Monthly report sept-okt15

A3U,C5H,C5MS

PRODUCTIVITY
9
8
7
No budget
6
OPT (Use
5
C5H
4 (OPT)
OPT NO
Leading)
3
2 2
2
1
1
0

A3U

QUALITY
8

IMPROVEMENT

Next action

FY15 SEPT'15
7OPERATOR
7 7 NUMBERAUG'15
6
6
5
5
4
4

REDUCE
1 OPT

ADDING
ONE GRUP
(ORDER
INCREASE)

C5H#1

C5H#2

REDUCE 1
OPT FOR
PRODUCTIV
ITY UP

C5MS#1

REDUCE 1
OPT FOR
PRODUCTIV
ITY UP

C5MS#2

EFFICIENCY PERFORMANCE FY15

AUG'15

SEPT'15

OCT'15

100.00%
90.00%

90%

80.00%

90%
79.00%

70.00%
60.00% 54.30%
50.00%
40.00%
EFFICIENCY (%)
30.00%

Learning
Curve
OPT
(order
increase)
Improv
ement
Activity

20.00%
10.00%
0.00%
85.30%
58.30%
81.90%
79.80%
86.30%77.70%
82.80%
86.10%
90.50%
90.00%84.10%

PT PERFORMANCE FY15
AUG'15
OCT'15
PT (min.opt/pcs)

SEPT'15
TARGET

PRODUCTIVITY

C5
MS

QUALITY
Choko
tei
Part
Short
age
Machi
ne
B/D
Chan
ge
Type

20.58%
20.00% 0.29%
0.86% 17.02%
2.12%
1.26%
1.27%
15.00%
8.94% 2.45% 11.26% 10.36%
LOSS TIME (%)
0.00%
0.29% 0.10%
10.00%
4.84% 1.51% 0.00%
1.59%
2.87% 1.14%
5.00% 8.37%
7.21% 6.60% 7.53%

C5
H

C5
MS

LOSS TIME PERFORMANCE FY'15

25.00%

0.00%

IMPROVEMENT

JULY'15 AUG'15 SEPT'15 OCT'15

34.03%
3.59%
12.91%

10.30%
0.84%

15.46%

13.92%

SEPT'15

OCT'15

12.00%
10.00%

1.00

No
claim
0.50
0.00
C5MS#1 C5H

9.29%

8.00%

RATIO INF (%)

6.00%
11.43% 4.89%
4.00%
2.00%
0.00%

Change
Type
Process
Part
Shortage
Chokotei
Machine
B/D

Customer Claim Performance FY'15

clam(phenomenon)

13.34%

14.00%

26.83%
1.78%

2.00%

INFERIOR DETAIL PERFORMANCE FY'15

16.00%

LOSS TIME PERFORMANCE FY'15

Unknown

40.00%
35.00%
30.00%
23.46%
25.00%
4.18%
20.00%
LOSS
TIME (%)
15.00%
9.00%
10.00%
0.50%
5.00%
9.75%
0.00%
AUG'15

Next action

AUG'15
SEPT'15
OCT'15

6.94%

2.39%

1.14%
1.52%
June'15 July'15 Aug'15 Sept'15 OCT'15
3.53%

RF
LED
Cover
Deform
PCB dented/
scratch
Shortmold
HV
Plunger
Black dot
CR
APP
Tactile

A3U LOSS TIME PERFORMANCE FY 15

45.68%
50.00%
41.67%
0
40.00%
0.13
30.00%
loss20.00%
time (%)
14.70% 45.68% 22.14%
0.01
10.00% 13.51%
0.00%
AUG'15 SEPT'15 OCT'15

Unknow
n
Change
Type
Proces s

Part
Shortag
e
Chokotei

QA Acceptance Claim Performance FY'15

clam(phenomenon)

1.00

No0.50
claim
0.00
C5MS#1 C5H

AUG'15
SEPT'15
OCT'15

PRODUCTIVITY

CHALLEN
GE

reduce
PT?

