KONGU ENGINEERING COLLEGE

(Autonomous) PERUNDURAI, ERODE - 638 052 SCHOOL OF BUILDING AND MECHANICAL SCIENCES

11ME507 CAD/CAM LABORATORY

LABORATORY MANUAL

Prepared by

FACULTY OF MECHANICAL ENGINEERING KONGU ENGINEERING COLLEGE

(Autonomous) PERUNDURAI, ERODE - 638 052

CAD/CAM Laboratory Manual 2013

S. No Marks Awarded Date Name of the Experiment
Con. Of Exp. (10) Observati on (10) Viva (10) Record (10)

Initials
TOTAL
(40)

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Average

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EX.NO: Date:

PART DRAWING OF SIMPLE COMPONENTS AIM:

1. To draw the detail view of part drawing of the simple components as shown below by using pro-e software and obtain its respective views. 2. To find the mass properties of given drawings.

COMMANDS USED:
Extrude, revolve, line, Circle, Round, Chamfer etc,

PROCEDURE:
Study the given drawing .completely and find out the front view of the given orthographic projection. Draw the sectional view of the front view. Extrude the drawn section using extrude command for the given dimension. Next select the appropriate plane and draw the other sections in similar way. Also remove the materials where ever needed. Using round tool we can round the edges. Chamfering is done by the chamfer command. Finally the part drawing is converted into the drawing format.

RESULT:
Thus the detailed view of part drawing of the simple components as shown below was drawn by using the Pro-E software and mass properties were calculated.

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1.

2.

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3.

4.

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EX.NO: Date: FLANGE COUPLING

AIM: 1. To draw the detail view of the flange coupling and assemble the parts by using the ProE software and obtain its respective views. 2. To find the mass properties of the final assembly. COMMANDS USED: Sketch, Extrusion, Revolve, Pattern, Mate, Align, Helical Sweep, Round, Chamfer etc,. PROCEDURE: PART DRAWING: FLANGE:
Draw the sectional view of the flange in the sketcher mode. Draw the middle axis line for the purpose of using revolves command and make the flange. Make the keyway and holes by using extrude material remove command. Round the sharp edges of the flange by using round tool command.

SHAFT AND KEY:

Use extrude command to make the shaft and the keyway. Use extrude command to make the key.

BOLT AND NUT:

Use the extrude command makes the bolt head and shank of the bolt. Use the helical sweep command makes the thread in bolt shank. Use the extrude and helical sweep command make the nut with thread.

ASSEMBLY:
Use the mate, align, insert and pattern commands to assemble the flange coupling.

DETAILED DRAWING:
Use the drawing mode makes the respective views and bill of materials.

RESULT:
Thus the Detail View of the Flange Coupling along with its respective views and mass properties have been found.

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EX.NO: Date: AIM: To draw the detail view of the Universal Coupling and assemble the parts by using the Pro-E software and obtain its respective views. COMMANDS USED: Sketch, Extrusion, Revolve, Mate, Align, Round, Chamfer etc,. PROCEDURE: PART DRAWING: BODY: Draw the cross section of the body and revolve it. Draw the concentric circles of the fork and remove materials. Draw the flange part of the body and extrude it. Valve Seat: Use the revolve command make the Valve Seatof the Non Return Valve. Valve: Use the revolve command make the Valve Seatof the Non Return Valve. ASSEMBLY: Use the mate, align, insert and pattern commands to assemble the Non Return Valve. DETAILED DRAWING: Use the drawing mode makes the respective views and bill of materials. NON RETURN VALVE

RESULT: Thus the Detail View of the Non Return Valveand the its respective views has been drawn.

