Triac Fanuc OM C

TRIAC FANUC OM-C
SERVICE
MANUAL
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INTRODUCTION
THIS SERVICE MANUAL IS TO BE USED AS AN AID TO ANY MAINTENANCE WORK CARRIED OUT ON THE TRIAC FANUC CNC MILLER. THE MANUAL IS SPLIT INTO FOUR SECTIONS:
1) ROUTINE MAINTENANCE
THIS COVERS THE SCHEDULE OF MAINTENACE THAT SHOULD BE ADHERED TO FOR TROUBLE FREE USE OF THE TRIAC FANUC CNC MILLER.
2) ELECTRICAL SERVICING
COVERING PLC AND PARAMETER LIST, MACHINE DIAGNOSTICS, LADDER DIAGRAMS AND ELECTRICAL DRAWINGS.
3) TROUBLE SHOOTING
SOME OF THE SMALL PROBLEMS THAT MAY OCCUR OVER THE MACHINES LIFETIME.
4) SPARE PARTS AND ASSEMBLY DRAWINGS
AN AID IN THE LOCATING AND ORDERING OF SPARE PARTS.
Service Manual
TRIACFANUC
TRIAC FANUC
Service Manual
CONTENTS
SECTION 1
• ROUTINE MAINTENANCE • INTRODUCTION • PLANNING PROCEDURES FOR MAINTENANCE WORK • MAINTENANCE SCHEDULE • COOLANT FILLING/DRA WING • LUBRICATION • AIR INTAKE FILTER
SECTION 2
1.0 1.1 1.2 1.3 1.4 1.5 1.6
• ELECTRICAL SERVICING • PLC & PARAMETER LIST • MACHINE DIAGNOSTICS • LADDER DIAGRAM • ELECTRICAL DRAWINGS
SECTION 3
2.0
2.1
2.2 2.3
2.4
• TROUBLE SHOOTING • MECHANICAL TROUBLESHOOTING • ELECTRICAL TROUBLESHOOTING

SECTION 4
3.0 3.1 3.2
• SPARE PARTS LIST AND ASSEMBLY DRAWINGS • INTRODUCTION • PARTS LIST AND ASSEMBLY DRAWINGS
4.0 4.1 4.2
Service Manual
TRIAC FANUC
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TRIAC FANUC
Service Manual
SECTION 1
• INTRODUCTION • PLANNING PROCEDURE FOR MAINTENANCE WORK • MAINTENANCE SCHEDULE • COOLANT FILLIN G!DRAINING • LUBRICATION • AIR INTAKE FILTER
1.3
1.1
1.2
1.4
1.5 1.6
Service Manual
TRIACFANUC
1.1 INTRODUCTION
This section covers the schedule of maintenance that should be adhered to for trouble free use of TRIAC FANUC. The procedures for adjusting the lubrication flow rate and filling TRIAC FANUC with coolant are also contained within this section. There is also a guide to the necessary lubrication requriements of TRIAC FANUC.
TRIACFANUC
Service Manual
1.2 PLANNING PROCEDURE FOR MAINTENANCE WORK

When carrying out maintenance work, pay special attention to the following items to ensure safe and correct procedures .
• 1) Before starting the maintenance work, understand its contents and obtain preparatory knowledge required for the maintenance work . • 2) Based on the circumstantial judgement of the maintenance work, secure a work range, tools, workers a work period, spare parts, and so on. • 3) Be sure to record and store results of preventive maintenance and productive maintenance. • 4) During a maintenance work period, put up a notice at a place where it can be easily seen to inform other personnel that the machine is under maintenance work . • 5) Use instruments and tools suitable for the maintenance work. .6) Use a work bench and proper lighting in accordance with a work place. Do not carry out the maintenance work under uncertain circumstances. • 7) When carrying out the maintenance work, removing a safety cover or releasing various interlocks, pay special attention to safety. After finishing the maintenance work, be sure to mount the safety cover and reset the interlocks. • 8) For electrical maintenance, it should be carried out by a qualified electrician with reference to Sections 2 and 3. • 9) When carrying out the maintenance work with the power turned off, put up a notice "DO NOT TURN ON POWER" on the isolator. • 10) Do not touch electric wiring or switches with a wet hands . • 11) Do not change any set value of the machine unless necessary. • 12) When replacing a fuse, electric wire, electric bulb, switch, and so on, be sure to use a specified one . • 13) After finishing the maintenance work, re-check serviced part so that the machine can be properly operated.
Service Manual
TRIAC FANUC
1.3 MAINTENANCE SCHEDULE

Routine inspection and maintenance of the machine should be carried out to the following schedule:DAILY
• Check oil level in reservoir (See diagram Section 1.5 and lubrication chart). • Clean out Swarf
WEEKLY
• Clean machine thoroughly. • Check coolant level ( If fitted ).

SIX MONTHLY
• Check adjustment of head, cross slide and table strips (See Trouble Shooting Procedure 1, Section 3.2)
ANNUALLY
• Grease Axis Bearings (See lubrication chart Section 1.5 ) • Check machine alignments and accuracy. • Check spindle bearing adjustment. • Check spindle drive belt. • Check Axis Drive Belt for Wear. • Change air filters. (See Section 1.6).
IF IN DOUBT ABOUT ANY OF ABOVE, CONTACT DEN FORD'S FOR ASSISTANCE.
TRIACFANUC
Service Manual
ACCESS POINTS
REMOVE WING NUT TO OPEN FULL EXTENT
AIR SUPPLY UNIT CONNECTION TO CONTROL PANEL~
RS232 SERIAL LIN
IS
MEMORY BUFFER BATTERIES --
AUXILIARIES
FOOT SWITCH FAN INTAKE
Service Manual
TRIAC FANUC
1.4 COOLANT FILLING / DRAIN
COOLANT LEVEL COOLANT DRAIN P CABLE AND DRAIN PIPE
COOLANT
FILLING
To fill the coolanttank, pull out the tank towards the front of the machine. Pour coolant into the tank until the appropriate level is reached - view through the sight glass at the bottom right of the coolant tank. Care must be taken when pulling out the tank for filling, not to over extend the pump cable and drain pipe. Pull out the tank so that the tank just clears the front of the machine.
SWARF REMOVAL
To remove swart from the coolant tank, pull out the coolant tank towards the front of the machine, just clear of the machine stand, and empty the swart. Always switch off coolant before emptying the swart, and wear protection for the hands. Do not remove swart whilst the machine is running.
COOLANT DRAIN
To drain the coolant tank, pull out the tank towards the front of the machine. Place receptical beneath the coolant drain, unscrew the drain plugand drain the system. Before refilling do not forget to reseal the coolant drain plug.
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TRIAC FANUC
Service Manual
1.5 LUBRICATION PUMP

PRIMING HANDLE
DISCHARGE OUTLET
OIL FILLER CAP
The lubrication reservoir and pump are found on the LH Side of the machine column. ADJUSTING THE PUMP OUTPUT To adjust the output of the pump, first release the screw(1) until the adjusting nut turns freely. Adjust the nut (2) for the required output, the shaft 3 is graduated in O.5ml steps to assist in this setting. After the adjustment, the screw (1) must be carefully retightened. NB. Ensure that the screw (1) is always tightened towards the flat graduated part of the shaft(3). DO NOT OVERTIGHTEN. Your system is now ready for trouble free operation. To maintain continuity of lubrication do not allow the lubricant level in the reservoir to drop below 18mm (3/4"). It should be noted that the lubrication pump is only active whilst the spindle is running.
Service Manual
TRIAC FANUC
11
1.5 LUBRICATION CHART
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TRIAC FANUC (OMB )
Service Manual
1.6 AIR FILTERS

The air filter on the right hand side of the machine ( see diagram Section 1.4 ), should be changed either annually of when "black" in colour. When ordering quote reference : Air Inlet Filter, 120mm Ref: RS 507-876
Service Manual
TRIACFANUC
13
14
TRIAC FANUC
Service Manual
SECTION 2
ELECTRICAL SERVICING
• PARAMETER LIST • MACHINE DIAGNOSTICS • LADDER DIAGRAM • ELECTRICAL DRAWINGS
2.1 2.2 2.3 2.4
Service Manual
TRIAC FANUC
15
16
TRIACFANUC
Service Manual
SECTION 2.1
• PARAM ETER LIST
Service Manual
TRIAC FANUC
17
18
TRIAC FANUC
Service Manual
PARAMETER LISTING FOR THE TRIAC FANUC
PARAMETER FOR VER.2. NOO01 P NOO02 P NOO03 P NOO04 P NOO05 P NOO06 P NOO07 P NOO08 P NOO09 P N0010 P N0011 P N0012 P NOO13 P NOO14 P N0015 P NOO16 P NOO17 P NOO18 P NOO19 P N0020 P N0021 P N0022 P N0023 P N0024 P N0025 P N0026 P N0027 P N0028 P N0029 P N0030 P N0031 P N0032 P N0033 P N0034 P N0035 P N0036 P N0037 P N0038 P N0039 P N0040 P N0041 P N0042 P
LIST
00000000 00000001 00000001 00110100 00110100 00110100 00010100 00000011 01000100 10000000 01000000 00000001 00000001 00000000 10000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000
N0043 N0044 N0045 N0046 N0047 N0048 N0049 N0050 N0051 N0052 N0053 N0054 N0055 N0056 N0057 N0058 N0059 N0060 N0100 N0101 N0102 N0103 N0104 N0105 N0106 N0107 N0108 N0109 N0110 NOll1 NOl12 N0113 N0114 N0115 N0116 N0117 NOll8 N0119 N0120 N0121 N0122 N0123 N0124 N0125 N0126
P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P
00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000004 00000004 00000004 00000002 00000000 00000000 00000000 00000000 00000001 00000000 00000100 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000100 00000000 00000000 00000000 00000000 00000000
N0127 N0128 N0129 N0130 N0131 N0132 N0133 N0134 N0135 N0136 N0137 N0138 N0139 N0140 N0141 N0142 N0143 N0144 N0145 N0146 N0147 N0148 N0149 N0150 N0151 N0152 N0153 N0154 N0155 N0156 N0157 N0158 N0159 N0160 N0161 N0162 N0163 N0164 N0165 N0166 N0167 N0168 N0169 N0170 N0171
P P P P P
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00000000 00000000 00000000 00000005 00000006 00000001 00000002 00000004 00000003 00000000 00000000 00000000 00000000 00000079 00000080 00000084 00000032 00000083 00000084 00000079 00000080 00000084 00000069 00000065 00000067 00000072 00000000 00000000 00000000 00000090 00000032 00000076 00000079 00000067 00000075 00000000 00000000 00000068 00000078 00000067 00000000 00000000 00000000 00000000 00000000
Service manual
TRIAC FANUC
PARAMETERS
N0172 N0173 N0174 N0175 N0176 N0177 N0178 N0179 N0180 N0181 N0182 N0183 N0184 N0185 N0186 N0187 N0188 N0189 N0190 N0191 N0192 N0193 N0194 N0195 N0196 N0197 N0198 N0199 N0200 N0201 N0202 N0203 N0204 N0205 N0206 N0207 N0208 N0209 N0210 N0211 N0212 N0213 N0214 N0215 N0216 N0217 N0218 N0219 N0220
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00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000
N0221 N0222 N0223 N0224 N0225 N0226 N0227 N0228 N0229 N0230 N0231 N0232 N0233 N0234 N0235 N0236 N0237 N0238 N0239 N0240 N0241 N0242 N0243 N0244 N0245 N0246 N0247 N0248 N0249 N0250 N0251 N0252 N0253 N0254 N0255 N0256 N0257 N0258 N0259 N0500 N0501 N0502 N0503 N0504 N0505 N0506 N0507 N0508 P
P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P
00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000020 00000020 00000020 00000020 00008333 00008333 00008333 00008333
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P -------P -------P -------P -------P 00004000 P 00004000 P 00004000 P 00004000 P 00000050 P 00000008 P- 00000015 P- 00000003 P 00000000 P 00005000 P 00000000 P 00000010 P 00000000 P 00000010 P 00000006 P 00000000 P 00002900 P 00000500 P 00000000
P P P P P P P P P P P
00000000 00000000 00000000 00000000 00000000 00000000 00000000 00001000 00003000 00005000 00005000 00005000 00005000 00000200 00000200 00000200 00000200 00000000 00002000 00000000 00000000 00000000 00000000 00000000 00000500 00000500
PARAMETERS
TRIAC FANUC
Service manual
P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P
00000200 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000100 00000100 00000100 00000100 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000
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00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000
Service manual
TRIAC FANUC
PARAMETERS
p p p p p
P P
P P P P P
P P P P P P P P P P P P P P P P P P P
00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000030 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 0000000
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P P P P P P P P P P P P P P P P P P PPP PP PP P
00000010 00011010 00001000 00000001 00011010 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000006 00000000 00000111 00010000 00010000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000322 00001103 00002488 00000267 00001330 00000000 00016471 00005709 00000000
P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P
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00000000 00001677 00001788 00000000 00000021 00003787 00000319 00000636 00002800 00000064 00000000 00007282 00000120 00032507 00003265 00000004 00009713 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000
PARAMETERS
TRIAC FANUC
Service manual
P P P P P P P P P
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P P
P P P P P P P P P P P P P
00000000 00000000 00000010 00011010 00001000 00000001 00011010 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000006 00000000 00000111 00010000 00010000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000322 00001103 00002488 00000267 00001330 00000000 00016471
P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P
00005709 00000000 00000000 00001677 00001788 00000000 00000026 00004734 00000319 00000000 00003500 00000064 00000000 00007282 00032256 00032507 00003265 00000004 00009713 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000
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P P P P P P P P P P P P P P P P P P P P P P P P P P
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00000000 00000000 00000000 00000000 00000010 00011010 00001000 00000001 00011010 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000006 00000000 00000111 00010000 00010000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000322 00001103 00002488 00000267 00001330
Service manual
TRIAC FANUC
PARAMETERS
P pP P P P P P P p P p P P P P p p p P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P
00000000 00016471 00005709 00000000 00000000 00001677 00001788 00000000 00000026 00004734 00000319 00000000 00003500 00000064 00000000 00007282 00032256 00032507 00003265 00000004 00009713 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000
N8394 N8395 N8396 N8397 N8398 N8399
P P P P P P
00000000 00000000 00000000 00000000 00000000 00000000
PARAMETERS
TRIAC FANUC
Service manual
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TRIAC FANUC
Service Manual
SYMBOL & COMMENT LIST

