS0063UK00 PDF
Gulliver RGDF - TS0063UK00 PDF
RIELLO S.p.A.
RG5DF
95/142 296 kW
The Riello Gulliver RG5DF is a new model of one stage light oil burner, developed to respond
to any request for light industrial processes like bakery ovens, spray painting ovens, small
steam or thermal boilers and all applications which require a reliable, user-friendly industrial
product with enhanced performance and specific functions.
This model uses the same components designed by Riello for the Gulliver series and has
the same ventilation system and overall dimensions as the previous two stage light oil
model.
This new burner can operates on 50 or 60 Hz and a Voltage 220 - 230 Volt (dual frequency).
It is conform to the EN 267 Standard (Forced draught oil burners) and to European Directives
for EMC, Low Voltage and Machinery. For depressurised working field see EN 746-2 Standard.
The Gulliver RG5DF burner is fired before leaving the factory.
TS0063UK00
TECHNICAL DATA
Model
RG5DF
Two stage
--
type
--
run time
Servomotor
kW
Mcal/h
Heat output
kg/h
Working temperature
Net calorific value
Pump
C min./max.
Electrical data
8/12 - 25
0/40
11,8
10200
4 6 (at 20C)
type
R.B.L.
delivery
kg/h
35 (at 12 bar)
Atomised pressure
bar
Fuel temperature
max. C
8 15
50
NO
Fan
type
Air temperature
max. C
40
Electrical supply
Ph/Hz/V
1/50-60/220-230 10%
Ph/Hz/V
Control box
type
R.B.L. 552 SE
kW
kW
--
kW
--
Protection level
IP
40
--
--
--
--
IP
kW
IP
type
Ignition transformer
V1 - V2
I1 - I2
Operation
Emissions
81,7/122,1 - 254,5
kcal/kg
Fuel pre-heater
Approval
-95/142 - 296
kWh/kg
mm2/s (cSt)
Viscosity
PRODUCT SPECIFICATION
-0,25
( - ) - 8 kV
( - ) - 16 mA
Sound pressure
dB (A)
Sound power
--
CO emission
mg/kWh
10
N Bacharach
CxHy emission
mg/kWh
NOx emission
mg/kWh
Conforming to
Certification
Completely automatic monobloc light oil burners, with two stage operation fitted with:
- Fan with forward curve blades
- Cover lined with sound-proofing material
- Air damper always open in stand-by
- Air damper, with 1st and 2nd stage adjustment (2nd stage adjustment without removing the casing)
- Single phase electric motor 220 - 230 V/ 50 - 60 Hz
- Combustion head fitted with:
- stainless steel head cone, resistant to high temperatures
- ignition electrodes
- flame stability disk
- Geared pump for fuel supply, fitted with:
- filter
- pressure regulator
- attachments for fitting a pressure gauge and vacuum meter
- internal by-pass for preparing for single-pipe installations
- Fuel feed solenoid valve incorporated in the pump
- Photocell for flame detection
- Electronic flame control equipment
- Two light oil nozzles
- IP 40 protection level.
Approval:
- EN 267 Standard
- EN 746-2 Standard (For the part of the working field that is depressurised).
Conforming to:
- Directive 89/336/EEC (electromagnetic compatibility)
- Directive 73/23/EEC (low voltage)
- Directive 98/37/EEC (machinery).
20
Directive
Burner:
71
<1
<10 (after the first 20 s)
Standard equipment:
- Flange with insulating gasket
- Screw and nuts for flange
- Screws and nuts for flange to be fixed to the heat generator
- Flexible oil pipes with nipples
- 7-pin plug
- 4-pin plug
- Instruction handbook for installation, use and maintenance
- Spare parts catalogue.
190
89/336/EEC, 73/23/EEC, 98/37/EEC
EN 267, EN 746-2
In progress
Reference conditions:
Temperature: 20 C
Pressure: 1013 mbar
Altitude: 0 m a.s.l.
Noise measured at a distance of 1 meter.
