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REPORT OF PERFORMANCE

TIC 1464-11

OBJECT

Silicone composite insulator

TYPE

YPIL-MSA-066-BS

MANUFACTURER

YAMUNA Power & Infrastructure Ltd.,
Jagadhri, Haryana, India

CLIENT

YAMUNA Power & Infrastructure Ltd.,
Jagadhri, Haryana, India

TESTED BY

KEMA HIGH-VOLTAGE LABORATORY
Arnhem, the Netherlands

DATE OF TESTS

14 January to 22 August 2011

TEST PROGRAMME

Tracking and erosion test; Test at multiple stresses in accordance with
IEC 62217 (2005) clause 9.3.3 and annex B.

SUMMARY AND
CONCLUSION

The composite polymer suspension insulator samples passed the 5000 h test
at multiple stresses.

This Report of Performance applies only to the object tested. The responsibility for conformity of any
object having the same designations with that tested rests with the Manufacturer.
This report consists of 12 pages in total.
© Copyright: Only integral reproduction of this report is permitted without written
permission from KEMA. Electronic copies in e.g. PDF-format or scanned version of
this report may be available and have the status “for information only”.
The sealed and bound version of the report is the only valid version.

KEMA Nederland B.V.

Version: 1

S.A.M. Verhoeven
Director Testing, Inspections &
Certification The Netherlands
Arnhem, 30 September 2011

..4 The tests were witnessed by..........................................................................................................................................................................................................................................................3 List of drawings ............................................5 Measurement uncertainty.....................................1 Tracking and erosion test.......................................................3 3.3 2 2...............4 Applicable standards ............................................... 9 APPENDIX B MANUFACTURER’S DRAWING.....................................................................................................................1......................................................................................... 2 1 Identification of the test object..............6 3..................................................... Test at multiple stresses...............................................4 2........................5 Test parameters ................................................4 2..................................................................................1..........................................................-2- TIC 1464-11 TABLE OF CONTENTS Version: 1 TABLE OF CONTENTS ............2 General information............. 12 ...................... 10 APPENDIX C PHOTOGRAPHS OF THE TEST OBJECT AFTER TEST.....................................................3 Purpose of the test ...................2 The accelerated weather ageing cycle ....4 2...................................................................................................2 Description of the test object..................................................................................4 The tests were carried out by.......................................1 3.....................................................................7 Evaluation of the test........................................................................................................................................................1 2..................................................................................1.......5 3...............................4 3 3...............................................................5 Spectrum of the solar radiation simulation.........8 APPENDIX A MEASUREMENT UNCERTAINTIES.......3 1...................................................................................................................2 Leakage current measurement ......................1 1...........................

India Type YPIL-MSA-066-BS Creepage distance 525 mm Length 348 ± 15 mm Arcing distance 230 mm Shed / housing material silicone rubber Number of sheds 4 (two of 150 mm and two of 96 mm) Diameter of rod/core Ø 27 mm Rod / Core fibreglass 1..2 List of drawings The manufacturer has guaranteed that the object submitted for tests has been manufactured in accordance with the following drawing. Jagadhri. YPIL-MSA-066-BS .-3- 1 IDENTIFICATION OF THE TEST OBJECT 1. KEMA has verified that this drawing adequately represents the objects tested.1 Description of the test object Manufacturer TIC 1464-11 YAMUNA Power & Infrastructure Ltd. The following drawing is included in this report: Version: 1 - Drawing no. Haryana.

-4- 2 GENERAL INFORMATION 2. 2. Hülkenberg Mr T.J. this applies to the latest Version: 1 issue. .R. which have been officially published prior to the date of the tests.2 The tests were carried out by Name Company Mr P. the measurement uncertainties of the results presented are as indicated in this table.4 Measurement uncertainty A table with measurement uncertainties is enclosed in appendix A. Hiddink KEMA Nederland B.5 Applicable standards When reference is made to a standard and the date of issue is not stated. 2.V. 2.1 The tests were witnessed by TIC 1464-11 The tests were not witnessed. Unless otherwise indicated in the report. the Netherlands 2. including amendments.3 Purpose of the test Purpose of the test was to verify whether the material complies with the specified requirements. Arnhem.

