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PHAN 10 MRP & JIT

QUAN LY SAN XUAT

BAI GIANG Quan Tr San Xuat va Tac Nghiep Phan 10 MRP & JIT MO TA He thong Hoach nh Nhu Cau San Xuat gom 3 yeu to chnh: ieu o san xuat, Mua hang va Kiem tra ton kho. ieu o san xuat xac nh nhu cau cho cac hang muc vat t gan het; t o chc nang mua hang se chuyen t cac ke hoach a lap thanh viec cung cap cac hang muc vat t; va ton kho theo doi cac hang muc vat t ang c s dung. Viec thc hien he thong MRP khong n gian, oi hoi cac doanh nghiep phai thay oi phng thc hoat ong. Hau het cac bo phan eu b anh hng, qua trnh nay cung can co s phoi hp chat che gia cac bo phan trong doanh nghiep. Kieu San xuat khp -thi gian (Just-in-Time : JIT) la he thong san xuat chong lang ph da tren qua trnh san xuat ma trong o cac san pham c luan chuyen gia cac he thong, cac nhiem vu chnh xac theo ke hoach. He thong JIT oi hoi rat t hang ton kho v da tren u iem la s phoi hp chat che gia cac bo phan. MUC TIEU CUA BAI HOC Giai thch tnh phu thuoc lan nhau cua cac hang muc ton kho Gii thieu bang danh sach vat t Gii thieu cach s dung bang ieu o san xuat chnh Mo ta s ap dung m rong cua khai niem MRP trong hoach nh nhu cau nang lc san xuat Gii thieu triet ly Just-in-Time

TAI LIEU Bai giang Nhng v du

THI GIAN Thi gian: 90 phut Gii thieu khai niem: 60 phut V du minh hoa ve Viet Nam: 20 phut

KHOA QUAN LY CONG NGHIEP TRNG AI HOC KY THUAT TPHCM

PHAN 10 MRP & JIT

QUAN LY SAN XUAT

Hoc vien thao luan ve tnh trang hien tai cua n v ho (Nhng van e hoc vien thng gap phai trong cong ty?) 10 phut.

HOACH NH NHU

CAU

VAT T

VA

HE THONG JUST-IN-TIME
M au
Hoach nh nhu cau vat t la hoach nh so ton kho can thiet cho mot so muc tieu nhat nh. Muc tieu o co the la doanh so ban hang hay muc tieu khac. Trong chng nay, muc tieu o la u tien cho san xuat. Thuat ng "Hoach nh nhu cau" c hieu la so ton kho can co the ap ng nhu cau san xuat. Nhu cau ton kho nay c ap ng qua viec at mua vat t d tr them trong kho. S phoi hp cac hoat ong trong he thong MRP (c cho hnh di ay) nham ap ng muc tieu cao nhat la li nhuan. ieu nay giai thch tai sao nhieu ngi coi MRP la cong cu dung e hoach nh san xuat.

Kiem tra ton kho

ieu o san xuat

MRP
Mua hang

10.1 Hang Muc Vat T oc Lap Va Hang Muc Vat T Phu

Thuoc
ac iem cua nhu cau cho mot hang muc vat t trong mo hnh ton kho co ien la mc d bao va nhu cau d bao cua moi hang muc vat t khong c xac nh tren c s co lien quan en cac hang muc vat t khac. Cho nen moi hang muc vat t la mot "hang muc vat t theo nhu cau oc lap". Ngay trong he thong MRP, cac hang muc vat t theo nhu cau oc lap cung can phai c d

KHOA QUAN LY CONG NGHIEP TRNG AI HOC KY THUAT TPHCM

PHAN 10 MRP & JIT

QUAN LY SAN XUAT

bao. Con loai th hai, bao gom nhom cac hang muc vat t ln hn nhieu, o la cac "hang muc vat t phu thuoc", mi la loai vat t ma he thong MRP phan biet vi loai th nhat. Nha san xuat biet c chung loai thanh pham can san xuat va tnh toan so lng cac linh kien can thiet e tao thanh pham o. Lay mot th du n gian trong san xuat ghe ngoi, moi ghe can 4 chan, neu d bao co the ban c 400 ghe trong thang ti, th ta nhan so ghe can lam (400) cho so chan can cho moi ghe (4) se ra so lng chan ghe can phai san xuat trong thang ti (1600). Nhu cau cua chan ghe phu thuoc vao nhu cau cua ghe. Nh vay: Chan ghe la hang muc vat t oc lap va ghe la hang muc vat t phu thuoc.