NO. 0001 0002 0003 0004 0005 0006 0007 0008 0009 0010 0011 0012 0013 0014 0015 0016 0017 0018 0019 0020 0021 0022 0023 0024 0025 0026 0027 0028 0029 0030 0031 0032 0033 0034 0035 0036 0037 0038 0039 0040 0041 0042 0043 ADD. XOOO.O XOOO.5 XOOO.6 X002.0 X002.2 X002.3 X002.6 X004.0 X006.0 X006.1 X006.2 X006A X008.5 X008.7 X016.5 X016.7 X017.0 X017.1 X017.5 X018.5 X019.5 X020.0 X020.1 X020.2 X020.3 X020A X020.5 X020.6 X020.7 X021.0 X021.1 X021.2 X021.3 X021.4 X021.5 X021.7 X022.0 X022.1 X022.2 X022.3 X022A X022.5 X022.7 SYM. NAME ORISEN SPALM CAOULS LUFLSW IN.1 CARSEN CAUPLS DVTXTH CADOLS VICEFS IN.2 CAlNLS *RILK SKIP *DECX COMMENT DATA
ORIENTATION SENSOR SPINDLE DRIVE ALARM CAROUSEL OUT LS LUBE FLOAT SWITCH AUXINPUT 1 CAROUSEL 1 REV SENSOR CAROUSEL UP LS DRIVE TRANS. THERMAL SENSOR CAROUSEL DOWN LIS VICE FOOT SWITCH INPUT 2 CAROUSEL IN LS SKIP INPUT X AXIS REF. LS. DRA WEAR UN CLAMP PIB CAROUSEL CCW PIB CAROUSEL CW PIB Y AXIS REF. LS. Z AXIS REF. LS. 4 AXIS REF. LS.
DBVCPB
CCWPB CWP/B *DECY *DECZ *DEC4 KDO KD1 KD2 KD3 KD4 KD5 KD6 KD7 #OV1 #OV2 #OV4 #OV8 *EMG RSV1 PROKEY KAO KA1 KA2 KA3 RSV2 RSV3 KST
EMERGENCY PROTECT KEY
STOP MONITOR
Service Manual
TRIAC FANUC
21
SYMBOL & COMMENT LIST

NO. 0044 0045 0046 0047 0048 0049 0050 0051 0052 0053 0054 0055 0056 0057 0058 0059 0060 0061 0062 0063 0064 ADD. Y048.2 Y050.0 Y051.0 Y051.1 Y051.2 Y051.3 Y051.4 Y051.5 Y051.6 Y051.7 Y052.3 Y052,4 Y052.5 Y052.6 Y053.1 Y053.6 Y053.7 Y080.1 Y080.2 Y080,4 Y080.5 SYM. NAME OUT.2 COONR LDO LDI LD2 LD3 LD4 LD5 LD6 LD7 CTRLON CIR CAD OR OUT. 1 CARONR DBR CARCCW SPRUN SPREV VIOPR VICLR COMMENT DATA AUX. OUTPUT 2 COOLANT ON RELAY
CONTROL ON LAMP CAROUSEL IN RELAY CAROUSEL DOWN RELAY AUX. OUTPUT 1 CAROUSEL ON RELAY DRA WBAR RELAY CAROUSEL CCW RELAY SPINDLE RUN RELAY SPINDLE REVERSE OUTPUT VICE OPEN RELAY VICE CLOSE RELAY
22
TRIAC FANUC
Service Manual
SEC
T ION
2.3
• LADDER DIAGRAM
Service Manual
TRIAC FANUC
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24
TRIAC FANUC
Service Manual
00001 lONE ONE 1 1A *---11---*-----------------------------------------------------------------(---* ) R0518.7 R0518.7 1A ONE 1B *--1/1---% R0518.7 1A 1C
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ALWAYS ONE ! 2A 2B 2C 2K 2M 4J 9N 9P 10J 14J 15A 15B 15L 15M 16C 16J 17A 17B 19J 19K 19L 20F 20H 20L 200 27L 27M 32A 32J 35C 35F 35G 351 35L 35M 36F 39A 390 39E 45A 45B 45C 45F 45G 45H 45K 45L 45M 45P 46A 46B 46E 46F 46G 46J 46K 46L 460 46P 47A 470 47E 47F 47I
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00008 451.0 %--------%--------% 1K *-D6~~i~o---------i ~~~10 I 0 j--------------------------------------------* 00011 CA1RSE 452.2 CASEMA 1L *-xo662~3--DO!~2~2*-------------------------------------------------------R~5~5~6* CAROUSEL SENSOR MARKER 20 2E CA1RSE 452.2 1M *--1/1------1/1---% X0062.3 00452.2 IN
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00037 ONE %--------%--------%--------%--------% TCOIN 2K *--\/\------------* COIN F0153 CSTORE *--------------------( )---* R0518.7 SUB16 00352 R0551.0 lA TF 2L *---\\------------* F0150.3
TOOL NUMBER ~ CAROUSEL NUMBER 3A 32M 32N 340
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00044 ONE %--------%--------%--------%--------% POCKOK 2M *--\/\------------* COIN TSTORE CSTORE *--------------------( )---* R0518.7 SUB16 00461 00352 R0551.6 lA TF 2N *---\ \---*--------* F0150.3 20 *---\ \---% R0503.4 22F 2P OM28
CAROUSEL POCKET OK 3B 251 32N 42A
I
%--------%--------%--------%--------%
00052 1 ATC4 TCOIN CADOLS *ESP CARONRI 3A *-Ro~~i:4--R6~~i:o*-xo666:o*-Gol~i:4--------------------------------------yao~3:i* 33J 2K II DM28 POCKOK CAOULS 3B *-Ro~63:4--R6~~i:6*-xo66o:6% 22F 2M SENSIM CARONR 3C *--1/1-------11---* R0545.2 Y0053.1 2E 3A CMCCW CARCCW 3D *---11-------11---* R0545.1 Y0053.7 3H 36A CMCW 3E *---11------------% R0545.0 3F 00069 CWP/8 MAN. CAOULS CMCCW *ESP CMCW 3F *-xo617:i--Ro~18:o*-x0660:6*-R6~!S:i--G01~i:4-----------------------------Ra54s:o* 28A 3H 1I CMCW SENSIM CADOLS 3G *---11-------11---*---11---% R0545.0 R0545.2 X0006.0 3F 2E 00080 CCWPB MAN. CAOULS CMCW *ESP CMCCW 3H *---11-------11---*---11---*--1 / 1-------11---------------------------------( )---* XOOI7.0 R0518.0 XOOOO.6 R0545.0 G0121.4 R0545.1 28A 3F 1I CMCCW SENSIM CADOLS 3I *---11-------11---*---11---% R0545.1 R0545.2 X0006.0 3H 2E 3J
*--------*
CAROUSEL ON RELAY 3C 36A
CAROUSEL MANUAL CW SELCET 3E 3G 3H
CAROUSEL MANUAL CCW SELECT 3D 3F 3I 36B
%--------%
JMPE *--------------------------------------------------------------* SUB30 I
00092 451.0 451.2 %--------%--------% 3K *-D6~~i:o--D6~~i:2---------i ~~~10 0 i-----------------------------------*
%--------%
00096 SENSER ORISEN SPORRE SPISOR 3L *---11-------11---*---11---------------------------------------------------( )---* R0546.2 XOOOO.O R0546.0 R0546.7 38A 37M SPISOR 3M *---11------------% R0546.7 3L 3N *--------* JMPE *--------------------------------------------------------------* SUB30
%--------%
%--------%--------%
SPINDLE IS ORIENTATED 3M 4A 24P 330
%--------%
30
3P
00102 1 451.0 SPORRE SPISOR SPRUN 1 4A *-Do!~i~o*-RO~!6~O--R6~!6~7*----------------------------------------------y~O§o~i* 37M 3L 451.2 4B *---11---% 00451.2 SPREFL 4C *---11---------------------* R0550.6 281 SPFOFL 40 *---11---------------------% R0550.0 28E 4E *--------* ENOl *--------------------------------------------------------------* I SUB 1 I 00110 TMR05 %--------%--------%--------%--------% TMR04 4F *-Ri~!O~~---------f ~~:~4 4 300 ~~:~5 f-------------------R~5~O~i*
%--------% %--------%
SPINDLE RUN RELAY 24F 280 32N 34H 36M 37A 40F
I I
I I
I I
TIMER 04 (lOOMS) 4G 4H TIMER 05 (lOOMS) 4F CONTROL ON LAMP
00116 TMR04 %--------%--------%--------%--------% TMR05 4G *-R~~!o~i---------f ~~:~4 5 300 ~~:~O f-------------------R~5~O~~* 00122 TMR04 CTRLON 4H *---1 1---*-----------------------------------------------------------------( )---* R0520.3 Y0052.3 4F SA 41 *---11---% F0148.6 00125 ONE %--------%--------%--------%--------% TMROI 4J *-R~i!8~7---------i 1 500 ~~:60 r------------------R~~~O~O*
%--------%--------%--------%--------%
%--------%--------%--------%--------%
I~:~4I
00131 #AUTO #EOIT #MOI #HOME #JOG #ICJOG #MPG #TAH #AUTOL 4K *---1 1---*--1/1------1/1------1/1------1/1------1/1------111------1/1---*--( )---* F0292.0 F0293.0 F0294.0 F0294.1 F0295.0 F0296.0 F0297.0 F0298.0 G0242.0 #AUTOL 4L *---11---% G0242.0 4K ONCI 4M *---1 1------------------------------------------------------------------% GOl27 .5 19C 00142 #EOIT #AUTO #MOI #HOME #JOG #ICJOG #MPG #TAH 4N *---1 1---*--1/1------1/1------1/1------1/1------1/1------111------1/1-----<01> F0293.0 F0292.0 F0294.0 F0294.1 F0295.0 F0296.0 F0297.0 F0298.0 19C #EDITL 40 *---11---% G0243.0 5A 4P
%--------%--------%--------%--------%
START 5E 15N 19G
UP TIMER 10L 14K 15C 151 16E 16K 17C 17N 44J 44K 44M 8A 9A 80 90 8G 9G
AUTO LED 4L 6J 8J 8M 25J
5A
ONCI HEOITLI <01>-----1/1------------------------------------------------------------( )---* G0127.5 G0243.0 19C
EDIT LED 40 61
6N 44L
58 00153 HMOI HAUTO HEOIT HHOME HJOG HICJOG HMPG HTAH 5C *---1 1---*--1/1------1/1------1/1------1/1------1/1------111------1/1-----<01> F0294.0 F0292.0 F0293.0 F0294.1 F0295.0 F0296.0 F0297.0 F0298.0 19C HMOIL 50 *---11---* G0244.0 5F TMR01 5E *---11---% R0520.0 4J 5F ONCI HMOIL <01>-----1/1------------------------------------------------------------( )---* G0127.5 G0244.0 19C MOl LED 50 19C 41A
5G
5H 00165 HHOME HAUTO HEOIT HMOI HJOG HICJOG HMPG HTAH 51 *---1 1---*--1/1------1/1------1/1------1/1------1/1------111------1/1-----<01> F0294.1 F0292.0 F0293.0 F0294.0 F0295.0 F0296.0 F0297.0 F0298.0 19C HHOMEL 5J *---11---% G0244.1 5K 5K ONCI HHOMEL <01>-----1/1---------------------------------------------------------*--( )---* G0127.5 G0244.1 19C
%--(
HOME LED 5J 6K
70
5L
ZRN
G0120.7
)---*
REF. POINT RETURN SIGNAL lOG 11A 11C lIE 11H 11K 28C JOG LED 5N 6G 6M 7C 7E
00177 HJOG HAUTO HEOIT HMOI HHOME HICJOG HMPG ONCI HJOGL 5M *---1 1---*--1/1------1/1------1/1------1/1------1/1------111------1/1------( )---* F0295.0 F0292.0 F0293.0 F0294.0 F0294.1 F0296.0 F0297.0 G0127.5 G0245.0 19C HJOGL 5N *---11---% G0245.0 5M 00187 HICJOG HAUTO HEDIT HMOI HHOME HJOG HMPG #TAil 50 *---1 1---*--1/1------1/1------1/1------1/1------1/1------111------1/1-----<01> F0296.0 F0292.0 F0293.0 F0294.0 F0294.1 F0295.0 F0297.0 F0298.0 19C HICJGL 5P *---11---% G0246.0 6A
6A
DNCI #ICJGLI <01>-----1/1------------------------------------------------------------( )---* G0127.5 G0246.0 19C
INC JOG LED 5P 7B lOB 10D 10F 13B 13B 13F 13J 13J 13L 13L 13M
6B 00198 #MPG #AUTO #EDIT #MDI #HOME #JOG #ICJOG DNCI #MPGL 6C *---1 1---*--1/1------1/1------1/1------1/1------1/1------111------1/1------( )---* F0297.0 F0292.0 F0293.0 F0294.0 F0294.1 F0295.0 F0296.0 G0127.5 G0247.0 19C #MPGL 6D *---11---% G0247.0 6C 00208 #TAH #AUTO #EDIT #MDI #HOME #ICJOG DNCI #TAHL 6E *---1 1---*--1/1------1/1------1/1------1/1------1/1------111---------------( )---* F0298.0 F0292.0 F0293.0 F0294.0 F0294.1 F0296.0 G0127.5 G0248.0 19C #TAHL 6F *---11---% G0248.0 6E 00217 #JOGL #TAHL MD1 6G *---1 1------1/1---*--------------------------------------------------------( )---* G0245.0 G0248.0 G0122.0 5M 6E #MPGL #TAHL 6H *---11-------11---* G0247.0 G0248.0 6C 6E #EDITL 61 *---11------------* G0243.0 5A #AUTOL 6J *---11------------* G0242.0 4K #HOMEL 6K *---11------------% G0244.1 5K 00226 #MPGL #TAHL MD2 6L *---1 1---*---1 1---*--------------------------------------------------------( )---* G0247.0 G0248.0 G0122.1 6C 6E #JOGL 6M *---11---% G0245.0 5M #EDITL 6N *---11------------% G0243.0 5A 60 MODE SELECTION SIGNAL MODE SELECTION SIGNAL
MPG LED 6D 6H 8E 8H 9E 9H 10D 10E llE llG 11M 13A TEACH LED 6F 6G
6L 8K lOA 10F llH 131
7A 8B 8N 9B lOB 10C llA llC llJ 11K 13K
6H
6L
6P
00231 1 #MPGl MD4 1 7A *---1 1---*-----------------------------------------------------------------( )---* G0247.0 G0122.2 6C #ICJGL 78 *---11---* G0246.0 6A #JOGL 7C *---11---* G0245.0 5M #HOMEl 70 *---11---% G0244.1 5K 00236 #JOGL #TRVRS #TRVSL 7E *-GO!!5~O*-FO!68~2------------------------------------------------------*-Ga2~8~2* 5M #DRN 7F *---11---% F0292.2 RT %--( )---* G0121.6
MODE SELECTION SIGNAL
TRVRS LED
MANUAL RAPID TRAVERSE SELECT 288 SERVO OFF SIGNAL
00241 ONE SVFX 7G *--1/1------------------------------------------------------------------*--( )---* R05I8.7 GOl05.0 lA 7H SVFY *--( )---* G0105.1 SVFZ *--( )---* G0105.2 SVF4 %--( )---* GOl05.3
SERVO OFF SIGNAL
7I
SERVO OFF SIGNAL
7J
SERVO OFF SIGNAL
00246 ONE *ITX 7K *---1 1------------------------------------------------------------------*--( )---* R05l8.7 GOl28.0 lA 7L *ITY *--( )---* GOl28.l *IT4 %--( )---* G0128.3
AXIS INTERLOCK SIGNAL
7M
00250 CAOULS *ITZ 7N *---1 1---*-----------------------------------------------------------------( )---* XOOOO.6 GOl28.2 451.0 70 *--1/1---% 00451.0 7P
00253 1 #+X #+Y #-Y #+Z #-Z #+4 #-4 #AUTOL 8A *---1 1---*--1/1------1/1------1/1------1/1------1/1------111---*---11-----<01> F0297.5 F0298.1 F0298.3 F6297.3 F0299.3 F0297.7 F0299.1 G0242.0 4K #-X 8B *---11---* F0299.2 HX 8C *---11---% R0516.4 80 80 450.4 HX <01>------1 1---*--------------------------------------------------------( )---* 00450.4 R0516.4 4K <02>-----------% 6C 8F HANDLE X 8C lOA #MPGL %---11-----<02> G0247.0 6C
10H
110 12B
8E
00267 #+Y #+X #-X #+Z #-Z #+4 #-4 #AUTOL 8G *---1 1---*--1/1------1/1------1/1------1/1------1/1------111---*---11-----<01> F0298.1 F0297.5 F0299.2 F0297.3 F0299.3 F0297.7 F6299.1 G0242.0 4K #-Y 8H *---11---* F0298.31 HY I 81 *---11---% R0516.5 8J 8J 450.4 HY <01>------1 1---*--------------------------------------------------------( )---* 00450.4 R0516.5 4K <02>-----------% 6C 8L HANDLE Y 81 10C #MPGL %---11-----<02> G0247.0 6C
120
12F
8K
00281 8M
*---11---*--1/1------1/1------1/1------1/1------1
F0297.3 F0297.5 F0299.2 F0298.1
#+Z
#+X
#-X
#+Y
#-Y
F0298.3
#+4 #-4 #AUTOL 1 1------1/1---*---11-----<01> F0297.7 F6299.1 G0242.0 4K #MPGL %---11-----<02> G0247.0 6C
8N *---11---* F0299.3 HZ 80 *---11---% R0516.6 9A 8P
#-z
9A
450.4 HZ 1 <o1>------11---*--------------------------------------------------------( ---* ) 00450.4 R0516.6 4K <02>-----------% 6C
HANDLE Z 80 10E 101 12H 12J
9B
9C 00295 #+4 #+X #-X #+Y #-Y #+Z #-Z #AUTOL 90 *---11---*--1/1------1/1------1/1------1/1------1/1------111---*---11-----<01> F0297.7 F0297.5 F0299.2 F0298.1 F6298.3 F6297.3 F0299.3 G0242.0 4K #-4 9E *---11---* F0299.1 H4 9F *---11---% R0516.7 9G 9G 450.4 450.0 H4 <01>------11---*---11---------------------------------------------------( ---* ) 00450.4 00450.0 R0516.7 4K <02>-----------% 6C 91 00310 #OV1 OVAl 9J *--1/1---------------------------------------------------------------------(---* ) X0021.0 R0523.0 00312 #OV2 OVA2 9K *--1/1---------------------------------------------------------------------( ---* ) X0021.1 R0523.1 00314 #OV4 OVA4 9L *--1/1---------------------------------------------------------------------(---* ) X0021.2 R0523.2 00316 #OV8 OVA8 9M *--1/1---------------------------------------------------------------------(---* ) X0021.3 R0523.3 00318 ONE %--------%--------%--------%--------% ERROR1 9N *--1/1------------* COO 16 R0523 R0524 *--------------------( )---* R0518.7 SUB 7 R0513.0 1A RST 90 *---11------------* F0149.1 ONE 9P *---11------------* R0518.7 I 1A
I
#MPGL %-GOU7~O--<02> 6C
HANDLE 4 9F lOG 12L 12N
9H
ERROR OUTPUT 1
%--------%--------%--------%--------%
10 00342 1 HX #MPGL HXROVII lOA *---1 1-------1 1---------------------*--------------------------------------{ )---* R0516.4 G0247.0 GOl16.7 80 6C #ROV1 OVC #MPGL #ICJGL lOB *---11------1/1------1/1------1/1---% R0524.0 G6126.4 G0247.0 G6246.0 310 6C 6A 00350 HY #MPGL HYROV2 10C *-Ro!16:5--GO~!7:0------------------*-------------------------------------G~1{7:7* 8J 6C #ROV2 OVC #MPGL #ICJGL 100 *---11------1/1------1/1------1/1---% R0524.1 G0126.4 G0247.0 G0246.0 310 6C 6A 00358 HZ #MPGL HZ/DRN 10E *---1 1-------1 1------------*-----------------------------------------------{ )---* R0516.6 G0247.0 GOl18.7 9A 6C #DRNL #MPGL #ICJGL 10F *---11------1/1------1/1---% G0242.2 G0247.0 G0246.0 100 6C 6A 00365 H4 ZRN H4/ lOG *---1 1------1/1------------------------------------------------------------{ )---* R0516.7 G0120.7 GOl19.7 9G 5L 00368 HX AUTO. HIX 10H *---1 1-------1 1------------------------------------------------------------{ )---* R0516.4 R0518.1 G0126.0 80 270 00371 HZ AUTO. HIY 101 *---1 1-------1 1------------------------------------------------------------{ )---* R0516.6 R0518.1 G0126.1 9A 270 00374 ONE %--------%--------%--------% CTR02 10J *--1/1------------* CTR 2 CTR2 *-----------------------------{ )---* R05l8.7 SUB 5 00355 R0540.2 1A ONE 10K *--1/1------------* R0518.7 1A TMR01 10L *---11---*--------* R0520.0 4J AUTO. 10M *--1/1---% R0518.1 270 #DRN ION *---11------------* F0292.2 I 00383 #DRNL 100 *---1 1---------------------------------------------------------------------( )---* 00357.0 G0242.2 lOP
%--------%--------%--------%
H/WHEEL SELECT/RAPID OVERRIDE
H/WHEEL SELECT/RAPID OVERIDE
H/WHEEL SELECT/DRY RUN SIGNAL
H/WHEEL SELECT
AXIS SELECT
COUNTER 2 (DRN)
DRN LED 10F
11
FEED AXIS SELECT SIGNAL

