EQUIPMENT OUTPUT/DAY

BASIC ASSUMPTIONS:
1. Average output of Road Roller (12 passes)
(Vibratory Roller)
2. Average output of Road Grader
3. Average output of Asphalt Distributor
4. Average output of Transit Mixer
5. Average output of one gang

360 m3/day (FLAT)

300 m3/day (ROLLING & MOUNTANOUS)
400-500 m2/day
2,400 m2/day
30 m3/day (8 trips 4 cu. m. cap)
4,000 m2/day

For clearing & grubbing

a. Road Grader
b, Payloader
c. Dumptruck (min. of 2 units)
6. Average output of one gang

100-200 m2/day

For Removal of Dilapidated PCCP

OPTION NO. 1 (USE 100 M2/DAY)
a. Jackhammer
b, Payloader
c. Dumptruck
OPTION NO. 2 (USE 200 M2/DAY)

a. Backhoe with Concrete Breaker or Pencil Hammer

b. Payloader
c. Dumptruck (min. of 2 units)
7. Average output of one gang
For surplus common excavation

400-500 m3/day (full excavation)

a. Bulldozer D7
b. Payloader
c. Dumptruck (min. of 2 units)
8. Average output of one gang
For Embankment
a. Road Grader
b. Payloader
c. Dumptruck
d. Road Roller
e. Water Truck

300-400 m3/day (emb. from road cut) add dozer

base from HD (if embankment from other source) no
bulldozer

9. Average output of one gang

For Sub-grade preparation
a. Road Grader
b. Vibratory Roller
c. Water Truck

2,400 m2/day

10. Average output of one gang

For Agg. Sub-base course
a. Road Grader
b. Road Roller
c. Water Truck

300-400 m3/day
flat
rolling
mountainous

=
=
=

400 m3/day
350 m3/day
300 m3/day

11. Average output of one gang

300-400 m3/day

For Agg. Base course

a. Road Grader
b. Road Roller
c. Water Truck

flat
rolling
mountainous

=
=
=

400 m3/day
350 m3/day
300 m3/day

12. Average output of one gang

For Bituminous Conc. Surface course

2,249 m2/d (0.05 thk.) verify maintenance

1,500 m2/day (0.075 thk.) verify maintenance

a. Asphalt Paver
b. Steel Roller
c. Pneumatic Roller
13. Average output of one gang
For PCCP (transit mixer)

90 m3/day (0.20 thk.)

90 m3/day (0.23 thk.)

a. Transit Mixer (3 units)

b. Payloader
c. Concrete Vibrator
d. Batching Plant
e. Water Truck with pump
For PCCP (1 bagger mixer)

8 10 m3/day

14. Average output of one gang

For Structural Conc. Class A

27 m3/day

a. Transit Mixer (3 units)

b, Payloader
c. Concrete Vibrator
d. Batching Plant
e. Water Truck w/ pump
Using 1 Bagger Mixer

6 8 m3/day

15. Average output of Backhoe

150 m3/day

16. Average output of Crane Clamshell

150 m3/day (with back-up equipt. Below)

17. Average output of Bulldozer

350 m3/day (D6)

500 m3/day (D7)
80 m3/day (10)
200 m3/day (12)

18. Average output of Dredger

HAULING OF AGGREGATES DATA

FLAT ROLLING MOUNTAINOUS
SPEED (KPH)
W/ LOAD
30.00
20.00
15.00
W/O LOAD
30.00
30.00
25.00
5.00
4.00
3.50
CAPACITY (M3)
10.00
6.00
4.50
NO. OF DT
1.00
1.00
1.00
ITEM 202:
Flat
= 12.00 m3
Rolling
= 8.00 m3
Mountainous = 6.00 m3

COMPOSITION OF ONE GANG PER ITEM OF WORK

(IF BY ADMINISTRATION, WITH ENGINEERING ASSISTANT)
ITEM 104: EMBANKMENT
1 Foreman
1 Laboratory Technician
4 Laborers
ITEM 105: SUB GRADE PREPARATION
1 Foreman
1 Laboratory Technician
2 Laborers
ITEM 200: AGGREGATE SUB BASE COURSE
1 Foreman
1 Laboratory Technician
4 Laborers
(NOTE: NO. OF DAYS IN HAULING AGG. NOT INCLUDED)
ITEM 201: AGGREGATE BASE COURSE (ATTAIN BLUE TOP)
1 Foreman
1 Laboratory Technician
8 Laborers
ITEM 311: PORTLAND CEMENT CONCRETE PAVEMENT (CF = 9.08)
USING 1 BAGGER MIXER
1 Foreman
2 Mason/Carpenter
15 Laborers
(NOTE: INCLUDES INSTALLATION OF FORMS)
USING TRANSIT MIXER
1
1
6
10

Foreman
Laboratory Technician
Skilled Workers
Laborers
(NOTE: INCLUDES WORKFORCE BOTH AT BATCHING PLANT & SITE,
INSTALLATION OF FORMS)

ITEM 405: STRUCTURAL CONCRETE CLASS A (CF = 9.08)