10.2 Cach Tiep Can Hoach nh Nhu Cau Vat T (MRP) 1. Khi nao can giao san pham cho khach hang, nhu cau moi loai
(nhu cau nay co the la can trong mot khoang thi gian nao o hay la tat ca eu can ngay). 2. Khi nao th lng d tr can kiet. 3. Khi nao th n hang bo sung phai c gi i (phat n hang). 4. Khi nao th so hang at ve en ni (nhan hang). Muc tieu chnh cua MRP la cho ta thong tin e biet khi nao can phat n at hang. No c ap dung trong viec mua hang ngoai va ca trong viec at hang noi bo ben trong x nghiep. 10.2.1 D LIEU AU VAO
VA

AU RA

CUA

MRP

Co 3 d lieu au vao la: Bang ieu o san xuat chnh Bang danh sach vat t Ho s ve vat t ton kho

D lieu au ra la cac quyet nh rut ra nh dung he thong MRP. Cac quyet nh nay la: Cac linh kien nao can at hang at bao nhieu at khi nao

KHOA QUAN LY CONG NGHIEP TRNG AI HOC KY THUAT TPHCM

PHAN 10 MRP & JIT

QUAN LY SAN XUAT

10.2.2BANG DANH SACH VAT T Bang danh sach vat t la mot bang liet ke toan bo cac chi tiet can e che tao hay lap rap thanh san pham. Bang 10.1 liet ke cac chi tiet nay chnh la bang danh sach vat t. Di ay la bang danh sach cua mot san pham T.

Bang 10.1 Cac chi tiet can thiet cua san pham T
Ma so chi tiet U W X V W Y So lng yeu cau 2 1 2 3 2 2

Cau truc cay cua san pham T c the hien hnh 10.1, va c phan theo ba mc: Mc 0: san pham T Mc 1:chi tiet U, V Mc 2: chi tiet W, X, Y

U (2)

V (3)

W (1)

X (2)

W (2)

Y (2)

Hnh 10.1 Cau truc cay san pham cua san pham T

KHOA QUAN LY CONG NGHIEP TRNG AI HOC KY THUAT TPHCM

PHAN 10 MRP & JIT

QUAN LY SAN XUAT

e san xuat 100 n v san pham T th chung ta can: Chi tiet U: 2 x So san pham T = = 200 Chi tiet V: 3 x So san pham T = 3 x 100 = Chi tiet W:1 x So chi tiet U = 1 x 200 = 200 + 2 x So chi tiet V = 600 Chi tiet X: 2 x So chi tiet U = Chi tiet Y: 2 x So chi tiet V = 2 x 200 = 400 2 x 300 = 600 2 x 100

300 2 x 300

8= 0 0

KHOA QUAN LY CONG NGHIEP TRNG AI HOC KY THUAT TPHCM

PHAN 10 MRP & JIT

QUAN LY SAN XUAT

10.3 S Dung Bang ieu o San Xuat Chnh trong Lch Trnh MRP
NHU CAU VAT T E HOAN THANH 100 N V SAN PHAM T VAO TUAN 7 TUAN 1 T Thi gian yeu cau Nhu cau vat t Thi gian yeu cau Nhu cau vat t Thi gian yeu cau Nhu cau vat t Thi gian yeu cau Nhu cau vat t Thi gian yeu cau Nhu cau vat t Thi gian yeu cau Nhu cau vat t 2 3 4 5 6 7 100 100 200 200 300 300 800 800 400 400 600 600 Chi tiet Y tuan = 1 Chi tiet X tuan = 1 Chi tiet W tuan = 3 Chi tiet V tuan = 2 Chi tiet U tuan = 2 Thi gian thc hien San pham T = 1 tuan