11A 11N
#+X lIB *---11------------------------------% F0297.5 00392 -X ZRN ZPX 451.6 #MPGL -X 11C *---11-------11------1/1-------11---*--1 1 1---------------------------------( )---* GOl16.3 G0120.7 F0148.0 00451.6 G0247.0 GOl16.3 11C 5L 6C #-X 110 *---11------------------------------% F0299.2 00399 +Y ZRN ZPY #MPGL +Y lIE *---1 1-------11------1/1---*--1/1------------------------------------------( )---* GOl17.2 G0120.7 F0148.1 G0247.0 GOl17.2 11E 5L 6C #+Y 11F *---11---------------------% F0298.1 00405 #-Y #MPGL -Y 11G *---1 1------1/1------------------------------------------------------------( )---* F0298.3 G0247.0 G0117.3 6C 00408 +Z ZRN ZPZ/EF #MPGL +Z 11H *---1 ! ----··--11------1 1---*--111------------------------------------------( )---* 1 GOl18.2 G0120.7 f0148.21 G0247.0 GOl18.2 11H 5L 6C #+Z 111 *---11---------------------% F0297.3 FEED AXIS SELECT SIGNAL 12E FEED AXIS SELECT SIGNAL llH 12G FEED AXIS SELECT SIGNAL lIE 12C
FEED AXIS SELECT SIGNAL 11C 12A
00414 #-Z #MPGL -Z 11J *---1 1------1/1------------------------------------------------------------( )---* F0299.3 G0247.0 GOl18.3 6C 00417 +4 ZRN ZP4 #MPGL 450.0 +4 11K *-GOl19~2--G01~O~7--F6{~8~3*-G6f~7~O--DO~~O~O-----------------------------G~li9~2* 11K 5L 6C #+4 IlL *---11---------------------% F0297.7 00424 #-4 #MPGL 450.0 -4 11M *---1 1------1/1-------1 1---------------------------------------------------( )---* F0299.1 G0247.0 00450.0 G0119.3 6C 00428 +X #+X.L lIN *---1 1---*-----------------------------------------------------------------( )---* G0116.2 G0247.5 11A HX 110 *---11---% R0516.4 80 11P
FEED AXIS SELECT SIGNAL 121 FEED AXIS SELECT SIGNAL 11K 12K
FEED AXIS SELECT SIGNAL 12M
+X LED
12 00431 1 -X #-X.L 1 12A *---1 1---*-----------------------------------------------------------------( )---* GOl16.3 G0249.2'

llC
-X LED
HX 12B *---11---?6 R0516.4 80 00434 +Y #+Y.L 12C *---1 1---*-----------------------------------------------------------------( )---* GOl17.2 G0248.1 llE HY 120 *---11---% R0516.5 8J 00437 -Y #-Y.L 12E *---1 1---*-----------------------------------------------------------------( )---* GOl17.3 G0248.3 11G HY 12F *---11---% R0516.5 8J 00440 +Z #+Z.L 12G *---1 1---*-----------------------------------------------------------------( )---* G01l8.2 G0247.3 llH 12H +Z LED -Y LED +Y LED
*---! 1---%
HZ
00443 R~;16.6
llJ
I
I
'-Z.L -Z LED
121 *---1 1---*-----------------------------------------------------------------( )---* G01la.3 G0249.31

HZ
l2J *---11---% R~;16.6
00446 I +4 #+4.L 12K *---1 1---*-----------------------------------------------------------------( )---* GOl19.2\ G0247.71 11K l2L *---11---% R0516.7 9G
H4 I
+4 LED
00449 -4 #-4.L 12M *---1 1---*-----------------------------------------------------------------( )---* I GOl19.3 G0249.11 11M I 12N *---11---% R0516.7 9G 120 I
-4 LED
H4
I I
I
12P
13 00452 1 #MPG #*lL #*10L #*100L #*lKL #MPGL #*10 #*100 13A *---1 1---*--1/1------1/1------1/1------1/1---*---1 1---*--1/1------1/1---*-<01> F0297.0 G0244.3 G0245.1 G0246.1 G0244.5 G0247.0 F0295.1 F0296.1 13E 131 13K 13M 6C #1CJOG 13B *---11---% F0296.0 #*1 13C *---11---------------------------------------* F0294.3 #*lL 130 *---11---------------------------------------% G0244.3 13E 13E #*lK <01>--*--1/1---*--------------------------------------------------------( F0294.5 #1CJGL %--1/1---% G0246.0 6A #*lL )---* G0244.3 *1 LEO 13A 130 #1CJGL *---11---% G0246.0 6A %-<02> 6A
13F
13G
13H
00469 #*10 #MPGL #*1 #*100 #*lK #*10L 131 *---1 1---*---1 1---*--1/1------1/1---*--1/1---*-----------------------------( )---* F0295.1 G0247.0 F0294.3 F0296.1 F0294.5 G0245.1 6C #*10L #ICJGL 13J *---11---*---11---% G0245.1 G0246.0 131 6A
*10 LEO 13A 13J
14A
%--/11---%
#1CJGL
G0246.0 6A *100 LED 13A 13L
140
#*100L #1CJGL 13L *---11---*---11---% G0246.1 G0246.0 13K 6A
%--/11---%
#1CJGL
G0246.0 6A *1K LED 13A 13N
00491 #*lK #1CJGL #*1 #*10 #*100 #*lKL 13M *---11---*---11------1/1------1/1------1 1 1---------------------------------( )---* F0294.5 G0246.0 F0294.3 F0295.1 F0296.1 G0244.5 6A #*lKL 13N *---11---% G0244.5 13M 130
14B
14E
13P
14 00498 1 #*10L MAN. MP1/MII 14A *---1 1---*---11---*--------------------------------------------------------( )---* G0245.1 R0518.0 G0120.0 131 28A #*lKL 14B *---11---% G0244.5 13M DATINP 14C *---11------------% R0525.0 14F 00503 #*100L MP2 14D *---1 1---*-----------------------------------------------------------------( )---* G0246.1 G0120.1 13K #*lKL 14E *---11---% G0244.5 13M 00506 DM15 *SP 451.7 ST RST DATINP 14F *---1 1------1/1---*---1 1------1/1------1/1---------------------------------( )---* R0501.7 G0121.5 D0451.7 G0120.2 F0149.1 R0525.0 21M 18P IBM #ST STL 14G *---11------1/1---* F0292.5 F0148.5 DATINP 14H *---11------------% i R0525.0 , 14F 005161 ONE %--------%--------%--------% CTR03 141 *--1/1------------* CTR 3 CTR3 *-----------------------------( )---* R0518.7 SUB 5 D0360 R0540.3 1A ONE 14J *--1/1------------* R0518.7 1A TMR01 14K *---11------------* R0520.0 4J #SBK 14L *---11------------* F0292.1 I 00524 #SBKL 14M *---1 1---------------------------------------------------------------------( )---* D0362.0 G0242.1 00526 #SBKL SBK 14N *---1 1---*-----------------------------------------------------------------( )---* G0242.1 GOl16.1 14M PRSTP 140 *---11---% R0510.7 23N 14P
%--------%--------%--------%
INC.FEED/EXT.DATA INP. START 25A
INCREMENTAL FEED SIGNAL
DATA IS BEING READ 14C 14H 180
COUNTER 3 (SBK)
SBK LED 14N SINGLE BLOCK SIGNAL
15 00529 lONE %--------%--------%--------% 15A *--1/1------------* CTR 4 CTR4 R0518.7 SUB 5 00365 lA 15B
*-----------------------------(
CTR04
R0540.4
)---*
COUNTER 4 (BOTL)
*--1/1------------*
R0518.7 lA TMROI
ONE
15C
*---11------------*
R0520.0
4J
150 00537 15E
*---11------------*
F0293.1
IIBOT
I
%--------%--------%--------%
*---1 1------------------------------------------------------------------*--(
00367.0
BOT
GOl16.0
)---*
)---*
OPTION BLOCK SKIP SIGNAL
15F 00540 15G ONE
%--(
%--------%--------%--------%
IIBOTL
G0243.1 CTR05
BOT LEO
*--1/1------------*
R05I8.7 lA ONE
CTR SUB 5
CTR5 00370
*-----------------------------(
R0540.5
)---*
COUNTER 5 (OPTSTP)
15H
*--1/1------------*
R05I8.7 lA TMROI
4J
151
*---11------------*
R0520.0
I
I
%--------%--------%--------%
I5J 00548 15K 00550 15L
*---11------------*
F0294.2
IIOPSTP
*---1 1---------------------------------------------------------------------(
00372.0 ONE
IIOPSPL G0244.2 CTR06

