10

CPD HOURS *Certicates of completion will also be issued to help you apply for CPE.

Leading the Advance from Preventive to Predictive Maintenance

24 27 March 2008 Novotel Hydro Majestic Kuala Lumpur, Malaysia

Main Conference: 25 26 March Workshops and Masterclasses: 24, 27 March

Media Partners:

SHARE WINNING INSIGHTS WITH 20 OF THE WORLDS BEST MAINTENANCE PROFESSIONALS: Rotating Equipment Expert ADMA-OPCO Maintenance Planner Saudi Aramco Team Leader (Quality Control) ADCO Senior Reliability Engineer BP Pakistan Head of Engineering and Inspection Attock Renery Head of Maintenance Qatar Gas Senior Reliability Engineer ADGAS Director Ultratech Cement, Aditya Birla Group Senior Manager Reliability Hindustan Petroleum Staff Engineer (Rotating Equipment) Petronas Penapisan (Melaka) Staff Engineer (Rotating Equipment) Petronas Penapisan (Terengganu) Mechanical Rotating Engineering Manager Petronas Gas Advisor Vinyl Chloride Senior Facilities Engineer Hess Oil & Gas Mechanical Engineer Meridian Energy Vibration Analyst Equate Petrochemicals Chairman Indonesian Professional Engineer Association VP Engineering and Maintenance Kingsher Airlines Senior Department Manager G-Steel Engineering Manager Heinz Girgarre

Familiar problems? Aging equipment being near obsolete and needing replacement New equipment demanding operational excellence Company pressures to reduce downtime

RoTech 2008 is a gathering of top maintenance professionals, an opportunity for you to benchmark with the best of your peers. The worlds biggest operators deliver real-world case studies, interactive panel discussions, and in-depth workshops and masterclasses, creating a practical guide for you to lead your organisation towards predictive maintenance. Dont get stuck in ineffective maintenance regimes, learn how: Saudi Aramco developed applications to augment various plant functions and processes ADCO effectively implemented their Integrated Quality Control System ADMA-OPCO improved reliability of their dry gas seals and screw type seal oil pumps Equate Petrochemicals used case histories to make their PdM strategy more effective Hindustan Petroleum reformed maintenance management into a value-adding business centre Meridian Energy implemented a Plant Asset Management (PAM) system to monitor the health and performance of their turbines Heinz Girgarre started a condition monitoring program from scratch Kingsher Airlines keeps their aero-engines and turbines in optimum condition PLUS! Join the interactive panel discussion on the roles of the Maintenance and Operations groups in CBM implementation! PLUS! Enhance your skills with hands-on exercises in the in-depth

workshops and masterclasses!

Rotating machinery such as compressors, turbines, motors and pumps make up some of your most critical equipment, and any failures will set you back weeks or even months, not to mention the thousands of dollars you will need to get them back running. Dont wait for this to happen to you! Take the preventive approach and join us at RoTech 2008!

Who Will You Meet? Plant Managers & Superintendents Maintenance Engineers & Managers Rotating Equipment Specialists Mechanical Engineers Machinery Engineers Reliability Engineers Operations Engineers & Managers Asset Managers

From Which Companies? Oil and Gas Production Rening Gas Processing Petrochemicals Chemical Manufacturing Power Generation & Utilities Maintenance Engineering

Tel: +65 6506 0965

Fax: +65 6749 7293

Email: info@alleventsgroup.com

Conference Day One

25 March 2008
8.30 Registration and Coffee 9.00 Chairmans Welcome and Opening Remarks
SALMAN TARIQ, Head of Engineering and Inspection Attock Renery (Pakistan) ZAKI M. AL KHOWAITIM, Maintenance Planner Saudi Aramco (KSA)
Zaki works for Abqaiq Plants, best in class in Saudi Aramco. He joined the company in 1984 after completing his academic training in the company. He has more than 20 years of experience in maintenance planning and scheduling and was involved in developing several applications in Abqaiq Plants Maintenance to augment the plants various functions and processes.

9.10 KEYNOTE ADDRESS Dry Gas Seal Reliability Improvement Challenges Common problems associated with dry gas seals. Design Issues responsible for the poor reliability. What can Vendors and Operators do to improve dry gas seals reliability?
ABDULLA H. EL-SHERIF, Rotating Equipment Expert ADMA (UAE)
ABDULLA H. EL SHERIF is a Rotating Machinery Expert with the Facilities Engineering Division, of the Abu Dhabi Marine Operating Company (ADMA-OPCO), Abu Dhabi, UAE. Previously he was a Staff Machinery Engineer with Esso Standard Libya, Marsa Brega, Libya. Mr. El Sherif holds a BSc degree in Mechanical Engineering from the University of Libya and a MSc degree in Machinery Engineering from the University of Liverpool, UK.