USING 1 BAGGER MIXER
1 Foreman
2 Mason/Carpenter
15 Laborers
(NOTE: INCLUDES INSTALLATION OF FORMS)
USING TRANSIT MIXER
1
1
6
10

Foreman
Laboratory Technician
Skilled Workers
Laborers
(NOTE: INCLUDES WORKFORCE BOTH AT BATCHING PLANT & SITE,
INSTALLATION OF FORMS)

FURNISHING OF AGGREGATES
A. HAULING:
1. Stockpiling and loading
use:
1 7 Bulldozer, capacity
= 500 m3/day
use:
1 Payloader, capacity
= 500 m3/day
P 9,258.00/day + P 4,662.00/day
Unit Cost
= -----------------------------------------------500.00 m3/day
2. Hauling Cost
Average Haul Distance
=
5.00 KM.
Average truck speed per day
= 25.00 KPH
2.00 x 5.00 x 60.00 kph
Travel time
= ------------------------------------------------25.00 kph
Loading, unloading & shifting time

Unit Cost

27.84/m3

24.00 mins.

20.00 mins.
============
44.00 mins.

Total cycle time

No. of trips/day =

8.00 X 60.00 (83.33% eff.)

------------------------------------------44.00 mins.

P
6,024.00/day
-----------------------------------------9.00 x 10.00 m3/truck

=
=

P 2.84/m3
P 15.00/m3
==========
P 112.62/m3

3. Excise Tax (3.00% of items 1 & 2)

4. Royalty access road Provl. & Brgy. Tax
Hauling Cost

9.09 say 9.00 trips

66.93/m3

B. PROCESSING:
1. Fine Aggregates
Screening

P 3,198.00 + P 304.90 + P 220.00

------------------------------------------------150.00 m3/day

Washing

P 3,198.00 + P 304.90 + P 220.00

------------------------------------------------200.00 m3/day

P 18.61/m3
==========
P 43.43/m3
P 156.05/m3

Screening

P 3,198.00 + P 304.90 + P 220.00

------------------------------------------------100.00 m3/day

Washing

P 3,198.00 + P 304.90 + P 220.00

------------------------------------------------200.00 m3/day

P 18.61/m3
==========
P 55.84/m3
P 168.46/m3

FA
2. Coarse Aggregate

CA

112.62/m3 +

112.62/m3 +

43.43/m3

55.84/m3

24.82/m3

37.23/m3

3. Sub base course

Screening =

P 3,198.00 + P 304.90 + P 220.00

------------------------------------------------250.00 m3/day

14.89/m3

Screening =

P 3,198.00 + P 304.90 + P 220.00

------------------------------------------------150 m3/day

24.82/m3

Blending

P 3,198.00 + P 304.90 + P 220.00

------------------------------------------------300.00 m3/day

P 12.41/m3
==========

200 (Processed)
201 (Processed)

=
=

P
P

(
(

112.62 +
112.62 +

14.89
37.23

)
)

m3/day=
m3/day=

37.23/m3

P
P

127.51/m3
149.85/m3

FURNISHING OF AGGREGATES
A. HAULING:
1. Stockpiling and loading
use:
1 7 Bulldozer, capacity
= 500.00 m3/day
use:
1 Payloader, capacity
= 500.00 m3/day
P 9,258.00/day + P 4,662.00/day
Unit Cost
= -----------------------------------------------500.00 m3/day
2. Hauling Cost (Source
= unknown)
Average Haul Distance
=
5.00 KM.
Average truck speed per day
= 25.00 KPH
2.00 x 5.00 x 60.00 kph
Travel time
= ------------------------------------------------25.00 kph
Loading, unloading & shifting time

24.00 mins.

20.00 mins.
============
44.00 mins.

Total cycle time

No. of trips/day =

Unit Cost

27.84/m3

8.00 X 60.00 (83.33% eff.)

------------------------------------------44.00 mins.

P
6,024.00/day
-----------------------------------------9.00 x 10.00 m3/truck

=
=

P 2.84/m3
P 15.00/m3
==========
P 112.62/m3

3. Excise Tax (3.00% of items 1 & 2)

4. Royalty access road Provl. & Brgy. Tax
Hauling Cost

9.09 say 9.00 trips

66.93/m3

B. PROCESSING:
1. Fine Aggregates
Screening

P 3,198.00 + P 304.90 + P 220.00

------------------------------------------------150.00 m3/day

Washing

P 3,198.00 + P 304.90 + P 220.00

------------------------------------------------200.00 m3/day

P 18.61/m3
==========
P 43.43/m3
P 156.05/m3

Screening

P 3,198.00 + P 304.90 + P 220.00

------------------------------------------------100.00 m3/day

Washing

P 3,198.00 + P 304.90 + P 220.00

------------------------------------------------200.00 m3/day

P 18.61/m3
==========
P 55.84/m3
P 168.46/m3

FA
2. Coarse Aggregate

CA

112.62/m3 +

112.62/m3 +

43.43/m3

55.84/m3

24.82/m3

37.23/m3

3. Sub base course

Screening =

P 3,198.00 + P 304.90 + P 220.00

------------------------------------------------250.00 m3/day

14.89/m3

Screening =

P 3,198.00 + P 304.90 + P 220.00

------------------------------------------------150 m3/day

24.82/m3

Blending

P 3,198.00 + P 304.90 + P 220.00

------------------------------------------------300.00 m3/day

200 (Processed)
201 (Processed)

