Designing of pump

Final pressure=1.4 bar

initial pressure= 1 bar
height of extractractor=7.45 m
flow rate of stream going to extractor=1760.54 kmol/hr (from mass balance)
flow rate of stream going to extractor=38666.15 kg/hr
or
10.74 kg/s

Pipe diameter

We select
Carbon steel pipe
We have the
d,optimum=(293)×(G0.53 ×ρ-0.37)

for density
we use average density of the solution which contains acrylic acid,acetic acid ,water at 1
bar and 70 oc.

Density of Acrylic acid =58.69

Density of Acetic acid=46.82
Density of Water=826.52
Average density =ρavg=932.07 kg/m3
Dopt
dopt=293(10.74).53(932.07)-0.37
dopt=82.15mm
so
we will use 90 mm dia pipe

Reynold Number
Re=4G/πµd
Viscosity
For viscosity we use average viscosity of solution which contains acrylic ,acetic acid and
water at 1 bar and 70 oc

Viscosity of water =0.36372+0.00294+0.0353

Average viscosity = 0.40201 cp
Or
0.00040201
now
Re
Re = 4G/πµd=4(10.74)/3.14(0.00040201)(90)(10-3)
Re=378142.298

Area of pipe =πd2/4=6.3585×10-3 m2

(From table 2,ref )
Absolute roughness of steel pipe =0.046mm
Relative roughness =0.046/90=0.00051=0.0005
(From friction factor chart
fig 5.7 ,ref )
f=0.00225
fluid velocity=(10 kg/s)×(1/6.35×10-3)(1/932.07)
=1.687 m/s

total length of pipe including miscellaneous losses

length of pipe =600 m

(from table 5.3 ,ref )
four 45 o elbows =15×4
one gate valve (fully open)=7.5
two gate valve (1/2 open)= 200×2
total = 467.5 m
total length of pipe including miscellaneous =600 m+(467.5×90×10-3)
=642.075 m
friction loss in pipeline

friction loss in pipeline=∆Pf= 8f(L/d)(ρu2/2)

=8(0.00225)(642.075/90×10-3)(932.07(1.687)2/2)
∆Pf=170319.53 N/m2

maximum difference in elevation

∆Z=(Z1-Z2)=(0-7.45)=-7.45m

pressure difference

pressure difference = P1-P2=1-1.4

=-0.4 bar
=-40000 N/m2

Energy Balance

g∆z + ∆P/ρ - ∆Pf/ρ –w=0

(9.8)(-7.45)-40000/932.07 -170319.53/932.07 –w=0
-73.01 – 42.92 -182.73 – w=0
w=-298.66

Head required

Head = ∆Pf/ρg - ∆P/ρg-∆z

=170319.53/(9.8×932.07) –(-40000/9.8×932.07) – (-30)
=18.65 + 4.38 +30
Head = 53.026

Volumetric flow rate

=(1.687)(6.3585×10-3)×3600
=38.62 m3/h

% Efficiency
=55% from (ref )
ή=0.55

Power

W×m/ή = (298.66×10.74)/0.55
Power=5832.0 w
Power= 5.8 Kw

This is the designing of pump which is pumping the fluid into the acidic extractor