Since the Company is constantly engaged in the production improvement, the aesthetic and dimensional features,
the technical data, the equipment and the accessories can be changed.
This document contains confidential and proprietary information of RIELLO S.p.A. Unless authorised, this information
shall not be divulged, nor duplicated in whole or in part.
FIRING RATES
SPECIFICATION
DESIGNATION OF SERIES
Series:
R
B
Combustibile:
S
G
35
3,5
30
3,0
25
2,5
20
2,0
15
1,5
10
1,0
0,5
-5
-0,5
-10
-1,0
RG5DF
Natural gas
Light oil
Possible variations:
D
F
1/220-230/50-60
1/220-230V/50-60Hz
DF
1/230/50
mm H2O
-15
-20
hPa (mbar)
Size
-1,5
-2,0
0
0
5
30
60
10
90
120
15
150
180
20
210
240
25
270
RG5DF
1/220-230/50-60
IMPORTANT: For the part of the working field that is depressurised, refer to EN 746-2 Standard.
300
30 kg/h
330
kW
FUEL SUPPLY
Control box 550 SMD and sensor flame
On request, we can supply the control box used on the Low NOx models, which is interchangeable
with the one fitted.
This control box has the following features:
- Spark restoration function
- Switch for burner post-ignition/recycling
- Led signalling the various working stages
- Post-combustion lock-out
- Socket for remote resetting.
HYDRAULIC CIRCUIT
The burner has a geared
pump R.B.L. with double
safety valve on the return
circuit.
Fuel pump
RG5DF
S
GV
VR3(NC)
PR2
1
PR1
S
4 2
VR1
(NO)
MT
Burner
Kit code
RG5DF
3001168 + 3007492
Tester
The tester controls the correct working of the burner components in the GULLIVER series.
It is made up of two parts: a control instrument and a "control box" which replaces and simulates the
one on the burner.
This tester is very simple to use: just replace the burner control box with the tester to check correct
working of the motor, valve, pre-heater and flame probe (only photo-resistance).
This device has a display showing the levels that have been measured, a selection switch for selecting
the component to be tested and four switches to be used in the various working stages of the burner.
The following control boxes can be tested:
- 550 SMD
- 552 SE
VR3(NC)
MT
Burner
Kit code
PR1
1st
RG5DF
3087211
PR2
GV
Valve unit
Nozzle
Tester
Direct testing
M
Fuel feed to the burner can be from the right or the left side on all models.
Measurements
MOTOR
L1-N
Main voltage
(230 V)
A
Pre-heater
current consumption
Secondary voltage
(low voltage)
A
Photo-resistance
current consumption
The 7-pole socket is incorporated in the control box, the 4pole socket is already connected.
The 4 and 7-pin plugs are also supplied for connection to
the boiler.
Type A system
8mm
10mm
8mm
10mm
H (m)
L max (m)
L max (m)
L max (m)
L max (m)
35
100
0,5
30
100
10
20
1,0
25
100
20
40
1,5
20
90
40
80
2,0
15
70
60
100
3,0
30
3,5
20
BURNER ACCESSORIES
Type B system
Pipe size
P
6
2
10 cm
10 cm
4
Burner
Standard head
length (mm)
Extended head
length (mm)
Kit code
RG5DF
159
300
3000981
1
3
5
7
2
H
Spacer kit
By using the special accessories, the burner can be withdrawn to reduce head penetration into the
combustion chamber.
6
3
Spacer kit
Burner
Spacer trickness S
(mm)
Kit code
RG5DF
25
3000673
B
1
P
Remote control release kit for the 550 SMD control box
There is a special kit available that, when mounted on the 550 SMD control box, lets you reset the
burner by remote control. This kit must be installed in conformity with laws and local regulations.
H
2
Remote control release kit for the 550 SMD control box
Burner
Kit code
RG5DF
3001072
Difference in height
Difference in height 4 m
Burner
Pump
Filter
Suction pipework
Bottom valve
Return pipework
VENTILATION
INSTALLATION DESCRIPTION
BURNER SETTING
2nd stage air damper position adjustment can be made
without removing the burner casing.