1.00 Networking Lunch 2.00 Rotating Equipment Maintenance in Gas Processing Plants Benchmark maintenance best practices for rotating equipment in gas processing plants with Petronas Gas mechanical rotating engineering manager.
ZABIDI AHMAD, Mechanical Rotating Engineering Manager, Petronas Gas (Malaysia)

CROSS-INDUSTRY CASE STUDY EXCHANGE

2.40 Engine and Turbine Maintenance in Aviation C S TOMAR, VP Engineering and Maintenance Kingsher Airlines (India) 3.10 Steel Mill Maintenance ARUN KUMAR CHOWDHARY, Senior Department Manager G-Steel (Thailand) 3.40 Six Sigma in Rotating Equipment Maintenance 4.10 Coffee and Networking Break 4.30 Operator Driven Reliability Learn how reliability can be driven by Operations instead of Maintenance, from ADGAS reliability engineer.
FAISA OMAR SAEZ, Senior Reliability Engineer ADGAS (UAE)

9.50 Best Practices in Rotating Equipment Maintenance at Qatar Gas Benchmark maintenance best practices for compressors, turbines, motors, pumps, and other rotating equipment with Qatar Gas head of maintenance.
ABDEL KADER ATTOU, Head of Maintenance Qatar Gas (Qatar)

10.30 Coffee and Networking Break 11.00 Improving the Reliability of a Screw Type Seal Oil Pump Describing the problem and its impact on Compression Unit Productivity Identifying the problem using RCFA. Outlining modications made to resolve problem and improve reliability.
ABDULLA H. EL-SHERIF, Rotating Equipment Expert ADMA (UAE)

5.10

Implementation of a Plant Asset Management (PAM) System to Monitor the Health and Performance of Hydro-turbines The what, why, when & how of the PAM turbine model Conceptual design to Going Live Online vs. ofine analysis Alarm limits & machine variation Accountability, ownership & buy-in The next step - son of PAM
JONATHON DEAKER, Mechanical Engineer Meridian Energy (New Zealand)
Jonathon works as a principal mechanical engineer on 5 of Meridian Energys 9 Power Stations in the Mackenzie Basin, located in the middle of New Zealands South Island. Jonathon is involved in the tactical side of asset management and is currently responsible for the implementation of a Turbine Plant Asset Management System.

11.40 Assessing Which Maintenance Strategy is Best for Your Business: TPM / RCM / Lean Six Sigma vs Conventional Predictive and Preventive Maintenance Examining the various maintenance strategies to provide a relative comparison of the vasis of each model and when best to use them Assessing the benets and costs of each methodology and examining to what extent each method can be combined Understanding the thread of your combined strategy in order to align the objectives with that of your business
V T MOORTHY, Director Ultratech Cement, Aditya Birla Group (India)

5.50 Chairmans Closing Remarks 6.00 End of Day One

12.20 Asset Failure & Repair History Asset failure & repair history is one of the most useful and important tools in maintenance management. Abqaiq Plants have created a scientic controlling mechanism to measure history from quantitative and qualitative perspectives. The former controls entering the required history including damage, cause, activity, text, whereas the latter ensures and veries the accuracy and integrity of entered data.

Tel: +65 6506 0965

Fax: +65 6749 7293

Email: info@alleventsgroup.com

Conference Day Two

26 March 2008
8.30 9.00 Registration and Coffee Chairmans Welcome and Recap ABDULLA H. EL-SHERIF, Rotating Equipment Expert ADMA (UAE) 9.10 Impact of the Effective Implementation of Integrated Quality Control System Systematic approach to quality control Proper denition of and classication Criticality assessment Optimized scope and resources Proper coordination and records maintenance MOHAMED DAOUD, Team Leader (Quality Control) ADCO (UAE)
MOHAMED DAOUD has more than 25 years of experience in project management, quality assurance and control, inspection of manufactured products, and equipment certication. He has qualications as Authorized TUV specialist for Inspection of Hazardous Equipment (Boilers, Pressure Vessels, and Lifting Equipment), for Classication & Certication of Offshore Oil & Gas Installations, as Authorized Quality Lead Auditor (ISO Certication), and in Projects Management.

Data analysis and root cause identication Pro-active solution correlating predictive and proactive maintenance methodologies SAJEEV KOSHY, Vibration Analyst Equate Petrochemicals (Kuwait)
SAJEEV KOSHY is a Level III vibration analyst from Vibration Institute, USA. He has previously done multiple technical presentations with successful case histories from his experience with Equate Petrochemicals and other companies.