Proc
ess
1

Proc
ess
1316

Pro
ces
s
2-8

Pro
ces
s
22

2. METHODE (CHANGE METHODE TO

REDUCE BALANCE LOSS)

Proc
ess
1

Befo
re :
5
opt

Pro
ces
s
1721

Pro
ces
s
912

EFFICIENCY STILL
REDUCE PT 50 %
COULDNT
(REDUCE 1 OPT)
ACHIEVE TARGET
1. MACHINE (CREATE
ERGONOMIC POSITION)

action
C5 IMPROVEMENT 3. MAN Next
(RECOMBINING
PROCESS AND RELAYOUT
MSHow to
POSITION)

Afte
r:4
Proc opt
ess
1316

Pro
ces
s
912

BACKGRO
UND
PT AND

QUALITY

Pro
ces
s
1721

Pro
ces
s
2-8

A
N
A
T
E

Pro
ces
s
22

MRE
NIA
M
REO
AN

PRODUCTIVITY

QUALITY

BACKGRO
UND
OMI RESPONSIBLE CLAIM
1.2
1
0.8
0.6
CLAIM
0.4 (pcS)
0.2
0

Foreign
material

C5 IMPROVEMENT
How to
REDUCE
CHALLEN MS
FOREIGN
GE
TARGET INFERIOR PERFORMANCE
MATERIAL?

3.00%
2.39%
2.50%
C5MS#
2.00%
1
C5MS#
1.50% RATIO (%)1.20%
INFERIOR
2
1.00%
REDUCE
0.50%
50% INF.
0.00%
SEPT'15 OCT'15

2. MACHINE (relayout amano

and pipe circuit, it will make
S/B machine work optimal)

2. MACHINE (Add Nozzle of

Plunger Assy S/B)

3. METHODE
a.
b.

Do Lever Assy at stainless tray not

direct at work table again
Do stock of deviding assy 20 pcs/tray,
no more. So PCB cant pill up each
other and make hairy dust.

ENVIRONMENT

Next
action
a. Change
ALL jelly
box inferior and
plastic tray part
with stainless tray
b. Change Brown
carpet with acrylic
frame with greean
carpet without
frame
C.Doing Periodical
Cleaning Antistatic
Carpet 1 time/shift
d. Change Table
Work Carpet with
peel off problem
with new one.
e. Make stainless
tray with sticy
mate dsign for
base

IMPROVEME
C5
PRODUCTIVITY NT RESULT
MS

BALANCE LOSS PERFORMANCE

40.00%
34.28%
35.00%
30.00% LOSS (%)
BALANCE
25.00%
20.00%
15.00%
10.00%
5.00%
0.00%

6.20%

RATIO INF (%)

5.00%
0.00%

1.1

15.4
%

PT

OCT'15

1.25
%

4.89%
2.39%

1.14%

June'15 July'15 Aug'15Sept'15OCT'15

RF

LED

Cover Deform

PCB dented/ scratch

FOREIGN MATERIAL PERFORMANCE AFTER IMPROVEMENT

2.50%

1.94%
2.00% INF (%)
RATIO
1.45%
1.50%
1.08%
1.00%
0.50%
0.00%

SEPT'15

13.34%

10.00% 9.29%

PT PERFORMANCE RESULT AFTER IMPROVEMENT

1.36
1.15
PT (opt.mi/pcs)

INFERIOR PERFORMANCE FY'15 AFTER IMPROVEMENT

15.00%

18.
0
8%

1.1

QUALITY

0.42
%
0.64%
0.22%

PRODUCTIVITY

C5MS

QUALITY

IMPROVEMENT

Review nozzle design of

plunger
assyunfinish
s/b
Add buzzer
process

W1 Nov15 ; PIC :
PM
PD ; PIC :
W1 and
Nov15
PM and PD

for base assy s/b

C5h

a3u

Next action

Re-Open SAR Auto Soldering

Reduce Repairable Ratio
Breakdown item check for
Internal Inspection
Relayout Line for ergonomic
condition
Callibration Jig

W1 Nov15 ; PIC :
PM
PD ; PIC :
W1 and
Nov15
PM
PD ; PIC :
W1 and
Nov15
ME and PD
W2 Nov15 ; PIC :
PM
PD ; PIC :
W1 and
Nov15
CR

END OF