Cat Product Information

Comparative Bulletin
April 2016

Cat 6015B vs.

Cat5110B

For Dealer Sales Personnel

Table of Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Feature Comparison . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
General Machine Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Engine Cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
6015B Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
6015B Comfort and Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
6015B Undercarriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
6015B Boom and Stick Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Performance Calculation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
6015B Buckets and Cat G.E.T. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
6015B Serviceability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Operator Cabin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Technology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Quick Comparison Table. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

TEJB9877 Cat 6015B vs. Cat 5110B

April 2016

Introduction

The newly released 6015B replaced the 6015 in backhoe configuration. The 6015 FS will be available
for a transition period.
The design concept of the new 6015B is completely different from the 6015 and is based on the 5110B,
which was the most successful machine of the Cat Mining hydraulic shovel line up until the mining
shovel product range was discontinued.
The 5110B has been sold in the regular production times with an average of about 23 units, before
it was discontinued in 2004. Since 2004 many Cat dealers compensated the gap in the CatMining
product line with the sales of 6015/6015 FS (RH40) which has seen about 10deliveries on average
inrecent years.
Based on the great success and reputation of the 5110B, we expect the 6015B to become a leading
player in the 100 mt hydraulic excavator class.
This bulletin therefore compares the 6015B machine specifications and new features versus the 5110B.
Due to the completely different design of the 6015B versus the 6015/6015 FS and the fact that the
6015in backhoe configuration is discontinued, a comparison table of the physical parameters of the
6015 versus the 6015B, the 5110B and other 100 mt class competitor machines is attached at the end
ofthis report.

April 2016

TEJB9877 Cat 6015B vs. Cat 5110B

Feature Comparison
General Machine Specifications

Engine Model
Gross Engine Power
Standard Bucket Capacity
Bucket Payload
Operating Weight

6015B
C27 ACERT
606 kW
813 hp
3
8.1 m
10.6 yd3
14.6 tonnes
16.1 tons
140 tonnes
154 tons

5110B
3412E
565 kW
7.6 m3
13.7 tonnes
127 tonnes

758 hp
9.9 yd3
15.1 tons
140 tons

Overview
With advanced productivity, reliability, efficiency and safety, the 6015B is targeted to continue the
success story of the 5110B.
The 6015B offers 606 kW (813 gross hp) with a nominal payload of 14.6 tonnes (16.1 tons) and an
operating weight of 140 tonnes (154 tons) to achieve maximum productivity and a better pass match
with Cat 773, 775 and 777 OHTs.
Additional 6015B improvements are:
New operators cabin (300 Series) improves comfort and visibility
New electric system and software for increased efficiency and productivity
Hydraulic system changes for increased productivity and efficiency
New undercarriage and more robust main frame bring more reliability

TEJB9877 Cat 6015B vs. Cat 5110B

April 2016

Feature Comparison

6015B C27 (Tier 1)

5110B 3412E

Cat 6015B Cat C27 ACERT Engine

Cat 5110B Cat 3412E Engine

The net power of the 6015B is 556 kW (746 hp)

an increase of 8.2% compared to the 3412E with
514 kW (689hp) net power which was used in
the 5110B
MEUI-A injectors (U.S. EPA Tier 1
and Tier2 equivalent) MEUI-C injectors
(U.S.EPATier 4 Final)
Available as Tier 4 Final, Tier 2 equivalent,
orTier 1 equivalent
Oil change interval: 500 hours
Ether cold start and a set of four batteries
instead of two as standard
Load Enhanced Anticipatory Control (LEAC)
and Engine Torque Load Control (ETLC),
along with Isochronous engine governing, keep
the engine running at or near the rated speed to
maintain an optimized balance of power and fuel
efficiency. This technology prevents large drops
in engine speed, followed by over speeds, often
observed in conventional systems.