1.00 2.20

Networking Lunch Vibration Monitoring & Analysis of Rotating Equipment in Attock Renery Equipment Database Classication of equipment based on process criticality Development of comprehensive vibration monitoring program for reneries. Root cause analysis Case studies SALMAN TARIQ, Head of Engineering and Inspection Attock Renery (Pakistan)

3.00

9.50

Setup of a Condition Monitoring Program from Scratch Gaining corporate buy in and company alignment Type of personality best suited Oil storage and colour coding Equipment used Routes and benets JEFF NAYLOR, Engineering Manager Heinz Girgarre (Australia)

INTERACTIVE PANEL DISCUSSION

Integrating Condition-Based Maintenance across the Operations and Maintenance Groups Panellists MOHD NIZAM AB. WAHAB, Staff Engineer (Rotating Equipment), Petroliam Nasional Berhad (Malaysia) HITESH V SHAH, Advisor (Special Projects), Ofce of the CEO Vinyl Chloride (Malaysia) AZUANI HASLINDA, Senior Facilities Engineer Hess Oil & Gas (Malaysia)

10.30 11.00

Coffee and Networking Break Oil Analysis and Petronas Journey towards Superior Performing Rotating Equipment Researchers have concluded that both vibration and oil analyses are required to effectively monitor and diagnose the condition of plant rotating machinery because each technique evaluates different and complimentary symptoms. Learn how you can integrate Oil Analysis with your Vibration Analysis programme. ROSLI YUSOF, Staff Engineer (Rotating Equipment) Petronas Penapisan (Malaysia)

3.45 4.00

Coffee and Networking Break Reliability - A Concept to reform Maintenance Management to Value adding Business Center Reliability concepts and applications Maintenance techniques Getting management buy-in for maintenance improvements using benchmarking Maintenance as a value-adding business center Motivating your staff for change management SOURAV KUMAR CHATTERJEE, Senior Manager Reliability Hindustan Petroleum (India)
SOURAV KUMAR CHATTERJEE has more than 24 years experience in thermal power plant operation and maintenance including boilers, steam turbines, gas turbines, generators, and maintenance of renery rotary equipment. He specializes in failure analysis and equipment reliability.

11.40

Rotating Equipment in Indonesian LNG Plants Overview of LNG Plant Badak LNG Plant Turbo Compressor Badak LNG Plant Gas Turbine & Steam Gas Turbine History H. RASWARI, Chairman Indonesian Professional Engineer Association (Indonesia)
IR. H. RASWARI has more than 25 years experience involved in LNG projects in Indonesia (Arun & Bontang LNG Plants), as well as 8 months in London with Bechtel International to design the Balikpapan Renery Expansion, handling about $2 billion worth of onshore & offshore pipelines, piping engineering & plant design, including preparation of agreements, service orders and purchase orders.

4.40

Holistic Approach to Enhancing Plant Availability and Reliability Targets Benchmark with BP Pakistans holistic approach to optimizing plant availability and reliability targets from their senior reliability engineer. ALLAH BAKHSH, Senior Reliability Engineer BP (Pakistan)

12.20

Delivering a Pro-active Solution to a Unique Hydraulic Unbalance Problem Evaluation of the source and symptoms Identication and evolution of the investigation strategy Importance of the cross-functional team support for validation and verication

5.20 5.30

Chairmans Closing Remarks Close of Conference

Tel: +65 6506 0965

Fax: +65 6749 7293

Email: info@alleventsgroup.com

Pre-conference Masterclasses
24 March 2008
9.00 12.00 MASTERCLASS A Best Ways of Implementing TPM in Your Plant
Total Productive Maintenance provides the methods to measure and eliminate much of the non-productive time, if implemented properly. It involves the cooperation of the equipment and process support personnel, equipment operators and the equipment supplier. This highly interactive session will equip you with the necessary skills to implement TPM successfully within your facility. TPM benets and performance improvements Autonomous Maintenance: How to encourage Operators to take up small maintenance jobs Planned Maintenance: root cause analysis and integrating RCM Focused improvement and Kaizens including waste elimination: Lean Six Sigma Training to motivate people so that they work as a team Continuous Learning Process: Setting goals for excellence At the end of the masterclass, participants shall be able to:

Post-conference Masterclasses
27 March 2008
9.00 12.00 MASTERCLASS C Failure and Root Cause Analysis
This masterclass provides an extensive analysis into the different types of component failures observed in industry. Benet from case studies on failures of pumps, mechanical seals, gas turbines and other rotary machinery and components. Discuss solutions to manufacturing problems and get advice from the masterclass leader and your peers about selecting the appropriate materials to improve overall product quality, reduce costs, and enhance customer satisfaction. At the end of the masterclass, participants shall be able to: Develop in-house solutions to your manufacturing problems. Improve overall product quality through appropriate materials selection. Quickly recognise the different types of failure for particular units. Your Masterclass Leader

Eliminate equipment breakdowns. Reduce scheduled downtime. Maximize utilization, throughput and quality. Your Masterclass Leader V T MOORTHY Director Ultratech Cement, Aditya Birla Group

SOURAV KUMAR CHATTERJEE Senior Manager Reliability Hindustan Petroleum

SOURAV KUMAR CHATTERJEE has more than 24 years experience in thermal power plant operation and maintenance including boilers, steam and gas turbines and generators and maintenance of renery rotary equipment. He specializes in failure analysis and equipment reliability.