=
=

P
P

(
(

112.62 +
112.62 +

14.89
37.23

)
)

m3/day=
m3/day=

P 12.41/m3
==========
P 37.23/m3
P
P

127.51/m3
149.85/m3

FURNISHING OF AGGREGATES
A. HAULING:
1. Stockpiling and loading
use:
1 7 Bulldozer, capacity
= 500.00 m3/day
use:
1 Payloader, capacity
= 500.00 m3/day
P 9,258.00/day + P 4,662.00/day
Unit Cost
= -----------------------------------------------= P 27.84/m3
500.00 m3/day
2. Hauling Cost (AHD = 4.00 Km. (source = L allog Pit, Luna, Isabela Magat River))
Average truck speed per day
= 30.00 KPH
2.00 x 4.00 x 60.00 kph
Travel time
= ------------------------------------------------=
16.00 mins.
30.00 kph
Loading, unloading & shifting time
=
7.00 mins.
============
Total cycle time
23.00 mins.
No. of trips/day =

Unit Cost

8.00 X 60.00
------------------------------------------23.00 mins.

P
6,024.00/day/truck
-----------------------------------------21.00 x 10.00 m3/truck

=
=
=

P 1.70/m3
P 5.65/m3
P 15.00/m3
==========
P 78.88/m3

3. Excise Tax (3.00% of items 1 & 2)

4. VAT (10% of items 1 & 2)
5. Royalty access rd. Provl. and Brgy. Tax
Hauling Cost

21.00 trips

28.69/m3

B. PROCESSING:
1. Fine Aggregates
Screening

(P 4,622.00+ P 377.00+P 220.00)(1.10)

------------------------------------------------150.00 m3/day

Washing

(P 4,622.00+ P 377.00+P 220.00)(1.10)

------------------------------------------------200.00 m3/day

=
=

P 28.92/m3
==========
P 67.49/m3
P 146.37/m3

FA
2. Coarse Aggregate

78.88/m3 +

67.49/m3

38.57/m3

Screening

(P 4,622.00+ P 377.00+P 220.00)(1.10)

------------------------------------------------100.00 m3/day

Washing

(P 4,622.00+ P 377.00+P 220.00)(1.10)

------------------------------------------------200.00 m3/day

P 38.57/m3
==========
P 96.42/m3
P 175.30/m3

CA

Foundation Fill or Embankment

Item 200 Agg. Sub base Course

78.88/m3 +

96.42/m3

=
P ( 78.88 + 57.85 ) m3/day =

P
P

57.85/m3

78.88/m3
136.75/m3

Item 201 Agg. Base Course

P(78.88 + 57.85 + 38.57)m3/day =

175.30/m3

ASSOCIATION OF CARRIERS & EQUIPMENT LESSORS INCORPORATED

D

C R I P T I O
TYPE OF EQUIPMENT

1. BULLDOZER
D9
D8
D7
D6
D4
2. LOADER
3 cu. m.
2 cu. m.
1 cu. m.
3. GRADER
4. ROAD ROLLER,
105 H.P.
5. PNEUMATIC ROLLER, 107 H.P.
6. VIBRATORY ROLLER , 100 H.P.
7. SHEEPFOOT ROLLER
8. CRANE, CRAWLER TYPE,
71 80 tons
9. CRANE, CRAWLER TYPE,
21 25 tons
10. CRANE, TRUCK MTD. TYPE, 21 25 tons
11. CRANE, TRUCK MTD. TYPE, 2 5 tons
12. BACKHOE, CU. M.
13. PILE HAMMER, M33
14. DROP HAMMER, 2 TONS
15. PILE VIBRA. HYD. DRIVEN, 45,000 KG M
16. ASPHALT DISTRIBUTOR, 5 TONS, 3000 USG
17. ASPHALT PAVER
18. CONCRETE PAVER
19. CONCRETE MIXER, 1.5 2.0 BAGGER
20. CONCRETE TRANSIT MIXER, 5 8 CU. YDS.
21. DUMPTRUCK
5 CU. M./LOAD (AVE.)
10 CU.M./LOAD (AVE.)
22. AIR COMPRESSOR
23. WATER PUMP ( 4 DIA.)
24. WATER TRUCK (500 1000 GALS.)
25. WELDING MACHINE
GAS DRIVEN, 400 AMP.
ELECTRIC DRIVEN, 400 AMP.
26. CONCRETE BATCH PLANT (40 1PH)
27. AGGREGATE CRUSHER, 100 TPIL
28. ASPHALT BATCH PLANT, 100 TPH
29. STAKE TRUCK, 2 5 TONS
30. CONCRETE VIBRATOR
31. CONCRETE CUTTER
32.TRAILER,
L. BED
4/TON/KM
L. BED
4.25/TON/KM
33. BAR CUTTER, 350 450 KG./DAY
34. CHAINSAW, 18 BAR LENGTH, 8.0 H.P.