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EX.NO: Date: AIM: To draw the detail view of the Pipe Viceand assemble the parts by using the pro-e software and obtain its respective views. COMMANDS USED: Sketch, Extrusion, Revolve, Pattern, Mate, Align, Helical Sweep, Round, Chamfer etc, PROCEDURE: PART DRAWING: PIPE BASE: Using Extrude command the Pipe Base of the Pipe Vice has been drawn. MOVABLE JAW: Using Extrude command the Movable Jaw of the Pipe Vice has been drawn. SET SCREW: Using Revolve and Extrude Set Screw of the Pipe Vice has been drawn. HANDLE BAR: Using Revolve command the Handle Bar has been drawn. HANDLE BAR CAP: Using Revolve command the Handle Bar Caphas been drawn. ASSEMBLY AND DETAILED DRAWING: Using the Assembly and Drawing mode to make the respective views and bill of materials.

PIPE VICE

RESULT: Thus the Detail View of the Pipe Vice and its respective views has been drawn.

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EX.NO: DATE: AIM: To draw the detail view of the Stuffing Boxand assemble the parts by using the pro-e software and obtain its respective views. COMMANDS USED: Sketch, Extrusion, Revolve, Pattern, Mate, Align, Helical Sweep, Round, Chamfer etc, PROCEDURE: PART DRAWING: CYLINDER:
Using Extrude, Cut and Round Commands the cylinder has been drawn.

STUFFING BOX

NUT:
Using Extrude, Cut and Round Commands the nut has been drawn.

GLAND BUSH:
Using Extrude and Cut Commands the gland bush has been drawn.

PISTON ROD:
Using Extrude and Cut Commands the piston rod has been drawn.

PACKING:
Using Revolve command the packing has been drawn.

ASSEMBLY AND DETAILED DRAWING: Using the Assembly and Drawing mode to make the respective views and bill of materials.

RESULT: Thus the Detail View of the Stuffing Box and the its respective views has been drawn.

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EX NO: Date: STUDY OF SPECIFICATIONS OF CNC LATHE AND MILLING MACHINE CNC LATHE SPECIFICATIONS Make: HMT Model: CNC T-70 Control system: Hinumeric Axis: 2(X,Y,) Year of purchase: 1991 Cost: Rs.2,92,399.80 Machine Specifications 1. Height of centres: 70mm 2. Distance between centres: 310mm 3. Swing over bed: 100 mm 4. Swing over cross slide: 60mm 5. Traverse of cross slide: 55mm Head Stock 1. Spindle Taper MT 2 2. Hole through work spindle 16mm 3. Spindle range 50-3200 RPM 4. Out put power 0.3 Kw Tail Stock 1. Spindle Diameter 22mm 2. Spindle Taper MT 2 3. Sleeve stroke 35mm Feed Rate 1. Rapid traverse 700mm/min 2. Auto feed rate 1-699mm/min CNC System Features Standard preparatory and miscellaneous codes. Linear & Circular Interpolations 200 blocks of storable part program Program editing facility Inch/Metric Mode of input Absolute/incremental method of programming Feed programmable in per minute & per revolution Position preset possible 10 tool offset possible Subroutine programming Threading cutting operation Canned Turning & Threading Cycles Digital display of spindle speed

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Alarm messages during fault conditions Display of programs and axes positions RS 232 C Serial Port Home Cycle Optional Features 1. Alphanumeric CRT display 2. DNC interface 3. Graphics with DNC interface 4. Magnetic cassette recorder for multiprogramming storage.

EX.NO: Date: CNC MACHINING CENTRE

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Make: HMT Model: VMC 200 T Control system: Hinumeric Axis: 3 (X,Y,Z) Year of purchase: 1992 Cost: Rs.4,65,347.30 Main Specifications: 1. Table Size: 420x125mm 2. Max. Job weight: 20Kg. Axes Travel Ranges: 1. Longitudinal (Table): 200mm 2. Cross (Saddle): 125mm 3. Vertical: (Spindle): 200mm 4. Distance from spindle nose To Table top : 25-225mm 5. Distance from spindle centre line to column : 155mm 6. Spindle Centre to table top (Horizontal mode) 114-314mm Spindle 1. Spindle nose: ISO 30 2. Spindle motor: 0.44 Kw 3. Speed Range: 200-2000 RPM (Infinitely Variable) 4. Tool change: Manual with CNC prompting 5. No. of tools: 8 Nos 6. Axis drive: Through stepper motor 1.8 step angle, on all the 3 axes. 7. Machine weight including CNC system: 200 Kg 8. Overall machine dimensions with control system: 1800x1000x800mm

