Router Table

Materials List
A
B
C
D
E
F
G
H
I
J

914 x 10 - 12 Ply.
3 x 21 - 10
4
2
9 x 10 - 12 Ply.
10 x 13 - 12 Ply.
3 x 2 - 93
4
4
3 x 2 - 101
4
2
3 x 11 - 85
4
2
8
858 x 934 - 12 Ply.
10 x 312 - 12 Ply.
10 x 2 - 12 Ply.

Sides (2)
Fronts (2)
Back (1)
Base (1)
Inner Stiles (2)
Outer Stiles (2)
Shelves (4)
Wing Backs (2)
Supports (2)
Fillers (2)

10 x 712 - 12 Ply.
K Top (1)
L Subtop (1)
914 x 6 - 12 Ply.
3 x 1 - 6
M Hinge Block (1)
4
2
N Table Extensions (2)
10 x 10 - 1 Ply.
1 x 1 - 55 rgh.
O Edging (1)
4
3 x 23 - 91
P Fence Base (1)
4
4
2
3 x 23 - 91
Q Fence Backer (1)
4
4
2
3 x 23 - 91
R Fence Faces (2)
4
4
2
(24) #6 x 114" Fh Woodscrews
(2) 1116" x 934" Cont. Hinges w/Screws

(2) 12" Rare-Earth Magnets

(2) 12" Magnet Cups w/Screws
(2) 12" Magnet Washers w/Screws
(2) 10" T-Tracks w/Screws
(1) 1116" x 6" Cont. Hinge w/Screws
(2) 1116" x 7" Cont. Hinges w/Screws
(2) 912" T-Tracks w/Screws
(4) 516"-18 x 112" Flange Bolts
(4) 516"-18 x 1"-dia. Round Knobs
(4) 516" Flat Washers

Cutting Diagram
30" x 60" - !/2" BALTIC BIRCH PLYWOOD

#/4" x 8" - 60" MAPLE (3.3 Bd. Ft.)

E
G
P

NOTE GRAIN
DIRECTION

G
Q

F
G

B
B

ShopNotes No. 132

Page 1 of 1

2013 August Home Publishing. All rights reserved.

Cutting Diagram

ShopNotes No. 132

cont.

Page 2 of 2

2013 August Home Publishing. All rights reserved.

Slat-Wall Workshop
O

48" x 96" - #/4" PLYWOOD

Materials & Hardware List

SLAT WALL (3 sections shown)
A Back Panels (3)
48 x 64 - 34 Ply.
B Slats (21)
578 x 48 - 34 Ply.
C Top/Bottom Fillers (6) 21516 x 48 - 34 Ply.
CORD HOOKS (2 shown)
D Backs (2)
7 x 7 - 34 Ply.
E Faces (2)
312 x 578 - 34 Ply.
F Brackets (4)
3 x 312 - 34 Ply.
G Cleats (2)
2 x 7 - 34 Ply.
PEGBOARD
H Panel (1)
2312 x 4312 - 14 Pegboard
I Rails (2)
134 x 40 - 34 Ply.
J Stiles (2)
134 x 2312 - 34 Ply.
K Cleat (1)
2 x 4312 - 34 Ply.
WORKSTATION
L Side Supports (2)
15 x 14 - 34 Ply.
M Drawer Divider (1)
15 x 21 - 34 Ply.
N Filler Block (1)
314 x 2012 - 112 Ply.
O Top Layers (2)
16 x 24 - 34 Ply.
P Cleat (1)
2 x 24 - 34 Ply.
1 x 23 - 19
Q Drawer Front/Back (2)
2
4
1 x 23 - 12
R Drawer Sides (2)
2
4
S Drawer Bottom (1) 1112 x 19 - 14 Hdbd.
T Drawer False Front (1) 318 x 2038 - 34 Ply.
CABINET
U Case Sides (2)
714 x 28 - 34 Ply.
V Case Top/Bottom (2)
714 x 20 - 34 Ply.