A T E
/
As of 1998

Y
75%

P
P
P
P
P

20,248.00
18,809.00
12,344.00
10,176.00
5,328.00

/day
/day
/day
/day
/day

P
P
P
P
P

15,186.00
14,106.00
9,258.00
7,632.00
3,996.00

/day
/day
/day
/day
/day

P
P
P
P
P
P
P
P
P
P
P
P
P
P
P
P
P
P
P
P
P

8,328.00 /day
6,216.00 /day
4,264.00 /day
6,368.00 /day
4,120.00 /day
4,216.00 /day
11,184.00 /day
2,488.00 /day
23,376.00 /day
10,064.00 /day
9,296.00 /day
3,552.00 /day
9,656.00 /day
7,592.00 /day
600.00 /day
22,320.00 /day
6,808.00 /day
6,808.00 /day
10,464.00 /day
1,384.00 /day
8,528.00 /day

P
P
P
P
P
P
P
P

6,246.00
4,662.00
3,198.00
4,776.00
3,090.00
3,162.00
8,388.00
1,866.00

/day
/day
/day
/day
/day
/day
/day
/day

P
P
P
P
P
P
P
P
P
P
P
P

7,548.00
6,972.00
2,664.00
7,242.00
5,694.00
450.00
16,740.00
5,106.00
5,106.00
7,848.00
1,038.00
6,396.00

/day
/day
/day
/day
/day
/day
/day
/day
/day
/day
/day
/day

/day
/day
/day
/day
/day

P
P
P
P
P

3,714.00
6,024.00
3,354.00
229.00
5,808.00

/day
/day
/day
/day
/day

465.00 /day
240.00 /day
16,635.00 /day
373,571.00 /day
39,235.00 /day
4,824.00 /day
265.00 /day
308.00 /day
4.00/ton/km.
4.25/ton/km.
200.00 /day
195.00 /day

P
P
P
P
P
P
P
P
P
P
P
P

P
P
P
P
P
P
P
P
P
P
P
P
P
P
P
P
P

4,952.00
8,032.00
4,472.00
305.00
7,744.00

349.00 /day
180.00 /day
12,476.00 /day
280,178.00 /day
29,426.00 /day
3,618.00 /day
199.00 /day
231.00 /day
3.09/ton/km.
3.19/ton/km.
150.00 /day
146.00 /day

35. DRILLING RIG HYD CRAWLER, 2000 mm dia.

36. DRILLING RIG HYD CRAWLER, 1800 mm dia.
37. DRILLING RIG MECH. ROTARY,600-2000 MM

P
P
P

91,904.00 /day
86,072.00 /day
27,976.00 /day

P
P
P

68,928.00 /day
64,554.00 /day
20,982.00 /day

DEPARTMENT OF PUBLIC WORKS AND HIGHWAYS

COST ESTIMATE GUIDELINES
ITEM 100 : CLEARING AND GRUBBING
1. Light
2. Medium
3. Dense

- 50 sq. m,/man-day
- 25 sq. m./man-day
a. 65 sq. m./man-day
b. With Chainsaw 200 sq. m./man-gang/day
4. Individual removal of trees up (Up to max. of 0.25 m. dia.)
a. 1 Tree per man-day
b. With Chainsaw 10 trees/2-man gang/day
Note:

The above outputs are up to maximum disposal site distance of 10 meters.

ITEM 101 : REMOVAL OF STRUCTURES AND OBSTRUCTIONS

A. Labor/MD
B. Equipment
B.1 Air Comp. w/
Jackleg

Reinf. Conc.
0.50 cu. m.

Daily Output
Conc. Pvmnt.
2.520 sq. m.

2.00 cu. m.

50.00 sq. m.

Asp. Pvmnt.
8.00 sq. m.

Open 2,400 sq. m.

Limited 1,200 sq. m.

B.2 Road Grader

C. Removal of Slides
Using Payloader:
Disposable
Distance (meter)
7.5
10
20
25
30
40
45
50
55
60
Note:

ITEM 102 : EXCAVATION

Capacity per day (cu. m.)

Rock
Common Earth
300
430
270
390
230
330
200
280
180
260
160
230
150
220
140
210
130
190
120
170

1. Open refers to traffickless working condition.

2. Beyond 60 meters use dumptruck for disposal of waste.
3. For A and B consider cost of waste disposal.

A. Labor
Common Excavation
3.00

Daily Output in cubic meter

Unclassified Exc.
1.50

S.R.
0.50

B. Equipment (Bulldozer) Based on a maximum disposal distance of 30 m.

D4 --------------- 210
D6 --------------- 250
D8 --------------- 410
C. Solid Rock
C.1 Particulars:
-

Cap. of 1 unit Air Compressor with

2 Jackhammers/day based on
perpendicular boring at a maximum height of
150 meters
= 100 boreholes
Holes required for 1 cu. m. solid rock
= 2 holes (1 m. deep)
Average no. of dynamite stick per case
= 330

C.2 Blasting requirement per cu. m. of solid rock:

-

3 4 sticks of dynamite per borehole

2 pcs. blasting cap per cu. m. of solid rock
4 m. safety fuse per cu. m. of solid rock

C.3 Clearing provisions:

-

Refer to Item 101.C : Removal of Slides

C.4 Boring Crew Composition: (Capacity of Crew 100 holes/day)

-

1 Civil Engineer
1 Construction Foreman
2 Skilled Laborers

2 Skilled Laborers
2 Laborers

C.5 Blasting Crew Composition: (Capacity of Crew 100 holes/day)

Note:

1 License Blaster
2 Skilled Laborers
2 Laborers
1. Consider reduction of manpower and equipment output for heights of more
than 1.50 meters.
2. All equipments except Dump Trucks, Road Roller and Air Compressor to be
assisted by a helper or laborer.
3. Provide provision for scaffolds and incidental expenses for heights of more
than 1.50 meters.

