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In parallel to cutting quality control works. There are in line

supervisor in cutting department who audits the bundles. Match
mock-ups and find faults. They count the pieces, 100% pieces are
counted and 20% pieces are audit. If the pieces are not up to the
specifications they are rejected. If the pieces are Ok they are
approved and send to induction department.

  
   



Certain lab tests are used in MTM for the checking of fabric quality.
These are following: -

i) Shrinkage Test
ii) G.S.M. Tests
iii) Width Stretch Test.
iv) PH scale Test
v) Crooking Test.
vi) Bleeding Test
vii) Scorching Test
viii) Hot Wet Press Test
ix) Cotton Polyester Test
Qualified fabric specialists in a lab do these tests.

Responsibilities of quality assurance:

There are three responsibilities of quality assurance.
(1) Monitoring the system
 (2) evaluating staff involved
(3) assuring quality of product
›



  
The corrective and preventive actions are very strong in
Masood.Strong preventive actions are designed to ensure the quality
and avoid any kind of fault. But if any thing goes wrong then relevant
person immediately take corrective action.
1: Preventive Actions:
a) Fabric Audit

b) Cutting Audit

c) Inline Audit

d) Measurement Audit

e) Finishing Audit

f) Final Good Audit

Corrective Actions:

a) Warnings

b) Demotions

 
   


Masood has documented a quality manual that states the

quality management system of the organization. Management establishes
a documented quality plan setting out the specific quality practice,
resources required and the sequence of activities relevant to particular
product.

ë  


   

The main objective of the quality assurance departments is to ensure the

quality of finished products according to the customer͛s specification.

  c
 


 

Quality assurance department͛s first responsibility is to check the

quality of finished products. For this purpose 

  is
conducted. In which the finished garments are checked according to
customers P.O. Fabric. Quality, Color, Sizes, Accessories, Embroidery,
Stitching Quality every thing is checked

by Quality Assurance Department. If every thing is OK then the

shipment is approval otherwise it is rejected. Because quality policy
of MTM is to satisfy customer at every cost.

While auditing finished goods Q.A Officer also checks the

measurements of the garments and tallies them with standard
measurements for the respective sizes. In final inspection the officer
have a standard fault form. He checks the garment and find faults. If
the fault ratio is more then 2.5% he rejected the piece.
 In that form description of faults are mentioned. Q.A
department ensures that 100 % quality is maintained. Beside
quality audit Quality Assurance department evaluate the
performance for the In-line inspectors and final inspectors. On
these evaluations their pays and bonuses are allocated. The
department also gives cash awards to best performers. And a
quality trophy is also given to best unit.