KHOA QUAN LY CONG NGHIEP TRNG AI HOC KY THUAT TPHCM

PHAN 10 MRP & JIT

QUAN LY SAN XUAT

KHOA QUAN LY CONG NGHIEP TRNG AI HOC KY THUAT TPHCM

PHAN 10 MRP & JIT

QUAN LY SAN XUAT

10.4 Hoach nh Nhu Cau Cong Suat


Chc nang c ban cua he thong hoach nh nhu cau cong suat la e so sanh cong suat oi hoi (da tren cac n hang xuat phat t cac bang MRP) vi cong suat co san. Neu o s dung di 100% th bang ieu o la kha thi. Neu o s dung thap hn nhieu th hoac la cong suat qua tha hoac la phai thay oi cach ieu o e dung cho het cong suat. Con neu o s dung ln hn 100% th b thieu cong suat. Th du 10.1: Bang ieu o san xuat cua hang nc ngot Minh Thanh oi vi loai chai 2 lt trong 5 thang sap ti nh sau: 1 100.00 0 2 125.00 0 Thang 3 100.00 0 4 175.00 0 5 150.00 0

So chai

Hang thue u th e hang thang san xuat c 150.000 chai, v co u thiet b e san xuat c 200.000 chai. Hay xac nh o s dung lao ong va thiet b, va co e ngh g e xet lai bang ieu o nay khong ? T le s dung lao ong cua tng thang trong 5 thang ti la: Thang 1 : Thang 2 : Thang 3 : Thang 4 : Thang 5 : 100000 150000 125000 150000 100000 150000 175000 150000 150000 150000 = 0.67; hay 67% = 0.83; hay 83% = 0.67; hay 67% = 1.17; hay 117% = 1.00; hay 100%

Hieu qua s dung thiet b cua tng thang trong 5 thang ti la:

KHOA QUAN LY CONG NGHIEP TRNG AI HOC KY THUAT TPHCM

PHAN 10 MRP & JIT

QUAN LY SAN XUAT

Thang 1 : Thang 2 :

100000 200000 1250000 200000 100000 200000 175000 200000

= 0.50; hay 50% = 0.625; hay 62.5% = 0.50; hay 50% = 0.875; hay 87.5%

Thang 3 : Thang 4 : Thang 5 :

150000 = 0.75; hay 75% 200000 iem ong tren ay nam kha nang lao ong. Ta thay la thang 4 san xuat khong at nhu cau, V rang thang 5 khong co kha nang d tr neu thang 4 gi hang cham tre, th thang 5 cung cham tre. Tr khi ta khong the thay oi bang ieu o e chap nhan viec gi tre han. Co mot kha nang la lam them gi trong thang 4 e ra them 25 ngan chai na. Con neu chi ph d tr cho 1 thang ma t hn chi ph gia tang do lam them gi th ta thay oi bang ieu o e cho thang 3 lam them 25.000 chai nh sau: 1 100.00 0 2 125.00 0 Thang 3 125.00 0 4 150.00 0 5 150.00 0

So chai

10.5 Xac nh Kch C Lo Hang


Muc tieu cua he thong MRP la cung cap mot so linh kien va u dung, khong co d tr an toan cung khong d lieu trc cho cac n hang sau nay. Cach lam nay thch hp cho lo hang co kch c nho, at thng xuyen, lng ton kho (e cung ng ung luc ) thap, vi nhu cau phu thuoc. Nguyen tac cap hang th du 1 ma ta va nghien cu c goi la nguyen tac can lo hang nao cap lo hang o, theo nguyen tac nay ta phat n hang cho nha may t san xuat hoac mua ngoai ung bang so lng ta can, khong hn khong kem. Tuy nhien trong trng hp neu chi ph at hang cao hoac khong the ap dung triet ly Just-In-Time trong quan ly th viec ng dung nguyen tac "Can lo hang nao cap lo hang o" cha han la phng an tot nhat.

