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Many processing methods apply to pyrophyllite and each The talc market (source: Peter W. Harben’s 4th Edition of
operation has a processing plant layout based on individual The Industrial Minerals HandyBook) feeds into construc-
ore characteristics and local market requirements. Never- tion (paint, plastics, roofing, ceramics), the paper industry,
theless, the principal processing methods comprise crush- and consumer durables, all of which are connected to the
ing and screening to provide a series of size fractions. Gross National Product and population growth. Major
growth will be in developing countries where the United MAJOR USES AND SPECIFICATIONS
Nations’ medium world population projection for 1998-
2050 is from 4.75 to 8.20 billion people. The develop- Commercial grades of both talc and pyrophyllite rarely
ment of certain talc-filled plastics on a large scale relies on approach the theoretical composition of the pure mineral
construction activity and on the replacement of traditional because of the presence of associated minerals. Talc has
metal parts in automobiles. Over the past 25 years, world a pearly lustre, greasy feel, and may be white, pale green,
paper and board output has doubled to more than 250 Mt, or grey in colour. Talc possesses good cleavage, is chem-
split fairly evenly between North America, Europe, and ically inert, has low thermal and electrical conductivities,
the rest of the world. The average worldwide consump- a high fusion point, and a hardness of 1.0 on the Mohs
tion of paper and board per capita is approximately 45 kg, scale. Pyrophyllite also has a pearly lustre, greasy feel, and
although this figure is composed of regional values that may be white to green, grey, or brown in colour. It also
range from almost 300 kg in North America and 160 kg possesses good cleavage, is chemically inert, is relatively
in the European Union (EU) down to 36 kg in non-EU soft with a hardness of 1 to 2 on the Mohs scale, and has a
Europe, 29 kg in Latin America, 24 kg in Australasia, specific gravity of 2.84. Due to their physical properties,
and to just 7 kg for the Middle East and Africa. There is talc and pyrophyllite are often used in similar applications.
considerable potential for growth in those regions falling Talc is found in the paint, pulp and paper, ceramic, cos-
short of the average. However, talc consumption patterns metic, plastic, chemical, rubber, and construction products
in paper are regional. In North America where kaolin and industries, while major markets for pyrophyllite are associ-
ground and precipitated calcium carbonate (GCC/PCC) are ated with ceramics, refractories, and insecticides.
plentiful, talc is relatively unimportant as a paper filler and
coater (5% of the minerals used), although it is used exten- Talc in a finely ground form is used as an additive in a
sively for pitch control (90%), whereas in Europe talc is an wide variety of products. Ceramic-grade talc (e.g., average
important paper coater (15%) and a filler (60%) with mod- particle size between 6 and 14 μm, with 90-98% of the
est use in pitch control (25%). material passing through a 45-μm screen) is used to pro-
duce wall tile, electrical ceramics, sanitaryware, stoneware,
opaque glasses, vitreous china, other whitewear, and cata-
PRICES lytic converters. Cosmetic uses for talc encompass all
varieties of face powders and body-dusting powders.
Talc prices vary according to the degree of processing. In Cosmetic-grade talc is also used in pharmaceutical prod-
addition, quoted prices should be used only as a guideline ucts and medicinal tablets. The paint industry is also an
because actual prices depend on the terms of the contract important consumer of talc, chiefly as an inert extender or
between seller and buyer. filler. Talc is used as an additive in both thermoplastics and
thermosetting materials. The chief use for talc, as a filler, is
According to Industrial Minerals, international talc prices in polypropylene. Talc is one of the few minerals used by
were as follows: paint grade (20-25 micrometres [μm]) the plastics industry as a reinforcer. It is also used in a
US$185-$195/t; paint grade (200 mesh), US$126/t; paint variety of paper products (e.g., for filler applications, max-
grade (400 mesh), US$210/t; ceramic grade (200 mesh), imum particle size should generally not exceed 20 μm,
US$92/t; ceramic grade (325 mesh), US$115/t; plastic although 40-μm grades are also used in some applications),
grade (10-20 μm), US$200-$205/t; and cosmetic grade including wrapping paper, writing paper, packaging paper,
(200-300 mesh), ex-work, US$190-$195/t. and paperboard (note: as a coater, the talc particle size
must not exceed 10 μm; as a pitch-control agent, it should
According to the USGS’s 2006 review on talc, the unit be as close to 1 μm as possible). Talc also serves princi-
value of crude talc was estimated to be US$31/t. Most pally as a carrier to distribute fertilizer, insecticide, herbi-
