Submitted to: Submitted by:

Mr. KANISHK JAIN JITIN GUPTA(A1802009452)

AIBS VARUN JAISWAL(A1802009383)
NEHA AGARWAL(A1802009261)
Section - B
(Group no. 17)
 Welspun India Ltd. (WIL)

• Started in 1985 as Welspun Winilon Silk Mills Pvt. Ltd and emerged as
Welspun India Ltd. (WIL) in 1995

• WIL is Asia's largest and the 2nd largest Terry Towel producers in the World

• Its business and distribution network is spread across 32 countries including

U.S.A., U.K, Canada, Australia, Italy, Sweden and France. With
manufacturing facilities in United Kingdom, Portugal and Mexico

• Welspun’s terry towel units are located in India (Anjar and Vapi at Gujarat)

• WIL's product range includes - Bed Linen, Top-of-the bed products,

Decorative & basic bedding, Bath Rugs, Bath Robes besides Terry Towels. 
PROCESS LAYOUT
RAW MATERIAL PROCUREMENT

SPINNING, REELING

WEAVING

PROCESSING AND DYEING

CUT-SEW, FINISHING AND PACKAGING

RAW MATERIAL PROCUREMENT

 Welspun India Ltd. (WIL),
Plant Layout at Anjar & Vapi
VERTICALLY INTEGRATED PLANT:

• Right from spinning to confectioning i.e. from the acquisition of raw

materials to the retailing of the final product takes place at one unit
• In house - design studio of brilliant designers gives Welspun the flexibility to
provide a range of bathrobes to its customers, making it a unique bathrobe
manufacturer.

TECHNOLOGY:

• Latest Computerized Weaving Machines from Europe and Japan with

Microprocessor controlled.
• Use of world class Technology from all around the world
• Auto feeding of dyes and chemicals with Computerized Color Matching and
testing facilities
• Automatic Fault detection system for defects free process
 PLANT LAYOUT (cont..)
QUALITY CONTROL MEASURES

• Quality Controls right from cotton stage to ensure consistent Quality and
Shade continuity
• Testing facilities: To test all requisite quality parameters of a towel
• Testing of Dyes, chemicals, Auxiliaries used in the process
• In-house complete testing lab equipped with latest machinery for cotton and
yarn testing.
• Effluent treatment plants and the Waste dispersal plants
• Use of long staple cotton procured from exclusive and selected fields in
India

• Basic Process followed :

Weaving  Processing  Cut-sew

 Welspun’s Operations
• Plant Operations supported with SAP for on-line MIS
• Establishment of Welspun City, a 2500 acre township set up in the heart of
Anjar is the backbone of Welspun. It was established in 2004 with an initial
investment of Rs. 13,500 million.
• Employee Structure Geared for Performance Based Remuneration
• First Company from the Sector to opt for ESOP
• Investments in Training – Werner International, U.S.A.
• Customer Centric Quality Organization, driven by Contemporary
Techniques
• Embracing the Six Sigma, (the metric for measuring defects and improving
quality, and a methodology to reduce defect levels below 3.4 defects per
(one) million opportunities 
 Basis for site location in GUJARAT
NEARNESS TO SEAPORT:

• As 94% of the total produce is exported; hence the plants ( Anjar and Vapi)
in proximity to Kandla and Mumbai port respectively result into reduction in
transportation cost and faster distribution

TEXTILE HUB:

• Vapi is one of the major textile manufacturing hubs of India

• Over 95% of power loom machinery manufacturers of India are in Gujarat
• Gujarat accounts for 60% of India's cotton exports

AVAILABILITY OF RESOURCES:

• The Gujarat State produces 35%  of  total  national production of cotton

• Production of cotton is concentrated in the districts of Surendranagar,
Rajkot, Vadodara, Ahmedabad, Bharuch, Mehsana and Bhavnagar
• Presence of more than 40,000 embroidery employees
 Cont…
GOVERNMENT SUPPORT:

• The Gujarat govt. provides 25% capital subsidy on purchase of machineries

• Custom duty on textile machinery is only 5%
• Also, various human resource development activities for the textile industry
has been initiated by state government
• Subsidy at 50% of R&D expenditure is provided to industries carrying out
research
• Interest subsidy at 3% is provided for capital equipment for five years
• Assistance is also provided for infrastructural development, market
promotion and environment protection.
• The state has a well developed infrastructure for the industry consisting of
18 product clusters, 5 dedicated Special Economic Zones (SEZs) and 6
industrial parks
• 10% credit link subsidy for processing sector in textile industry
 Contribution by members:

• JITIN GUPTA : Basis for site location & Plant Layout

• VARUN JAISWAL : Process layout
• NEHA AGGARWAL : Introduction to WIL
THANK YOU