The 5110B with 3412E has a net power of

514kW (689hp)
HEUI fuel injectors
Engine did not comply with EPA regulations
Oil change interval: 250 hours

Load Enhanced Anticipatory Control (LEAC)

LEAC is proprietary Cat software that estimates
fuel requirements, based on engine speed and
torque, and needed torque, based on engine
speed and hydraulic load (pumps and fan).
Thistechnology ensures faster and more
consistent engine regulation by preventing lug,
which, in turn, reduces fuel consumption.
Engine Torque Load Control (ETLC)
ETLC is proprietary Cat software that reduces
hydraulic pump output to prevent engine lug,
based on available engine torque, desired engine
speed, actual engine speed, and estimated hydraulic
load. This technology provides power to the machine
functions that need it to move material quickly
and efficiently.
April 2016

TEJB9877 Cat 6015B vs. Cat 5110B

Feature Comparison

Mesabi Radiator Optionally available for 6015B

AMOCS cores radiator Standard on 5110B

Cat 6015B Engine Cooling

Cat 5110B Engine Cooling

The 6015B has a demand controlled,

hydraulically driven engine cooling fan for
reduced sound levels and better efficiency
Hydraulically driven
Demand controlled for maximum efficiency
andreduced sound levels
Standard aluminum bar plate radiator
Optional copper Mesabi radiator

Belt driven
No demand control
Fan always running at full speed
Standard AMOCS cores radiator

The Mesabi radiator consists of individual

cooling tubes held in header plates with rubber
seals that absorb stresses and thermal shock.
The seals allow damaged tubes to be separately
removed and replaced in the field.

TEJB9877 Cat 6015B vs. Cat 5110B

April 2016

Feature Comparison
Cat 6015B Hydraulic System
The significantly more advanced hydraulic system ensures faster cycle times and delivers increased
hydraulic efficiency.
Electro-Hydraulic Controls. The proportional valves and the pumps are now controlled electronically
instead of hydraulically. This new feature eliminates the need for hydraulic pilot lines as used by the
5110B in the cabin, reducing noise and heat while eliminating the risk of hose failures. The faster response
times result in improved machine performance and more efficient engine, pump and valve control.
Implement Pumps. Three main pumps deliver a maximum 1544 L/min (407 gal/min), an increase
of15.4%. As a result, machine movements are faster, ensuring superior times.
On the 5110B three main pumps generate a maximum oil flow of 1337 L/min (353 gal/min).
The relief valve settings are unchanged:
Implement circuit: 320 bar (4,640 psi)
Travel circuit: 350 bar (5,075 psi)
Swing circuit: 350 bar (5,080 psi)
New Electronically Controlled Boom Regeneration Valve. Leveraged from the LWL group, the
regeneration valve diverts oil from the piston to rod side. This improves hydraulic efficiency because
the pump is not required to lower the boom, while also potentially increasing pump lifetime.
Cylinders. New seals and an enhanced piston design serve to increase cylinder lifetime. In addition, all
cylinders feature snubbers, thus reducing end of stroke shocks to further extend cylinder lifetime and
ensure superior operator comfort.
Swing System. Change from an open loop to a closed-loop system with hydrostatic speed control that
requires less hoses and eliminates the need for a relief valve during deceleration. Therefore, heat load
is reduced, which in turn contributes to increased component lifetime. In addition, increased hydraulic
efficiency reduces fuel consumption.
With 498 L/min (132 gal/min), the swing pump on the 6015B delivers 7.5% more oil flow compared to
the dedicated open loop swing pump on the 5110B. As a result the maximum swing speed is increased
from 4.6 rpm to 4.9 rpm.
Hydraulic System Filtration. The oil quality on the 6015B will benefit from a kidney loop filtration
with 6m oil filter. Additionally, the two return filters have changed from 35 micron to 20micron,
thusimproved filtration will benefit component lifetimes.

April 2016

TEJB9877 Cat 6015B vs. Cat 5110B

Feature Comparison
Cat 6015B Comfort and Safety
Mirrors and Cameras. Visibility simulation optimized locations for mirrors. For the 6015B an optional
camera system for right-hand side and rear is available.
Bucket Pin Retention. Flag style with improved shim installation similar to 390 HEX.
MDG 15/40:2001. While the 5110B came without any, the 6015B comes with four E-Stops on the
machine One of them on ground level. Operator cab emergency exit through front window. Improved
hose and harness clamping (consistent with Cat standards).
Front Guard Option. FOGS certified front window guard.
Egress and Walkways. Increased walkway width. Handrails and toe board updated. Powered access
system option available.