)---*
OPTIOM STOP LEO 24C
*--1/1------------*
R0518.7 lA ONE
%--------%--------%--------%
CTR SUB 5
CTR6 00375
*-----------------------------(
R0540.6
)---*
COUNTER 6 (AFL)
15M
*--1/1------------*
R0518.7 lA TMR01
15N
*---11------------*
R0520.0
4J
150
*---11------------*
F0293.2
IIAFL
I
%--------%--------%--------%
15P
16 00558 1 AFL 1 16A *---1 1------------------------------------------------------------------*--( )---* 00377.0 G0103.7 16B #AFLL %--( )---* G0243.2 AUX. FUNCTION LOCK SIGNAL
AFL LED
00561 ONE %--------%--------%--------% CTR07 16C *--1/1------------* CTR 7 CTR7 *-----------------------------( )---* R0518.7 SUB 5 00380 R0540.7 1A ONE 160 *--1/1------------* R0518.7 1A TMR01 16E *---11------------* R0520.0 4J #MLK 16F *---11------------* F0294.4 I 00569 MLK 16G *---1 1------------------------------------------------------------------*--( )---* 00382.0 G0117.1 16H #MLKL %--( )---* G0244.4
%--------%--------%--------%
COUNTER 7 (MLK)
MACHINE LOCK SIGNAL 17M 18A 39K MLK LED
00572 ONE %--------%--------%--------% CTR08 161 *--1/1------------* CTR 8 CTR8 *-----------------------------( )---* R0518.7 SUB 5 00385 R0541.0 1A ONE 16J *--1/1------------* R0518.7 1A TMR01 16K *---11---*--------* R0520.0 4J 450.5 16L *---11---% 00450.5 #ABS 16M *---11------------* F0292.3 I 00581 *ABSM 16N *---1 1------------------------------------------------------------------*--(J)---* 00387.0 G0127.2 160 #ABSL %--( )---* G0242.3
%--------%--------%--------%
COUNTER 8 (ABS)
MANUAL ABSOLUTE SIGNAL
ABS LED
16P
17 00584 / ONE %--------%--------%--------% CTR09 / 17A *--/1/------------* CTR 9 CTR9 *-----------------------------( )---* R0518.7 SUB 5 00390 R0541.1 lA ONE 17B *--/1/------------* R0518.7 lA
17C
COUNTER 9 (ZNG)
*---//---*--------*
R0520.0
4J
TMROI
450.5 170 *---/ /---% 00450.5 #ZNG I7E *---/ /------------* F0294.6
I
%--------%--------%--------%
00593 17F *---/ /------------------------------------------------------------------*--( 00392.0 17G 00596 450.0 ZP4 MLKLH 17H *---! /------//1---*---/ /---*-----------------------------------------------( 00450.0 FOI48.31 R0518.41 17H
171
ZNG
GOI03.6
)---*
Z AXIS COMMAND CANCEL SIGNAL
%--(
#ZNGL
G0244.6 MLKLH
)---*
ZNG LED
R0518.4
)---*
MACHINE LOCK LATCH 17H 39K
*--/11------------*
F0148.0
ZPX
ZPY 17J *--1/1------------* F0148.1 ZPZ/EF 17K *--1/1------------* F0148.2
17L
*---11------------%
R05I8.5 18A
MLKAZ
MLK 17M *---11---------------------* GOll7.I 16G TMROI 17N *---11---------------------% R0520.0

4J
170
17P
18 00606 1 MLK 450.0 ZP4 MLKAZ 1 18A *---11---*---1 1-------1 1---*-----------------------------------------------( )---* GOl17.1 00450.0 F0148.3 R0518.5 16G MLKAZ ZPX 18B *---11---*---11------------* R0518.5 F0148.0 18A 18C ZPY *---11------------* F0148.1 ZPZ/EF %---11------------% F0148.2 OVERRIDE SIGNAL MACHINE LOCK WHILST AT ZERO 17L 18B
180
00615 #OV1 *OV1 18E *---1 1------------------------------------------------------------------*--( )---* X0021.0 G0121.0 18F JOV1 %--(/)---* G0104.0
JOG FEED RATE OVERIDE FUNCTIO
00618 #OV2 *OV2 18G *---1 1------------------------------------------------------------------*--( )---* X0021.1 G0121.11 18H JOV2 I %--(/)---* G0104.1
OVERRIDE SIGNAL
00621 #OV4 *OV4 181 *---1 1------------------------------------------------------------------*--( )---* X0021.2 G0121.2 18J JOV4 %--(/)---* G0104.2
OVERRIDE SIGNAL
JOG FEED RATE OVER IDE FUNCTIO
00624 #OV8 *OV8 18K *---1 1------------------------------------------------------------------*--( )---* X0021.3 G0121.3 18L JOV8 %--(/)---* G0104.3
OVERRIDE SIGNAL
00627 IN.1 450.7 LOLUMS RST ST IBM *-xo662~2--DO~!o~7*-R6~6o~5*-F6{~9~1--------------------------------------Ga1~O~2* 41N #ST 451.7 NOLUBE 18N *---11------1/1---*---11---% F0292.5 00451.7 D0452.0 DATINP STL 180 *---11------1/1---% R0525.0 F0148.5 14F 00640 #SP DM15 AL LOAPMS *SP 18P *1-F6~~2~6--R6~61~7--F6{~9~O--R6~6i~2--------------------------------------Ga1~i~5*1 21M 42J
CYCLE START SIGNAL 14F 24A 24B 24G 27C
FEED HOLD SIGNAL 14F 25A
19 00645 1 PROKEY KEY 1 19A *---11---*-----------------------------------------------------------------()---* X0021.7 G0122.3 452.3 19B *---11---% D0452.3 00(;48 DM29 #MDIL ERS AUTO. RST DNCI 19C *---11-------11---*--1/1-------11------1 1---------------------------------( )---* 1 R0503.5 G0244.0 G0121.7 R0518.1 F0149.1 G0127.5 22G 5F 27J 270 DNCI 19D *---11------------% GOl27.5 19C 00655 19E TAPE OPERATION BY TAPE 4M 4N 5A 5C 5F 51 5K 5M 50 6A 6C 6E 19D 25J 44C PROGRAM PROTECT SIGNAL
*--1/1------------*
R0518.7 1A
ONE
%--------%--------%--------% NUME 6 D0397 *-----------------------------------* SUB23
#SP100 19F *---11---*--------* F0295.3
TMR01 19G *---11---* R0520.0 4J 19H *---11---% G0126.4 310 00662