1 TIC 1464-11 IEC 62217 clause 9.2 50 kV Hz Heating 50 °C Humidification Salt fog salinity 95 7 % 3 kg/m Artificial rain 100 Number of samples 2 Solar radiation 3.2 The accelerated weather ageing cycle 0 2 4 6 humidification 95% o heating 50 C artificial rain (100 ∪m) salt fog: 7 kg/m 3 solar radiation simulation test voltage In operation Version: 1 Out of operation 8 10 12 14 16 18 20 22 . TEST AT MULTIPLE STRESSES Standard and date Standard Test dates 3.1.-5- 3 TRACKING AND EROSION TEST.3.3 and Annex B 14 January to 22 August 2011 Test parameters Characteristic test data Test duration 5000 hours (= 208 days and 8 hours) Test voltage Test frequency 15.1 Ωm see clause 3.1.

-6- 3. at a latitude of 42 °. Version: 1 Spectrum of the lamp with a boro-silicate filter measured in the test chamber.1.2 TIC 1464-11 Spectrum of the solar radiation simulation For the solar radiation simulation. . The solar spectrum of this combination is given below and fits well within the solar spectrum at noon in the summertime. a lamp is combined with a boro-silicate filter. Solar spectrum at noon in summer at a latitude of 42 °.

-7- 3.1. Test voltage Version: 1 The electrical measurement scheme is as follows: . The leakage current measurement is connected to the other ground side of the insulator.3 TIC 1464-11 Leakage current measurement Voltage is applied to the high voltage side of the insulator.

if applicable .no tracking occurs . on both test specimens: .2 TIC 1464-11 Evaluation of the test pass/fail criteria observation sample 1 observation sample 2 number of over-current trip-outs 0 0 tracking no no erosion depth more than 3 mm no. (< 1 mm) erosion reached the core no no sheds are punctured no no housing is punctured no no interface is punctured no no Requirements The test is regarded as passed if. housing or interface is punctured. . Result Version: 1 The test was passed.for composite insulators: erosion depth is less than 3 mm and does not reach the core.no shed. (< 1 mm) no.-8- 3.

2 x 10 Ii/Iu and 290 calibration of voltage transformers 1.6 x 10 Ui/Uu and 510 µrad -4 measurement of conductivity Version: 1 measurement of temperature: 5% -50 to -40 °C 3K -40 to125 °C 125 to 150 °C 2K 3K µrad .2% radio interference test 2 dB -4 calibration of current transformers 2.5% 10 to 200 µΩ 0.5% ± 5 x 10 tan δ measurement partial discharge measurement: < 10 pC 2 pC 10 to 100 pC > 100 pC 5 pC 20% measurement of impedance ≤ 1% AC-resistance measurement measurement of losses ≤ 1% measurement of insulation resistance measurement of DC resistance: ≤ 10 % 1 to 5 µΩ 5 to 10 µΩ 1% 0.3% -5 ± 0. measurement measurement uncertainty dielectric tests and impulse current tests: peak value ≤ 3% time parameters ≤ 10 % capacitance measurement 0.-9- APPENDIX A TIC 1464-11 MEASUREMENT UNCERTAINTIES The measurement uncertainties in the results presented are as specified below unless otherwise indicated.

as per IEC 61109 (silicone composite insulator) 18-03-2010 - . description/title date rev. YPIL-MSA-066-BS Drawing for multi stress ageing test of 5000Hrs.-10- APPENDIX B TIC 1464-11 MANUFACTURER’S DRAWING Version: 1 2 pages (including this page) drawing no.

Version: 1 -11- TIC 1464-11 .

-12- APPENDIX C PHOTOGRAPHS OF THE TEST OBJECT AFTER TEST Version: 1 Photo 1: the two samples after 5000 hours of test TIC 1464-11 .