Powered access stairway option on 6015B

TEJB9877 Cat 6015B vs. Cat 5110B

Fixed ladder on 5110B

April 2016

Feature Comparison
Cat 6015B Undercarriage
Track Links and Shoes. Leveraging proven Cat components, the 6015B uses D11 Track-Type Tractor
links instead of D10 size links as on the 5110B and modified shoes from the 5130 Hydraulic Excavator.
With significantly less travel time compared to the D11 and significantly less machine operating weight
compared to the 5130, the reliability and durability of these components is outstanding on the 6015B.
The extra weight that comes with the undercarriage gives the 6015B great stability resulting in operator
comfort and improved structural component lifetime.
The standard track width is unchanged at 700 mm (28 in) and suited to hard rock applications.
Forsoft underground conditions that require increased flotation, wider 900 mm (36 in) and 1000 mm
(39 in) shoes are available.
The retarder valves are now integrated in the travel motors, which reduces the number of hoses and
thesystem complexity.

6015B Boom and Stick Options

Initially available as a backhoe in Mass Excavation (ME) configuration, boom and stick lengths are
unchanged from the 5110B. Therefore, boom length is 7.6m (24.9 ft) and stick either 3.4 m (11.2 ft)
or4.1 m (13.5 ft).
GP and front shovel version are not available at current stage.

April 2016

TEJB9877 Cat 6015B vs. Cat 5110B

Feature Comparison
Performance Calculation
The 5110Bs performance was already great. The higher engine output, the new electro-hydraulic control
system, the more efficient hydraulic system and most important the bigger bucket will ensure that the
6015B has a 10% productivity advantage over the 5110B.

Bucket Size
Cycle Time
Truck Loading Time
Bucket Fill Factor
Truck
Truck Exchange Time
Average Productivity (75% long-term factor)
Average Productivity (83% long-term factor)

6015B
8.1 m3 (10.6 yd3)
22 seconds
1.5 min
95%
775F
0.75 min
1383 tonnes/h
(1,524 tons/h)
1531 tonnes/h
(1,688 tons/h)

5110B
7.6 m3 (9.9 yd3)
23 seconds
1.57 min
95%
775F
0.75 min
1259 tonnes/h
(1,388 tons/h)
1394 tonnes/h
(1,537 tons/h)

6015B Advantage
6.6%
4.3%
4.7%

10%
10%

This is a theoretical calculation, based on the numbers shown above. Cycle times, bucket fill factors
and truck exchange times can strongly vary, based on machine setup, truck setup and application.

10

TEJB9877 Cat 6015B vs. Cat 5110B

April 2016

Feature Comparison
Cat 6015B Buckets and Cat G.E.T.
Bucket Size. With a standard HD bucket size of 8.1 m (10.6 yd) the 6015B offers 14.6tonnes
(16.1tons) payload for heavy duty operations The maximum density for this bucket is 1.8 t/m3
(3,030lb/yd3) in combination with the 3.4 m (11.2 ft) stick.
With a payload increase of 7%, the pass match with 773, 775 and 777 trucks is improved and the
productivity increased.
Cat C70 Hammerless G.E.T. The 6015B utilizes the new C70 G.E.T system, which features
ahammerless design. The key features are asfollows:
Simple: No special tools required for removal and install
Fast: One turn to lock and unlock
Safe: No hammer required to service thelip system
Options: Four tip shapes to optimize production

April 2016

TEJB9877 Cat 6015B vs. Cat 5110B

11

Feature Comparison
Cat 6015B Serviceability
Auto Lubrication System. As a new standard feature, the hydraulically controlled automatic lubrication
system supplies all grease fittings (except bucket linkage) at predetermined cycles for maintenance-free
duty. A grease gun and reel allows remote lubrication of front bucket linkage from ground level.
A lockable tool box has been added into the cabinet directly behind the operator cabin.

Fuel Fast Fill. The fuel fast fill port has been moved to from the front to the left-hand side of the
machine, providing better access. The grease refill port and an E-Stop button are located right next
tothe fast fuel fill port.

Grease and fast fuel refill located on the side on 6015B

12

Refill points located in front of the machine on 5110B

TEJB9877 Cat 6015B vs. Cat 5110B

April 2016

Feature Comparison
Operator Cabin
Newly developed 300 Series HEX cab with a new, fully adjustable suspension seat provides comfortable
working environment for hours of high productivity.
Cabin position moved forward and lowered for better view on the material.

