Professional Documents
Culture Documents
ENGINEERING
SECTION
REFREGERATION
SCETION
BOILER
SECTION
HTST
SECTION
REFREGERATION SECTION
Refrigeration is a process in which work is done to move
heat from a low temperature to a high temperature and
typically also from one location to another. The work of heat
transport is traditionally driven by mechanical work, but can
also be driven by heat, magnetism, electricity, laser, or other
means. Refrigeration has many applications, including, but
not limited to: household refrigerators,
industrial freezers, cryogenics, and air conditioning. Heat
pumps may use the heat output of the refrigeration process,
and also may be designed to be reversible, but are otherwise
similar to refrigeration units.
The refrigeration system requires a efficient material to
transport the heat which is known as refrigerant.
A refrigerant is a substance used in a heat cycle usually
including, for enhanced efficiency, a reversible phase
transition from a liquid to a gas. It changes from vapour liquid
to vapour during the process of absorbing heat and
condenses to liquid from vapour while liberating heat in most
of the refrigerating system. Traditionally, fluorocarbons,
especially chlorofluorocarbons, were used
as refrigerants, but they are being phased out because of
their ozone depletion effects. Other common refrigerants used
in various applications are ammonia, sulphur dioxide, and
non-halogenated hydrocarbons such as propane. Many
refrigerants are important ozone depleting and global
warming inducing compounds that are the focus of worldwide
regulatory scrutiny.
TYPES OF REFRIGERANT
1. Primary Refrigerant
These refrigerants directly take part in the refrigerating
system and actually produce the low temperature. These are
ammonia, CO2, Sulphur Dioxide, Freon etc.
2. Secondary Refrigerant
These are firstly cooled by the primary refrigerant and
then they are further circulated for economical application in
the place to be cooled. They cools the substance by
absorbing their sensible heat. These include water, ice and
brine solution.
Refrigerants may be divided into three classes according to
direct
the flow of refrigerant through the compressor and
maintain difference of pressure between the high side and
low side of the compressor.
A valve which sucks the
refrigerant is called suction valve and the other one which
discharge the refrigerant is called discharge valve.
3. CYLINDER
Gas is compressed in cylinder of
reciprocating motion of the piston.
the compressor be
8. FLY WHEEL
Fly wheel is generally made of cast iron. It is connected to
the one end of the shaft for driving the compressor. The V
belt is connected with it.
BOILER SECTION
A boiler is an enclosed vessel that provides a means for
combustion heat to be transferred into water until it becomes
heated water or steam. The hot water or steam under
pressure is then usable for transferring the heat to any
process. This steam thus generated is used in different
processes to transfer heat in manufacturing of different
products in milk plant.
Steam boiler can be categorized into 2 types:
1. Fire tube boiler: Fire tube or "fire in tube" boilers contain
long steel tubes through which the hot gasses from a
furnace pass and around which the water to be
converted to steam circulates
2. Water tube boiler: Water tube or "water in tube" boilers
in which the conditions are reversed with the water
passing through the tubes and the hot gasses passing
outside the tubes
Both types are described below in detail with diagrams.
lighter. This warmer water, now lighter, rises and the cooler
water drops to take its place. The steam bubbles that
eventually form break the surface of the water and enter the
steam space. The addition of tubes inside the drum containing
the water increases the heating surface. The heating surface
is that part of the boiler with water on one side and the heat
and gases of combustion on the other. By increasing the
heating surface, more heat is taken from the gases of
combustion. This results in a more rapid water circulation and
faster formation of steam bubbles. When larger quantities of
steam are released, the thermal efficiency of the boiler
increases. Thermal efficiency is the ratio of the heat supplied
from the fuel to the heat absorbed by the water. Modern fire
tube boilers with improved design and heat transfer rates
have achieved thermal efficiency rates as high as 80% to
85%. Placing an internal furnace within the boiler shell greatly
increases the heating surface allowing for maximum
absorption of heat thus reducing the time to create steam.
BOILER SAFETY:
Because of the large volume of water fire tube boiler contain,
disastrous explosions may occur. Explosions may occur
because of a sudden drop in pressure without a
corresponding drop in temperature. Knowledge of basic
principles of boiler operation can prevent serious accidents.
Water will boil and turn into steam when it reaches 212
degrees F at atmospheric pressure. The higher the steam
pressure, the higher the boiling point of the water in the boiler.
As steam pressure in the boiler increases, there is a
corresponding increase in temperature. When a steam boiler
is operating at 100 psi gauge pressure the temperature of the
water and steam will be about 337 degrees F. If there is a
sudden drop in pressure from 100 psi to 0 psi without a
corresponding drop in temperature, the water at 337 degrees
F flashes into steam. When water flashes into steam its
volume increases tremendously. This can result in a
disastrous explosion. It is imperative that maximum care is
exercised in the operation and maintenance of the fire tube
boiler. This includes annual boiler inspections of the waterside
and fireside of the boiler. Controls such as the low water cut
off, relief valves, and flame safeguards must all be in correct
working order.
the heat in the exhaust flue gases before leaving through the
chimney. As name indicates the economizer improves the
economy of the steam boiler. It may be note that temperature
of the feed water should not be very low; otherwise there is
danger of corrosion.