COMBUSTION HEAD
max
L min
D max
0,5
D min
0
0
0
100
200
300
400
500
Example:
Burner thermal output = 350 kW;
L flame (m) = 1,2 m (medium value);
D flame (m) = 0,6 m (medium value)
Combustion head
ADJUSTMENT
BURNER
Checked Variable
H
D
C
bar
1st
2st
Model
RG5DF
300
345
247
159
125
285
12,5
Output
time
ON
ON
OFF
OFF
time
Model
C1
C2
RG5DF
127
198
160
190
127
213
45
11
1st stage
thermostat
2nd stage
thermostat
Normal
(A)
Ignition
transformer
V1
1st stage
C1
V2
C2
2nd stage
Lock-out lamp
~12 s
3 28 s
~12 s
5s
Time (s)
Time (s)
PACKAGING
(A) Lock-out is shown by a led on the appliance.
Z
Y
X
Model
kg
RG5DF
500
335
430
18
Correct
0s
0s-12s
12s
15s-40s
operation
The burner begins the ignition cycle.
Pre-purge with the air damper open.
1st stage ignition.
2nd stage ignition.
WIRING DIAGRAMS
EMISSIONS
NO2 EMISSIONS
mg/kWh
195
190
185
180
175
170
165
160
RG5DF
mg/kWh
CO EMISSIONS
15
12
9
~50-60Hz
220-230V
3
0
RG5DF
Main switch
1st stage hour counter
Neutral
Limit thermostat
Safety thermostat
T
dB(A)
T6A
72
70
68
66
64
62
60
7-pin plug
7-pole socket
L1
N T1 T2 S3 B4
B5 T6 T7 T8
4-pin plug
58
4-pole socket
56
54
RG5DF
The following table shows the supply lead sections and types of fuse to be used.
Model
RG5DF
220-230V
F
L
A
mm2
F = Fuse
T6
1
L = Lead section
WIRING DIAGRAMS
EMISSIONS
NO2 EMISSIONS
mg/kWh
195
190
185
180
175
170
165
160
RG5DF
mg/kWh
CO EMISSIONS
15
12
9
~50-60Hz
220-230V
3
0
RG5DF
Main switch
1st stage hour counter
Neutral
Limit thermostat
Safety thermostat
T
dB(A)
T6A
72
70
68
66
64
62
60
7-pin plug
7-pole socket
L1
N T1 T2 S3 B4
B5 T6 T7 T8
4-pin plug
58
4-pole socket
56
54
RG5DF
The following table shows the supply lead sections and types of fuse to be used.
Model
RG5DF
220-230V
F
L
A
mm2
F = Fuse
T6
1
L = Lead section
ADJUSTMENT
BURNER
Checked Variable
H
D
C
bar
1st
2st
Model
RG5DF
300
345
247
159
125
285
12,5
Output
time
ON
ON
OFF
OFF
time
Model
C1
C2
RG5DF
127
198
160
190
127
213
45
11
1st stage
thermostat
2nd stage
thermostat
Normal
(A)
Ignition
transformer
V1
1st stage
C1
V2
C2
2nd stage
Lock-out lamp
~12 s
3 28 s
~12 s
5s
Time (s)
Time (s)
PACKAGING
(A) Lock-out is shown by a led on the appliance.
Z
Y
X
Model
kg
RG5DF
500
335
430
18
Correct
0s
0s-12s
12s
15s-40s
operation
The burner begins the ignition cycle.
Pre-purge with the air damper open.
1st stage ignition.
2nd stage ignition.
VENTILATION
INSTALLATION DESCRIPTION
BURNER SETTING
2nd stage air damper position adjustment can be made
without removing the burner casing.
COMBUSTION HEAD
max
L min
D max
0,5
D min
0
0
0
100
200
300
400
500
Example:
Burner thermal output = 350 kW;
L flame (m) = 1,2 m (medium value);
D flame (m) = 0,6 m (medium value)
Combustion head
The 7-pole socket is incorporated in the control box, the 4pole socket is already connected.