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EX.NO: Date: JOBBER XL CNC LATHE SPECIFICATIONS Capacity Distance between centres Maximum turning dia. Maximum turning length Main Spindle Spindle nose Bore thro spindle Bar capacity Chuck size Front bearing bore Spindle motor rated power (Continuous rating/30 min. rating) Speed range (inf. Variable) Full power range Axes Slides X axis stroke Z axis stroke Feed rate (inf. Variable) Rapid traverse rate: X axis Rapid traverse rate: Z axis Threading pitch (max.) Tailstock Quill diameter Quill stroke Taper in quill Thrust (adjustable) Max. Tailstock base travel Turret No. of stations Maximum boring bar dia Weight (approx.) Year of purchase: 2003 Cost: Rs. 16,57,700.00

mm mm mm

425 270 400

mm mm mm mm mm kW rpm rpm

A2-5 47 25 165 80 5.5/7.5 50 4000 1000 3000

mm mm mm/min m / min. m / min. mm

140 400 0 10000 20 20 32

mm mm Kgf. mm

80 100 MT4 300 235

mm kg

8 40 4000

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EX.NO: Date: L Mill55 CNC VERTICAL MACHINING CENTRE MAKE: LAKSHMI MACHINE WORKS LTD, MACHINE TOOL DIVISION, COIMBATORE. TECHNICAL DATA: Table size Axes traverse (X x Y x Z) Spindle centre to column face Spindle nose to table top Table top to floor Maximum load on table Rapid rate (X / Y / Z) Spindle speed range std. Spindle motor power(cont./15min.) Spindle taper Tools in ATC Max. tooldia / length Max. tool weight Tool change time (tool to tool) Machine size (front x side x height) Floor space required (approx.) Machine Weight CNC system Positioning Accuracy (X,Y& Z) Repeatability Cost Date of purchase Year of purchase: Cost:

mm mm mm mm mm kgs mtrs/min rpm kW type nos. mm kgs secs. mm m sq. kgs. type mm mm Rs. --

900 x 430 575 x 410 x 460 655 140 600 1000 400 36 x 36 x 20 150 6000 7.5 / 11 BT40 20 80/125 8 2.5 2310 x 2850 x 3140 6.6 4300 Fanuc Oi Mate-MC 0.01 0.003 24,53,069/10.03.2007 2007 Rs. 24,53,069.00

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EX.NO: Date: STUDY OF G CODES M CODES USED IN CNC LATHE HMT CNC- T70 G CODES G00 RAPID TRAVERSE POSITIONING G01 LINEAR INTERPOLATION G02 CIRCULAR INTERPOLATION CLOCKWISE G03 CIRCULAR INTERPOLATION COUNTER CLOCKWISE G04 DWELL G25 PROGRAM TRANSFER FROM SYSTEM. G26 PROGRAM TRANSFER TO SYSTEM G33 THREADING G37 SUBROUTINE CALL G38 SUBROUTINE START G39 SUBROUTINE END G65 CASSETTE LOAD G66 CASSETTE SAVE G67 CASSETTE SEARCH G70 INCH MODE G71 METRIC MODE G81 TURNING CYCLE G84 THREADING CYCLE G83 DRILLING WITH DWELL G90 ABSOLUTE PROGRAMMING G91 INCREMENTAL PROGRAMMING G92 PROGRAM PRESET G94 FEED PER MINUTE G95 FEED PER REVOLUTION M CODES M00 PROGRAM STOP M02 PROGRAM END M30 PROGRAM END AND REWIND