KHOA QUAN LY CONG NGHIEP TRNG AI HOC KY THUAT TPHCM

PHAN 10 MRP & JIT

QUAN LY SAN XUAT

Th du 10.2: Phong tai vu nha may tnh rang oi vi mat hang van nc th chi ph moi lan at hang la 100,000 va chi ph ton kho cho moi van trong 1 tuan la 100. Theo bang ieu o san xuat chnh, nha may co nhu cau thc ve van nc nh sau: Tuan le th Tong nhu cau 1 0 2 1440 3 0 4 360

Giai
Phng an (1) MRP theo nguyen tac can lo hang nao cap lo hang o: Chi ph at hang: 100.000/lan x 2 lan = 200.000 Chi ph ton tr: 0 Tong ph: 200.000 Phng an (2) MRP theo xac nh kch c lo hang: van nc la san pham nho, gia thap nen co the at 1 lan cho tong nhu cau la 1.800 san pham. Do o: Chi ph at hang (1 lan): 100.000 Chi ph ton tr: (360sp x 100/tuan) x 2 tuan = 720.000 Tong ph: 172.000 Chon phng an (2) la at hang 1 lan cho tong nhu cau 1.800 san pham vao tuan th 2

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PHAN 10 MRP & JIT

QUAN LY SAN XUAT

10.6 He Thong Just-In-Time

M u c t ie u t o i q u a n t r o n g

D o n g lie n t u c , on g b o

M u c t ie u h o tr

H a n c h e g ia n o a n L a m c h o h e t h o n g lin h h o a t

G ia m t h i g ia n ie u c h n h v a t h i g ia n g ia c o n g

L o a i b o la n g p h T o i t h ie u h o a t o n k h o

T h i e t k e s a n p hT ah i em t k e q u a : t r n h H o a c h n h v a k i e m s o Ta o t c h c n h a n s : : sa n xu at : - C h i t ie t s a n - S a n x u a t lo a t n h o - T a n d u n g k h a n a n g c u a pham chuan - G ia m t h i g ia n ie u - H e th o n g e u a n cong nhan - H e th o n g k e o - T h ie t k e m a u ch nh - C a i t ie n lie n t u c - xH ue a t h o n g k i e m s o a t s a n a i t r o c u a n h a q u a n l y - C h a t l n g t h ie t- B o t r m a t b a n g s a n - v xuat kanban ke - C a i t ie n c h a t l n g c a p tru n g - K ie m s o a t b a n g m a t t h n g - T o n k h o th a p - Q uan he vi nha cung cap

KHOA QUAN LY CONG NGHIEP TRNG AI HOC KY THUAT TPHCM

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PHAN 10 MRP & JIT

QUAN LY SAN XUAT

Triely IT g du g t J n n he ng sa tho n cho xua t

Ca ky t thie c thua t va ch hoa nh ke he tho n cho ng sa xua t

Ca ky t qua c thua n xg trong he ly n sa t thogn xua n J IT

He thong san xuat JIT la thanh qua cua cong tac chong lang ph, no gom cac nhan to c ban sau ay: 1. Tai nguyen linh ong 2. Mat bang phan thanh tng o 3. He thong keo 4. He thong kiem tra san xuat Kanban 5. San xuat loat nho 6. ieu chnh nhanh 7. San xuat eu an 8. Cai tien chat lng 9. Quan he vi nha cung cap 10. Cai tien lien tuc 10.6.1 TAI NGUYEN LINH ONG Khai niem tai nguyen linh ong the hien di dang cong nhan a nang vi may van nang c xem la mot nhan to chu yeu cua JIT. Nhng thay oi cua Ong Taiichi Ohno (ngi sang lap triet ly J.I.T) ve s linh hoat cua lao ong a thuc ay lam cho cac may linh hoat nhieu hn. Cho nen mac du cac nha san xuat khac a thch mua sam thiet b ac biet co o t ong cao, cong ty Toyota van chuong may nho, van nang.

10.6.2 MAT BANG PHAN THANH TNG O Nhom theo o bao gom nhieu may khac nhau c tap hp lai theo qua trnh e che tao cac chi tiet cung nhom. Cach bo tr may

KHOA QUAN LY CONG NGHIEP TRNG AI HOC KY THUAT TPHCM

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PHAN 10 MRP & JIT

QUAN LY SAN XUAT

vao cung mot o tng t nh mot ng day lap rap nho va thng co hnh ch U. Vat lam se di chuyen ben trong o nay, ly tng la moi lan lam mot n v, ngi th se di chuyen t qua trnh nay sang qua trnh khac theo mot lo trnh c nh san.

