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Tutorial Guide for Motor

Eun-Sil Han (sr. AE, Ph.D.)


Ansoft Korea

2005. 11

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Contents

Š Tutorial Guide for Motor Design


Š BLDC using RMxprt
Š PMDC using RMxprt + Maxwell EM 2D
Š Induction Motor using RMxprt + Simplorer

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RMxprt

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BLDC Motor Spec.

Š 다음과 같은 사양을 갖는 BLDC 모터의 설계


Š Rated Output Power (kW) : 0.55
Š Rated Voltage (V) : 220
Š Number of Poles : 4
Š Slots : 12
Š Rated Speed (RPM) : 1500
Š Y Type 3Phase Connecting

Š 설계에 사용한 Tools : RMxprt v5

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RMxprt

BLDCM 선택

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RMxprt INPUT

Š 입력(General)

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RMxprt INPUT

Š 입력(Stator1 : 스테이터 코어 치수)

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RMxprt INPUT

Š 입력(Stator2 : 스테이터 권선)

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RMxprt INPUT

Š 입력 ( Rotor Pole : 로터 및 영구자석 치수)

입력이 모두 끝난 뒤
Menu/Run/ Analytical Design

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RMxprt Results
PostProcess
/Design Output

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RMxprt Parametric

Š Parametrics
2 mm < Magnet Thickness < 5 mm
0.5 < Pole Embrace < 0.95

For Each variation, calculate Ld and Efficiency

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RMxprt Parametric
Š Parametrics
Š Input variables
2

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RMxprt Parametric
Š Parametrics
Š Output Parameters
2

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RMxprt Parametric
Š Parametrics
Š Data -> Sweep
2

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RMxprt Parametric

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RMxprt Parametric

Š Parametrics

solving

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RMxprt Parametric
Pole Embrace vs. Efficiency
Š Parameter Table

Magnet thickness vs. Efficiency

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RMxprt Parametric
1 Š Create composite plot
Output current vs. speed

Input DC current vs. speed

원하는 조건만 선택

Efficiency vs. speed


Air-Gap Flux Density

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RMxprt Optimization
Š Optimization 2 3
1
4

5
8

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RMxprt Optimization

Š Optimization

Optimization flow

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RMxprt Optimization
Š Optimization Step
85

84.8
efficiency .

84.6

84.4

84.2

84

83.8
1 8 15 22 29 36 43 50 57 64 71 78 85 92 99
step

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RMxprt + Maxwell EM 2D

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PMDC Motor Spec.

Š 다음과 같은 사양을 갖는 PMDC 모터의 설계


Š Rated Output Power (kW) : 0.075
Š Rated Voltage (V) : 12
Š Number of Poles : 2
Š Slots : 12
Š Rated Speed (RPM) : 2400

Š 설계에 사용한 Tools


Š RMxprt v5 + Maxwell EM 2D v10

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RMxprt
-- Select Machine Type

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PMDC Motor Design Spec – General
1

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PMDC Motor Design Spec – Rotor 1
1

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PMDC Motor Design Spec – Rotor 2
1

3 2

5
6

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PMDC Motor Design Spec – Stator

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PMDC Motor Design Spec – Commutator / Brush
1

3 2

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Shape of PMDC Motor

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Result - Performance Curve

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Automatically Model Extraction : RMxprt Î Maxwell EM 2D

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Material Setup : Rotor

1
Material Properties: m36_29G-rotor

2 B-H Nonlinear Material Check~!

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Material Setup : Stator

Material Properties:
1
M36_29G_Stator 로 입력
3

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Material Setup : Permanent Magnet

1
2
Mag. Coercivity(Hc): -318300
3 Mag. Retentivity (Br) : 0.4

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원하는 PM 의 자화 방향
S
S S

N
N
N
1

S
Magnet0 선택 확인

N
3
Assign Click~!

2 재질이 TEM으로 선택되어 있는지 확인

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1 Angle: IN 입력
2
3
Function Check~!

4
5

6
IN=PHI-180

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Material Setup : Air

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Material Setup : Shaft

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Material Setup : Background

1 Background 선택

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Boundary Condition : master boundary

Edit – Select – Trace 사용

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Boundary Condition : slave boundary

Edit – Select – Trace 사용

2 1 Slave = -Master Check~!