Advantage of economizer
There is about 15to 20% saving of fuel
It increases the steam rising capacity of the boiler because
it shortens the time required to converts water into steam.
It prevents the formation of scale.
Since the feed water entering the boiler is hot, therefore
starting due to unequal expansion is minimize
AIR PREHEATER
An air pre-heater is used to recover heat from exhaust flue
gases. It is installed between the economizer and chimney.
The air required for the purpose of combustion is drawn
through the air pre-heater where its temperature is raised. It is
then passed through the duct of the furnace. The air is passed
through the tubes of the heater
internally while the flue gases passed over the outer side of
the tubes.
Advantages of using air pre-heater:
The pre-heater gives higher furnace temperature which
results in more heat transfer to the water and thus
increases the evaporation capacity per kg of fuel.
There is an increase of about 2% in the boiler efficiency
for each 35to 40c rise in temperature.
It results in better combustion with less soot, smoke and
ash.
It enables a low grade fuel to be burnt with excess air.
BOILER DRAUGHT
It is used to remove the energy content from the flue gases to
the water being evaporated.
Forced Draught Fan
This is used for proper mixing of air and fuel. By proper
mixing the efficiency of boiler is increased. It is placed with
the air pre-heater. Hot air from the pre-heater is fed in the
furnace with the help of forced draught fan.
Induced Draught Fan
It is used to produce vacuum. Due to vacuum the flue
gases are easily removed from the grate. It is placed the
chimney and ESP.
CHIMNEY
It is used to remove exhaust gases to the environment. In this
industry the height of chimney is 55m.
BOILER DRUM
The water goes in the boiler drum. In boiler drum there is 75%
water and 25% air. There are steel pipes welded in the drum.
The flue gases are passed through these pipes for heating the
water. The level of water is checked with the help of water
level indicator.
FUEL FIRING
Heated air from the air preheated goes to the firs grate, where
firing of fuel takes place with the help of wood, coal and
kerosene oil.
STEAM HEADER
Saturated steam produced in the boiler comes to the steam
header from where some steam goes directly to the plant and
some to the super heater.
SUPERHEATER
Its function is to convert the saturated steam to
steam. In internal type super heater, super heater
side the furnace. Saturated steam is passed through tubes
the super heater and due to high temperature the
steam is converted into superheated steam.
superheated
is fitted in
on
saturated
SAFETY VALVE
Its function is to permit the steam in the boiler to escape to
atmosphere when pressure in the steam space exceeds a
certain specified limit. Thus the two safety valves prevent the
building up of excessive pressure in the boiler.
WATER LEVEL INDICATOR
The function of water level indicator is to keep water level
constant. It is also known as water gauge. It is fitted at the
front of the boiler from where it is easily visible.
PRESSURE GUAGE
Its function is to record the pressure at which the seam is
being generated in the boiler. The gauge is mounted at the
front top of the boiler shell. The gauge has to be clearly visible
to the attendant so that operator can easily record the
pressure reading. Mostly bourdon pressure gauge is used.
BLOW OFF COCK
It serves to drain out the water from the boiler periodically so
as to:
Discharge mud, scale and other impurities which settle
down at the bottom of the boiler.
To empty the boiler for internal cleaning and inspection.
To lower water level rapidly if level becomes too high. This
unit is fitted at the lower portion f the boiler. It may be
mounted directly to the boiler shell.
FEED CHECK VALVE
Its main function is:
To allow the feed water to pass into the boiler.
To prevent the backflow of water from the boiler in the
event of the failure of the feed pump.
This valve is installed between the feed pump and the
boiler shell.
MANHOLE
There are two man holes to allow men to enter inside the
boiler for inspection and repair. Manholes are in water drum
one on lower side and other on the upper side of the drum.
STEAM STOP VALVE
It is the largest valve on the boiler. It is usually fitted to the
highest part of the shell by means of a flange. The main
function of this valve is:
REFRENCES
1. www.wikipedia.com
2. www.google.com
3. A book named: Description of Modern HTST Plants
4. Thermax
Boilers manual, Sustainable soiutions
Energy and Environment, PUNE
ACKNOWLEDGEMENT
It gives me immense pleasure & happiness to submit the
training report for training undertaken by me at VERKA
MILK PLANT, MOHALI.
Before I embark with the presentation of this training
report, I would like to acknowledge all contributions by
respected teachers and trainers who guided me
throughout my training.
I would like to EXPRESS MY HEART FILLED
GRATITUDE to our respected head of department Dr.
Rajeev Mehta for giving me the opportunity to undertake
this training
programme.
I would like to thank our respected asst. Professor Mr.
DECLARATION
Harshit Johar
Roll no.-101001026
B.E. THIRD YEAR