The 4 and 7-pin plugs are also supplied for connection to
the boiler.
Type A system
8mm
10mm
8mm
10mm
H (m)
L max (m)
L max (m)
L max (m)
L max (m)
35
100
0,5
30
100
10
20
1,0
25
100
20
40
1,5
20
90
40
80
2,0
15
70
60
100
3,0
30
3,5
20
BURNER ACCESSORIES
Type B system
Pipe size
P
6
2
10 cm
10 cm
4
Burner
Standard head
length (mm)
Extended head
length (mm)
Kit code
RG5DF
159
300
3000981
1
3
5
7
2
H
Spacer kit
By using the special accessories, the burner can be withdrawn to reduce head penetration into the
combustion chamber.
6
3
Spacer kit
Burner
Spacer trickness S
(mm)
Kit code
RG5DF
25
3000673
B
1
P
Remote control release kit for the 550 SMD control box
There is a special kit available that, when mounted on the 550 SMD control box, lets you reset the
burner by remote control. This kit must be installed in conformity with laws and local regulations.
H
2
Remote control release kit for the 550 SMD control box
Burner
Kit code
RG5DF
3001072
Difference in height
Difference in height 4 m
Burner
Pump
Filter
Suction pipework
Bottom valve
Return pipework
FUEL SUPPLY
Control box 550 SMD and sensor flame
On request, we can supply the control box used on the Low NOx models, which is interchangeable
with the one fitted.
This control box has the following features:
- Spark restoration function
- Switch for burner post-ignition/recycling
- Led signalling the various working stages
- Post-combustion lock-out
- Socket for remote resetting.
HYDRAULIC CIRCUIT
The burner has a geared
pump R.B.L. with double
safety valve on the return
circuit.
Fuel pump
RG5DF
S
GV
VR3(NC)
PR2
1
PR1
S
4 2
VR1
(NO)
MT
Burner
Kit code
RG5DF
3001168 + 3007492
Tester
The tester controls the correct working of the burner components in the GULLIVER series.
It is made up of two parts: a control instrument and a "control box" which replaces and simulates the
one on the burner.
This tester is very simple to use: just replace the burner control box with the tester to check correct
working of the motor, valve, pre-heater and flame probe (only photo-resistance).
This device has a display showing the levels that have been measured, a selection switch for selecting
the component to be tested and four switches to be used in the various working stages of the burner.
The following control boxes can be tested:
- 550 SMD
- 552 SE
VR3(NC)
MT
Burner
Kit code
PR1
1st
RG5DF
3087211
PR2
GV
Valve unit
Nozzle
Tester
Direct testing
M
Fuel feed to the burner can be from the right or the left side on all models.
Measurements
MOTOR
L1-N
Main voltage
(230 V)
A
Pre-heater
current consumption
Secondary voltage
(low voltage)
A
Photo-resistance
current consumption
FIRING RATES
SPECIFICATION
DESIGNATION OF SERIES
Series:
R
B
Combustibile:
S
G
35
3,5
30
3,0
25
2,5
20
2,0
15
1,5
10
1,0
0,5
-5
-0,5
-10
-1,0
RG5DF
Natural gas
Light oil
Possible variations:
D
F
1/220-230/50-60
1/220-230V/50-60Hz
DF
1/230/50
mm H2O
-15
-20
hPa (mbar)
Size
-1,5
-2,0
0
0
5
30
60
10
90
120
15
150
180
20
210
240
25
270
RG5DF
1/220-230/50-60
IMPORTANT: For the part of the working field that is depressurised, refer to EN 746-2 Standard.
300
30 kg/h
330
kW
TECHNICAL DATA
Model
RG5DF
Two stage
--
type
--
run time
Servomotor
kW
Mcal/h
Heat output
kg/h
Working temperature
Net calorific value
Pump
C min./max.
