4/22/2016

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CNCDIAGNOSTIC

SV000

TachogeneratorDisconnect

MSeriesServoChecktheconnectiontothemotor
Removewiresfromterminals5,6,7,8measure
between5and7or6and8shouldreadashort.
CheckfortachfeedbackatcheckterminalsCH2and
CH3.

SV001

MotorOverload

MSeriesServoResetoverload,Checktheservo
transformerthermostat

ACServoCheckthethermostatontheservo
transformerandtheheatfin

SV002

VelocityUnitBreakerOff

MSeriesServoTurnoffpowerandresetbreaker

AlarmmessagenotdisplayedforACServo

SV003

ExcessCurrentinServo

MSeriesServoDisconnectservomotorandcheck
forshorttoground.Checkforshortcircuiton
transistors.Badservodriveboard

ACServoDisconnectservomotorandcheckfor
shorttoground.Checkforshortcircuitontransistors.
Badservodriveboard

SV004

ExcessVoltageinServo

MSeriesServoCheckinputvoltage.Checkservo
motorforshortcircuit.Replaceservocontrolpcb

ACServoCheckinputvoltage.Checkservomotor
forshortcircuit.Replaceservocontrolpcb

SV005

ExcessDischargeCurrent

MSeriesServoDischargetransistororpcbis
defective

ACServoDischargetransistororpcbisdefective

SV006

VelocityUnitPowertoLow

MSeriesServoIncomingpoweristolow.Check
ACServoIncomingpoweristolow.Checkvoltage
voltageonpins1and2,and2and3onCNC2for19 onpins1and2,and2and3onCNC2for19volts
voltsac.Replacepcb
ac.Replacepcb.Check5vfuse.

SV008

ExcessError(Stop)

Checkparameters18281830.Checkincoming
voltage.Masterboardmaybebad.

Checkparameters18281830.Checkincoming
voltage.Masterboardmaybebad.

SV009

ExcessError(Moving)

Checkparameters18281830.Checkincoming
voltage.Masterboardmaybebad.Checkfor
mechanicalbind.

Checkparameters18281830.Checkincoming
voltage.Masterboardmaybebad.Checkfor
mechanicalbind.

SV010

ExcessDriftCompensation

Checkconnectionstomotor.Checkifparameter
1834exceeds500.Masterboardmaybebad

Checkconnectionstomotor.Checkifparameter
1834exceeds500.Masterboardmaybebad

SV011

LSIOverflow

Checkparameters1826,1825,1820,1816.Pulsecoder Checkparameters1826,1825,1820,1816.Pulsecoder
maybedefective.Masterboardmaybedefective.
maybedefective.Masterboardmaybedefective.

SV012

MotionValueOverflow

CheckCMRparameterorfeedratesettingfailure

CheckCMRparameterorfeedratesettingfailure

SV013

ImproperVReadyOff

MSeriesServoCheckfora100vacbetween
terminals3and4.Checkfusebreakerisnottripped

ACServoCheckfora100vacbetweenterminals3
and4.Checkfusebreakerisnottripped

SV014

ImproperVReadyOn

VelocitycontrolreadysignalVRDYwasturnedon
whenthepositioncontrolreadysignalPRDYis
turnedoff

VelocitycontrolreadysignalVRDYwasturnedon
whenthepositioncontrolreadysignalPRDYis
turnedoff

SV015

PulseCoderDisconnect

BrokencabletoPulseCoder.Badpulsecoder.
Masterboardmaybedefective.

BrokencabletoPulseCoder.Badpulsecoder.
Masterboardmaybedefective.

SV017

ILLPositionControlLSI

ApositioncontrolLSIfaultwasdetected

ApositioncontrolLSIfaultwasdetected

SV018

UnfitDSOGFrequency

Checkconnectiontoresolver.Checkgainandphase Checkconnectiontoresolver.Checkgainandphase
shift.Positiondetectorisbad.Inductosyn/Resolver shift.Positiondetectorisbad.Inductosyn/Resolver
pcbisbad.
pcbisbad.