191
%--------%--------%--------%
avc
*--1/1------------*
R0518.7 lA
ONE
%--------%--------%--------%--------% EQ1 COIN 0 D0397 *--------------------( )---* SUB16 R0529.0
SPINDLE OVERIDE =50% 20E
ONE 19J *---11------------* R0518.7 I lA 00669 19K ONE
%--------%--------%--------%--------% EQ8 *--1/1------------* COIN 0 8 D0397 *--------------------( )---* R0518.7 SUB16 R0529.7 1A
%--------%--------%--------%--------%
SPINDLE OVERIDE = 120% 20D
ONE 19L *---11------------* R0518.7 I lA 19M
%--------%--------%--------%--------%
19N
190
19P
20 00676 lONE %--------%--------%--------% CTR0101 20A *---11------------------------------* CTR I 10 CTR10 *-----------( )---* R0518.7 SUB 5 00395 R0541.2 1A #SPDEC 20B *---11------------------------------* F0294.7 ONE 20C *--1/1------------------------------* R0518.7 1A #SPINC EQ8 OVC 200 *-FO~~6~3--R6~~9~7*-G6{~6~4---------*1 19K 310 #SPDEC EQ1 20E *---11------1/1---% F0294.7 R0529.0 191 COUNTER 10 (#SP OVERRIDE)
%--------%--------%--------%
00689 ONE %--------%--------%--------%--------% ERROR4 20F *--1/1------------* COD 9 D0397 R0528 *--------------------( )---* R0518.7 SUB 7 R0513.3 1A RST 20G *---11------------* F0149.1 ONE 20H *---11------------* R0518.7 I
lA
ERROR OUTPUT 4
00706 #SPA SPA 201 *---1 1---------------------------------------------------------------------( )---* R0528.0 G0103.3 00708 #SPB SPB 20J *---1 1---------------------------------------------------------------------( )---* R0528.1 G0103.4 00710 #SPC SPC 20K *---1 1---------------------------------------------------------------------( )---* R0528.2 G0103.5 00712 ONE %--------%--------%--------%--------% #INC.L 20L *--1/1------------* COMP 0 7 00397 *--------------------( )---* R0518.7 SUB15 G0246.3 1A ONE 20M *---11------------* R0518.7 I 1A
%--------%--------%--------%--------%
Iii
SPINDLE OVERRIDE SIGNAL
SPINDLE OVERRIDE SIGNAL
SPINDLE INC LED 20P
00719 ONE %--------%--------%--------%--------% #DEC.L 20N *--1/1------------* COMP 0 6 00397 *--------------------(/)---* R0518.7 SUB15 G0244.7 1A ONE 200 *---11------------* R0518.7 I 1A
%--------%--------%--------%--------%
SPINDLE SPEED DECREASE LED 20P
00726 #DEC.L #INC.L #100.L 20P *--1/1------1/1------------------------------------------------------------( )---* G0244.7 G0246.3 G0245.31 20N 20L
%--------%--------%--------%--------%
SPINDLE 100% LED
21 00729 / STL #STL / 21A *---/ /---------------------------------------------------------------------( )---* F0148.5 G0242.5 00731 SPL 218 *---/ /---------------------------------------------------------------------( F0148.4 #SPL STL LED
G0242.6
)---*
SPL LED
00733 MF %--------%--------%--------% DM03 21C *-F01~O~O---------i DEC F0151 311 i----------------------------Ra56o~3*
SPINDLE CW 24D 28F 30A 41G 43E SPINDLE CCW 24E 28J 30B 411 438 SPINDLE STOP 24F 29D AUTO TOOL CHANGE 24G 29G 32N 44H COOLANT 'A' ON 24J 30F COOLANT OFF 24K 30F
00737 MF %--------%--------%--------% DM04 21D *-F01~O~O---------i DEC F0151 411 i----------------------------Ra56o~4*
%--------%--------%--------%
I
I
I
I
00741 MF %--------%--------%--------% DEN DM05 21E *-F01~O~O---------i DEC F0151 511 1----------Fol!9~3-----------Ra56o~5* 00746 MF %--------%--------%--------% DM06 21F *-FOi~O~O---------i DEC I F0151 I 611 i----------------------------Ra560~6* 00750 MF %--------%--------%--------% DM08 21G *-F01~O~O---------i DEC I F0151 I 811 i----------------------------Ra56i~o* 00754 MF %--------%--------%--------% DEN DM09 21H *-Foi~o~o---------i DEC I F0151 I 911 i----------Fol!9~3-----------Ra561~ii 00759 MF %--------%--------%--------% DM10 211 *-F01~O~O---------i DEC I F0151 I 1011 i----------------------------Ra56i~2* 00763 MF %--------%--------%--------% DM11 21J *-F01~O~O---------i DEC I F0151 I 1111 i----------------------------Ra56i~3* 00767 MF %--------%--------%--------% DM13 21K *-F01~O~O---------i DEC I F0151 I 1311 i----------------------------Ra561~5* 00771 MF %--------%--------%--------% DM14 21L *-F01~O~O---------i DEC I F0151 I 1411 i----------------------------Ra56i~6* 00775 MF %--------%--------%--------% DM15 21M *-F01~O~O---------i DEC I F0151 I 1511 i----------------------------Ra56i~7* 00779 MF %--------%--------%--------% DM19 21N *-F01~O~O---------i DEC I F0151 I 1911 i----------------------------Ra562~3* 00783 MF %--------%--------%--------% DM20 210 *-F01~O~O---------i DEC F0151 2011 i----------------------------Ra562~4*
%--------%--------%--------% %--------%--------%--------% %--------%--------%--------% %--------%--------%--------% %--------%--------%--------% %--------%--------%--------% %--------%--------%--------% %--------%--------%--------% %--------%--------%--------% %--------%--------%--------%
%--------%--------%--------%
I
VICE OPEN 24L 381 38P VICE CLOSE 24M 38J 39C SPINDLE CW & COOLANT ON 24N 28G 30C 30G 41H 43F SPINDLE CCW & COOLANT ON 240 28K 30D 30H 41J DATA INPUT USING MINP 14F 18P 25A 43C SPINDLE ORIENTATE 24P 29C 37N MANUAL ARM IN 258 341 MANUAL ARM OUT 25C 34H
I
I
I
I
00787 MF %--------%--------%--------% DM21 21P *-F01~O~O---------i DEC F0151 2111 i----------------------------Ra562~5*1
%--------%--------%--------%
%--------%--------%--------%
22 00791 I MF %--------%--------%--------% DM22 22A *-FO!~O~O---------i DEC F0151 2211 i----------------------------Rb562~6*
MANUAL ARM DOWN 25D 34L MANUAL ARM UP 25E 34K MANUAL DRAW8AR RELEASE 25F 36N MANUAL DRAW8AR CLAMP 25G 36M CAROUSEL COUNTERS ~ 0 25H 36G 36J CAROUSEL POCKET RESET 20 38 251 35H SELECT DNC MODE 19C 25J INCREMENT PARTS COUNTER
2~
00795 MF %--------%--------%--------% DM23 228 *-FO!~O~O---------i DEC F0151 2311 i----------------------------Rb562~7*
%--------%--------%--------%
00799 MF %--------%--------%--------% DM24 22C *-FO!~O~O---------i DEC F0151 2411 i----------------------------Rb563~O*
%--------%--------%--------%
I
I
I
I
00803 MF %--------%--------%--------% DM25 22D *-FO!~O~O---------i DEC F0151 2511 i----------------------------Ra563~i* 00807 MF %--------%--------%--------% DM27 22E *-FO!~O~O---------i DEC F0151 2711 i----------------------------Ra563~3*
%--------%--------%--------%
%--------%--------%--------%
00811 MF %--------%--------%--------% DM28 22F *-FO!~O~O---------i DEC F0151 2811 i----------------------------Rb563~4*
%--------%--------%--------%
00815 MF %--------%--------%--------% DM29 22G *-FO!~O~O---------i DEC F0151 2911 i----------------------------Ra563~5*
%--------%--------%--------%
00819 MF %--------%--------%--------% DM31 22H ~-FO!!O~O---------i DEC F0151 3111 i----------------------------Ra563~6*
%--------%--------%--------%
I
I I
I
I I
00823 MF %--------%--------%--------% DM48 221 *-FO!!O~O---------i DEC F0151 4811 i----------------------------Ra565~7* 00827 MF %--------%--------%--------% DM49 22J *-FO!~O~O---------i DEC F0151 4911 i----------------------------Ra566~O* 00831 MF %--------%--------%--------% DM62 22K *-FO!~O~O---------i DEC F0151 6211 i----------------------------Rb567~6*
%--------%--------%--------% %--------%--------%--------%
%--------%--------%--------%
OVER IDE IS INEFFECTIVE 25L 310 OVERIDE IS EFFECTIVE 25M 310 AUX. 1 ON 25N 31A 43H AUX. 2 ON 250 31D AUX. 1 OFF 25P 31A 431 AUX. 2 OFF 26A 31D WAIT FOR INPUT 1 268 43J WAIT FOR INPUT 2 26C
I I
I
I I
I
00835 MF %--------%--------%--------% DM63 22L *-FO!~O~O---------i DEC F0151 6311 i----------------------------Ra567~7* 00839 MF %--------%--------%--------% DM64 22M *-F01!O~O---------i DEC F0151 6411 i----------------------------Ra568~O* 00843 MF %--------%--------%--------% DM65 22N *-FO!!O~O---------i DEC F0151 6511 i----------------------------Ra568~i*
%--------%--------%--------% %--------%--------%--------%
%--------%--------%--------%
I I I
I I I
00847 MF %--------%--------%--------% DM66 220 *-FO!~O~O---------i DEC F0151 6611 i----------------------------Ra568~2* 00851 MF %--------%--------%--------% DM67 22P *-FO!~O~O---------i DEC F0151 6711 i----------------------------Ra568~3*
%--------%--------%--------%
%--------%--------%--------%
%--------%--------%--------%
23 00855 / MF %--------%--------%--------% DM68 / 23A *-FO!~O~O---------i DEC F0151 6811 i----------------------------R6568~4*
TOOL CHANGE WITH Z HOME 260 320 TOOL CHANGE WITH X Y & Z HOME 26E 320 MIRROR IN X ON 26F 31H MIRROR IN Y ON 26G 31J MIRROR IN IV ON 26H 31L WAIT FOR INPUT 1 TO GO LOW 261 WAIT FOR INPUT 2 TO GO LOW 26J MIRROR IN X OFF 26K 31G MIRROR IN Y OFF 26L 311 MIRROR IN IV OFF 26M 31K FORCE INDEX CW 26N 32F 32H FORCE INDEX CCW 260 32F 32H FORCE INDEX SHORTEST PATH 26P 32F 32H PROGRAM STOP 140 230 PROGRAM STOP LED
00859 MF %--------%--------%--------% DM69 238 *-FO!~O~O---------i DEC F0151 6911 i----------------------------R6568~5*
%--------%--------%--------%
00863 MF %--------%--------%--------% DM70 23C *-FO!~O~O---------i DEC F0151 7011 i----------------------------R6568~6*
%--------%--------%--------%
I
I
I
I
00867 MF %--------%--------%--------% DM71 230 *-FO!~O~O---------i DEC F0151 7111 i----------------------------R6568~7*
%--------%--------%--------%
"lii l-,illo:o---------j:iii::::f:ii;;;::j::;;;;::j----------------------------Rl:l~:;,
00875 MF %--------%--------%--------% DM76 23F *-FO!~O~O---------i DEC F0151 7611 i----------------------------R6569~4*
%--------%--------%--------%
I I
I I
00879 MF %--------%--------%--------% DM77 23G *-FO!~O~O---------i DEC F0151 7711 i----------------------------R6569~5* 00883 MF %--------%--------%--------% DM80 23H *-FO!~O~O---------i DEC F0151 8011 i----------------------------R65l0~O*
%--------%--------%--------%
%--------%--------%--------%
I
I
I
I
00887 MF %--------%--------%--------% DM81 231 *-FO!~O~O---------i DEC F0151 8111 i----------------------------R65~o~1* 00891 MF %--------%--------%--------% DM83 23J *-FO!~O~O---------i DEC F0151 8311 i----------------------------R65iO~3*
%--------%--------%--------%
%--------%--------%--------%
I I
I I
00895 MF %--------%--------%--------% DM84 23K *-FO!~O~O---------i DEC F0151 8411 i----------------------------R65l0~4* 00899 MF %--------%--------%--------% DM85 23L *-FO!~O~O---------i DEC F0151 8511 i----------------------------R65iO~5*
%--------%--------%--------%
%--------%--------%--------%
I
I
00903 MF %--------%--------%--------% DM86 23M *-FO!~O~O------··--i DEC F0151 8611 i----------------------------R65l0~6*
%--------%--------%--------%
00907 #PGSTP #ST RST 23N *---/ /---*--/1/------/1/------------------------------------------------*--{ F0292.7 F0292.5 F0149.1 PRSTP 230 *---/ /---% R0510.7 23N 23P
%--------%--------%--------%
PRSTP )---* R0510.7 #PGSPL %--{ )---* G0242.7
24 00913 24A
1
*---11-------1 1---*-----------------*--------*---1
F0154.7 G0120.2 IBM ST MOl
MOO
ST
MF
F0150.0
1------------------------(
M.FIN
R0517.5
)---*
M CODE FINISH 27A 27G
24B
*---11---*---11---%
G0120.2 IBM HOPSPL F0154.6
24C
*--1/1---%
G0244.2 15K DM03 SPREV HSSTPL SUTS
240
*---11------1/1---*--1/1---*---11---*
R0560.3 21C DM04 Y0080.2 28M SPREV G0245.5 280
R0550.1 30A
24E
*---11-------11---%
R0500.4 210 DM05 Y0080.2 28M SPRUN
24F
*---11------1/1------------%
R0500.5 21E ST Y0080.1 4A 451.0 DM06
24G
*---11------1/1---*---11------------*
G0120.2 IBM ATCFIN D0451.0 R0500.6 21F
24H
*---11------------*
R0532.0 34C 452.4
241
*---11------------%
D0452.4 DM08 M08LH
24J
*---11-------11---------------------*
R0501.0 21G DM09 R0551.5 30F M08LH
24K
*---11------1/1---------------------*
R0501.1 2IH DMIO R0551.5 30F VIOPR
24L
*---11-------11---------------------*
R050 1. 2 Y0080.4 21I 39H DMll VICLR
24M
*---11-------11---------------------%
R0501.3 21J DM13 Y0080.5 391 SPREV HSSTPL M08LH SUTS
24N
*---11------1/1---*--1/1-------11-------11---*
R0501.5 21K DM14 Y0080.2 28M SPREV G0245.5 280 R0551.5 30F
R0550.1 30A
240
*---11-------11---%
R050 1. 6 Y0080.2 21L 28M SPISOR DM19
24P
*---11-------11-------------------------------*
R0546.7 3L
R0502.3 21N
25 1 DM15 *SP MP1/MI 1 25A ~-RO~6i~7--G6{~i~5--G01!o~o------------------* 21M 18P 14A DM20 CAINlS 25B *-Ro~62~4--xo666~4---------------------------* 210 DM21 CAOUlS 25C *-Ro~62~5--xo66o~6---------------------------* 21P DM22 CADOlS 25D *---11-------11------------------------------* R0502.6 X0006.0 22A DM23 CAUPlS 25E *---11-------11------------------------------* R0502.7 X0002.6 22B DM24 DBISUC 1 25F *---11-------11------------------------------* R0503.0 R0553.5 22C 37G DM25 DB1SCl 25G *---11-------11------------------------------* R0503.1 R0554.0 22D 37I DM27 25H *---11---------------------------------------* R0503.3 22E DM28 POCKOK 251 *---11-------11------------------------------* R0503.4 R0551.6 22F 2M DM29 DNCI #AUTOl 25J *---11-------11-------11---------------------* R0503.5 G0127.5 G0242.0 22G 19C 4K DM31 25K *---11---------------------------------------* R0503.6 22H DM48 OVC 25l *---11-------11------------------------------* R0505.7 G0126.4 22I 310 DM49 OVC 25M *---11------1/1------------------------------* R0506.0 G0126.4 22J 310 DM62 OUT.1 450.7 25N *---11-------11------1/1---------------------* R0507.6 Y0052.6 D0450.7 22K 31A DM63 OUT. 2 250 *---11-------11------------------------------* R0507.7 Y0048.2 22l 310 DM64 OUT.l 450.7 25P *1-RO~68~O--Y6b~2~6--D6~~O~7------------------*1 22M 31A
26
1
26A
*---11------1/1------------------------------*
R0508.1 Y0048.2 22N 310 OM66 IN.l
OM65
OUT.2
268
*---11-------11------1/1---------------------*
R0508.2 X0002.2 00450.7 220 OM67 IN.2
450.7
26C
*---11-------11------------------------------*
R0508.3 X0006.2 22P OM68
260
*---11-------11------------------------------*
R0508.4 00460.2 23A 320 OM69
INATHO
26E
*-Ro~68~5--D6~~o~2---------------------------*
238 OM70 320 MIRX
INATHO
26F
*---11-------11------------------------------*
R0508.6 G0127.0 23C 3IG OM71 MIRY
26G
*---11-------11------------------------------*
R0508.7 GOI27.I 230 311 OM73 MIR4
26H
*-RO~69~i--G01!7~7---------------------------*
23E OM76 3IK IN.l 450.7
261
*---11------1/1------1/1---------------------*
R0509.4 X0002.2 00450.7 23F OM?? IN.2
26J
*---11------1/1------------------------------*
R0509.5 X0006.2 23G OM80 MIRX
26K
*---11------1/1------------------------------*
R0510.0 G0127.0 23H 3IG OM8I MIRY
26L
*---11------1/1------------------------------*
R05I0.I GOI27.I 231 311 OM83 MIR4
26M
*---11------1/1------------------------------*
j
26N 260
R05I0.3 G0127.7 23J 3IK OM84 FOICW
---11-------11---*--------*---11------------*
R0510.4 R0544.0 23K 32F OM85 00451.0 FOICCW
451.0
*---11-------11---%
R0510.5 23L OM86 FOICW
26P
1---11------1/1------1/1---%
I
R0544.1 32H
FOICCW
R05I0.6 R0544.0 R0544.1 23M 32F 32H
27
27A
*---11---------------------------------------%
R0517.5 24A
M.FIN
01065 SF 27B *---1 1---------------------------------------------------------------------( F0150.2
S.FIN
R0517.6
)---*
S CODE FINISH 27G
01067 LESS7 ST TF T.FIN 27C *--1/1---*---1 1---*---1 1---------------------------------------------------( )---* R0551.2 G0120.2 F0150.3 R0517.7 32J IBM 27D
T CODE FINISH 27G
*--1/1---%
D0451.0
451.0
27E
*---11------------*
R0532.0 34C EQO
ATCFIN
27F
*---11------------%
R0551.3 32A FIN G0120.3
)---*
01074 MF MF M.FIN SF S.FIN TF T.FIN 27G *---11---*---11-------11---*---11-------11---*---11-------11---*-----------( F0150.0 F0150.0 R0517.5 F0150.2 R0517.6 F0150.3 R0517.7 24A 27B 27C 27H
M,S,T FUNCTION FINISH SIGNAL
*-Fol~o:2i-F6i~o:o---------*-F6i~o:2---------*-F6i~o:3---------% *---11---%
TF
SF
MF
SF
TF
27I
I
ERS
F0150.3
01090 M02 RST 27J *---1 1-------1 1---*--------------------------------------------------------( F0154.5 F0149.1
G0121.7
)---*
EXTERNAL RESET SIGNAL 19C
27K
*---11------------%
F0154.4
M30
01094 ONE %--------%--------%--------%--------%--------% 27L *-R~l!8:7---------i ~~~E8 0 111 G0122 R0540
j-----------------*
MODE SELECT RANGE 270 28A
01100 ONE %--------%--------%--------%--------% COMP.R 27M *--1/1------------* COMP 0 4 R0540 *--------------------( )---* R0518.7 SUB15 R0515.5 1A 27N 01107
270
%--------%--------%--------%--------%--------%
*---11------------*
R0518.7 1A COMP.R
ONE
I
%--------%--------%--------%--------%
*--1/1---------------------------------------------------------------------(
R0515.5 27M
AUTO. R0518.1
)---*
AUTOMATIC MODE 10H 101 10M 19C 40A 43L
27P
28 01109 / COMP.R MAN. / 28A *---//---*-----------------------------------------------------------------(---* ) R0515.5 R0518.0 27M RT 28B *---/ /---* G012l.6 7F ZRN 28C *---//---% G0120.7 5L 01113
280
MANUAL MODE 3F 3H 14A 37A 40C 43A 430 44A
*--/1/------/1/------------------------------------------------------------(
00451.4 X0008.6
451.4
GUISOP )---* R0519.4 SPFOFL )---* R0550.0 #CWL %--( )---* G0243.7
GUARD IS OPEN 29L 40A SPINLDE FORWARD FLAG 40 28H 281 28M 43A SPINDLE CW LED
01116 #MSCW STL SSTP SPREFL 28E *---/ /------/1/---*--/1/------/1/---------------------------------------*--( F0293.7 F0148.5 R0550.3 R0550.6 29A 281 DM03 28F *---//------------* R0500.3 21C DM13 28G *---//------------* R0501.5 21K SPFOFL 28H *---i/------------% R0550.0 28E 01125 #MSCCW STL SPFOFL SSTP 281 *---/ 1------1/1---*--1/1------111---------------------------------------*--( F0295.6 F0148.5 R0550.0 R0550.3 28E 29A DM04 28J *---11------------* R0500.4
210
SPREFL )---* R0550.6 #CC\1. L %--( )---* G0245.6
SPINDLE REVERSE FLAG 4C 28E 28L 28M SPINDLE CCW LED
DM14 28K *---11------------* R050l.6 21L SPREFL 28L *---11------------% R0550.6 281 01134 SPREFL SPFOFL SPORRE 28M *---1 1---*--1/1------1/1---------------------------------------------------( R0550.6 R0550.0 R0546.0 281 28E 37M SPREV 28N *---11---% Y0680.2 28M 01139
280
SPREV )---* Y0080.2
SPINDLE REVERSE OUTPUT 240 24E 24N 240 28N 430
*--1/1------------------------------------------------------------------*--(
Y0080.1 4A
SPRUN
#SSTPL )---* G0245.5 *SSTP %--(/)---* G0120.61
SPINDLE STOP LED 240 24N 30E 38H SPINDLE STOP SIGNAL 300
28P
29 01142 1 #MSSTP STL 29A *---1 1------1/1---*--------------------------------------------------------( F0295.5 F0148.5 SSTP 1 )---* R0550.3
SPINDLE STOP FLAG 28E 281
29B
*--1/1-------11---*
ATCRDY
451.0
R0551.7 00451.0 34G
DM19 29C *---11------------* R0502.3 21N DM05 290 *---11------------* R0500.5 21E MOO 29E *---11------------* F0154.7 M02 29F *---11------------* F0154.5 DM06 29G *---11------------* R0500.6 21F M30 29H *---11------------* F0154.4 *EMG 291 *-x6b~i~4---------* RST 29J *---11------------* F0149.1 AL 29K *---11------------* F0149.0 GUISOP 29L *---11------------% R0519.4 280 29M
29N
290
29P
30 01158 1 DM03 SUTS %--------%--------%--------% SUTS 1 30A *-Ro~6o~3*-R6~~o~1*--------*1 TMR 2 *1-------------------Ra5~O~i* 21C 30A
I b~~65
DM04 30B *---11---* R0500.4