au vao M ay
C ong nh an 2 C o ng nh an 3 C o n g n h1 a n

a u ra ng i cua san p ham ng i cua con g nhan D A Y C H U YE N SA N X U A T


10.6.3 HE THONG KEO Ap dung he thong keo trong san xuat oi hoi mot s ao lon trong qua trnh bnh thng van c goi la he thong ay. Trong he thong ay, ngi ta at ra mot ke hoach trc cho mot loat cac cho lam viec va moi cho lam viec se ay cac vat a hoan thanh cong oan o sang cho lam viec ke tiep. Vi he thong keo, th se i en cho lam viec trc o va ch lay cac chi tiet va nguyen vat lieu ma anh ta can e co the gia cong ngay ma thoi. Khi au ra cua mnh a c lay i, ngi th cho lam viec trc o biet la en luc phai san xuat them va anh ta san xuat u e ien ay so lng b cho lam viec ke sau mnh lay i. Neu au ra cua anh ta cha c lay i th ngi th cho lam viec trc o phai ngng san xuat, khong lam qua cai ngi ta can. He thong nay buoc cac nguyen cong phoi hp vi nhau, tranh san xuat qua nhieu cung nh qua t, ma ch san xuat vi so lng can thiet.

10.6.4 HE

THONG KIEM TRA

SAN XUAT

KANBAN

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PHAN 10 MRP & JIT

QUAN LY SAN XUAT

Kanban la mot trong cac cong cu kiem soat san xuat. oi vi tram cong viec nay Kanban la mot phieu (the) at hang, con oi vi tram ke tiep no tr thanh mot phieu van chuyen ch nh ro phai nhan bo phan chi tiet hay nguyen lieu nao t tram trc no vi so lng bao nhieu. Thong thng mot kanban cha cac thong tin sau: Ten va ma so cac bo phan chi tiet, ten va v tr ni san xuat ra cac bo phan chi tiet o ( qui trnh trc), ten va v tr ni cac bo phan chi tiet se en (qui trnh sau), v tr khu vc ton tr, so lng cac bo phan chi tiet trong mot lo hang, loai thung cha, sc cha moi thung... oi khi kanban, mang nhieu mau sac khac nhau e ch nh nguyen lieu va cac cong oan khac nhau trong san xuat. Th du minh hoa 1 kanban:

Ma so chi tiet: 7412 Chi tiet: Vong chan Sc cha: T: Loai hop:A So the: 3/5 May M-2 Lap rap L-4 25 en:

KHOA QUAN LY CONG NGHIEP TRNG AI HOC KY THUAT TPHCM

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PHAN 10 MRP & JIT

QUAN LY SAN XUAT

Thng co 2 dang, kanban n va kanban kep c cho hnh di ay:


O u tb o u n d s to c k p o in t In b o u n d s t o c k p o in t O u tb o u n d s t o c k p o in t

A. KAN BAN n

Hop Kanban T r a m 1 T r a m 2

B c 1 C o n g n h a n la m v ie c : t a i t r a m 2 m t h u n g c h a c a c c h i tie t, d i c h u y e n K a n b a n -C a t v a o tro n g h o p

B c 2 N g i c h u y e n v a t t la y : K a n b a n - C e la m v ie c t r a m 1 v a d a n K a n b a n le n n h n g t h u n g c h a a y c a c c h i tie t

B. KANBAN kep
B c 3 N g i c h u y e n v a t t : d i c h u y e n th u n g c h a c o d a n K a n b a n -C s a n g 1r a m 2 t

T t r a m 1 e n tr a m 2

x x x 6

T Q u rao n g r n h t A

x 4

x 2

r a Q t uo a n g t r nt r h m 2 , t h u n g c h a n a By c c h u y e n t r l a i t r a m 1 v a t r la i b c 1

B c 4 K h i th u n g c h a a :

W P

T h u n g ch a v i K a n b a n th u h o i Thu n g ch a v i K anban sa n xu at
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L u t r n h v a t la m L u trn h K a n b a n

