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MOPU PRAMESWARI 8

Predictive Maintenance Report

Date : Novemer 7th , 2023


Area : GTC-A
Equip. Name : Lube Oil Cooler GTC A
Tag No. : E-1801A-02
Wo No. :-
Prepared by : Rizfian

Table Of Content
1. Introduction .................................................................................................................... 2
2. Resume of Finding and Recommendation ..................................................................... 2
2.1 Finding .......................................................................................................................... 2
2.2 Recommendation ......................................................................................................... 2
3. Unit Spesification ............................................................................................................ 3
3.1 Equipment Identity ....................................................................................................... 3
3.2 Measurement Point Scheme ........................................................................................ 3
3.3 Analysis Parameter Setting ........................................................................................... 3
4. Measurement Data ......................................................................................................... 4
4.1 Operation Parameter.................................................................................................... 4
4.2 Overall Vibration (IPS RMS) .......................................................................................... 4
4.3 Vibration Spectrum Data .............................................................................................. 5
5. Thermography ................................................................................................................ 8

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1. Introduction

Predictive Maintenance is a part of maintenance program at MOPU Prameswari 8. The


Purpose of this program is to gain control of plant machinery, significantly reducing
maintenance cost, increasing productivity, improving product quality, achieve plant reliability
and profitability.

2. Resume of Finding and Recommendation


2.1 Finding and Analysis
▪ The highest vibration value is 0.065 at NDE Motor Horizontal (M1X) direction and the
vibrations are acceptable.
▪ Thermal image pattern at motor, bearing NDE fan, and heat exchanger shows normal
condition

2.2 Recommendation
▪ Equipment (Motor and Fan) are acceptable to operated.
▪ Continue monitoring to see the vibrations trending and thermal image pattern.

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3. Unit Spesification
3.1 Equipment Identity

Equipment : Lube Oil Cooler GTC A


Area : GTC-A
Tag Number : E-1801A-02
Driver : Motor
Connection : V-Belt
Driven : Fan
Power Rate : 7.5 kW
Driver RPM : 1770
Driven RPM : Unknown
Type Support : Flexible
Driver Standard : ISO 10816-3
Driven Standard : ISO 10816-3
Bearing Driver DE : SKF 6308-2RS
Baring Driver NDE : SKF 6207-2RS
Bearing Driven DE : Pillow Block
Bearing Driven NDE : Pillow Block
Number of Blades : 3

3.2 Measurement Point Scheme

3.3 Analysis Parameter Setting

Analyzer VibXpert II Single channel


AP Set Standard Measurement Vel. /2-1600 Hz/ 2 lin. / Δf 1 Hz
AP Set Bearing Measurement Roll.bear.enve. 800Hz 0.5Hz
Sensor VIB 6.142
Measurement Mode Continous Measurement

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4. Measurement Data
4.1 Operation Parameter

- N/A

4.2 Overall Vibration (IPS RMS)


Standard ISO 10816-3
Alarm(C) 0.18 Danger (D) 0.28

Description Point Unit 7-Oct-23 7-Nov-23


NDE M1X IPS RMS 0.063 0.065
NDE M1Y IPS RMS 0.052 0.049
NDE M1A IPS RMS 0.063 0.052
Motor
DE M2X IPS RMS 0.067 0.055
DE M2Y IPS RMS 0.053 0.058
DE M2A IPS RMS 0.077 0.061
NDE F2X IPS RMS 0.064 0.043
Fan NDE F2Y IPS RMS 0.04 0.024
NDE F2A IPS RMS 0.041 0.046

The overall value of vibrations are acceptable.

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4.3 Vibration Spectrum Data
▪ M1X-Motor NDE X-Axis

▪ M1Y-Motor NDE Y-Axis

▪ M1A-Motor NDE Axial

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▪ M2X-Motor DE X-Axis

▪ M2Y-Motor DE Y-Axis

▪ M2A-Motor DE Axial

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▪ F2X-Fan NDE X-Axis

▪ F2Y-Fan NDE Y-Axis

▪ F2A-Fan NDE Axial

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5. Thermography

Description Thermal Image (0C)

Motor

Bearing Fan DE and NDE

Heat Excangher (in-out)

Based on Thermal Pattern (qualitative method), the equipment is good condition.

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