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SUNDCO V
A handling system that fulfills the highest demands
The coil collecting station with distributor and easy down function assures that optimal coils are created and maintained.
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The PCVA compactor with integrated KNB binding units or SBH5 strapping units is a powerful solution.
The design gives a convenient access to the binding units and makes maintenance of vital parts easy.
The coil collecting is done on a pallet in vertical position and by so avoiding deep foundation pits for down-enders or other mechanisms in collecting station Coil shape is maintained round on the pallet until it has been allowed to cool down and stabilize Very little floor space is occupied since supporting steel structure is limited When continuous rolling (welding of billets) is used where no front or rear ends needs to be trimmed the vertical system with vertical compactor is preferred
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MAIN FUNCTIONS
1. Coil distributor 2. Coil collecting station, easy down 3. Empty pallet 4. Turn table 5. Wheel conveyor 6. Coil on pallet 7. Control room 8. Coil compactor, PCVA 9. Weighing scale, wheel conveyor
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TYPICAL
and manual tag marking 10. Tilting station 11. Unloading station 12. Storage rack
SUNDCO H H
A horizontal coil handling system that gives rolling
MAIN FUNCTIONS
1. Coil collecting station 2. Hook with stable stand 3. Wheel conveyor, belt operated 4. Trimming station 5. Coil compacting station 6. Unloading station 7. Control room
TYPICAL
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Easy and quick to take samples and to remove front and tail ends of coil by trimming The coil compactor is kept above floor level for easy access and maintenance Compactor can have smaller wire guide system since compacting is done from both sides Shape of big coils is maintained good during compacting, even at very high pressure Unloading can be done quick and easy
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SUNDCO V/H
The art of handling system that sets a standard for
MAIN FUNCTIONS
1. Coil distrubutor 2. Coil collecting station, easy down 3. Pallet with coil 4. Transfer - horizontal to vertical 5. Hook with car 6. Turn table with wheel section 7. Wheel conveyor 8. Trimming area 9. Coil compactor, PCH 10. Unloading station 11. Control panel
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TYPICAL
The coil 6 collecting can be done on a pallet in a vertical position and by so avoiding deep foundation pits for down-enders or other mechanisms in collecting station. The coil shape is maintained round on the pallet until it has been allowed to cool down and become stabile.
The coil collecting is done on a pallet in vertical position and by so avoiding deep foundation pits for down-enders or other mechanisms in collecting station Coil shape is maintained round on the pallet until it has been allowed to cool down and stabilize Very little floor space is occupied since supporting steel structure is limited Easy and quick to take samples and to remove front and tail of coil by trimming Shape of big coils is maintained good during compacting, even at very high pressure Unloading can be done quick and easy
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SUNDCO-V/H combines the best of the two systems and gives a practical system suitable for most mills.
The SUNDCO CONCEPT has proven to be a art of handling system for smooth and gentle handling of coils.
The purpose of SUND BIRSTA handling system is to receive coils on empty hooks in the conveyor system coming from the loader and transport them to different working stations. The handling system is completely automatic, but different parts in the system can be operated manually.
SUNDCO H
SUNDCO V
SUNDCO V/H
Coils. Coils are placed onto the C-hook by means of a stripper of an easy down system. Pallet Conveyor Line. The pallet line is designed to accommodate the mill layout as per; capacity, number of working stations, coil weight and buffer demand. Trimming Station. Trimming of coil top and bottom rings is also possible in the vertical system. Coil Compactor, PCV. The Coil Compactor is designed to accommodate a variety of coil hights. The Compactor can be equipped with either wire binding or strapping units. Weighing Station and Tag Marking. The same concept for the vertical system as described for the horizontal system. Unloading Station. Various types of unloading stations are available; Storing Rack, Walking Beam and Walking Car. Electrical Control System-Tracking. As described in the horizontal the complete system is PLC controlled. Tracking of the coils is based on hook identification readers interconnected to mill computer system. Hydraulic System. Where necessary, the movements are hydraulic operated with oil supply from a SUND BIRSTA central power unit. stations, coil weight and buffer demand. the pallets by means of an easy down system.
Pallet Conveyor Line. The pallet line is designed to accommodate the mill layout as; capacity, number of working
the mill lay-out) between the main level of the hook conveyor
Transfer Station. The pallet with coil is tilted to a horizontal position and the coil is transfered to the hook. Hook Conveyor Line. The hook conveyor, with belt operated wheel sections, is tailor made to suit the mill lay-out requirements as; capacity, number of working stations, coil weight, required buffer zone and type of unloading station. Trimming Station. The station is designed to give a operator full access to both ends of the coils. Coil Compactor, PCH. The Coil Compactor type PCH is available in various sizes depending on the coil size. The Compactor can be equipped with either wire binding heads or strapping units. Weighing Station and Tag Marking. The same concept for the vertical system as described for the horizontal system. Unloading Station. The unloading station is designed as an inter mediate coil storage. Choise between 4-8 coils storaging. Electrical Control System-Tracking. As described in the horizontal the complete system is PLC controlled. Tracking of the coils is based on hook identification readers interconnected to mill computer system. Hydraulic System. Where necessary, the movements are hydraulic operated with oil supply from a SUND BIRSTA central power unit.
strapping units.
PLC controlled.
Head office Sund Birsta AB Heffnersvgen 24, P.O. Box 994, SE-852 25 Sundsvall, Sweden Phone: Int. +46 60 139 400 Fax: Int. +46 60 153 450 TI0054 E-mail: info@sundbirsta.se www.sundbirsta.com