ITEM 103 : STRUCTURE EXCAVATION

A. Labor
B. 0.25 m3 Backhoe
Note:

double/multiple

Common Exc.
1.50
120.00

Daily Output in cubic meter

Unclassified Exc.
1.00
80.00

S.R.
0.50

1. For instances where the excavated materials is to be disposed to a

specified place, computations for such waste disposal shall be considered.
2. Above labor outputs are based on a maximum depth of 2.00 meters. For
depths exceeding 2.00 meters, add provisions for hoisting for
handling.

ITEM 104 : EMBANKMENT

A. Shrinkage/Swell factor 20% (for common borrow only)
B. Placing
B.1.

Labor:
Daily output in cu. m./man-day for common earth and unclassified
material = 4.0 cu. m./man-day
Equipment:
Output of 1 unit Road Grader 600 cu. m./day (400 cu. m./day)

B.2.

C. Compaction:
C.1.

Labor (Tamping):

C.2.

Equipment:
Portable plate compactor
1 Tonner Road Roller
9 -11 Tonner Road Roller

Note:

2 cu. m./man-day (applicable to backfills for cross drain or

Retaining walls).
:
:
:

50 cu. m./day
100 cu. m./day
300 cu. m./day (400 cu. m./day)

1. Duration for the Water Truck is equal of the duration of the Road Roller.
2. Ratio of one (1) Road Grader to two (2) Road Rollers.
3. Number of Dump Trucks per day depends on capacity of Road Grader per
day.

I
TEM 105 : SUBGRADE PREPARATION
A. Equipment (using motorized Road Grader)
A.1 Reshaping and Grading
Grader =
Roller =

2,500 sq. m./day

2,500 sq. m./day

# Preparation of dirth/earth road or application of gravel.

Item 200 or Item 201 or 300 = 12,500 sq. m./day
# Preparation of gravel road for the construction of
Asphalt Concrete Pavement = 9,000 sq. m./day.
A.2 Compaction
# Required duration for road Roller is the same that of the Road Grader and the
duration of Water Truck is half the duration for the Roller.
SPL.

AGGREGATE HAULING/TIMESPOTTING
A. Quarrying:
Output of one (1) D4 Bulldozer

210 cu. m./day of unprocessed material

B. Screening and Stockpiling: (Refer to the following formula)

General Formula:
For Wheel Loaders:
Q

q x ( 60/CM ) x E

Where:
Q =
q =
CM =
E =
q =
ql =
k =

hourly production in cu. m./hr.

production per cycle in cu. m.
cycle time in minutes
job efficiency
ql x k
heaped capacity of loader
bucket factor

Cycle time for Loader (cm)

1. In a cross loading
Cm

D/F + D/R + Z

2. For a V shaped loading

Cm

D/F + 2 + D/R + 2 + Z

3. In load and carry

Cm
Where:

D/F x 2
Cm
D
F
R
Z

=
=
=
=
=

cycle time in minutes

hauling distance
forward speed in meters/minute
reverse speed in meters/minute
fixed time (minutes) sum of gear shifting,
Loading, turning and waiting time

FIXED TIME:

V Shaped
Cross
Load and
Loading
Loading
Carry
Direct Drive
0.23
0.35
Hydraulic Drive
0.20
0.30
Torque Flow Drive
0.20
0.30
0.35
Travel Speed: F1 = (0 7.3 km/hr)
R1 = (0 7.8 km/hr)
Computation for screening and stockpiling for wheel loaders (articulated)
Use job efficiency ( E ) of 0.83 (83%)
Cm = 1.00 min. (cycle time for screening 1 bucket of unprocessed material)
=

q x (60/cm) x E; use q
Q x (60/1) x (0.83)

= use truck bucket capacity

= 49.8 q cm/hr.