W Case Back (1)

20 x 27 - 34 Ply.
X Doors (2)
10716 x 28 - 34 Ply.
Y Shelf (1)
612 x 1938 - 34 Ply.
Z Cleat (1)
2 x 21 - 34 Ply.
A
BINS (6 shown)
AA Ends (12)
5 x 734 - 34 Ply.
BB Fronts (6)
5916 x 17 - 34 Ply.
CC Backs (6)
5 x 17 - 34 Ply.
DD Bottoms (6)
334 x 17 - 34 Ply.
EE Cleats (6)
2 x 18 - 34 Ply.
TOOL TOTE RACKS (2 shown)
FF Sides (4)
5 x 24 - 34 Ply.
GG Rack Shelves (6)
9 x 20 - 34 Ply.
1 x 11 - 20
HH Shelf Lips (6)
2
4
II Cleats (2)
2 x 21 - 34 Ply.
TOOL TOTES (6 shown)
1 x 53 - 8
JJ Ends (12)
2
4
1 x 21 - 181
KK Fronts/Backs (12)
2
2
2
LL Bottoms (6)
8 x 18 - 14 Hdbd.
3 "-dia. x 18" EMT Conduit
MM Handles (6)
4
SHELVES
(3 small, 2 medium, and 1 large shown)
NN Sm. Shelf Tops (3)
6 x 24 - 34 Ply.
OO Sm. Shelf Backs (3)
3 x 2012 - 34 Ply.
PP Sm. Shelf Supports (6)
5 x 412 - 34 Ply.
QQ Med. Shelf Tops (2)
9 x 24 - 34 Ply.
RR Med. Shelf Backs (2)
412 x 2012 - 34 Ply.

U
SS Med. Shelf Supports (4) 712 x 634 - 34 Ply.
TT Lg. Shelf Top (1)
12 x 24 - 34 Ply.
V
UU Lg. Shelf Back (1)
6 x 2012 - 34 Ply.
VV Lg. Shelf Supports (2)
10 x 9 - 34 Ply.
WW Cleats (6)
2 x 22 - 34 Ply.
V
SPRAY CAN RACK
XX Sides (2)
5 x 3412 - 34 Ply.
1
YY Backs (2)
3 2 x 1612 - 34 Ply.
X
1 "-dia. x 17" EMT Conduit
ZZ Rails (9)
2
AAA Cleat (1)
2 x 18 - 34 Ply.
Y
(1 pr.) 12" Full-Extension Drawer Slides
(3) Door Pulls
(2 pr.) 212" No-Mortise Hinges w/Screws
(4) 14" Shelf Supports
(448) #8 x 114" Fh Woodscrews
(12) #8 x 34" Fh Woodscrews

Cutting Diagram
!/2" x 7!/2" - 96" POPLAR (5 Sq. Ft.)
Q

HH

HH

JJ

HH

JJ

JJ

JJ

!/2" x 7!/2" - 96" POPLAR (5 Sq. Ft.)

JJ

JJ

JJ

JJ

JJ

JJ

JJ

KK

JJ

KK

!/2" x 5!/2" - 96" POPLAR (3.7 Sq. Ft.)

KK

KK

KK

KK

KK

KK

KK

KK

KK

KK

ShopNotes No. 132

Page 1 of 4

2013 August Home Publishing. All rights reserved.

Cutting Diagram

cont.

48" x 96" - #/4" PLYWOOD

E
E
F F F F

A
M

N
N
P
T
48" x 96" - #/4" PLYWOOD

48" x 96"

48" x 96" - #/4" PLYWOOD

48" x 96"

U
V
A

O
O
O

X
Y

PP

PP

PP

PP

48" x 96"

ShopNotes No. 132

Page 2 of 4

2013 August Home Publishing. All rights reserved.

CC

CC

Cutting Diagram

cont.