1.30 4.30 MASTERCLASS B Managing and Resolving Problems Related to Rotating Machinery Operation
A major proportion of machinery problems are attributed to their improper operation. Improper operation would eventually lead to poor performance, low availability and eventually costly failures. This masterclass shall assist participants identifying such operation related problems, introduce necessary solutions and use lessons learnt to ensure future machinery installations are properly selected, installed and operated for trouble free operation. Several case studies shall be presented to demonstrate the criticality of the proper machinery operation. At the end of the masterclass, participants shall be able to: Appreciate the criticality of proper machinery operation. Identify operation related problems from mechanical ones. Revise operating procedures for trouble free operation. Recommend possible upgrades to manage/eliminate operation related problems. Properly specify, select and install future machinery for trouble free operation. Your Masterclass Leader ABDULLA H. EL-SHERIF Rotating Equipment Expert Facilities Engineering Division Discipline Engineering Team ABU DHABI MARINE OPERATING COMPANY (ADMA-OPCO)

1.30 4.30 MASTERCLASS D Detailing Classication of Equipment Inspection and Quality Categories on the Bases of Criticality Assessment
Analyzing the use of critical rating assessments to identify various levels and categories of inspection and certication is critical for hazards equipment used in Oil & Gas Projects. This assessment covers any main equipment, structure, components, assembled parts and installations which may identify as critical items, severe and catastrophic. The failure of proper assessment could cause or contribute substantially to prevent or limit the effect of a major accident. The masterclass will cover: Procedures required to maintain the integrity and reliability of this critical equipment. Application of the criticality rating assessment (CRA) during the design ofequipment and material fabrication. Case histories, when CRA has been used in major oil & gas projects. Results of the study used effectively in organizing the design review and verication and categorising the inspection classes on criticality bases. Your Masterclass Leader MOHAMED DAOUD Team Leader (Quality Control) ADCO

Media Partners:
Control Engineering Asia is the primary information source for the control, instrumentation, and automation marketplace in Southeast Asia. Published nine times a year in English, the publication is read by 8,000 qualied professionals across the region. At the inaugural Asian Publishing Management Awards held in August 2007, Control Engineering Asia garnered an Excellence award for the Most successful launch of a licensed brand. For more information, please visit www.CEAsiamag.com In publication since 1989, the DEW (Drilling & Exploration World) Journal holds the distinction of being the only monthly energy journal published in India. Each issue is packed with technical write-ups, latest developments in oil and gas industry, conference/training previews, books/ CD-ROM reviews, new/updated software information, useful website brief, new products information, technology trends, case studies and success stories prepared by a wide group of researchers. Besides, the journal features insightful interviews with energy industry professionals and executives. Additional information about DEW Journal is available on the web page www.dewjournal.com

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Tel: +65 6506 0965

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BOOKING FORM

Registration Code: 8812

When & Where?

REGISTRATION FEES

Conference Package
Gold Package (Conference + 4 Masterclasses) Silver Package (Conference + 3 Masterclasses) Bronze Package (Conference + 2 Masterclasses) Conference Only

Early Bird Price* (Before 1 Feb 2008)

USD 3,295 SAVE $1,200! USD 3,196 SAVE $600! USD 2,697 SAVE $400! USD 1,499 SAVE $200!

Conference Price (US$)

USD 3,895 SAVE $600! USD 3,496 SAVE $300!

24 March 2008 Pre-conference masterclasses 25 & 26 March 2008 Main conference 27 March 2008 Post-conference masterclasses

Novotel Hydro Majestic Kuala Lumpur, Malaysia

5 WAYS TO REGISTER
Online http://www.alleventsgroup.com/rotating Email info@alleventsgroup.com Phone +65 6506 0965 Fax +65 6749 7293 Post All Events Group Pte Ltd 221, Henderson Road Unit 01-01C, Henderson Building Singapore 159557

USD 2,897 SAVE $200! USD 1,699

Masterclass A Masterclass B

Masterclass C Masterclass D

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USD 699* each

*Early bird discount does not apply to masterclass-only bookings

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