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EX.NO: Date: VMC 200 T MACHINING CENTRE G CODES G00 RAPID TRAVEERSE POSITIONING G01 LINEAR INTERPOLATION G02 CIRCULAR INTERPOLATION CLOCKWISE G03 CIRCULAR INTERPOLATION COUNTER CLOCKWISE G04 DWELL G17 INTERPOLATION X-Y PLANE G18 INTERPOLATION X-Z PLANE G19 INTERPOLATION Y-Z PLANE G25 PROGRAM TRANSFER FROM SYSTEM G26 PROGRAM TRANSFER TO SYSTEM G37 SUBROUTINE CALL G38 SUBROUTINE START G39 SUBROUTINE END G40 CUTTER COMPONSATION CANCEL G41 CUTTER COMPONSATION LEFT G42 CUTTER COMPONSATION RIGHT G65 CASSETTE LOAD G66 CASSETTE SAVE G67 CASSETTE SEARCH G70 INCH MODE G71 METRIC MODE G80 CANNED CYCLE CANCEL G82 DRILLING CYCLE G83 DRILLING WITH DWELL CYCLE G84 PECK DRILL/WITHDRAWL CYCLE G85 BORING CYCLE G86 PCD DRILLING CYCLE G88 RECTANGULAR MILLING CYCLE G89 CIRCULAR MILLING CYCLE G90 ABSOLUTE PROGRAMMING G91 INCREMENTAL PROGRAMMING G92 PROGRAM PRE SET M CODES M00 PROGRAM STOP M02 END OF PROGRAM M03 SPINDLE START CW M04 SPINDLE START CCW M05 SPINDLE STOP M06 TOOL CHANGE PROMPTING M30 END OF PROGRAM &REWIND

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G-CODES G00: G01: G02: G03: G04: G10: G20: G21: G22: G23: G25: G26: G27: G28: G30: G31: G33: G34: G36: G37: G40: G41: G42: G53: G54: G55: G56: G57: G65: G68: G69: G70: G71: G72: G73: G74: G75: G76: G77: G78: G79: G90: POSITIONING LINEAR INTERPOLATION CIRCULAR INTERPOLATION CW CIRCULAR INTERPOLATION CCW DWELL OFF SET VALUE SETTING (O) INCH METRIC STORED STROKE CHECK ON (O) STORED STROKE CHECK OFF (O) SPINDLE SPEED DETECT OFF SPINDLE SPEED DETECT ON REF. POINT RETURN CHECK REF. POINT RETURN 2ND (3,4) REF. POINT RETURN SKIP CUTTING THREAD CUTTING VARIABLE LEAD THREAD CUTTING (O) AUTO TOOL OFF STE X-AXIS (O) AUTO TOOL OFF SET Z-AXIS (O) TOOL NOSE RADIUS COMPENSATION CANCEL TOOL NOSE RADIUS COMPENSATION LEFT (O) TOOL NOSE RADIUS COMPENSATION RIGHT (O) SUPPRSSION OF ZERO OFFSET SETTABLE ZERO OFFSET SETTABLE ZERO OFFSET SETTABLE ZERO OFFSET SETTABLE ZERO OFFSET MACRO CALL (O) DOUBLE TURRETS MIRROR ON (O) DOUBLE TURRETS MIRROR OFF FINISHING CYCLE (O) ROUGH CUTTING (TURNING) (O) ROUGH CUTTING (FACING) (O) ROUGH CUTTING (PROFILE) (O) GROOVING (FACING) (O) GROOVING TURNING (O) THREAD CUTTING CYCLE (MULTI) (O) TURNING CYCLE THREAD CUTTING CYCLE FACING CYCLE ABSOLUTE G91: G92: OR INCREMENTAL COORDINATE SYSTEM SETTING

MAX. SPINDLE SPEED SETTING G94: PER MINUTE FEED G95: PER REVOLUTION FEED G96: CONSTANT SURFACE SPEED (O) G97: REVOLUTION PER MINUTE (RPM) M-CODES M00: PROGRAM STOP M01: OPTIONAL STOP M02: PROGRAM END AND RESTART M03: SPINDLE ROTATION CW M04: SPINDLE ROTATION CCW M05: SPINDLE STOP M07: COOLANT ON M09: COOLANT OFF M10: CHUCK DECLAMP M11: CHUCK CLAMP M16: CHUCK 1D SELECTION M18: CHUCK 0D SELECTION M19: SPINDLE ORIENTATION M20: SPINDLE ORIENTATION CANCEL M30: END OF MAIN PROGRAM M32: TAILSTOCK QUIL FORWARD M33: TAILSTOCK QUIL RETRACT M35: PARTS CATCHE RETRACT M46: DOOR OPEN M47: DOOR CLOSE M50: SPINDLE LOCK M51: SPINDLE UNLOCK M78: STEADY REST OPEN M79: STEADY REST HOLD M82: TAIL STOCK BODY FWD / UNCLAMP M83: TAILSTOCK BODY RET / CLAMP M84: TOUCH PROBE ARM FORWARD M85: TOUCH PROBE ARM RETRACT M98: SUB PROGRAM CALL M99: SUB PROGRAM END