210
%--------%--------%--------%
SPINDLE UP TO SPEED 240 24N 30A 31N 32N 37A
DM13 30C *---11---* R050l.5 21K DM14 300 *---11---% R050l.6 21L #SSTPL 30E *---11------------% G0245.5 280 01167 DM08 DM09 M30 RST M08LH 30F *-Ro~6i~o*-R6~61~i--F6{~4~4--F6{!9~i--------------------------------------Ra5~i~5* 21G 21H DM13 30G *---11---* R0501.5 21K DM14 30H *---11---* R050l.6 21L M08LH 301 *---11---% R055l.5 30F 01175 CLMAN CLAUT #CLOFF CLMAN 30J *-RO~~O~4--R6'~O~5*-F6~~8~5---------------------------------------------*-Ra5~O~4* 30J 30L #CLON 30K *-FO~~6~7---------% #CLONL %--( )---* G0246.7 COOLANT MANUAL 30J 30L 30N 30P COOLANT ON LED M08 LATCH 24J 24K 24N 301 300
01181 CLAUT CLMAN #CLOFF CLAUT 30L *-RO~~O~5--R6~~O~4*-F6~~8~5---------------------------------------------*-Ra5~O~5* 30L 30J #CLAUT 30M *---11------------% F0299.5 #CLATL %--( )---* G0249.5
COOLANT AUTO 30J 30L 30N 300 COOLANT AUTO LED
01187 CLMAN CLAUT #CLOFL 30N *-R6~~O~4--R6~~O~5--------------------------------------------------------Ga2l8~5* 30J 30L 01190 M08LH CLAUT *SSTP *EMG COONR 300 *---11-------11-------11---*---11------------------------------------------( )---* R0551.5 R0550.5 G0120.6 X0021.4 Y0050.0 30F 30L 28P CLMAN 30P *---11---------------------% R0550.4 30J
COOLANT OFF LED
COOLANT ON RELAY
31 01196 1 OM62 OM64 450.7 OUT.1 1 31A *---1 1---*--1/1------1/1---*-----------------------------------------------( )---* R0507.6 R050S.0 00450.7 Y0052.6 22K 22M OUT.1 31B *---11---% Y0052.6 31A OP 450.7 31C *---11-------11------------% F014S.7 00450.7 01204 OM63 OM65 450.2 OUT.2 310 *---1 1---*--1/1------1/1---*-----------------------------------------------( )---* R0507.7 R050S.1 00450.2 Y004S.2 22L 22N OUT.2 31E *---11---% Y004S.2
310
AUX. OUTPUT 1 25N 25P 31B
AUX. OUTPUT 2 250 26A 31E
VICLR 450.2 31F *---11-------11------------% YOOSO.5 00450.2 391 01212 MIRX OMSO RST MIRX 31G *---1 1------1/1------1/1---*-----------------------------------------------( )---* G0127.0 R0510.0 F0149.1 G0127.0 31G 23H OM70 31H *---11---------------------% R050S.6 23C 01217 MIRY OMS1 RST MIRY 311 *---1 1------1/1------1/1---*-----------------------------------------------( )---* G0127.1 R0510.1 F0149.1 G0127.1 311 231 OM71 31J *-Ro~68~7------------------% 230 01222 MIR4 OM83 RST MIR4 31K *-Go1~7~7--R6~lo~3--F6i!9~i*----------------------------------------------Ga1~7~7* 31K 23J OM73 31L *---11---------------------% R0509.1 23E 01227 ONE *FLWU 31M *---1 1---------------------------------------------------------------------( )---* R0518.7 G0104.5 1A 01229 SUTS SAR 31N *---1 1---------------------------------------------------------------------( )---* R0550.1 G0120.4 30A 01231 OM48 STL OM49 OVC 310 *---1 1---*---1 1------1/1---------------------------------------------------( )---* R0505.7 F0148.5 R0506.0 G0126.4 221 22J OVC 31P *---11---% G0126.4 310 FOLLOW UP SIGNAL MIRROR SIGNAL 26H 26M 31K MIRROR SIGNAL 26G 26L 311 MIRROR SIGNAL 26F 26K 31G
SPEED ARRIVAL SIGNAL
OVERRIDE CANCEL SIGNAL lOB 100 19H 200 25L 25M 31P
32 01236 lONE %--------%--------%--------%--------% EQO 1 32A *--1/1------------* COIN 0 0 F0153 *--------------------( }---* R0518.7 SUB16 R0551.3 1A TF 32B *---11------------* F0150.3 I 01243 451.0 %--------%--------% 32C *-D6~~i~o---------i ~~~10 I 0 i--------------------------------------------* 01246 OM68 OM69 INATHO 320 *---1 1---*--1/1------------------------------------------------------------( }---* R0508.4 R0508.5 00460.2 23A 23B INATHO 32E *---11---% 00460.2 320 01250 OM84 OM85 OM86 FOICW 32F *---1 1---*--1/1------1/1---------------------------------------------------( }---* R0510.4 R0510.5 R0510.6 R0544.0 23K 23L 23M FOICW 32G *---11---% R0544.0 32F 01255 OM85 OM84 OM86 FOICCW 32H *---1 1---*--1/1------1/1---------------------------------------------------( }---* R0510.5 R0510.4 R0510.6 R0544.1 23L 23K 23M FOICCW 321 *---11---% R0544.1 32H 01260 ONE %--------%--------%--------%--------% LESS7 32J *--1/1------------* COMP 0 7 F0153 *--------------------(/}---* R0518.7 SUB15 R0551.2 lA TF 32K *---11------------* F0150.3 I 01267 LESS7 EQO TF TOK 32L *---1 1------1/1-------1 1---------------------------------------------------( }---* R0551.2 R0551.3 F0150.3 R0551.1 32J 32A 01271 TCOIN %--------%--------%--------% TOISCO 32M *-R~!~i~o---------i TMR I 10 I 6~~~~0 i----------------------------R65g3~7* 01275 OM06 TOK ATCROY POCKOK TCOIN SUTS SPRUN ZPX 32N *---11---*---11-------11-------11------1 1 1-------11------1/1---*---11-----<01> R0500.6 R0551.1 R0551.7 R0551.6 R0551.0 R0550.1 Y0080.1 F0148.0 21F 32L 34G 2M 2K 30A 4A 452.4 320 *---11---% 00452.4 INATHO *--1/1-----<02> 00460.2 320
%--------%--------%--------% %--------%--------%--------%--------% %--------%--------% %--------%--------%--------%--------%
TOOL NUMBER 27F 32L
INDEX AT HOME MARKER 260 26E 32E 320 33B 42F
FORCE INDEX CW 26N 26P 32G 36E
FORCE INDEX CCW 260 26P 321 36A
TOOL NUMBER < 7 27C 32L
TOOL NUMBER IS OK 32N 41B 42A 42F 44H TOOL IS COINCEOENCE 33L
ATCREQ 32P *---1 1---------------------------------------------------------% R0531.0 33A
33 ZPY ZPZ/EF ATCFIN *EMG <01>------11---*---11------1/1-------11------1 F0148.1 F0148.2 R0532.0 X0021.4 34C <02>-----------% 320 33C RST / 1------------------------( F0149.1 ATCREQI ATCREQUEST )---* R0531.0 32P 330 330 33F 33H 33J 33L 33N 34A 340 35N 37M 41B 42A 42C
33A
33B
01293 ATCREQ SPISOR ATCREQ 330 *---11-------1 1---*---1 1---------------------------------------------------( R0531.0 R0546.7 R0531.0 33A 3L 33A ATC1 33E *---11------------% R0531.1 330 01298 ATC1 CAINLS ATCREQ 33F *---11-------11---*---11---------------------------------------------------( R0531.1 X0006.4 R0531.0 330 33A ATC2 33G *---11------------% R0531. 2 33F 01303 ATC2 OBISUC ATCREQ 33H *---11-------11---*---11---------------------------------------------------( R0531. 2 R0553. 5 R0531. 0 33F 37G 33A ATC3 331 *---11------------% R0531. 3 33H 01308 ATC3 CAOOLS TMR07 ATCREQ 33J *---11-------11-------11---*---11------------------------------------------( R0531.3 X0006.0 R0520.6 R0531.0 33H 34N 33A ATC4 33K *---11---------------------% R0531. 4 33J 01314 ATC4 TOISCO ATCREQ 33L *---11-------11---*---11---------------------------------------------------( R0531.4 R0553.7 R0531.0 33J 32M 33A ATC5 33M *---11------------% R0531.5 33L 01319 ATC5 CAUPLS TMR07 ATCREQ 33N *-Ro~~i~5--xo662~6--RO~!O~6*-RO~~i~o--------------------------------------R~5~i~6* 33L ATC6 330 *---11---------------------% R0531. 6 33N 33P 34N 33A
ATC1 )---* R0531.1
MOVE ARMIN 33E 33F 34H 37M
ATC2 )---* R0531.2
UNCLAMP BAR DRAW 33G 33H 36M
ATC3 )---* R0531. 3
MOVE ARMDOWN 331 33J 34K
ATC4 )---* R0531.4
ROTATE CAROUSEL 3A 33K 33L
ATC5 )---* R0531.5
MOVE ARMUP 33M 33N 34K
ATC6
CLAMP DRAW BAR 330 34A 36M 370
34 01325 1 ATC6 DBISCL ATCREQ ATC7 1 34A *---11-------11---*---11---------------------------------------------------( )---* R0531.6 R0554.0 R0531.0 R0531.7 33N 371 33A ATC7 34B *---11------------% R0531.7 34A 01330 ATC7 CAOULS TF ATCFIN 34C *---11-------11---*---11---------------------------------------------------( )---* R053I. 7 XOOOO. 6 F0150.3 R05320 I. 34A TCOIN ATCREQ 340 *---11------1/1---* R055I. 0 R0531. 0 2K 33A ATCFIN 34E *---11------------% R0532.0 34C 01338 ATC7 %--------%--------%--------%--------%--------% 34F *-~~!!1~7---------i ~~~E8 0 111 F0153 166I~~E r----------------* TOOL CHANGE FINISHED 24H 27E 33A 34E 370 MOVE ARM BACK 34B 34C 34F 34H
01344 CAOULS CAUPLS DBISCL ATCRDY 34G *---11-------11-------11--------------------------------------------------- ( )---* XOOOO.6 X0002.6 R0554.0 R0551.7
37I
%--------%--------%--------%--------%--------%
TOOL CHANGER IS READY (HOME) 29B 32N 4lA CAROUSEL IN RELAY 34J
01348 ATCI ZPZ/EF ATC7 DM21 SPRUN CIR 34H *-RO~!1~i*-Fol!8~2*-Rb'!1~7--R6'62~5--y6~~O~1-----------------------------Y~0~2~4* 330 34A 21P 4A DM20 341 *---11---% R0502.4 210 CIR 34J *---11------------% Y0052.4 34H 01356 ATC3 ATC5 OM23 CADOR 34K *-Ro~!i~3*-Rb'!1~5--R6'b2~7-----------------------------------------------Y~0~2~5* 33H 33L 22B DM22 34L *---11---* R0502.6 22A CADOR 34M *---11---% Y0052.5 34K 01362 34N %--------%--------%--------% TMR07 *-xobb6~O*--------i TMR I 7 I 6~~~0 i----------------------------R~5~O~6*
%--------%--------%--------%
CAROUSEL DOWN RELAY 34M
CADOLS
CAROUSEL DOWN TIMER 33J 33N
CAUPLS 340 *---11---% X0602.6 34P
35 0136? 1 CAINLS %--------%--------%--------% TMR08 1 35A *-xo666~4*--------i TMR 8 ~~~~5 i----------------------------R~5~O~7*
TOOL COINCEOENCE TIMER
CAOULS 35B *---11---% XOOOO.6
%--------%--------%--------%
013?2 ONE %--------%--------%--------%--------%--------% CHKROT 35C *---11------------* ROT 6 CSTORE TSTORE DNU *-----------( )---* R0518.? SUB 6 D0352 D0461 R0526 R0545.3 lA 35D
CAROUSEL CHECK ROTATION 36C
*--1/1------------*
R0518.? lA
ONE
ONE 35E *---11------------* R0518.? lA ONE 35F *---11------------* R0518.? lA ONE 35G *---11------------* R0518.? lA DM28 35H *---11------------* R0503.4 I 22F
01384 ONE %--------%--------%--------%--------%--------% ROT 35I *---11------------* ROT 6 CSTORE F0153 DNU *-----------( )---* R0518.? SUB 6 D0352 R0526 R0545.5 lA 35J
%--------%--------%--------%--------%--------%
ROTATION DIRECTION 36D
*--1/1------------*
R0518.? lA
ONE
ONE 35K *---11------------* R0518.? lA ONE 35L *---11------------* R0518.? lA ONE 35M *---11------------* R0518.? lA ATCREQ 35N *---11------------* R0531.0 I 33A 350
%--------%--------%--------%--------%--------%
35P
36 01396 1 CARCCW CARONR FOICCW CARccwl 36A *-Y06~3~7--yob~3~i*-Rb'!4~i-----------------------------------------------yaO~3~7* 36A 3A 32H CMCCW 36B *---11------------* R0545.1 3H CHKROT 36C *---11------------* R0545.3 35C ROT 36D *---11------------* R0545.5 351 FOICW 36E *---11------------% R0544.0 32F 01404 ONE %--------%--------%--------% 36F *--1/1------------* NUME TSTORE *-----------------------------------* R0518.7 SUB23 D0461 1A DM27 36G *---11---*--------* R0503.3 I 22E DIASET 36H *---11---% 00453.0
47I
CAROUSEL CCW RELAY 2H 3D 36A
%--------%--------%--------%
01410 ONE %--------%--------%--------% 361 *--1/1------------* NUME CSTORE *-----------------------------------* R0518.7 SUB23 00352 1A DM27 36J *---11------------* R0503.3 I 22E
36K *--------* JMPE *--------------------------------------------------------------* I SUB30 I 01416 451.5 451.0 %--------%--------% 36L *-Db~~i~5--Db~~i~o---------j ~~~10 I 0 j-----------------------------------* 01420 ATC2 ATC6 DM25 SPRUN DBRLH 36M *-Ro~!i~2*-Rb'!i~6--Rb'b3~i--y6b~O~i--------------------------------------Ra5~5~4* 33F 33N 22D 4A DM24 36N *---11---* R0503.0 22C OBRLH 360 *---11---% R0545.4 36M 36P
%--------%--------% %--------%
%--------%--------%--------% %--------%
DRAWBAR LATCH 360 37B