Electrical data
8/12 - 25
0/40
11,8
10200
4 6 (at 20C)
type
R.B.L.
delivery
kg/h
35 (at 12 bar)
Atomised pressure
bar
Fuel temperature
max. C
8 15
50
NO
Fan
type
Air temperature
max. C
40
Electrical supply
Ph/Hz/V
1/50-60/220-230 10%
Ph/Hz/V
Control box
type
R.B.L. 552 SE
kW
kW
--
kW
--
Protection level
IP
40
--
--
--
--
IP
kW
IP
type
Ignition transformer
V1 - V2
I1 - I2
Operation
Emissions
81,7/122,1 - 254,5
kcal/kg
Fuel pre-heater
Approval
-95/142 - 296
kWh/kg
mm2/s (cSt)
Viscosity
PRODUCT SPECIFICATION
-0,25
( - ) - 8 kV
( - ) - 16 mA
Sound pressure
dB (A)
Sound power
--
CO emission
mg/kWh
10
N Bacharach
CxHy emission
mg/kWh
NOx emission
mg/kWh
Conforming to
Certification
Completely automatic monobloc light oil burners, with two stage operation fitted with:
- Fan with forward curve blades
- Cover lined with sound-proofing material
- Air damper always open in stand-by
- Air damper, with 1st and 2nd stage adjustment (2nd stage adjustment without removing the casing)
- Single phase electric motor 220 - 230 V/ 50 - 60 Hz
- Combustion head fitted with:
- stainless steel head cone, resistant to high temperatures
- ignition electrodes
- flame stability disk
- Geared pump for fuel supply, fitted with:
- filter
- pressure regulator
- attachments for fitting a pressure gauge and vacuum meter
- internal by-pass for preparing for single-pipe installations
- Fuel feed solenoid valve incorporated in the pump
- Photocell for flame detection
- Electronic flame control equipment
- Two light oil nozzles
- IP 40 protection level.
Approval:
- EN 267 Standard
- EN 746-2 Standard (For the part of the working field that is depressurised).
Conforming to:
- Directive 89/336/EEC (electromagnetic compatibility)
- Directive 73/23/EEC (low voltage)
- Directive 98/37/EEC (machinery).
20
Directive
Burner:
71
<1
<10 (after the first 20 s)
Standard equipment:
- Flange with insulating gasket
- Screw and nuts for flange
- Screws and nuts for flange to be fixed to the heat generator
- Flexible oil pipes with nipples
- 7-pin plug
- 4-pin plug
- Instruction handbook for installation, use and maintenance
- Spare parts catalogue.
190
89/336/EEC, 73/23/EEC, 98/37/EEC
EN 267, EN 746-2
In progress
Reference conditions:
Temperature: 20 C
Pressure: 1013 mbar
Altitude: 0 m a.s.l.
Noise measured at a distance of 1 meter.
Since the Company is constantly engaged in the production improvement, the aesthetic and dimensional features,
the technical data, the equipment and the accessories can be changed.
This document contains confidential and proprietary information of RIELLO S.p.A. Unless authorised, this information
shall not be divulged, nor duplicated in whole or in part.
Lineagrafica
RIELLO S.p.A.
RG5DF
95/142 296 kW
The Riello Gulliver RG5DF is a new model of one stage light oil burner, developed to respond
to any request for light industrial processes like bakery ovens, spray painting ovens, small
steam or thermal boilers and all applications which require a reliable, user-friendly industrial
product with enhanced performance and specific functions.
This model uses the same components designed by Riello for the Gulliver series and has
the same ventilation system and overall dimensions as the previous two stage light oil
model.
This new burner can operates on 50 or 60 Hz and a Voltage 220 - 230 Volt (dual frequency).
It is conform to the EN 267 Standard (Forced draught oil burners) and to European Directives
for EMC, Low Voltage and Machinery. For depressurised working field see EN 746-2 Standard.
The Gulliver RG5DF burner is fired before leaving the factory.
TS0063UK00