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EX.NO: Date: L Mill 55 VERTICAL MACHINIG CENTRE G CODES G00 G01 G02 G03 G04 G09 G10 G20 G21 G28 G30 G40 G41 G42 G43 G52 G53 G54 G55 G56 G57 G58 G59 G73 Rapid positioning Linear interpolation Circular interpolation CW Circular interpolation CCW Dwell Exact stop Data setting Inch input Metric input Zero return Second Reference Point Tool nose radius compensation cancel Tool nose radius compensation left Tool nose radius compensation right Tool length offset Location coordinate system Machine coordinate system selection Work coordinate system 1 selection Work coordinate system 2 selection Work coordinate system 3 selection Work coordinate system 4 selection Work coordinate system 5 selection Work co ordinate system 6 selection Peck drilling cycle G74 G76 G80 G81 G82 G83 G84 G85 G86 G87 G88 G89 G90 G91 G98 G99 Reverse tapping cycle Fine boring cycle Canned cycle cancel Drilling cycle Counter boring cycle Peck drilling cycle Tapping cycle Boring cycle Boring cycle Back boring cycle Boring cycle Boring cycle Absolute command Incremental command Initial point level return (canned cycle) Point R level return

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L Mill 55 VERTICAL MACHINIG CENTRE M CODES M00 Temporary program stop M01 Optional stop M02 Program end M03 CW spindle rotation M04 CCW spindle rotation M05 Spindle stop M06 Tool change M07 Secondary coolant ON M08 Coolant pump ON M10 4th axis clamp M11 4th axis unclamp M19 Spindle oriented stop M30 Program end and rewind M50 Oil hole coolant on M60 Loading pallet B M62 Loading pallet A M63 Unloading pallet A M73 Y - Axis mirror image off M74 Y - Axis mirror image on M75 X - Axis mirror image off M76 X - Axis mirror image on M98 Sub-program call M99 Sub-program end

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PART PROGRAMMING MANUAL

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CANNED CYCLE-G71-G76 (MULTIPLE REPETITIVE CYCLE) : G71 STOCK REMOVAL IN TURING. G71 U_R_; G71 P_Q_U_W_F_; G71 Ud Re; G71 pnsQnfUuWwFf; d = Depth of cut in radius
e = ns = figure. nf = Tool escape / tool retraction distance Sequence number of the first block of the program which specifies the finish

u
F

Sequence number of the last block of the program which specifies the finish figure. = Finish allowance on xaxis / diameter = Feed.

