MOPU PRAMESWARI 8

Predictive Maintenance Report

Date : November 08th , 2023

Area : DPCU
Equip. Name : Lube Oil Pump Refrigerant Compressor B No.1
Tag No. : P-2801B-1
Wo No. :-
Prepared By : Hermawan & Rizfian
Table Of Content
1. Introduction .................................................................................................................... 2
2. Resume of Finding and Recommendation ..................................................................... 2
2.1 Finding .......................................................................................................................... 2
2.2 Recommendation ......................................................................................................... 2
3. Unit Spesification ............................................................................................................ 3
3.1 Equipment Identity ....................................................................................................... 3
3.2 Measurement Point Scheme ........................................................................................ 3
3.3 Analysis Parameter Setting ........................................................................................... 3
4. Measurement Data ......................................................................................................... 4
4.1 Operation Parameter.................................................................................................... 4
4.2 Overall Vibration and Trends (IPS RMS) ....................................................................... 4
4.3 Vibration Spectrum Data .............................................................................................. 5
5. Thermography ................................................................................................................ 9

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1. Introduction
Predictive Maintenance is a part of maintenance program at MOPU Prameswari 8. The
Purpose of this program is to gain control of plant machinery, significantly reducing
maintenance cost, increasing productivity, improving product quality, achieve plant reliability
and profitability.

2. Resume of Finding and Recommendation

2.1 Finding and Analysis

▪ The overall vibration for all measurement point is acceptable.

▪ The highest vibration is 0.087 IPS RMS on NDE Pump Vertical (P2V) direction were stable
from previous measurement. The spectrum shows dominant frequency at 298Hz, indicates
resonance and transmitted from refrigerant compressor.

2.2 Recommendation
▪ Equipment (motor and pump) are acceptable to operated.
▪ Continue monitoring to see the vibration trending and thermal image pattern.

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3. Unit Spesification
3.1 Equipment Identity

Equipment : Lube Oil Pump Refrigerant Compressor B No.1

Area : DPCU
Tag Number : P-2801B-1
Driver : Motor
Connection : Coupling
Driven : Gear Pump
Power Rate : 0.7kW
Driver RPM : 1665
Driven RPM : 1665
Type Support : Rigid
Driver Standard : ISO 10816-3
Driven Standard : ISO 10816-3
Bearing Driver DE : 6204-2Z
Baring Driver NDE : 6204-2Z
Bearing Driven DE : Bushing
Bearing Driven NDE : Bushing

3.2 Measurement Point Scheme

3.3 Analysis Parameter Setting

Analyzer VibXpert II Single channel

AP Set Standard Measurment Vel. /2-1600 Hz/ 2 lin. / Δf 1 Hz
AP Set Bearing Measurement Roll.bear.enve. 800Hz 0.5Hz
Sensor VIB 6.142
Measurement Mode Continous Measurement

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4. Measurement Data
4.1 Operation Parameter
N/A

4.2 Overall Vibration and Trends (IPS RMS)

Standard ISO 10816-3
Alarm(C) 0.18 Danger (D) 0.28
Description Point Unit 21-Sep-23 10-Oct-23 08-Nov-23
NDE M1H IPS RMS 0.061 0.056 0.03
NDE M1V IPS RMS 0.041 0.039 0.06
NDE M1A IPS RMS 0.037 0.026 0.06
Motor
DE M2H IPS RMS 0.042 0.053 0.044
DE M2V IPS RMS 0.052 0.052 0.063
DE M2A IPS RMS 0.044 0.033 0.031
DE P1H IPS RMS 0.083 0.069 0.064
DE P1V IPS RMS 0.056 0.084 0.074
Pump NDE P2H IPS RMS 0.138 0.084 0.066
NDE P2V IPS RMS 0.075 0.085 0.087
NDE P2A IPS RMS 0.041 0.047 0.031

The trends show that the motor vibrations were stable within the acceptable level.

The trends show that the pump vibrations were stable within the acceptable level.

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 4.3 Vibration Spectrum Data

▪ M1H-Motor NDE Horizontal

▪ M1V-Motor NDE Vertical

▪ M1A-Motor NDE Axial

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 ▪ M2H-Motor DE Horizontal

▪ M2V-Motor DE Vertical

▪ M2A-Motor DE Axial

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 ▪ P1H-Pump DE Horizontal

▪ P1V-Pump DE Vertical

▪ P2H-Pump NDE Horizontal

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 ▪ P2V-Pump NDE Vertical

▪ P2A-Pump NDE Axial

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5. Thermography

Description Thermal Image (0C)

Motor

Coupling and Pump

Based on Thermal Pattern (qualitative method), the equipment is good condition.

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