Code No: 2420302

IV B. Tech II Semester Regular Examinations, April/May 2009

UN CONVENTIONAL MACHINING PROCESSES
( Mechanical Engineering )
Time: 3 Hours Max. Marks 80
Answer any FIVE questions
All questions carry equal marks
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1. Give the complete classification of unconventional machining processes giving the
distinctive features of each of them.

2. With the help of a line diagram explain the various elements and their special features of
ultrasonic machine.

3. With the help of a neat diagram explain the functions and features of each of the elements
used in water jet machining.

4. Derive an equation for metal removal rate in Electro chemical machining.

5. a) With the help of a line diagram explain the metal removal process in wire EDM process.
b) Write short note on the nature of surface produced in EDM process.

6. With the help of a neat diagram explain how electron beam is generated. Discuss the
applications and limitations of Electron beam machining.

7. With the help of suitable diagrams explain the features of different types of flames used in
plasma arc machining

8. a) Discuss magnetic abrasive finishing process.

b) With the help of a neat sketch explain abrasive flow finishing