Cab on 6015B

Cab on 5110B

Monitoring System. A large touchscreen display replaces the 5110Bs EMS II console. Intuitive
navigation with in-language text enables operators to modify certain machine operating parameters
and monitor machine conditions literally at the touch of their fingers

Operator monitor and optional camera display 6015B

Gauges and warning signals 5110B

Cab interior with front window guard option 6015B

Cab interior 5110B

April 2016

TEJB9877 Cat 6015B vs. Cat 5110B

13

Feature Comparison
Technology
Aimed at enhancing the productivity and profitability of your
6015BHydraulic Shovel, we currently offer optional Cat MineStar,
Product Link, and VIMS solutions, to meet your site specific needs.
Product Link
Take the guesswork out of asset management with Product Link
remote monitoring.
Remote access to information through the easy-to-use
VisionLinkinterface.
Maximize uptime by staying informed on machine systems
anddiagnostic codes.
Track machine with utilization, fuel usage, and payload summaries
(when used with equipped truck).
Stay up to date on machine location, service meter hours, and reporting status.
Vital Information Management System (VIMS)
Connect directly to the machine for access to a wide range of sensor information and enhanced
machine data.
Detailed data logging of machine parameters and diagnostic codes.
Track machine sensor information with trend analysis and histograms to monitor machine health.

MineStar
The Cat 6015B is MineStar ready, capable of utilizing four of the Cat MineStar System capability sets;
Health is a fully integrated option, while Fleet, Terrain for Loading, and Detect are retrofit options.

14

TEJB9877 Cat 6015B vs. Cat 5110B

April 2016

Feature Comparison
Quick Comparison Table
Cat
Cat
6015B ME 5110B ME
General Data
Engine
C27
3412E
ACERT
Gross Power kW (hp)
606 (824) 565 (768)
Weight tonnes (tons)
140 (154) 127 (140)
Standard Bucket m3 (yd3)
8.1 (10.6) 7.6 (9.9)
Payload tonnes (tons)
14.6 (16.1) 13.7 (15.1)
Hydraulics
Main Pumps
3
3
Maximum Main Pump Flow
1544
1337
L/min (gal/min)
(408)
(353)
Dedicated Swing Pumps
1
1
Dedicated Swing Flow L/min (gal/min) 498 (132) 463 (122)
Swing System
Closed
Open
Loop
Swing Speed
4.9 rpm
4.6 rpm
Control System
Electro- Hydraulic
Hydraulic
Undercarriage
Standard Track width mm (ft/in)
700 (2'4") 700 (2'4")
Maximum TractiveForce kN
846
846
Travel Speeds
2.5 (1.6)
2.5 (1.6)
(1st and 2nd gear) km/h(mph)
3.3 (2.1)
3.3 (2.1)
Attachment
Boom Length m (ft/in)
7.6
7.6
(24'11")
(24'11")
Stick Length m (ft/in)
3.4
3.4
(11'2")
(11'2")
Tear Out Force kN
458
458
Breakout Force kN
586
586
Maximum Digging Depth m (ft/in)
7.8
7.9
(25'7")
(25'11")
Maximum Vertical Reach m (ft/in)
13.2
13.9
(43'4")
(45'7")
Auto Lube
Standard
Option

Cat
6015

Model

April 2016

Komatsu
PC1250SP

Hitachi
EX1200

C18
SAA6D170E-5 QSK23-C
ACERT
522 (710)
514 (699)
567 (771)
106 (117)
111 (122)
112 (123)
6 (7.8)
6.7 (8.8)
6.7 (8.8)
10.8 (11.9) 12.1 (13.3) 12.1 (13.3)
2
1104
(292)
1
287 (76)
Closed
Loop
5.1 rpm
Hydraulic

2
988
(261)
1
600 (159)
Open

3
1560
(412)
0

Open

5.8 rpm
Hydraulic

5.2 rpm
Hydraulic

600 (2'0")
652
2.7 (1.7)

700 (2'4")
686
2.1 (1.3)
3.2 (1.99)

700 (2'4")
707
2.4 (1.5)
3.5 (2.2)

7.8
(25'7")
3.3
(10'10")
390
390
7.3
(23'11")
13.5
(44'3")
Standard

7.8
(25'7")
3.4
(11'2")
412
570
7.9
(25'11")
13.0
(42'8")
Option

7.5
(24'7")
3.4
(11'2")
438
569
8.05
26'5")
12.4
(40'8")
Standard

TEJB9877 Cat 6015B vs. Cat 5110B

15

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TEJB9877 (04-2016)