Where q is the struck bucket capacity

However, for screening fine and course aggregates, introduce (f) quarry factors to the
general formula, therefore.
1. Screening fine aggregates Q = 49.8 qFc (cu.m./hr.)
2. For screening coarse aggregates Q = 49.8 qFc (cu. m./hr.)

arrive azt

Moreover, in the screening process of fine and coarse aggregates, there is extra time
required for stockpiling and screened waste. Materials which needs to be
determined as a factor of cycle time to be multiplied to the above formula to
the output capacity, Q.
Sample Problem:
Given:

q = 1.50 cu. m.
Quarry productivity:
F.A. = 60%

C.A. = 30%
Waste = 10%
For 7 cu. m. fine aggregates
Volume of unprocessed material to produce 7 cu. m. fine agg. (V)
V = 7/0.60 = 11.67 cu. m.,
No. of cycles = 11.67/1.50 = 7.78
Screening Time = 7.78 cycles x 1 min. per cycle = 7.78 min.
Approximate time to transfer 7 cu. m. screened material to stockpile
= 4.6 minutes
Then the total time to produce and stockpile 7 cu. m. of fine aggregates
from 11.67 cu. m. of unprocessed material from the given source id:
= 7.78 min. + 4.60 mon. = 12.38 minutes
The number of cycle in 1 hr. = 60 min./12.38 min. = 4.85
Production of F.A. in one hour = 4.85 (7 cu. m.) = 34 cu. m.
The preceding computation takes into consideration further processing of
waste materials to produce coarse aggregates.
Total Waste = 11.67 - 7 = 4.67 cu. m,
Where volume of coarse aggregate to be extracted from waste
material = 11.67 x 0.30 = 3.50 cu. m.

aggregates.

In this condition there are two screens, i.e. one for fine aggregates and
one for coarse aggregates and the loader, after screening for the fine
aggregates proceeds to screen the waste to produce coarse
In so doing.
Total Cycle =

4.67/1.50

Screening Time

3.113

3.113 min.

Stockpiling Time
= 3.5/7.0 x 4.6
= 2.30 min.
Removal of Waste = 1.17 cu. m. x 1.0 min. = 1.17 min
Should only be 1.0 min. because the loader capacity considered is 1.5
cu. m. greater than 1.17 cu. m.
Total

6.58 min.

To summarize, combining the production of fine and coarse aggregate

From the given source,
Total time to produce 7 cu. m. fine aggregates
Total time to produce 3.5 cu. m. coarse agg.
Total Minutes
In one hour, production is,
For fine aggregates
=
For coarse aggregates =

60/18.96 x 7.0
60/18.96 x 3.5

=
=
=

12.38
6.58
18.96

=
=

22.22 cu. m.
11.11 cu. m.

In one day, screening and stockpiling output of 1 payloader and 2 screens

from the given source.
For fine aggregates
=
For coarse aggregates =

22.22 (6)
11.11 (6)

=
=

133 cu. m.
67 cu. m.

In cases where there is a need for coarse aggregate only, production is 67

cu. m./day with the fine aggregates treated as waste.
Cycle time:

Screening time
= 11.67/1.50 x 1.0 min.
Stockpiling time (for 7 cu. m.)
Removal of Waste = 4.67 cu. m. x 1.0 min.
Total time per cycle
Total no. of cycle in one hour = 60/17.05
Hourly production = 3.52 x 7 cu. m.
Daily production
= 24.63 x 6 hrs.

= 7.78 min.
= 4.6 min.
= 4.67 min.
= 17.05 min.
= 3.52
= 24.63 cu. m.
= 148.00 cu. m.

In one hour, the equipment is assumed to work only for 45 minutes, hnce it
works only for 6 hours in a day.
C. Loading and Unloading
C.1 Loading and Unloading Time:
a. Using payloader and dumptrucks:
1. Aggregates:

a.1. Loading Time

a.2 Unloading time
a.3. Slack Time

= 5 mins.
= 1 min.
= 2 mins. 6 mins.

Depending on the availability on location of maneuvering area:

2. Boulders 6 minutes
b. Manual Loading (crew of 6 Laborers to fill 1 unit)
C.2 Capacity of 1 unit dumptruck:

-5 cu. m. - 1 hr.

D. Speed of Dumptruck:

Loaded Trip
W/o Load

Below 7% Grade
Dirt Road
Paved
15
25
20
30

Speed in KPH
7 -12%
Dirt Road
Paved
10
15
15
20

E. Stockpiling of Boulders:
E.1.From side slope: (Barring down and stockpiling)
Labor Capacity 2.00 cu. m./MD
E.2.Picking and stockpiling from riverbed
Labor Capacity 2.00 cu. m./MD
ITEM 200 : AGGREGATE SUB-BASE COARSE
ITEM 201 : AGGREGATE BASE COARSE
A. Shrinkage Factor 15%
B. Spreading capacity of 1 unit road grader 600 cu. m./day
C. Compacting capacity of 1 unit road roller 300 cu. m./day
Duration of water truck is equal to the duration of road grader.
Equiment proportion is 1 unit road grader to 2 units road roller.
D

Labor/Supervision

Above 12%
Paved
5
10

1 Civil Engineer
1 Foreman
2 Flagmen (Optional)

1 Lab. Tech.
1 Helper/Laborer for every equipment except for
Dumptrucks and Rollers

ITEM 311 : PORTLAND CEMENT CONCRETE PAVEMENT (PCCP)

A. Materials:
A.1.

9 -10 bags of cement per cu. m. of concrete

A.2.

Aggregates:

Fine Aggregates:
Coarse Aggregates:

Loose Volume
Qty. per cu. m. of concrete
0.50 cu. m. (0.45 0.50 cu. m.)
0.80 cu. m. (0.80 0.90 cu. m.)

