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  • Kaizen CNC Grinder

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    vivekchahat
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    The document summarizes a kaizen activity to install a new sensor for spindle load balancing on a CNC grinder. It was implemented on August 2nd by team members Naveen and Gorav in the maintenance department. Before the improvement, they used an expensive external proximity sensor that cost Rs. 60,000. For the new sensor, which is available in-house, the cost was only Rs. 1500, saving Rs. 55,000. Additionally, machine breakdowns were reduced since the new sensor stock is always available, avoiding long lead times to acquire the external sensor.

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    Kaizen Cnc Grinder

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    The document summarizes a kaizen activity to install a new sensor for spindle load balancing on a CNC grinder. It was implemented on August 2nd by team members Naveen and Gorav in the maintenance department. Before the improvement, they used an expensive external proximity sensor that cost Rs. 60,000. For the new sensor, which is available in-house, the cost was only Rs. 1500, saving Rs. 55,000. Additionally, machine breakdowns were reduced since the new sensor stock is always available, avoiding long lead times to acquire the external sensor.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Flag for inappropriate content
    34 views2 pages

    Kaizen CNC Grinder

    Uploaded by

    vivekchahat
    The document summarizes a kaizen activity to install a new sensor for spindle load balancing on a CNC grinder. It was implemented on August 2nd by team members Naveen and Gorav in the maintenance department. Before the improvement, they used an expensive external proximity sensor that cost Rs. 60,000. For the new sensor, which is available in-house, the cost was only Rs. 1500, saving Rs. 55,000. Additionally, machine breakdowns were reduced since the new sensor stock is always available, avoiding long lead times to acquire the external sensor.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
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    of 2

    KAIZEN ACTIVITY

    BRIEF KAIZEN DETAIL

    KAIZEN ACTIVITY
    DATE OF IMPLEMENTATION

    CNC grinder -sensor for spindle load


    balancing
    KAIZEN REF: (IDEA/ THEME)

    Sensor for spindle load balancing and rpm


    BEFORE IMPROVEMENT PHOTOGRAPH/SKETCH/DETAILS

    SIGN OF HOD

    APPROVED BY

    TEAM MEMBERS INVOLVED


    NAME

    2-Aug-15
    LOCATION

    shaft line

    DEPT

    Naveen/Gorav

    maintenance

    IMPROVED CATEGORY MARKED

    AREA

    cnc grinder
    AFTER IMPROVEMENT PHOTOGRAPH/SKETCH/DETAILS

    Improved Category
    PRODUCTIVITY
    IMPTOVEMENT
    QUALITY
    IMPROVEMNET
    DELIEVERY
    IMPROVEMENT

    COST SAVING

    ENERGY SAVING

    SAFETY

    5-S

    SPACE SAVING

    COSTOMER
    SATISFACTION
    JOD
    SIMPLIFICATION
    ENVOIRMENT
    CARE

    COMMENTS BEFORE IMPLEMENTATION

    COMMENTS AFTER IMPLEMENTATION

    After implemention, we have make a new sensor


    Before we have using a proximitysenor
    through out side party. Now this sensor cost is
    for spindle load balancing. spindle
    1500 rs. Total saving for sensor cost is sensor cost is - 60,000 rs. Break down of
    55000rs. This sensor available in stock every
    the machine increase due to lead time
    time.break down reduce due to availability of
    of the sensor is 1 month.
    stock.

    SAVING

    55000 rs

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