Page 1 of 3

Issue No : 4

Title:
HACCP for Whole Milk Powder (Reg.) & ‘Instant’ FCP Date: 1/3/06
FLOWCHART
Approved by: Jim O’Neill
Pat O’Leary

.
se
ru
he
ot
CCP 1 Antibiotics Antibiotic milk disposed of to

ny
Condensate used in external

fo y.
WHOLE MILK INTAKE 

d nl
effluent

ra
re o
lorry wash.

ui es


eq os
r r rp
Buffer silos 7/8

ne pu
Daily Milk tanker washes to
(Filters)

ow ion
effluent. Tankers flushed to silo
 

ht ct
ig pe
prior to CIP with mains water. Cooled & stored

yr ns
First stage of CIP uses

op r i

recovered rinse water. f c Fo
SILOS 9AND 10 SEPARATOR
Lactol detergent is also   
to

recovered.   
en
ns

 SKIM CREAMDISPATCHED
Co

CIP of silos and lines to PLANT 1 PLANT 2  BY TANKER

effluent. Recovered rinse water SILO 1, 2, 3, 4, or SILO 5,6 or 14 
and Lactol used.   CIP of silos and lines to
STANDARDISATION OF FAT(Batching Silo)   effluent. Lines/silo flushes

Separator desludges and CIP to recovered

effluent. BALANCE TANK
 
CIP Evaporator and

CCP 2 contaminated condensate and
FLOW DIVERION VALVE    ( DSI & PASTEURISATION ) seal water to effluent

EVAPORATION 

EPA Export 12-12-2006:02:17:33

 Page 2 of 3

Issue No : 4

Title:
HACCP for Whole Milk Powder (Reg.) & ‘Instant’ FCP Date: 1/3/06
FLOWCHART
Approved by: Jim O’Neill
Pat O’Leary

 (Filters)

.
se
Uncontaminated cooling water

ru
 WHOLE MILK CONCENTRATE

he
seal water and condensate to

ot
ny
SW-2

fo y.


d nl
ra
re o
Conductivity & Turbidity 

ui es
eq os
probes control divert valves.

r r rp
ne pu
DRIER FEED TANK

ow ion
ht ct


ig pe
yr ns
Drier washes to effluent

op r i
SHELL AND TUBE HEATER
f c Fo
 
to
en
ns

HOMOGENISER (with Filter) 

Co

CCP 6 Lecithin addition (for

‘Instant FCP’ only)  
-Plant 1 or 2
DRYERFINES RETURNED TO ATOMISER/INST (INSTANT ONLY)
Air emissions to A2-1, A2-2 &
A2-3 for No.1 Plant Cyclones
capture fines. FINES RETURNED TO INSTANTISER ONLY FOR REGULAR.

A2-4 for No.2 Plant

‘Via Bag filter
 INSTANTISER BED  

EPA Export 12-12-2006:02:17:33

 Page 3 of 3

Issue No : 4

Title:
HACCP for Whole Milk Powder (Reg.) & ‘Instant’ FCP Date: 1/3/06
FLOWCHART
Approved by: Jim O’Neill
Pat O’Leary

.
se
ru
he
CCP 3

ot
SIEVE

ny
fo y.
d nl
ra
re o
ui es
eq os
r r rp
POWDER SILOS

ne pu
 

ow ion
(A) (B) FROM SILOS 4,5,6  BULK BAGS (1 TONNE)

ht ct
ig pe
(A) FROM STORAGE SILOS 3,4,5,6 FOR 25KG

yr ns
BAGS (POWDER STORAGE SILOS)

op r i

f c Fo

SCREW CONVEYOR SCREW CONVEYOR
 
to

CCP 3A
en

CCP 4
ns

SIEVE METAL DETECTOR

Co

  AIR (BAG INFLATION)

MAGNET 

FILLING (TO BULK BAGS)
BAGGING HOPPER
 
CCP 5 CCP 5
FILLING & SAMPLING SAMPLED
 Bag toppings & contaminated 
SEALING  WEIGHED/SEALED/LABELLED
 packaging to landfill 
STITCHING STORAGE
 
CODING
DISPATCH

CCP4
METAL DETECTOR

(WRAPPING)

STORAGE

DISPATCH

EPA Export 12-12-2006:02:17:33