Include other miscellaneous accessories e.g. dowel bars, joint fillers, etc.
B. Batching and Casting in place:
B.1 Using 2 units 1 -= bagger mixer (minimum)
a. Capacity = 180 bags/day (i.e. 90 bags per 1 bagger concrete mixer)
(70 bags : presently being adopted)
b. Crew members: (for 20 cu. m. PCCP)
1 Civil Engineer
1 Material Engineer
1 Laboratory Technician
1 Foreman

c.

4 Masons
2 Carpenters
24 Laborers

Equipment support for 2 units 1 bagger mixer

c.1. Consider water provision
c.2. 2 portable concrete vibrator
c.3. 1 bar cutter
c.4. 1 concrete cutter

B.2. Using Transit Mixer (3.6 cu. m.)

1. For no. of trips/day, apply time spotting
(maximum distance of batching plant)
2. Crew at batching plant
4 Laborers
1 Materials Lab. Tech.
3. Crew at project site:
1 Civil Engineer
1 Foreman
2 Masons
2 Carpenters
4. Equipment Requirement:

1 Material Engineer
1 Material Lab. Tech.
10 Laborers

2 Transit Mixer
1 Payloader
2 Portable Concrete Vibrator
1 Water Tank
1 Concrete Batching Plant (include labor for assembly of batching plant and
lease of batching area)
1 Bar Cutter
1 Portable Concrete Cutter

C. Cutting Provisions:
C.1. Curing Compound, specify
C.2. Ponding
C.4. Combination of the above or any method specified under the 1995 DPWH Std Specs
D. OTHERS:
D.1 Estimate forms for 3 days operation
D.2 Forms are expected to be re used for a minimum of five (5) times
D.3 Consider provisions for used oil
ITEM 400 : PILING
Conditions:
1. Hammer TDH 22
2. Piles are spotted
Capacity = 6 to 8 meter/hour depending on type of foundation
ITEM 404 : REINFORCING STEEL BAR
A. Materials:
A.1. Tie Wires: 15 kgs. Per ton of steel bar
B. Labor: (Cutting, bending, fabrication, installation & other miscellaneous works)
B.1. Crew Composition; (Minimum composition)
1 Civil Engineer
1 Construction Foreman
2 Steelman

2 Skilled Laborers
6 Laborers

B.2. Capacity of gang = 750 kg,/day

C. Equipment required per gang
1 unit Bar Cutter
ITEM 405 : STRUCTURAL CONCRETE
A. Materials

CLASS
A (1)
B (2)

CEMENT FACTOR
(bags/cu. m.)
9.10
8.00

SAND FACTOR
(loose vol./cu. m.)
0.50
0.45

GRAVEL FACTOR
(loose vol./cu. m.)
0.80
0.85

C (3)
D (4)

9.50
11.00

0.55
0.44

0.75
0.73

B. Batching and Casting in place

section

B.1. The duration for 1 bagger or 2 bagger mixer depends on equipment utilization
schedule as reflected in the PERT/CPM.
B.2.. Crew for 1 bagger mixer and transit mixer is the same as Item 311 except for
steelman which is included in Item 404 and carpenters which is revised per
D of this item.
B.3. Supporting equipment for batching plant same as Item 311.
B.4. Duration of transit mixer is dependent on the speed setting forms and type and size
of structures. (See B.1.)
C. Curing:
C.1. Either ponding or use of curing compound or combination or both as specified in the
Std. DPWH Specs.
D. Formworks:
D.1. Formworks:
Minimum Crew Composition:
1 Civil Engineer
1 Construction Foreman

2 Carpenters
4 Laborers

Capacity:
1. Fabrication and Installation =
2. Stripping
=

35 sq. m./day
60 sq. m./day

D.2. Scaffolds for Bridges:

Materials:
27 bd. ft. per meter height per meter span

ITEM 500 : PIPE CULVERTS AND STORM DRAINS

A. Scope of Works:

Laying and Collaring. Backfilling shall be Item 104.

B. Size of RCCP
300 mm
450 mm
610 mm

Capacity of crew per day

24 pcs.
12 pcs.
8 pcs.

Crew Composition:
1 Civil Engineer
1 Foreman

1 Mason
6 Laborers

With equipment support 1 unit chain block with stand

ITEM 504 : GROUTED RIPRAP
(Proportion of grout mix = 1 part cement to 3 parts sand)
A. Scope of Works:

A.1. Laying of boulders and grouting

A.2. Curing
A.3. Foundation preparation and excavation
A.4. Provision of weepholes
A.5. Double or multiple handling, if necessary should be derived

B. Labor:
Crew Composition: (minimum)
1 Civil Engineer
2 Skilled Laborer
1 Foreman
6 Laborers
1 Materials Lab. Tech.
B.2. Preparation of foundation i.e. excavation:
Labor capacity See Item 103: Structure Excavation For capacity of laborers.
Crew Composition:
1 Civil Engineer
1 Foeman
10 Laborers
Capacity of gang = 18 cu. m./man day (this capacity is based on the
assumption that all materials are within reach of the laborers.)
C. Materials:
C.1. Boulders
C.2. Cement
C.3 Sand

equal to volume of grouted riprap

2.5 bags per volume of grouted riprap
25% 0f volume of grouted riprap 0.25/cu. m.