37 01427 1 DBUCPB MAN. SUTS SPRUN DBR 1 37A *-xo6!6~7--RO~!8~O--RO~~o~1*-y6b~O~1--------------------------------------Y~0§3~6* 28A 30A 4A DBRLH 37B *---11---------------------% R0545.4 36M 01433 DBR DBISCL DBEXR 37C *--1/1------1/1---*--------------------------------------------------------( )---* Y0053.6 R0554.0 Y0082.0 37A 37I ATC6 ATCFIN 37D *---11------1/1---% R0531.6 R0532. 0 33N 34C 01439 DBR DBISUC %--------%--------%--------% TMR06 37E *-Y06~3~6--R6~~3~5*--------*1 TMR 6 ~~~~5 *1-------------------R~5~O~5* 37A 37G DRAWBAR EXHAUST RELAY DRAWBAR RELAY 37C 37E 37F 37G 371
DRAWBAR IS UNCLAMPED TIMER 37G 371
DBR DBISCL 37F *--1/1------1/1---% YOO53.6 R6554.0 37A 371
%--------%--------%--------%
01447 TMR06 DBR DBISUC 37G *---1 1---*---1 1------------------------------------------------------------( )---* R0520.5 Y0053.6 R0553.5 37E 37A DBISUC 37H *---11---% R0553.5 37G 01451 TMR06 DBR DBISCL 371 *---1 1---*--1/1------------------------------------------------------------( )---* R0520.5 Y0053.6 R0554.0 37E 37A DBISCL 37J *---11---% R0554.0 37I 37K *--------* JMPE *--------------------------------------------------------------* I SUB30 I 01456 451.0 451.2 %--------%--------% 37L *-D6~~1~o--D6~~1~2---------i ~~~10 I 0 i-----------------------------------* 01460 ATCREQ ATC1 SPORRE 37M *---1 1------1/1---*-----------------------------------------------------*--( )---* R0531.0 R0531.1 R0546.0 33A 33D DM19 37N *---11------------% R0502.3 21N SIND %--( )---* G0125.7
%--------%--------% %--------% %--------%
DRAWBAR IS UNCLAMPED 25F 33H 37E 37H
DRAWBAR IS CLAMPED 25G 34A 34G 37C 37F 37J
SPINDLE ORIENTATE REQUEST 3L 4A 28M 370 38A 38C CONTROL OF SPINDLE ANALOGUE
01465 SPORRE TMR09 %--------%--------%--------% TMR09 370 *-RO~!6~O--R6~~1~O---------*1 TMR I 9 I ~~~~O *1-------------------R~5~1~O* 37M 370
%--------%--------%--------%
TIMER 9 370 38A 38C
37P
38 01470 1 SPSLOW TMR09 SPORRE SENSERI 38A *---11-------1 1---*---1 1---------------------------------------------------( )---* R0546.1 R0521.0 R0546.0 R0546.2 38C 370 37M 38B
SENSOR SEARCH SIGNAL 3L 38B
*---11------------%
R0546.2 38A SPSLOW
SENSER
01475 TMR09 SPORRE 38C *---1 1---*---1 1------------------------------------------------------------( R0521.0 R0546.0 370 37M 38D
R0546.1
)---*
SPINDLE ORIENTATE SLOW 38A 38D 38E 38F
*---11---%
SPSLOW
R0546.1 38C
01479 SPSLOW %--------%--------%--------%--------%--------% 38E *-~i~!6~i---------j ~~~E8 I 1111 I 1111 I 00463 I G0124 01485 SPSLOW %--------%--------%--------%--------%--------% 38F *-~~~!6~i---------j ~~~E8 I 1111 I 1111 I D0464 I G0124
%--------%--------%--------%--------%--------% %--------% %--------%--------%--------%--------%--------%
j-----------------* j-----------------*
38G
*--------*
JMPE SUB30
*--------------------------------------------------------------*
01492 STL HSSTPL 38H *--1/1---*---1 1------------------------------------------------------------( F0148.5 G0245.5 280 381
%--------%
VISAFE
R0533.0
)---*
SAFE TO OPERATE VICE 38M
*---11---*
211
DM10
R0501.2 DMll
38J
*---11---*
450.2
R0501.3 21J D0450.2
38K
*---11---%
01498 450.1 %--------%--------% 38L *-D~~~o~i*--------j ~~~10 0
j--------------------------------------------*
38M
*--1/1---%
VISAFE
%--------%--------%
R0533.0 38H
01502 ONE 38N *-R~~18~7------------------* 1A IN.2 380 450.2
%--------%--------%--------%
~~~~3 D0407
*--------------------------*
*-XO~~6~2--DO!~O~2*--------i *---11------------%
R050l.2
211
38P
DM10
%--------%--------%--------%
39 01509 lONE 39A *--1/1---------------------* R0518.7 1A 39B
%--------%--------%--------%
NUME SUB23 2 00407
*--------------------------*
*--1/1-------11---*--------*
X0006.2 00450.2 OMll
IN.2
450.2
I
%--------%--------%--------%
39C
*-Ro~6i~3---------%
21J
01516 ONE %--------%--------%--------% 390 *---11------------* CTR 12 CTR12 R0518.7 SUB 5 00405 1A 39E
*-----------------------------(
VIFLIP
R0533.1
)---*
VICE FOOT SWITCH FLIP FLOP
*-R6~18~7---------*
1A
ONE
39F
*--1/1------------*
R0518.7 1A
ONE
39G
*---11------------*
X0004.3
I
%--------%--------%--------%
01524 VIOPM 39H *---1 1---------------------------------------------------------------------( 00407.0 01526 VICLM 391 *---1 1---------------------------------------------------------------------( 00407.1
VIOPR
Y0080.4 VICLR
)---* )---*
VICE OPEN RELAY 24L
Y0080.5
VICE CLOSE RELAY 24M 31F
39J
*--------*
%--------%
JMPE SUB30
*--------------------------------------------------------------*
01529 MLKLH MLK #ST 39K *---11------1 1 1-------11---*-----------------------------------------------( R0518.4 G01l7.1 F0292.5 17H 16G 39L
%--------%
ZEMCAL
R0600.0
)---*
ZERO MACHINE ALARM 39L
*---11------1/1------------%
R0600.0 F0149.1 39K
ZEMCAL
RST
39M
39N
390
39P
40 01536 1 #ST AUTO. GUISOP GOALFLI 40A *---11---*---1 1---*---1 1---------------------------------------------------( )---* F0292.5 R0518.1 R0519.4 R0518.2 270 280 40B
GUARD OPEN ALARM FLAG 401
*---11---%
#MSCW
STL
F0148.5 MAN.
40C
*---11---*---11---* *---11---* *---11---%

SPRUN #CLON #MSCCW
F0293.7 R0518.0 28A F0295.6
400
40E
F0296.7
40F
*---11------------%
Y0080.1 4A GUOPAL
01547 RST GUOPAL 40G *--1/1---*---1 1---*--------------------------------------------------------( F0149.1 R0600.1 40G 40H
R0600.1
)---*
GUARD IS OPEN ALARM 40G
*---11---%
DISPI
R0553.1 44J GOALFL R0518.2 40A
401
*---11------------%
SPOHAL R0600.2
)---*
01552 SPTHSE 451.3 40J *--1/1------1/1------------------------------------------------------------( XOOOO.7 00451.3 40K
SPINDLE MOTOR OVERHEAT ALARM
40L
40M
40N
400
40P
41 01555 / #ST #MDIL ATCRDY 451.0 TCNRAL/ 41A *-FO~~2~5--G6~!4~O*-R6~~i~7--DO!~i~o*-------------------------------------Ra66o~3* 5F 34G TOK ATCREQ 41B *---/ /------/1/---* R0551.1 R0531.0 32L 33A TOOL CHANGER NOT READY ALARM 41K
41D *---//------------* F0299.3 #MSCW 41E *---/ /------------* F0293.7 #MSCCW 41F *---//------------* F0295.6 DM03 41G *-Ro~6o~3---------* 21C DM13 41H *---/ /------------* R0501.5 21K DM04 411 *---//------------* R0500.4
210
#-z
DM14 41J *---/ /------------% R050l.6 21L 41K 01574 41L
*---//------/1/---------------------%
R0600.3 F0149.1 41A 450.6 DVTXTH
TCNRAL
RST
*-D6~~O~6--x6b64~O*-------------------------------------------------------Ra66o~4*
TXTHAL
DRIVE TRANSFORMER THERMAL ALA 11 41M
TXTHAL RST 41M *---/ /------/1/---% R0600.4 F0149.1 41L 01580 LUFLSW 452.1 NOLUBE LOLUMS 41N *-xo662~O--D6~~2~i*-D6~~2~O-----------------------------------------------Ra66o~5* LUFLSW 452.1 LOW LUBE MESSAGE IBM
410
*--/1/-------//---%
X0002.0 D0452.1
41P
42 01587 1 TOK POCKOK ATCREQ CACOAL 1 42A *-Ro~~i~i--R6~~i~6--R6~!i~o*----------------------------------------------R~66o~6* 32L 2M 33A CACOAL RST 42B *---11------1/1------------% R0600.6 F0149.1 42A 01594 ATCREQ %--------%--------%--------%--------% TCFAAL 42C *-~~i!i~O---------i ~~~~4 3 30000 i-------------------R~660~7* CAROUSEL CONFLICT ALARM 42B
I 6~~io
TOOL CHANGER FAILED ALARM
01600 SPDVAL RST SPDVAL 42D *---1 1------1/1---*--------------------------------------------------------( )---* R0601.0 F0149.1 R0601.0 42D SPALM 42E *--1/1------------% XOOOO.5 01604 ZPX INATHO TOK 451.0 INAHAL 42F *--1/1---*---11---*---1 1-------1 1---*--------------------------------------( )---* F0148.0 00460.2 R0551.1 00451.0 R0601.1 32D 32L ZPY 42G *--1/1---% F0148.1 ZPZ/EF 42H *--1/1------------% F0148.2 INAHAL RST 421 *---11------1/1---------------------% R0601.1 F0149.1 42F 01614 AIRPS 452.5 LOAPMS 42J *--1/1------1/1------------------------------------------------------------( )---* X0004.5 00452.5 R0601.2 42K
%--------%--------%--------%--------%
SPINDLE DRIVE FAULT ALARM 42D
INDEX AT HOME ALARM 421
LOW AIR PRESSURE MESSAGE 18P
42L
42M
42N
420
42P
43 01617 1 HMSCCW MAN. SPFOFL SPDIALI 43A *---11-------1 1---*---1 1---*-----------------------------------------------( }---* F0295.6 R0518.0 R0550.0 R0601.7 28A 28E DM04 43B *---11------------* R0500.4
21D
SPINDLE DIRECTION ALARM 43G
DM15 43C *---11------------% R0501. 7 21M HMSCW MAN. SPREV 43D *---11-------11---*---11---* F0293.7 R0518.0 Y0080.2 28A 28M DM03 43E *---11------------* R0500.3 21C DM13 43F *---11------------% R0501. 5 21K SPDIAL RST 43G *-Ro~6i~7--F6{!9~i---------% 43A 01632 DM62 450.7 AUXIAL 43H *---1 1---*---1 1---*--------------------------------------------------------( }---* R0507.6 D0450.7 R0604.2 22K DM64 431 *---11---* R0508.0 22M DM66 43J *---11---% R0508.2 220 AUX1AL RST 43K *---11------1/1---% R0604.2 F0149.1 43H 01640 DBUCPB 451.0 AUTO. STL SEMAAL 43L *-xo616~7*-DO!~1~o--Ro~18~i--F6{!8~5*-------------------------------------R~665~O* 270 CWP/B 43M *---11---* X0017.1 CCWPB 43N *---11---% X0017.0 SEMAAL RST 430 *---11------1/1---------------------% R0605.0 F0149.1 43L 43P SELECT MANUAL ALARM 430 AUX.1 USED FOR FMS ALARM 43K
44 01650 lisT MAN. SEAUALI 44A *-FO~~2~5--RO~!8~O*-------------------------------------------------------R~665~i* 2BA SEAUAL RST 44B *---11------1/1---% R0605.1 F6149.1 44A 01656 DNCI DNCIMS 44C *---1 1---------------------------------------------------------------------( )---* G0127.5 R0605.3 19C 0165B RST 1ST PARTMS PARTMS 44D *-F6i!9~i*-F6~~2~5--RO~65~4*----------------------------------------------R~665~4* 44D DISP2 44E *---11---% R0553.2 44K PRTSF 44F *---11---------------------% F0164.7 01664 BAL BATTMS 44G *---1 1---------------------------------------------------------------------( )---* F0149.2 R0605.5 01666 TOK DM06 452.4 NOM6AL 44H *-Ro~~i~i--R6'6o~6--D6~~2~4*----------------------------------------------R~665~6* 32L 21F NOM6AL RST 441 *---11------1/1------------% R0605.6 F0149.1 44H 01673 TMR01 DISP3 %--------%--------%--------%--------% DISP1 44J *--1/1------1/1------------* DISP 272 17 R0600 *-----------( )---* R0520.0 R0553.3 I SUB49 I R0553.1 4J 440
I I I
SELECT AUTO ALARM 44B
DNC MODE SELECTED MESSAGE
PARTS COUNTER REACHED PRESET 440
REPLACE BATTERY MESSAGE
NO M06 PROGRAMMED ALARM 441
DISPLAY INSTRUCTION 1 40H DISPLAY INSTRUCTION 2 44E START UP MESSAGE DISPLAYED 44N
01952 TMR01 DISP3 %--------%--------%--------%--------% DISP2 44K *--1/1------1/1------------* DISP 255 17 R0604 *-----------( )---* R0520.0 R0553.3 SUB49 R0553.2 4J 440
%--------%--------%--------%--------%
02214 IINFO IEDITL RST STUPMS 44L *---1 1-------1 1---*--1/1---------------------------------------------------( )---* F0293.3 G0243.0 F0149.1 R060B.0 5A TMR01 44M *---11------------* R0520.0 4J STUPMS 44N *---11------------% R060B.0 44L 02220 ONE %--------%--------%--------%--------% DISP3 440 *-R~!!8~~---------i ~~~:9 101 100 R060B i-------------------R~5~~~~*
I I I
%--------%--------%--------%--------%
DISPLAY INSTRUCTION START UP 44J 44K
02327 DIASET %--------%--------% 44P *-~~f~~~o---------j ~~~10 I 0 j--------------------------------------------*
%--------%--------%--------%--------%
%--------%--------%
45 02330 lONE %--------%--------%--------% 45A *-Rb'!a:7---------* ~~~~3 40 6~~65 IA 45B 02335 45C
*-----------------------------------*
*---11------------*
R05Ia.? lA ONE
ONE
I
%--------%--------%--------%
*--1/1------------*
R051a.? lA ONE
%--------%--------%--------% NUME 10 TMR6 SUB23 00325
