MOPU PRAMESWARI 8

Predictive Maintenance Report

Date : November 12th , 2023

Area : TEG
Equip. Name : HP Flare K.O Drump Pump A
Tag No. : G-7501A
Wo No. :-
Prepared By : Rizfian
Table Of Content
1. Introduction .................................................................................................................... 2
2. Resume of Finding and Recommendation ..................................................................... 2
2.1 Finding .......................................................................................................................... 2
2.2 Recommendation ......................................................................................................... 2
3. Unit Spesification ............................................................................................................ 3
3.1 Equipment Identity ....................................................................................................... 3
3.2 Measurement Point Scheme ........................................................................................ 3
3.3 Analysis Parameter Setting ........................................................................................... 3
4. Measurement Data ......................................................................................................... 4
4.1 Operation Parameter.................................................................................................... 4
4.2 Overall Vibration and Trends (IPS RMS) ....................................................................... 4
4.3 Vibration Spectrum Data .............................................................................................. 5
5. Thermography ................................................................................................................ 9

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1. Introduction
Predictive Maintenance is a part of maintenance program at MOPU Prameswari 8. The
Purpose of this program is to gain control of plant machinery, significantly reducing
maintenance cost, increasing productivity, improving product quality, achieve plant reliability
and profitability.

2. Resume of Finding and Recommendation

2.1 Finding and Analysis
▪ Vibration for all point measurement is acceptable with the highest vibration value 0.058 at
DE Motor axial direction.
▪ Thermal image pattern at motor and pump shows normal condition.

2.2 Recommendation
▪ Equipment (motor and pump) are acceptable to operated.
▪ Continue monitoring to see the trending and thermal image pattern.

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3. Unit Spesification
3.1 Equipment Identity

Equipment : HP Flare KO Drum Pump A

Area : TEG
Tag Number : G-7501A
Driver : Motor
Connection : Coupling (Disc)
Driven : Centrifugal Pump
Power Rate : 1.1 kW
Driver RPM : 1668
Driven RPM : 1750
Type Support : Rigid
Driver Standard : ISO 10816-3
Driven Standard : ISO 10816-3
Bearing Driver DE : Unknown
Baring Driver NDE : Unknown
Bearing Driven DE : Unknown
Bearing Driven NDE : Unknown

3.2 Measurement Point Scheme

3.3 Analysis Parameter Setting

Analyzer VibXpert II Single channel

AP Set Standard Measurment Vel. /2-1600 Hz/ 2 lin. / Δf 1 Hz
AP Set Bearing Measurement Roll.bear.enve. 800Hz 0.5Hz
Sensor VIB 6.142
Measurement Mode Continous Measurement

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4. Measurement Data
4.1 Operation Parameter
2023
No Description th th
Limit Unit
Oct 11 Nov 12
1 P Suction 0 2 Psi
2 P Discharge 0 7 Psi
4.2 Overall Vibration and Trends (IPS RMS)
Standard ISO 10816-3
Alarm (C) 0.075 Danger (D) 0.18
Description Point Unit 11-Oct-23 12-Nov-23
NDE M1H IPS RMS 0.036 0.04
NDE M1V IPS RMS 0.044 0.03
NDE M1A IPS RMS 0.075 0.05
Motor
DE M2H IPS RMS 0.052 0.047
DE M2V IPS RMS 0.029 0.027
DE M2A IPS RMS 0.079 0.058
DE P1H IPS RMS 0.044 0.03
DE P1V IPS RMS 0.042 0.028
Pump NDE P2H IPS RMS 0.043 0.024
NDE P2V IPS RMS 0.042 0.022
NDE P2A IPS RMS 0.033 0.02

The trend show that the motor and pump vibrations were decreased and acceptable.

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 4.3 Vibration Spectrum Data

▪ M1H-Motor NDE Horizontal

▪ M1V-Motor NDE Vertical

▪ M1A-Motor NDE Axial

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 ▪ M2H-Motor DE Horizontal

▪ M2V-Motor DE Vertical

▪ M2A-Motor DE Axial

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 ▪ P1H-Pump DE Horizontal

▪ P1V-Pump DE Vertical

▪ P2H-Pump NDE Horizontal

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 ▪ P2V-Pump NDE Vertical

▪ P2A-Pump NDE Axial

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5. Thermography

Description Thermal Image (0C)

Motor

Pump

Based on Thermal Pattern (qualitative method), the equipment is good condition.

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