KHOA QUAN LY CONG NGHIEP TRNG AI HOC KY THUAT TPHCM

PHAN 10 MRP & JIT

QUAN LY SAN XUAT

KHOA QUAN LY CONG NGHIEP TRNG AI HOC KY THUAT TPHCM

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PHAN 10 MRP & JIT

QUAN LY SAN XUAT

Cong thc xac nh so kanban can thiet: Nhu cau trung bnh trong thi gian at hang lai So kanban + Lng d tr an toan = Kch thc thung cha N= Trong o: N d L S C Th du 10.3: Co Kim Hng lam x nghiep My Pham co nhiem vu rot ay, ay nap va dan nhan chai dau goi au. Qua trnh yeu cau co cung cap mot gi trung bnh 150 chai. Moi thung cha at c 25 chai va can cai len o 1 kanban, muon nhan c chai mi t cho lam viec trc o phai mat 30 phut, nha may dung lng d tr an toan bang 10%. Vay co Kim Hng can lam may kanban? Giai Ta co: d = 150 chai/gi L = 30 phut = 0.5 gi S = 0.1 (150x0.5) = 7.5 C = 25 chai dL + S C = So kanban hoac thung cha = nhu cau trung bnh trong mot giai oan nao o = thi gian at hang lai = lng d tr an toan = kch thc thung cha

Nh vay:
N= dL + S (150x 0.5) + 7.5 75 + 7.5 = = = 3.3 kanbanhoa cthungch a C 25 25

Ta co the quy tron con so len tren hoac xuong thap (vi 3 thung cha se buoc ta cai tien trong tac nghiep va vi 4 thung se cho phep ta th tha mot chut). 10.6.5 SAN XUAT LOAT NHO

San xuat loat nho can t khong gian va von au t hn cac he thong oi hoi ton kho ln. Nh san xuat khoi lng nho trong mot giai oan nao o ta co the di chuyen qua trnh gan lai nhau va n gian viec van chuyen gia cac cho lam viec. Trong san xuat loat nho, cac van e chat lng de c phat hien va cong nhan t co xu hng cho qua cac chi tiet kem chat lng (ma
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KHOA QUAN LY CONG NGHIEP TRNG AI HOC KY THUAT TPHCM

PHAN 10 MRP & JIT

QUAN LY SAN XUAT

trong san xuat loat ln de co xu hng nay hn ). Mc ton kho thap khien cho cac qua trnh phu thuoc lan nhau nhieu hn. ieu nay rat co li, no giup ta nhanh chong phat hien ra cac sai sot va cac iem ong, tao c hoi cho cong nhan giai quyet cac kho khan phat sinh. Nhn vao cong thc tnh kanban, ta thay la muon giam kanban (cho mot thung cha co kch thc co nh) th ta phai giam lng d tr an toan hoac ngay ca thi gian at hang lai. Co 4 thanh phan hp thanh thi gian at hang lai: 1. 2. 3. 4. Thi Thi Thi Thi gian gian gian gian gia cong di chuyen ch i ieu chnh

10.6.6 IEU CHNH NHANH Bang mot he thong c goi la "oi khuon trong vai phut" (Single - minute exchange of dies-SMED). SMED da vao cac nguyen ly sau ma ta co the ap dung oi vi bat ky ieu kien chnh nao.

1. Tach rieng ieu chnh trong ra khoi ieu chnh ngoai.


"ieu chnh trong" c tien hanh khi may a ngng, ta ch co the thc hien ieu chnh khi a xong nguyen cong trc. "ieu chnh ngoai" th ngc lai, ta co the thc hien trc trong khi may ang chay.

2. Chuyen ieu chnh trong thanh ieu chnh ngoai. 3. Sap xep hp ly cong viec ieu chnh. Co the giam thieu
cac hoat ong ieu chnh ngoai bang cach bo tr cho lam viec hp ly, at dung cu va khuon ga gan cho s dung, bao dng may va ga lap trang thai tot. Co the giam thieu cac hoat ong ieu chnh trong bang cach n gian hoac bo han viec hieu chnh.