*-----------------------------------*
450
*---11------------*
R051a.? lA
I
%--------%--------%--------%
02340 ONE %--------%--------%--------% 45E *--1/1------------* NUME 6 TMR? R051a.? SUB23 00330 IA 45F
*-----------------------------------*
*---11------------*
R05Ia.? IA
ONE
I
%--------%--------%--------%
02345 ONE %--------%--------%--------% 45G *--1/1------------* NUME 6 TMR8 R0518.? SUB23 00335 IA 45H
*-----------------------------------*
*---11------------*
R051a.? lA
ONE
I
%--------%--------%--------%
02350 ONE %--------%--------%--------% 45I *--1/1------------* NUME 30 TMR9 R05Ia.? SUB23 00340 IA 45J
*-----------------------------------*
*---11------------*
R05Ia.? IA
ONE
I
%--------%--------%--------%
02355 ONE %--------%--------%--------% 45K *--1/1------------* NUME 6 TMROI0 *-----------------------------------* R05Ia.? SUB23 00345 IA 45L
*---11------------*
R05Ia.? IA
ONE
I
%--------%--------%--------%
02360 ONE %--------%--------%--------% 45M *--1/1------------* NUME 6 CTRI R05Ia.? SUB23 00350 IA 45N
*-----------------------------------*
*---11------------*
R05Ia.? IA
ONE
I
%--------%--------%--------%
02365 ONE %--------%--------%--------% 450 *--1/1------------* NUME CTR2 R0518.? SUB23 00355 lA 45P
*-----------------------------------*
*---11------------*
ONE
R05Ia.? lA
I
%--------%--------%--------%
46 023?0 lONE %--------%--------%--------% 46A *--1/1------------* NUME 1 CTR3 *-----------------------------------* R05I8.? SUB23 00360 IA 46B
1
*---11------------*
R05I8.? IA
ONE
I
%--------%--------%--------%
023?5 ONE %--------%--------%--------% 46C *--1/1------------* NUME CTR4 *-----------------------------------* R05I8.? SUB23 00365 IA 460
*---11------------*
R05I8.? IA
ONE
I
%--------%--------%--------%
02380 ONE %--------%--------%--------% 46E *--1/1------------* NUME CTR5 *-----------------------------------* R05I8.? SUB23 003?0 IA 46F
*---11------------*
R05I8.? IA
ONE
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%--------%--------%--------%
02385 ONE %--------%--------%--------% 46G *--1/1------------* NUME 1 CTR6 *-----------------------------------* R05I8.? SUB23 003?5 IA 46H
*---11------------*
R05I8.? IA
ONE
I
%--------%--------%--------%
02390 ONE %--------%--------%--------% 461 *--1/1------------* NUME 1 CTR? *-----------------------------------* R05I8.? SUB23 00380 IA 46J
*---11------------*
R05I8.? IA
ONE
I
%--------%--------%--------%
02395 ONE %--------%--------%--------% 46K *--1/1------------* NUME CTR8 *-----------------------------------* R05I8.? SUB23 00385 lA 46L
*---11------------*
R05I8.? IA
ONE
I
%--------%--------%--------%
02400 ONE %--------%--------%--------% 46M *--1/1------------* NUME CTR9 *-----------------------------------* R05I8.? SUB23 00390 IA 46N
*---11------------*
R05I8.? IA
ONE
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%--------%--------%--------%
02405 ONE %--------%--------%--------% 460 *--1/1------------* NUME 9 CTRI0 *-----------------------------------* R05I8.? SUB23 00395 IA 46P
*---11------------*
ONE
R~~18.?
I
%--------%--------%--------%
47 02410 lONE %--------%--------%--------% 47A *--1/1------------* NUME 1 CTRll R0518.7 SUB23 D0400 lA 47B
*-----------------------------------*
*---11------------*
R0518.7 lA
ONE
I
%--------%--------%--------%
02415 ONE %--------%--------%--------% 47C *--1/1------------* NUME 2 CTR12 R0518.7 SUB23 D0405 lA 47D
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*---11------------*
R0518.7 lA
ONE
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%--------%--------%--------%
02420 ONE %--------%--------%--------% 47E *--1/1------------* NUME 80 R0518.7 SUB23 D0463 lA 47F
*-----------------------------------*
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R0518.7 lA
ONE
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%--------%--------%--------%
02425 ONE %--------%--------%--------% 47G *--1/1------------* NUME 40 R0518.7 SUB23 D0464 lA 47H
*-----------------------------------*
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R0518.7 lA
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02430 ONE 471 *--1/1---------------------------------------------------------------------( R0518.7 lA 47J
DIASET
D0453.0
)---*
DIAGNOSTIC SETUP MARKER 36H 44P
*--------* *--------*
%--------%
JMPE SUB30
*--------------------------------------------------------------*
47K
%--------% %--------%
I SUB 2 I
END2
*--------------------------------------------------------------*
%--------%
47L
47M
47N
470
47P
SEC T ION
2.4
• ELECTRICAL
DRAWINGS
Service Manual
TRIAC FANUC
25
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M18 CONTROL INPUTS

50 WAY FEMALE HONDA CONNECTOR
DESCRIPnON
BIT Ov Ov Ov COM1
;0/
P:tJ
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UNK TO PINS 28 + 29
36
+24v
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SPINDLE ALARM LUBE FLOA T SWITCH CAROUSEL 1 REV SENSOR CAROUSEL UP SWITCH
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50 WAY FEMALE HONDA CONNECTOR DESCRIPTION
-
INPUTS
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SPINDLE ORIENTA !lON SENSOR GUARD FULLY OPEN SWITCH
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X AXIS Z AXIS Y AXIS IV AXIS
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DESCRIPTION
PIN
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TO TO TO TO
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• MACHINE DIAGNOSTICS • INPUTS & OUTPUTS
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Triac Fanuc OM C

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TRIAC FANUC OM-C

This page is intentionally left blank.

AN AID IN THE LOCATING AND ORDERING OF SPARE PARTS.

This page is intentionally left blank.

1.0 1.1 1.2 1.3 1.4 1.5 1.6

• TROUBLE SHOOTING • MECHANICAL TROUBLESHOOTING • ELECTRICAL TROUBLESHOOTING

3.0 3.1 3.2

4.0 4.1 4.2

This page is intentionally blank.

1.2 PLANNING PROCEDURE FOR MAINTENANCE WORK

1.3 MAINTENANCE SCHEDULE

• Clean machine thoroughly. • Check coolant level ( If fitted ).

REMOVE WING NUT TO OPEN FULL EXTENT

AIR SUPPLY UNIT CONNECTION TO CONTROL PANEL~

RS232 SERIAL LIN

MEMORY BUFFER BATTERIES --

FOOT SWITCH FAN INTAKE

1.4 COOLANT FILLING / DRAIN

COOLANT LEVEL COOLANT DRAIN P CABLE AND DRAIN PIPE

1.5 LUBRICATION PUMP

OIL FILLER CAP

1.5 LUBRICATION CHART

\o1:.::~ 81:.:: tI.IHr:r:I

tIll:.::C tI.I E-f • r:r:IZ~ ~O

til :3< til

TRIAC FANUC (OMB )

1.6 AIR FILTERS

This page is intentionally blank.

• PARAMETER LIST • MACHINE DIAGNOSTICS • LADDER DIAGRAM • ELECTRICAL DRAWINGS

2.1 2.2 2.3 2.4

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• PARAM ETER LIST

This page is intentionally blank.

PARAMETER LISTING FOR THE TRIAC FANUC

N8394 N8395 N8396 N8397 N8398 N8399

00000000 00000000 00000000 00000000 00000000 00000000

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SYMBOL & COMMENT LIST

EMERGENCY PROTECT KEY

SYMBOL & COMMENT LIST

This page is intentionally left blank

00001 lONE ONE 1 1A *---11---*-----------------------------------------------------------------(---* ) R0518.7 R0518.7 1A ONE 1B *--1/1---% R0518.7 1A 1C

00017 \ ONE %--------%--------%--------% 2A *--\/\------------* CTR 11 CTRll R0518.7 SUB 5 00400 lA 2B

COUNTER 11 (CAROUSEL SENSOR C 2E

ONE 2C *--\/\------------* R0518.7 lA CASEMA 20 *---\ \------------* R0545.6 lL

SOFTWARE SENSOR SIMULATION 2J 3C 3G 31

ONE 21 *--\/\------------* R0518.7 lA SENSIM 2J *---\\------------* R0545.2 2E

TOOL NUMBER ~ CAROUSEL NUMBER 3A 32M 32N 340

CAROUSEL POCKET OK 3B 251 32N 42A

CAROUSEL ON RELAY 3C 36A

CAROUSEL MANUAL CW SELCET 3E 3G 3H

CAROUSEL MANUAL CCW SELECT 3D 3F 3I 36B

JMPE *--------------------------------------------------------------* SUB30 I

00092 451.0 451.2 %--------%--------% 3K *-D6~~i:o--D6~~i:2---------i ~~~10 0 i-----------------------------------*

SPINDLE IS ORIENTATED 3M 4A 24P 330

TIMER 04 (lOOMS) 4G 4H TIMER 05 (lOOMS) 4F CONTROL ON LAMP

START 5E 15N 19G

AUTO LED 4L 6J 8J 8M 25J

ONCI HEOITLI <01>-----1/1------------------------------------------------------------( )---* G0127.5 G0243.0 19C

DNCI #ICJGLI <01>-----1/1------------------------------------------------------------( )---* G0127.5 G0246.0 19C

6L 8K lOA 10F llH 131

7A 8B 8N 9B lOB 10C llA llC llJ 11K 13K

MODE SELECTION SIGNAL

00001 lONE ONE 1 1A ---11--------------------------------------------------------------------(---* ) R0518.7 R0518.7 1A ONE 1B *--1/1---% R0518.7 1A 1C

00017 \ ONE %--------%--------%--------% 2A --\/\------------ CTR 11 CTRll R0518.7 SUB 5 00400 lA 2B

ONE 2C --\/\------------ R0518.7 lA CASEMA 20 ---\ \------------ R0545.6 lL

ONE 21 --\/\------------ R0518.7 lA SENSIM 2J ---\\------------ R0545.2 2E

JMPE -------------------------------------------------------------- SUB30 I

00092 451.0 451.2 %--------%--------% 3K -D6i:o--D6i:2---------i ~~~10 0 i-----------------------------------

8N ---11--- F0299.3 HZ 80 *---11---% R0516.6 9A 8P

450.4 HZ 1 <o1>------11-----------------------------------------------------------( --- ) 00450.4 R0516.6 4K <02>-----------% 6C

12 00431 1 -X #-X.L 1 12A ---1 1--------------------------------------------------------------------( )---* GOl16.3 G0249.2'

121 ---1 1--------------------------------------------------------------------( )---* G01la.3 G0249.31

#100L #1CJGL 13L ---11---*---11---% G0246.1 G0246.0 13K 6A

ZPY 17J --1/1------------ F0148.1 ZPZ/EF 17K --1/1------------ F0148.2

MLK 17M ---11--------------------- GOll7.I 16G TMROI 17N *---11---------------------% R0520.0

%--------%--------%--------% NUME 6 D0397 ----------------------------------- SUB23

#SP100 19F ---11-----------* F0295.3

TMR01 19G ---11--- R0520.0 4J 19H *---11---% G0126.4 310 00662

%--------%--------%--------%--------% EQ1 COIN 0 D0397 --------------------( )--- SUB16 R0529.0

ONE 19J ---11------------ R0518.7 I lA 00669 19K ONE

ONE 19L ---11------------ R0518.7 I lA 19M

00733 MF %--------%--------%--------% DM03 21C -F01~O~O---------i DEC F0151 311 i----------------------------Ra56o~3

00737 MF %--------%--------%--------% DM04 21D -F01~O~O---------i DEC F0151 411 i----------------------------Ra56o~4

00787 MF %--------%--------%--------% DM21 21P -F01~O~O---------i DEC F0151 2111 i----------------------------Ra562~51

22 00791 I MF %--------%--------%--------% DM22 22A -FO!~O~O---------i DEC F0151 2211 i----------------------------Rb562~6

00795 MF %--------%--------%--------% DM23 228 -FO!~O~O---------i DEC F0151 2311 i----------------------------Rb562~7

00799 MF %--------%--------%--------% DM24 22C -FO!~O~O---------i DEC F0151 2411 i----------------------------Rb563~O

00811 MF %--------%--------%--------% DM28 22F -FO!~O~O---------i DEC F0151 2811 i----------------------------Rb563~4

00815 MF %--------%--------%--------% DM29 22G -FO!~O~O---------i DEC F0151 2911 i----------------------------Ra563~5