D. Water provisions:
Consider source or availability of water at site.

ITEM 505 : STONE MASONRY

(Proportion of mortar mixture 1 part cement to 2 parts and by volume)
A. Scope of Work:
The same as Item 504, Grouted Riprap
B. Labor: Laying of boulders, grouting, curing and installation of weepholes.
Minimum Crew Composition:
1 Civil Engineer
1 Construction Foreman
1 Materials Lab. Tech.

6 Skilled Laborers
12 Laborers

Capacity of Gang 13.5 cu. m./man-day

Capacity of Laborers 0.50 to 1.00 cu. m. per man-day or an average of 0.75
cu. m. per man-day.
C. Materials:
C.1. Portland Cement: 5 bags per cu. m. of stone masonry

C.2. Sand: 30% volume of stone masonry

C.3. Boulders: Equal to volume of stone masonry
C.4. Weepholes: As indicated in the plans.
D. Water and equipment provision:
Refer to Item 504, Grouted Riprap
Note:

For Stone Masonry, the cement factor of 5 bags per cu. m. of stone masonry was
based on minimum mortar bedding and joint thickness of 35 mm.

DERIVATION FOR STOCKPILING COST:

FOR D7 BULLDOZER

RATE
CAPACITY
FOR PAYLOADER (2 M3 CAP) RATE
CAPACITY

=
=
=
=

P
P

9,258.00 PER/DAY
500.00 CU. M./DAY
4,662.00 PER/DAY
500.00 CU. M./DAY

UNIT COST

9258 + 4663
----------------------------500

UNIT COST

27.84

DERIVATION FOR PROCESSING COST (FINE AGGREGATES & EMBANKMENT)

FOR PAYLOADER (2 M3 CAP) RATE
OUTPUT/DAY
FOREMAN
LABORER

=
=
=
=

P
P
P

4,662.00 PER/DAY
100.00 CU. M./DAY
377.00 PER DAY
220.00 PER DAY

UNIT COST

4662 + 377 + 220

--------------------------100

UNIT COST

57.85

DERIVATION FOR PROCESSING COST (COARSE AGGREGATES)

FOR PAYLOADER (2 M3 CAP) RATE
OUTPUT/DAY
FOREMAN
LABORER

=
=
=
=

P
P
P

4,662.00 PER/DAY
150.00 CU. M./DAY
377.00 PER DAY
220.00 PER DAY

UNIT COST

4662 + 377 + 220

--------------------------150

UNIT COST

38.57

GUIDELINES FOR INDIRECT COST

(1) Pre Construction Engineering (PCE)
PROJECT
COST
0 ~ 1M
1M ~ 2M
2M ~ 5M
5M ~

Flat Terrain
New
Rehab
1.000
0.500
0.750
0.375
0.500
0.250
0.375
0.188

% of TEPC
Rolling Terrain
Mountainous
New
Rehab
New
Rehab
1.500
0.750
2.500
1.250
1.250
0.625
2.250
1.125
1.000
0.500
2.000
1.000
0.750
0.375
1.750
0.875
TEPC: Total Estimated Project Cost

(2) Tool
Not to exceed five percent (5%) of TEPC
(3) Project Superintendence
Not to exceed five percent (5%) of TEPC
(4) Engineering and Administrative Overheads
Three percent of TEPC
(5) Material Testing Cost (Quality Control)
Project Cost
0 ~ 0.1 M
0.1 M ~ 0.3 M
0.3 M ~ 0.75 M
0.75 M ~ 2.0 M
2.0 M ~ 5.0 M
5.0 M ~

% of TEPC
1.250
1.000
0.875
0.750
0.625
0.500

(6) Contractors Overhead/Profits

(Refer to D.O. No. 30 Series of 1991, January 30, 1991)
% of Construction Cost
Project
Cost
OCM
Profit
Mob/Demob
Total
0 ~ 1M
13
15
2
30
2M ~ 5M
12
14
2
28
5 M ~ 10 M
12
13
2
27
10 M ~ 20 M
11
12
(separate)
23
20 M ~ 50 M
11
11
(separate)
22
50 M ~
10
10
(separate)
20
OCM: Overhead, Contingency, Miscellaneous
(7) Contract Tax (VA)
Ten percent (10%) of Estimated Direct Cost (EDC)
(8) Around 0 ~ 10% of Total Direct Cost

DEPARTMENT ORDER
NO. 57
Series of 2002

ESTIMATED
DIECT COST (EDC)

Up to P 1 Million
Above 1 M to 5 M
Above 5 to 10 M
Above 10 M to 20 M
Above 20 M to 50 M
Above 50 M

INDIRECT COST %
FOR OCM AND PROFIT
(maximum ranges)
OCM
(% of EDC)
13
12
12
11
11
10

PROFIT
(% of EDC)
15
14
13
12
11
10

% COST FOR
MOB./DEMOB.
(maximum)

TOTAL
MAXIMUM
INDIRECT
COST % FOR
OCM, PROFIT
AND MOB./
DEMOB.

1
1
1
1
1
1

29
27
26
24
23
21