4. Thc hien viec hieu chnh song song hoac loai bo hoan
toan. Tang them ngi trong oi ieu chnh ta co the giam ang ke thi gian ieu chnh. Ngoai ra, s dung chi tiet va nguyen vat lieu tieu chuan hoa co the giam hoac nhieu khi khoi phai ieu chnh na. 10.6.7 SAN XUAT EU AN

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PHAN 10 MRP & JIT

QUAN LY SAN XUAT

Co mot cach lam giam bien ong san xuat do co nhu cau ot xuat la d bao sao cho chnh xac hn. Mot cach tiep can e thc hien san xuat eu an na la san bang nhu cau qui hoach dai han. Nhu cau c chia thanh nhng so gia nho theo thi gian va trai cang eu cang tot trong suot giai oan lap ke hoach. V du: Neu cong ty X d bao nhu cau hang thang la 50 san pham A, 26 san pham B, 20 san pham C, 4 san pham D, th nen sap xep cac loai san pham tren nh the nao e san xuat cang eu an cang tot (gia s moi thang lam viec 4 tuan). Ke Hoach San Xuat Theo Lo va San Xuat Ket Hp Tuan San pham A B C D 25 San pham A B C D 1 13 6 5 1 25 25 2 12 7 5 1 25 25 3 13 6 5 1 25 1 25 2 25 25 1 20 4 25 4 12 7 5 1 25 3 4 Tong 50 26 20 4 100 Tong 50 26 20 4 100

San xuat theo lo

San xuat ket hp

10.6.8CAI TIEN CHAT LNG e cho he thong JIT hoat ong tot th chat lng phai at cao cc ky. Khong co ton kho phu e d tr an toan cho cac chi tiet sai hong. Khi qua trnh c sap xep hp ly va tao ra c he thong JIT th tat nhien co the tang nhanh cai tien chat lng trong nha may.

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PHAN 10 MRP & JIT

QUAN LY SAN XUAT

Muc tieu chat lng cua Toyota la (cung nh muc tieu ton kho bang khong). Trong khi theo uoi chng trnh sai hong bang khong cong ty tm cach nhan dang cac van e chat lng t nguon goc cua chung, giai quyet chung va khong bao gi c xuat hang hong ra ngoai. Cuoi cung Ohno quyet nh cong nhan, ch khong phai kiem tra vien, co trach nhiem kiem tra chat lng san pham. Tien them bc na, vi trach nhiem tren, ong cho cong nhan co quyen ma trc nay cha he co, o la "jidoka" (t ong hoa), tc la co quyen dung ng day san xuat lai neu thay co van e chat lng. Chung ta se noi en quan ly chat lng va quan ly chat lng bang thong ke chng 15. Rat nhieu triet ly va phng phap quan ly chat lng noi tren c ap dung trong he thong JIT.

10.6.9QUAN HE

VI

NHA CUNG CAP

Co mot mang li nha cung cap tin cay cung la ieu thiet yeu cua JIT. Khuynh hng cua cac nha cung cap t khi co s kien JIT: 1. ong gan khach hang 2. Dung xe tai nho 3. Nghien cu xay cat kho hang nho gan khach hang va cung cac ngi cung cap khac hp lai dung chung mot kho. 4. S dung container tieu chuan hoa va cap hang theo ung ke hoach nh trc. 5. Tr thanh ngi cung cap hang c chng nhan va tra tien theo mot khoang thi gian eu an hn la theo chuyen hang. 10.6.10 CAI TIEN LIEN TUC

Cac nguyen tac ve cai tien lien tuc: 1. Luon quyet tam cai tien, khong nen thoa man vi hien trang. 2. Hay kiem tra va th, ng tin vao s hoan hao. 3. Hay t ong nao va suy ngh, ng mua s cai tien. 4. Lam viec trong tinh than ong oi, lam viec theo nhom. 5. Phai tha nhan la cai tien khong co gii han cua no.

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PHAN 10 MRP & JIT

QUAN LY SAN XUAT

Cac li ch chnh cua JIT: 1. 2. 3. 4. 5. 6. 7. 8. Giam mc ton kho Nang cao chat lng va nang suat vi chi ph thap Nang cao hieu qua s dung thi gian va khong gian Tang tnh linh hoat, ap ng kp thi nhu cau khach hang Quan he tot hn vi ngi cung cap n gian viec lap ke hoach va kiem tra cac hoat ong Nang cao hieu qua s dung nguon nhan lc a dang hoa san pham

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