SV019

UnfitPulseofPulseCoder

Anerrorwasdetectedinthefeedbackpulsefromthe Anerrorwasdetectedinthefeedbackpulsefromthe
pulsecoder
pulsecoder

SV020

UnfitPhaseShiftValue

Checkconnectiontoresolver.Checkgainandphase Checkconnectiontoresolver.Checkgainandphase
shift.Positiondetectorisbad.Inductosyn/Resolver shift.Positiondetectorisbad.Inductosyn/Resolver
pcbisbad.
pcbisbad.

SV021

UnfitPulseCoder1RevOn

Theonerevolutionsignalfromthepulsecoderwas
turnedonatanabnormalposition.

Theonerevolutionsignalfromthepulsecoderwas
turnedonatanabnormalposition.

SV022

PulseCoder1RevMissing

Theonerevolutionsignalfromthepulsecoderwas
notturnedonwithintheallowabletme

Theonerevolutionsignalfromthepulsecoderwas
notturnedonwithintheallowabletme

SV023

SVOverload

Servomotorwasoverloaded

Servomotorwasoverloaded

SV025

VReadyOn

VelocitycontrolreadysignalVRDYwasturnedon
insteadofbeingturnedoffwhentheservocontrol
wasturnedon.

VelocitycontrolreadysignalVRDYwasturnedon
insteadofbeingturnedoffwhentheservocontrol
wasturnedon.

SV026

IllegalAxisArrange

Parameter#1023fortheservoaxisarrangmentwas
notsetproperly

Parameter#1023fortheservoaxisarrangmentwas
notsetproperly

SV030

OT001
OT002
OT003
OT004
OT005
OT006

EmergencyStop

"+"Overtravel(Soft1)
""Overtravel(Soft1)
"+"Overtravel(Soft2)
""Overtravel(Soft2)
"+"Overtravel(Soft3)
""Overtravel(Soft3)

Emergencystopwasapplied

Emergencystopwasapplied

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ACServoChecktheconnectiontothemotor
Removewiresfromterminals5,6,7measure
betweeneachofthewires,theyshouldallreadthe
approxsameandshouldbelowresistance

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OT007
OT008
OT021
OT022
OT100
OT101

"+"Overtravel(Hard)
""Overtravel(Hard)
"+"Overtravel(PreCheck)
""Overtravel(PreCheck)
SpindleAlarm
SpindleMotorOverheat

Spindlemotoralarmsignalturnedon

Spindlemotorisoverheated.CheckFanonspindlemo

OT102

ExcessVelocityError

Adeviationisexcessivebetweencommandedand
actualvelocityofspindlemotor.Transistormodule
bad.Spindlemotorfeedbacksensorbad.

OT103
OT104
OT105
OT106
OT107
OT108

FuseF7Blown
FuseF1,F2,orF3Blown
FuseAF2orAF3Blown
ExcessVelocity(Analog)
ExcessVelocity(Digital)
Voltage(+24V)TooHigh

CheckFuseF7.Checktransistormodules
CheckFuseF1,F2,andF3
CheckAF2andAF3.DefectivePCB
Spindlemotorspeedexceededthemaxrating.
Spindlemotorspeedexceededthemaxrating.
Check24Volts,Checkvoltageselectorswitch

OT109

PowerSemiconductorOverload

PowersemiconductoroverheatCheckFanonspindle

drive

OT110

Voltage(+15V)TooLow

Check15Vtestpinonspindleboard.CheckFuses.
ReplacespindleBoard

OT111

VoltageExcess(DCLink)

ThevoltageontheDCLinkistohigh.Check
incomingvoltage.

OT112

CurrentExcess(DCLink)

Highcurrent.Checkmotorforshort.Check
transistors.

OT113
OT114
OT115
OT116

CPUError
RomError
OptionAlarm
DisconnectionPulseCoder

Replacespindleboard
Romicsdefective.Replacespindleboard.
Auxiliaryalarmforspindlemotor.
BadPulseCoder.BrokenCable.

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