48" x 96" - #/4" PLYWOOD

48" x 9

C C C C C C

X
Z

J
K

48" x 96" - #/4" PLYWOOD

NN

QQ

UU

TT

NN
QQ

NN
OO
OO
OO
PP

PP

PP

PP

PP

PP

VV

VV

RR
RR
SS

SS

SS

SS

AAA
EE

WW

EE

WW

48" x 96" - #/4" PLYWOOD

CC

CC

CC

CC

CC

CC

BB

BB

BB

BB

BB

BB

AA

AA

AA

AA

AA

AA

AA

AA

AA

AA

AA

AA

DD

GG

GG

GG

GG

FF

GG

FF
FF

DD

GG

FF

YY

YY
XX

XX

II

AAA

ShopNotes No. 132

Page 3 of 4

2013 August Home Publishing. All rights reserved.

48" x 4

Cutting Diagram

cont.

48" x 96" - #/4" PLYWOOD

48" x 48" - !/4" HARDBOARD

24" x 48" - !/4" PEGBOARD

LL

LL

LL

LL

LL

LL

ShopNotes No. 132

Page 4 of 4

2013 August Home Publishing. All rights reserved.

slat-wall

Add-Ons

As we were designing the slat-wall

storage system, we kept coming up
with new suggestions for components to add to the system. There
are lots of possibilities, but we simply didnt have the space in the
magazine to show everything. So
here a couple of components that
that didnt quite fit in the original
article. One is a mount for a shop
light, and the other is a vise table.
Both of them utilize the same interlocking beveled cleats that are
found on the other components.
Light Mount. As you can see in
Figure 1. The light mounting component hardly needs any explanation. Its nothing but a small plywood panel mounted to a cleat. But
the simplicity is part of the beauty
of the design. You can screw a light
fixture directly to the panel and
then move it anywhere on the slat
CLEAT
(2"wall
x 8") that you like.

FIGURE

a.

LIGHT FIXTURE
(ENCO #990-3795)

CLEAT

(2" x 8")
#/4

CL

CL
CL

PANEL

(7" x 7")

CL

#8 x 1!/4" Fh
WOODSCREW

PANEL

NOTE: ALL
PARTS ARE
#/4" PLYWOOD

(7" x 7")

!/2" RAD.

ShopNotes No. 132

45

!/8

#8 x 1!/4" Fh
WOODSCREW

NOTE: ALL
PARTS ARE
#/4" PLYWOOD

SIDE
VIEW

!/2" RAD.

Page 1 of 2

2013 August Home Publishing. All rights reserved.

Fh
EW

LIGHT FIXTURE
(ENCO #990-3795)

CLEAT

(2" x 8")

Bench Vise Table. The vise table

shown in Figure 2 is the perfect
mounting spot for a light-duty vise
CL for general tasks. Its made up of
just six parts. Start by cutting the
parts for the back and supports to
CL The top is made
#8 x 1!/4up
" Fhof two
size.
WOODSCREW
layers, but they dont get glued
together until after the stand is
PANEL
NOTE: ALL
(7" x 7")assembled. For
now,
cut the lower
PARTS
ARE
#/4" PLYWOOD
layer to size and leave the upper
layer slightly oversize. (Youll trim
!/2" RAD.
it flush after assembly.)
Now you can glue and screw the
back, supports, and lower top layer
together. Once this is done, glue the
upper top layer in place. After the
glue is dry, you can trim the upper
layer flush with the lower layer
using a router and a flush-trim bit.
The last piece to add is the cleat.
Then you can place the table on the
slat wall and drill mounting holes
for bolting your vise to the table.
In order to clamp long workpieces
vertically, make sure that you
mount the vise so the rear jaw sits
in front of the edge of the table (see
detail b at right).

LIGHT FIXTURE
(ENCO #990-3795)

FIGURE

#/4

#/4
45

TOP LAYERS

CLEAT

(14" x 18")
45

(2" x 18")

!/8

SIDE
VIEW

!/8

SIDE
VIEW
#8 x 1!/4" Fh
WOODSCREW

18

NOTE: ALL PARTS

ARE #/4" PLYWOOD

11
3

BRACKET

BACK

(11" x 12")

(18" x 12")

!/2" RAD.
10

a.