JOBBER XL CNC LATHE

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G00: G01: G02: G03: G04: G10: G20: G21: G22: G23: G25: G26: G27: G28: G30: G31: G33: G34: G36: G37: G40: G41: G42: G53: G54: G55: G56: G57: G65: G68: G69: G70: G71: G72: G73: G74: G75: G76: G77: G78: G79: G-CODES POSITIONING LINEAR INTERPOLATION CIRCULAR INTERPOLATION CW CIRCULAR INTERPOLATION CCW DWELL OFF SET VALUE SETTING (O) INCH METRIC STORED STROKE CHECK ON (O) STORED STROKE CHECK OFF (O) SPINDLE SPEED DETECT OFF SPINDLE SPEED DETECT ON REF. POINT RETURN CHECK REF. POINT RETURN 2ND (3,4) REF. POINT RETURN SKIP CUTTING THREAD CUTTING VARIABLE LEAD THREAD CUTTING (O) AUTO TOOL OFF STE X-AXIS (O) AUTO TOOL OFF SET Z-AXIS (O) TOOL NOSE RADIUS COMPENSATION CANCEL TOOL NOSE RADIUS COMPENSATION LEFT (O) TOOL NOSE RADIUS COMPENSATION RIGHT (O) SUPPRSSION OF ZERO OFFSET SETTABLE ZERO OFFSET SETTABLE ZERO OFFSET SETTABLE ZERO OFFSET SETTABLE ZERO OFFSET MACRO CALL (O) DOUBLE TURRETS MIRROR ON (O) DOUBLE TURRETS MIRROR OFF FINISHING CYCLE (O) ROUGH CUTTING (TURNING) (O) ROUGH CUTTING (FACING) (O) ROUGH CUTTING (PROFILE) (O) GROOVING (FACING) (O) GROOVING TURNING (O) THREAD CUTTING CYCLE (MULTI) (O) TURNING CYCLE THREAD CUTTING CYCLE FACING CYCLE G90: G91: G92: G94: G95: G96: G97: M00: M01: M02: M03: M04: M05: M07: M09: M10: M11: M16: M18: M19: M20: M30: M32: M33: M35: M46: M47: M50: M51: M78: M79: M82: M83: M84: M85: M98: M99: ABSOLUTE INCREMENTAL COORDINATE SYSTEM SETTING OR MAX. SPINDLE SPEED SETTING PER MINUTE FEED PER REVOLUTION FEED CONSTANT SURFACE SPEED (O) REVOLUTION PER MINUTE (RPM) M-CODES PROGRAM STOP OPTIONAL STOP PROGRAM END AND RESTART SPINDLE ROTATION CW SPINDLE ROTATION CCW SPINDLE STOP COOLANT ON COOLANT OFF CHUCK DECLAMP CHUCK CLAMP CHUCK 1D SELECTION CHUCK 0D SELECTION SPINDLE ORIENTATION SPINDLE ORIENTATION CANCEL END OF MAIN PROGRAM TAILSTOCK QUIL FORWARD TAILSTOCK QUIL RETRACT PARTS CATCHE RETRACT DOOR OPEN DOOR CLOSE SPINDLE LOCK SPINDLE UNLOCK STEADY REST OPEN STEADY REST HOLD TAIL STOCK BODY FWD / UNCLAMP TAILSTOCK BODY RET / CLAMP TOUCH PROBE ARM FORWARD TOUCH PROBE ARM RETRACT SUB PROGRAM CALL SUB PROGRAM END

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BORING CYCLE (G86)

INITIAL VALUE SPINDLE CW POINT R

SPINDLE STOP

POINT/

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EX.NO: Date:
PROGRAMMING, SIMULATION AND MACHINING PROFILE TURNING USING CNC - T 70 LATHE AIM: To write a programme for the given component and execute the same in T70 Trainmaster Lathe. TOOLS REQUIRED: 1. Tools 2. Aluminium shaft PROCEDURE 1.For the given dimensions of the work piece to be machined write the program using G codes and M codes 2. Using the simulation software or by running the machine in test mode check the program and if there is any error make the correction in the program. 3. Fix the work piece on the chuck 4. Move the tool to the start point of the work piece by manual mode. 5. Reset the Machine. 6. Change the machine from manual mode to single block mode or auto mode. 7. Execute the program to get the required shape of the work piece. 8. Remove the machined work piece from the chuck PROGRAM % N01 G90 Absolute programming N02 G71 Metric Mode N03 G92 X0Z0 Program pre set N04 G81 X-200 Z-6500 F200 (G81 Turning cycle) N05 G81 X-400 Z-5500 N06 G81 X-600 Z-4500 N07 G81 X-800 Z-3500 N08 G81 X-1000 Z-3400 N09 G81 X-1200 Z-3300 N10 G01 X-1500 Z0 N11 G01 X-1300 Z-200 N12 G01 X-1300 Z-3000 N13 G02 X-900 Z-3500 I500 K0 N14 G01 X-400 Z-5500 N15 G01 X-400 Z-6500 N16 G01 X0 Z-6500 N17 G01 Z0 N18 M30 % 3.vernier caliper

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Result The part program for producing the given model is written and the given aluminium work piece is machined to the given dimension.

