MOPU PRAMESWARI 8

Predictive Maintenance Report

Date : November 1st , 2023
Area : Inlet Cooler
Equip. Name : Inlet Cooler Fan No. 4
Tag No. : EM-1501-04
Wo No. :
Prepared by : Hermawan

EM-1501-04 PDM-Prameswari 8 Page 1 of 9

 Table Of Content
1 Introduction ............................................................................................................................... 3

2 Resume of Finding and Recommendation ................................................................................. 3

2.1 Finding .................................................................................................................................... 3

2.2 Recommendation.................................................................................................................... 3

3 Unit Spesification ....................................................................................................................... 4

3.1 Equipment Identity ................................................................................................................. 4

3.2 Measurement Point Scheme ................................................................................................... 6

3.3 Analysis Parameter Setting ..................................................................................................... 6

4 Measurement Data .................................................................................................................... 6

4.1 Overall Vibration (IPS RMS) ..................................................................................................... 6

4.2 Vibration Spectrum Data ........................................................................................................ 7

5 Thermography............................................................................................................................ 9

EM-1501-04 PDM-Prameswari 8 Page 2 of 9

1 Introduction

Predictive Maintenance is a part of maintenance program at MOPU Prameswari 8. Purpose of

predictive maintenance is to increase reliable of equipment & avoid run to failure. Target of
production is expected to be achieved.

2 Resume of Finding and Recommendation

2.1 Finding

⚫ The highest vibration value is 0.17 at NDE Motor horizontal direction increase if compared
previous measurement.

⚫ Spectrum shows 2xTs motor, indication pulley misalignment & weak structure.

⚫ Thermal image shows normal condition at motor & belt and upper/lower bearing.

⚫ Fan pulley doesn‘t have access to taking vibration measurement.

2.2 Recommendation

⚫ Equipment (Motor) acceptable to operated.

⚫ Install vibration sensor at lower&upper bearing Fan Pulley.

EM-1501-04 PDM-Prameswari 8 Page 3 of 9

 3 Unit Spesification

3.1 Equipment Identity

Driver Electric Motor

Manufacturer ABB

Phase

Power (KW) 6.33

Type of Speed Constant Speed

Speed 1740

Ins.Cl. F

Voltage 460

Amphere 10.7

Frequency 60

Cos Phi

DE Bearing 6208-2Z/C3

NDE Bearing 6208-2Z/C4

Lubrication Free maintenance

Direction CCW

Driven Fan

Manufacturer Moorefans

Type Of Fan Axial Flow Fan

Amount of Propeller 3

Speed

Bearing

Transmission

Manufacturer Timing Belt

Gates Polly Chain

Type Of Belt
Carbon Volt

EM-1501-04 PDM-Prameswari 8 Page 4 of 9

EM-1501-04 PDM-Prameswari 8 Page 5 of 9
 3.2 Measurement Point Scheme

Measurement Point
1H Driver NDE Horizontal
1V Driver NDE Vertical
Fan 1A Driver NDE Axial
2H Driver DE Horizontal
2V Driver DE Vertical
BELT
2A Driver DE Axial
3H Driven DE Horizontal
2 MOTOR 3V Driven DE Vertical
1 3A Driven DE Axial
4H Driven NDE Horizontal
4V Driven NDE Vertical
4A Driven NDE Axial

3.3 Analysis Parameter Setting

Analyzer VibXpert II Single channel
AP Set Standard Measurment Vel. /2-1600 Hz/ 2 lin. / Δf 1 Hz
AP Set Bearing Measurement Roll.bear.enve. 800Hz 0.5Hz
Sensor VIB 6.142
Measurement Mode Continous Measurement

4 Measurement Data

4.1 Overall Vibration (IPS RMS)

2023
Point st Limit
August 1 Oct 1st Nov 1st
1H 0.46 0.15 0.17 0.18

1V 0.117 0.145 0.137 0.18

1A 0.116 0.128 0.157 0.18

2H 0.397 0.105 0.118 0.18

2V 0.089 0.076 0.148 0.18

2A 0.157 0.14 0.18

EM-1501-04 PDM-Prameswari 8 Page 6 of 9

 4.2 Vibration Spectrum Data

4.2.1 1H-Motor NDE Horizontal

4.2.2 1V-Motor NDE Vertical

4.2.3 1A-Motor NDE Axial

EM-1501-04 PDM-Prameswari 8 Page 7 of 9

 4.2.4 2H-Motor DE Horizontal

4.2.5 2V-Motor DE Vertical

4.2.6 2A-Motor DE Axial

EM-1501-04 PDM-Prameswari 8 Page 8 of 9

 5 Thermography
Description Thermal Image (0C)

Motor

Pulley

EM-1501-04 PDM-Prameswari 8 Page 9 of 9