BACK

TOP VIEW
5

BACK

#8 x 1!/4" Fh
WOODSCREW

b.

SIDE VIEW

TOP VIEW

3
2

TOP
LAYER

NOTE: MOUNT

TOP
LAYER
NOTE: MOUNT
5

VISE SO REAR
JAW EXTENDS
PAST EDGE
OF TABLE

BRACKET

VISE SO REAR
JAW EXTENDS
PAST EDGE
OF TABLE

5
2

ShopNotes No. 132

Page 2 of 2

2013 August Home Publishing. All rights reserved.

48" x 96" - !/4" PLYWOOD

Folding Table
D

Materials List
A
B
C
D
E
F
G
H
I
J
K
L
M
N

Side Rails (4)

End Rails (2)
Wing Tops (2)
Center Top (1)
HingeMRails (2)
Slide Stops (2)
End Blocks (2)
Slide Strips (10)
Center Block (1)
King Posts (4)
Legs (4)
Leg Rails (2)
Webs (2)
Leg Rods (2)

3
4
3
4

x 214 - 32
x 214 - 23
24 x 32 - 14 Ply.
24 x 414 - 14 Ply.
3 x 21 - 221
4
4
2
M
3 x 25 - 161
4
8
8
3 x 2 - 175
4
8
1 x 2 - 311 Rgh.
4
4
3 x 41 - 24
4
4
3 x 21 - 7
4
2
112 x 2 - 2978
3 x 31 - 191
4
2
2
1
22 2 x 14 - 14 Ply.
1 "-20 x 175 Thd. Rod
4
8

1 -O.D. x 163 Alum. Tube

O Leg Slides (2)
2
8
1 "-20 x 173 Thd. Rod
P Wing Rods (2)
4
8
Q Wing Slides (2) 12-O.D. x 1618 Alum. Tube
R Wing Braces (4)
1 x 21 - 18 Alum.
3 -Dia. x 13 Alum. Rod
S Pins (2)
8
4
T Leg Braces (4)
1 x 20 - 18 Alum.
1 x 4 - 301
U Catch Plates (2)
4
2
5 x 3 - 11
V Catches (4)
8
4
8
(2) 112" x 24" Continuous Hinges
(48) #6 x 58" Fh Woodscrews
(4) 38"-16 x 3" Carriage Bolts
(4) 38" Washers
(4) 38"-16 Lock Nuts
(4) 14"-20 x 2" Carriage Bolts

(12) 14"-20 Lock Nuts

(12) 14" Washers
(8) #8 x 3" Fh Woodscrews
(8) #8 x 212" Fh Woodscrews
(1) Case Handle
(1 pr.) Draw Catches

Cutting Diagram
#/4" x 7 !/2" - 96" PINE (5.0 Bd. Ft.)
H
H
H

H
H

#/4" x 7 !/2" - 96" PINE (5.0 Bd. Ft.)

A
A

E
E

A
A
B

#/4" x 7 !/2" - 72" PINE (3.8 Bd. Ft.)

L

G
G

1!/2" x 5!/2" - 60" PINE (4.6 Bd. Ft.)

K
K

ShopNotes No. 132

K
K

Page 1 of 2

NOTE: PARTS 'H' AND 'U'

RESAWN AND PLANED
TO !/4" THICK

2013 August Home Publishing. All rights reserved.

Cutting Diagram

cont.

48" x 96" - !/4" PLYWOOD

#/4" x 7 !/2" - 96" PINE (5.0 Bd. Ft.)

H
H
H

H
H

#/4" x 7 !/2" - 96" PINE (5.0 Bd. Ft.)

A
A

E
E

A
A
B

#/4" x 7 !/2" - 72" PINE (3.8 Bd. Ft.)

L

G
G

1!/2" x 5!/2" - 60" PINE (4.6 Bd. Ft.)

K
K

ShopNotes No. 132

K
K

Page 2 of 2

NOTE: PARTS 'H' AND 'U'

RESAWN AND PLANED
TO !/4" THICK

2013 August Home Publishing. All rights reserved.