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Boundary Condition : value boundary

Edit – Select – Edge 사용


1
Name: zero_flux
Value=0
2

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Voltage Source

Voltage Check~!
Name: Armature Strand Check~!
Winding 클릭

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Resistance: 0.11
Inductance: 6e-5

3 1

Total turns as seen from terminal: 120


Number of Parallel Branches: 2

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1 Name: PhA1_CD

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1 Name: PhReA0_CD

2
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1 PhA0_PI = pwlx(P, periodic, PhA0_CD) 입력

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전 페이지와 같은 방법으로 나머지 값들도 아래의 내용대로 입력하여 Add

PhA1_PI = pwlx(P, periodic, PhA1_CD)


PhA2_PI = pwlx(P, periodic, PhA2_CD)
PhA3_PI = pwlx(P, periodic, PhA3_CD)
PhA4_PI = pwlx(P, periodic, PhA4_CD)
PhA5_PI = pwlx(P, periodic, PhA5_CD)
PhReA0_PI = pwlx(P, periodic, PhReA0_CD)
PhReA7_PI = pwlx(P, periodic, PhReA7_CD)
PhReA8_PI = pwlx(P, periodic, PhReA8_CD)
PhReA9_PI = pwlx(P, periodic, PhReA9_CD)
PhReA10_PI = pwlx(P, periodic, PhReA10_CD)

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1 PhA0 선택

2 Function Check~!

3 PhA0_PI 입력

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* 전 페이지와 같은 방법으로 아래의 내용들을 입력 후, Assign
Object List Function Name
PhA1 PhA1_PI
PhA2 PhA2_PI
PhA3 PhA3_PI
PhA4 PhA4_PI
PhA5 PhA5_PI
PhReA0 PhReA0_PI
PhReA7 PhReA7_PI
PhReA8 PhReA8_PI
PhReA9 PhReA9_PI
PhReA10 PhReA10_PI
PhReA11 PhReA11_PI

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2 1 Value; 10.5 V

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Manual Mesh

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1

2
• Starting Mesh: Current
• Solver Choice: Direct
3
• Starting From time zero
Check~!
4
• Time Step: 0.0002
• Stop Time: 0.15
5 • Save Fields Time Step:
6 Setup 버튼 클릭~!

7 Model Depth: 40 mm
Symetry multiplier: 2

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Mechanical Setup : Motion Type

2
3 Set position에서 (0,0) 선택
1

Type of Motion: Rotation Check~!

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Mechanical Setup

Consider Mechanical
1 Transient Check~!

Initial Angular Velocity: 0


Moment of Intertia:
280e-6(0.00028)
Damping: 3.17e-5
2 Load Torque: -0.3

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Results : Transient Analsys

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Results : Transient Analsys

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Results : Transient Analsys

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Results : Transient Analsys

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RMxprt + Simplorer

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3Phase Induction Motor Spec.

Š 다음과 같은 사양을 갖는 Induction 모터의 설계


Š Rated Output Power (kW) : 7.5
Š Rated Voltage (V) : 380
Š Number of Poles : 4
Š Frequency : 50 Hz
Š Slots : 12
Š Rated Speed (RPM) : 1360
Š Y Type 3Phase Connecting

Š 설계에 사용한 Tools


Š RMxprt v5 + Simplorer v7

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RMxprt – Select Machine Type
1

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Induction Motor Design Spec.
General Parameter

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Induction Motor Design Spec.
Stator Core Parameter

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Induction Motor Design Spec.
Stator winding Parameter

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Induction Motor Design Spec.
Rotor Core Parameter

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Induction Motor Design Spec.
Rotor endring Parameter

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Analysis Results

Characteristic Graph Characteristic Data

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Rmxprt to Simplorer Component

권선 결선도 확인

.SML 확장자로 모델을 생성


Î Simplorer 에서
component로 이용가능

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Simplorer – Interfaces
1
4

N
A
ROT1
B
ROT2
C RMX

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Co-Simulation Results

RMxprt Link
MASS_ROT1
1. voltage source*3
AMPL := 311.126983722081 V
FREQ := 60 Hz 2. Physical domain>
J := 0.09 kg m%
E1
PHASE := 0 deg N mechanical>
T 50 Nm
E2 PHASE := 120 deg
A
Rotational_V>
ROT1

E3 PHASE := 240 deg


B F_ROT1 Mass*1
ROT2
C
RMX Torque source*1
RMxprtLink1

2DGraphSel1 2DGraphSel1 2DGraphSel1


Torque
312.50 150.00 175.00
E1.V [V] E1.I [A]
100.00 F_ROT1.TO...
0 E2.V [V] 0 E2.I [A] F ROT1.OM...
E3.V [V] E3.I [A]
-312.50 -144.00 -1.75
0 790.00m 0 790.00m 0 790.00m

Phase Voltage Phase Current Omega

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