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CNC Lathe: T70 1.Profile Turning using CNC - T 70 lathe Profile Turning 1

CNC Lathe: T70 2. Profile Turning using CNC - T 70 latheProfile Turning

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EX.NO: Date: PROGRAMMING, SIMULATION AND MACHINING PROFILE TURNING AND THREAD CUTTING USING ACE JOBBER XL CNC LATHE AIM: To write a programme for the given component and execute the same in ACE Jobber XL Lathe. TOOLS REQUIRED: 1. Tool 2. Mild Steel shaft 3.Micro meter 4. Vernier PROCEDURE: 1.For the given dimensions of the work piece to be machined write the program using G codes and M codes 2. Using the simulation software or by running the machine in test mode check the Program and if there is any error make the correction in the program. 3. Fix the work piece on the chucks. 4. Move the tool to the start point of the work piece by manual mode. 5. Reset the Machine. 6. Change the machine from manual mode to single block mode or auto mode. 7. Execute the program to get the required shape of the work piece. 8. Remove the machined work piece from the chuck. PROGRAM: (Z) %O0004 T0000 G21 (FACING) G0T0801 G97S1200M04 G0X55.0Z0M07 G99G1X-1.0F0.2 G0Z2.0 (OD TURNING)

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G92S1250M04 G96S210 X51.0 Z1.0 G71U1.0R2.0 G71P1Q3U0.2W0.12F0.15 N1G0X21.0 G01X21.0Z0 G1X25.0Z-2.0 Z-30.0 G2X35.0Z-35.0R5.0 G1X43.0Z-55.0 Z-65.0 N3X51.0 G97M09 T0000 G00X0Z0 (FINISHING) T0402 G92S1200M04 G96S240 X55.0Z2.0M07 G70P1Q3F0.1 G97M09 T0000 G28U0W0 (THREADING) T0304; G00X0Z-100.0; G97S100M04; G00X25.0Z5.0; G76P020060Q200R100; G76X23.268Z-25.0P866Q400F1.0; S0T0000; G0X0Z-100.0M09; M05 M30

RESULT: The part program for the given model is written and the given Component is machined to the given dimension.

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Profile Turning

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EX.NO: Date: PROGRAMMING, SIMULATION AND MACHINING LETTER MILLING USING CNC VMC 200 T AIM: To write a programme for the given component and execute the same in VMC200T Trainmaster. TOOLS REQUIRED: 1. Tools 2. Aluminium shaft 3.vernier caliper PROCEDURE: 1.For the given dimensions of the work piece to be machined write the program using G codes and M codes 2. Using the simulation software or by running the machine in test mode check the program and if there is any error make the correction in the program. 3. Fix the work piece on the vice. 4. Move the tool to the start point of the work piece by manual mode. 5. Reset the Machine. 6. Change the machine from manual mode to single block mode or auto mode. 7. Execute the program to get the required shape of the work piece. 8. Remove the machined work piece from the vice. PROGRAM: % N01 N02 N03 N04 N05 N06 N07 N08 N09 N10 N11 N12 N13 N14

G90 M03S200 G17 G01 X2000 Y5000 F80 G18 G01Z-500 G17 G01 Y2000 G18 G01 Z500 G17 G01 Y3500 G18 G01 Z-500

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N15 N16 N17 N18 N19 N20 N21 N22 N23 N24 N25 N26 N27 N28 N29 N30 N31 N32 N33 N34 N35 N36 N37 N38 N39 N40 N41 N42 N43 N44 N45 N46 N47 N48 N49 N50 N51 N52 N53 N54 N55 % G17 G01 X5000 Y5000 G18 G01 Z500 G17 G01 X3000 Y4000 G18 G01 Z-500 G17 G01 X5000 Y2000 G18 G01 Z500 G17 G01 X9000 Y5000 G18 G01 Z-500 G17 G01 X6000 Y5000 G01 Y2000 G01 X9000 G18 G01 Z500 G17 G01 X6000 Y3500 G18 G01 Z-500 G17 G01 X8000 G18 G01 Z500 G17 G01 X12600 Y2500 G18 G01 Z-500 G17 G02 X12600 Y4500 I-1100 J1000 G18 G01 Z500 G17 G01 X0Y0 M30

RESULT: The part program for producing the given model is written and the given aluminium work piece is machined to the given dimension.

