Lean Manufacturing

Presentation by
Dipjoy Das
Bikram Sharma Gitanjali Borah Sonu Sharma
CENTRE FOR MANAGEMENT STUDIES, DIBRUGARH UNIVERSITY

LEAN MANUFACTURING
The concept of Lean Manufacturing was developed by Henry Ford in 1920s

. Toyota was the first company to introduce lean manufacturing concept in its production system.
Lean manufacturing focuses on reducing waste.

TYPES OF WASTE
OVERPRODUCTION
INVENTORY WAITING MOTION TRANSPORTATION RE-WORK OVER-PROCESSING

Principles of Lean Manufacturing

To create continuous flow .
To use pull-systems to manage the workflow To reduce batch sizes and inventories To eliminate waste To cross-train workers in order to deal with inherent

variability Selective use of automation To instill a Continuous Improvement competence

BENEFITS OF LEAN MANUFACTURING

Productivity Improvement
Total manufacturing time saved Less scrap

Low inventory
Quality improvement Plant space saved

Better labor utilization

Safety of operations

Implementation Stages of Lean Manufacturing

Three stages in the implementation of Lean Manufacturing-- Data collection stage Data analysis and development of solution Stage Implementation Stage

Process of Implementing Lean Manufacturing

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Thank You