of the talc sold in the United States was sold only after cide, or fungicide, and to dilute these chemicals to prevent
crushing and grinding. Following sorting to remove damage from concentrated dosages. It is also used as an
waste, primary crushing, and screening, the unit value anti-caking agent for dry compounds. Talc is used in the
of the unmilled talc probably would be in the range of manufacture of roofing products as both a filler and a dust-
US$50-$60/t at the mill. The average reported unit value ing agent and it is used by the rubber industry in the pro-
of processed talc was US$90/t, an increase from US$86/t duction of tires, tubing, sheets, valves, flooring products,
in 2005. The unit value of all U.S. crude pyrophyllite was backing for textiles, and for electric cable insulation. Low-
US$196/t in 2006, unchanged from 2005. The average grade talc is used as a dusting agent for gypsum boards and
customs unit value for U.S. imports of unground talc was as a filler in drywall seating compounds, floor tiles, and
US$162/t in 2006, an increase from US$148/t in 2005. The asphalt pipeline enamels. Low-grade talc is also used as a
average customs value for ground talc was US$151/t in refractory filler in a wide variety of core and mould cast-
2006, a decline from US$176/t in 2005. The average cus- ings for both nonferrous and ferrous foundry castings.
toms value for cut or sawed talc was US$933/t, an increase
from US$876/t in 2005.
TALC AND PYROPHYLLITE 54.5
In contact refractories, pyrophyllite use (in conjunction course, body powder, it is closely related to international
with zircon) in the making of ladle lining increases ladle economic development.
life significantly. Pyrophyllite is used as a grog ingredient
for kiln furniture shapes such as slabs, saggers, blocks, and Substitute minerals will continue to affect the talc market
pins. It is used in the manufacture of refractory mortars, since one of the major characteristics of the nonmetallic
and in the ceramics industry to manufacture floor and wall minerals industry is that minerals with similar functions
tile, sanitaryware, crockery, and electrical porcelain. Pyro- can replace each other.
phyllite with a low iron content contributes to maintaining
high whiteness levels in the manufacture of white cement. With the continuing residential and commercial construc-
When finely ground (e.g., minus 45 μm) and quartz-free, tion boom, construction-related applications will probably
pyrophyllite may be substituted for talc in certain filler remain steady, as will applications in plastics used in con-
applications, including rubber, plastics, paints, cosmetics, sumer products.
and jointing compounds. Calcined pyrophyllite is used
in road surface aggregate in applications requiring paint By far the largest markets for talc worldwide (source:
markings (e.g., pedestrian crossings). A major expanding ROSKILL Ninth Edition, 2003 flyer on “The Economics
use for pyrophyllite is as a carrier in the insecticide indus- of Talc and Pyrophyllite”) lie in paper and ceramics, each
try and in the manufacture of ceramic glazes. of which accounts for some 30% of the total consumption
of talc minerals. However, talc faces increasing competi-
Steatite (i.e., soapstone) is easily carved and sculptured and tion in both markets as precipitated and ground calcium
has been used for centuries for interior ornamental work. carbonate take an increasing market share for paper fillers
However, the material can also be used as refractory bricks and as the refractories industry adopts higher-performance
or blocks and, because of its softness and resistance to heat, magnesite-carbon and dolomite-carbon products in place
as marking crayons for metal workers. of pyrophyllite. The result is that the main areas of growth
for talc in the next few years are likely to lie outside these
two end uses. Growth in talc consumption in plastics is
WORLD OVERVIEW forecast at over 3%/y in line with the increased use of
polypropylene, especially for the automotive market where
China, South Korea, and the United States accounted for lightweight and recyclability are important factors. The
more than half of the world’s production of 8.92 Mt in development of very fine, compacted, sub-micrometre talc
2006, an increase from 8.84 Mt in 2005. Overall, with the will enhance the properties imparted to plastics and raise
above countries (including India, Finland, France, and the value of talc sales to the plastics industry. Growth
Brazil), seven countries together accounted for around 83% in talc consumption in paints is estimated at over 2%/y
of total world output in 2006. Some are noted for particu- in North America and Western Europe, and at 4-7%/y in
lar talc grades (e.g., France, Italy, and Australia for the pro- industrializing Asian and Latin American countries as the
duction of cosmetic talc), while others dominate for steatite consumption of paint per capita rises.