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CNC Milling: 200T Letter Milling-1 using VMC 200 T

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EX.NO: Date: PROGRAMMING, SIMULATION AND PECK DRILLING & BORING USING CNC LMILL 55 VERTICAL MACHINING CENTRE AIM: To write a programme for machining the given Component and execute the same in L MILL55 Vertical Machining Centre. TOOLS REQUIRED: 1. Tool 2. Mild Steel shaft 3.Micro meter 4. Vernier PROCEDURE: 1.Study the Drawing Carefully to plan for the Machining operations. 2. Use the Man Machine Interface to Programme for the given Geometry 3. Set the job and the offset for the given Workpiece. 4. Use the Processor for the operation sequence and set the parameters of the operation 5. Select all the operations for the Simulation purpose and execute the program and verify the same in L MILL55 Vertical Machining Centre. 6. Execute the Program and Remove the work piece from the Clamp. PROGRAM: O0020 (PECK DRILLING & BOARING); N01 G0G91G28Z0 G28X0Y0 T04 (Centre drill) M06 M03S800 G0G56G40G49X0Y0Z10.0 G01Z-10.0F5.0 G0Z0 M05 N02 G0G91G28Z0 G28X0Y0 T05(Drill dia 10.2mm) M06 M03S800

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G0G57G40G49X0Y0Z0 G95G98G83X0Y0Z-140.0R-100.Q5.0F5.0 G80 M05 G91G28Z0 N03 T08 (U Drill dia22mm) M06 M03S600 G0G58G40G49X0Y0Z0 G95G98G83X0Y0Z-140.R-100.Q5.F5.0 G80 M05 G91G28X0Y0 N4 T10 (Boring bar dia23) M06 M03S800 G0G90G59G40G49X0Y0Z0 G95G98G86X0Y0Z-140.R-100.F5.0 M05 G80 G91G28Z0 G28X0Y0 M30

RESULT: The part program for the given model is written and the given Component is machined to the given dimension.

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EX.NO: Date:

NC CODE GENERATION USING MASTER CAM LATHE AIM:

To generate the NC codes for given profile operation in master CAM lathe

COMMANDS USED:
Lines, Fillet, Tool Path , operation, job Setup.

PROCEDURE:
1. Using lines command draw the basic given profile in the editor by using Multi points option. 2. Use fillet wherever needed. 3. Select Tool Path -> Rough -> Chain and select the lines at each extreme. 4. Then choose Tool path -> Job setup -> Boundary -> Parameters -> OD and Length. 5. Select Done.

CODE GENERATION :
1. Select Operation ->Regen Path -> Verify (iso) -> Post. 2. To get the code select Save.

RESULT: Thus for given profile the NC code has been generated using master cam lathe.

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EX.NO: Date:

NC CODE GENERATION USING MASTER CAM LATHE AIM:

To generate the NC codes for given profile operation in master CAM lathe

COMMANDS USED:
Lines, Fillet, Tool Path , operation, job Setup.

PROCEDURE: 1. Select Create ->Rectangle ->I point ->Enter width and height in the dialog box which appears. 2. Select Main menu ->Tool Path ->Contour or Pocketing ->Chain ->Select the required items and click on OK. 3. select Tool Path dialog box give the tool diameter and depth. 4. Select .fob Setup ->Enter x, y, z values and click on OK.

CODE GENERATION :
1. Select Operation ->Regen Path -> Verify (iso) -> Post. 2. To get the code select Save. RESULT:
Thus for given profile the NC code has been generated using Master CAM Mill.

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