(e.g., India, Australia, and Spain). The accuracy of individ-
ual countries’ production is severely compromised by the The future of the pyrophyllite industry worldwide (source:
intermixing of talc, steatite, and pyrophyllite statistics and Society of Mining, Metallurgy and Exploration 7th edition
the use of the term “unspecified.” of Industrial Minerals and Rocks) depends on the con-
tinued exploration and development of new deposits and on
World production has remained stable from 2003 the development of new markets.
(8.6 Mt to 8.9 Mt). The U.S. production of talc in 2006
increased to 895 000 t (valued at US$27.4 million) from
856 000 t (valued at US$24.4 million) in 2005. Although HEALTH AND SAFETY, ENVIRONMENT,
Canada’s reported production (source: USGS) seems to AND SUSTAINABLE DEVELOPMENT
have remained the same for the last few years at 90 000 t,
ranking it in 16th place, Natural Resources Canada’s data Talc has not been listed as a known or suspected human
reports 67 900 Mt for 2006, indicating a more appropriate carcinogen by the International Agency for Research on
ranking of 21st place. Cancer (IARC), the National Toxicity Program (NTP), the
Occupational Safety and Health Administration (OSHA),
the American Conference of Governmental Industrial
OUTLOOK Hygienists (ACGIH), or the European Community DG XI
Working Group.
Because talc is used in the manufacture of a myriad of
everyday products including animal feed, automobiles, All mining activities have an impact on the environment:
cables, sweets, ceramic tiles, chewing gum, cosmetics, quarrying, driving adits, sinking shafts, creating open pits,
fertilizers, foundry technology, olive oil processing, paint, waste dumps and tailings ponds, grinding rock, and
paper, pharmaceuticals, plaster, plastics, printing inks, operating and maintaining mining machinery.
putties, refractories, roofing, sanitaryware, tires, and, of
54.6 CANADIAN MINERALS YEARBOOK, 2006
TARIFFS
Canada United States EU Japan
Item No. Description MFN GPT USA Canada Conventional Rate (1) WTO (2)
2530.90.90.94 Mineral substances not elsewhere specified or Free Free Free Free Free Free
included: other: other: pyrophyllite
Sources: Canadian Customs Tariff, effective January 2007, Canada Border Services Agency; Harmonized Tariff Schedule of the United States, 2007; Official Journal of the
European Union (October 17, 2006 Edition); Customs Tariff Schedules of Japan, 2007 .
(1) The customs duties applicable to imported goods originating in countries that are Contracting Parties to the General Agreement on Tariffs and Trade or with which the European
Community has concluded agreements containing the most-favoured-nation tariff clause shall be the conventional duties shown in column 3 of the Schedule of Duties. (2) WTO
rate is shown; lower tariff rates may apply circumstantially.
TABLE 1. CANADA, TALC, STEATITE AND PYROPHYLLITE, PRODUCTION AND TRADE, 2004-06
Item No. 2004 2005 2006 (p)
SHIPMENTS
Newfoundland and Labrador x x x x x x
Quebec x x x x x x
Ontario x 27 481 x 25 599 x 21 757
British Columbia x x x x x x
EXPORTS
2526.10 Natural talc, not crushed, not powdered
United States 8 9 27 38 42 41
United Kingdom 21 4 – – – –
Australia – – 13 3 – –
New Zealand – – 16 3 – –
Total 29 13 56 44 42 41
TABLE 1 (cont'd)
Item No. 2004 2005 2006 (p)
IMPORTS
2526.10.00.10 Natural steatite, not crushed, not powdered
Brazil 310 170 469 274 774 454
United States 161 108 205 151 105 64
India 40 21 64 48 59 42
China 24 10 23 12 .. 1
Denmark 12 4 16 11 .. ...
Canada – – .. ... .. ...
Germany – – .. ... .. ...
Eritrea – – 15 9 – –
Total imports 160 593 19 032 134 644 17 930 82 432 17 442
(tonnes)
Pulp and paper, paper products 36 408 39 739 35 356 33 944 31 385
Asphalt roofing products 29 748 5 640 18 159 13 849 x
Paint and varnish 5 663 6 158 6 079 6 086 5 152
Ceramic products 3 471 1 963 3 757 2 416 x
Rubber products 1 727 2 121 1 229 1 993 2 187
Other products 3 814 2 645 13 226 3 940 3 606