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Reaction Kinetics of Thermal Death

page # 1

FScN 8312

MICROBIAL DEATH
KINETICS

Reaction Kinetics of Thermal Death

page # 2

1. First Order assumptions


a. general equation

dN

= kN
dt
E
A
N
ln = kt = ke R T t
No
plot ln N or log N vs time ---> straight line
pseudo first order with death rate constant k
2.3 * slope = k constant for death from semilog paper
Microbial Death Time Curve
10

6
240
243
250

cfu/gram

10 5
10 4

240F
10 3
243F

250F

10 2
0

Minutes
eg @ 250F k=2.3 min-1
in many cases lag time and non-linear due to
comeup time

Reaction Kinetics of Thermal Death

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spore clumping
population distribution
injury and pretreatment
some spores get activated at different temperatures
at long times also non-linear due to inaccuracy

Reaction Kinetics of Thermal Death

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b. D value
(1) definition
D = time when N = No/10

Bigelow Model

DRT = time to reduce population to 1/10 of original


population = D

D = DRT = t 0.1
N
0.1N o
ln = ln
= 2.3 kD
No
No
k = 2.3 D

Reaction Kinetics of Thermal Death

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read off semilog plot


from prior example D= 1 min @ 250F
D = 3 min @ 240 F

thus D inverse to k value


@ 250F k =2.3 = 2.3/D= 2.3/1 = 2.3
Example values
B. megaterium
C. botulinum
B stearothermophilis
B subtilus
A. niger

D100 = 10 min
D100 = 27 min
D130 = 20 min
D135 = 9 min
D100 = 10-5 min

Reaction Kinetics of Thermal Death

(2) effect of water activity

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Reaction Kinetics of Thermal Death

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2 . Z value - microbial temperature dependence


plot D value on semilog vs time
similar to shelf life plot - time to 90% reduction
Z Value Plot

DRT-Minutes

10

.1
230

240

250

260

270

280

temperature F

D = Do e bT
ln

for

0.1D1
= 0.1
D1

0.1D1
= ln 0.1 = bTz = bz
D1

z = C = Tz

b = 2.3 / Z = slope Z
define Z as temperature difference for one log difference in D value
Z is not a slope as stated in micro text books = inverse slope
above example Z = 22F= 12.2 C

Reaction Kinetics of Thermal Death

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similar to temperature sensitivity or activation energy

z=

T2 T1 250 T
=
D2
D
log
log
D1
D 250

above example

z=

T2 T1 114 102
=
= 12F
D2
10
log
log
D1
1

Z =6.7 C

Reaction Kinetics of Thermal Death

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Process times follow same format


eg meat cooking t=7 D for Salmonellae death
Listeria in eggs follows similar pattern

Salmonellae Z = 5.2F = 2.9 C


Effect of medium (Davies J. Food Tech 12:115 (1977)
TC
120
140
160

D water (min)
1000
2.45
0.22

D milk (min)
468
3.02
0.32

Q 10
Z

23.5
7.3C

8.9C

13.2

Reaction Kinetics of Thermal Death

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Process time plot for milk pasteurization from FDA vs E. coli death
FDA t140 = 30 min @140F

t 160= 15 sec @ 160F

Reaction Kinetics of Thermal Death

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3. Arrhenius relationship
ln k vs 1/T
or ln D vs 1/T

D = Do e

EA
RT

EA 1 1

T 2 T1

D2
R
=e
D1

=e

EA
R

T 2 T 1

T 2 T 1

0.1D1
D2
E T T1
E
= ln
= ln 0.1 = 2.3 = A 2
A

D1
D1
R T2 T1
R
2.3RT12 4.576T12
=
T K
z
EA
EA

ln

z1
T 2
1

Z decreases as EA increases - less F to cause 10 fold change


eg C. botulinum data

Reaction Kinetics of Thermal Death

z ~ 10C Q10= 10

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Reaction Kinetics of Thermal Death

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EA = 70.6 Kcal/mole @ 120C from equation


= 63.7 Kcal/mole @ 100C from equation
EA = 66.7 Kcal/mole from graph
suggests need to check paper to see how calculated
as can be slightly off

Reaction Kinetics of Thermal Death

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4. . Q10 , Z and EA relationship in C


(1) equations

ln Q10
2.3 logQ10 = 10b =

10 * 2.3
= 10b =
z

10 * 2.3
z

Q10 = 10

10

(2) typical values


Salmonellae

Z = 4.5C

Q10 = 167
EA = 113 Kcal/mole

yeast

Z=5 C

Q10=100
EA= 98 Kcal/mole

E. coli

Z = 6.1 C

Q10=43.6
EA= 83.2 Kcal/mole

S. aureus Z = 9 C

Q10 = 13Kcal/mole
EA = 56.4 Kcal/mole

C. bot spores

Z=10C

Q10 = 10
EA = 67 Kcal/mole

Reaction Kinetics of Thermal Death

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5. . F value for processing


a. equations for constant temperature

FT = time for process desired for x log cycle reduction


N
N
2.3
2.3
t=
Ft
ln = 2.3 log = kt =
N
N
D
D
o
o
N
F = D log
No

for T = constant

Fo = min at 250F for 12 log cycles reduction


Fo = D250. X 12 = ~ 2.3 minutes for C. botulinum

Reaction Kinetics of Thermal Death

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b. variable temperature process T = f(t)

N
ln = kt = k o e
No 0
0
t

E
RT (f (t ))

k t

i i

i =1

sum up time temperature sequence till equals value desired


eg if 12 log cycles desired then = 2.3 * 12 = 27.6

Reaction Kinetics of Thermal Death

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c. Area Under Curve Method - kinetic method


(1) measure time-temperature sequence at slowest point
of heating gives T=f(t)

2) then plot value of k for each temperature at given time


increment vs total time elapsed area under curve is sum of integral

(3). continue till reach value desired for area


gives process time
easy to do on computer for continuous
process

Reaction Kinetics of Thermal Death

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d. Lethality Method
set fo = 1 for desired process

N
N t 2.3
ln = 2.3 log =
t
No
N o 0 D (f (t ))
t

1
N
log o =
t=
(
(
))
N
D
f
t
0

ti

i = 1 Di

N
set x = log o
N
n
n
ti
t
f =
= i
i = 1 xD i
i = 1 LT i
1
1
=
= lethality rate
xD Lt

Reaction Kinetics of Thermal Death

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plot 1/lethal time for given x reduction vs time


or sum up on computer until Fo =1 area under curve

Reaction Kinetics of Thermal Death

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6. Canning Calculations
a. Unsteady State Heat transfer for object
2T
T
2T
2T
2
=T =
+
+
2
t
y 2 z 2
x
T Ti
ln T = ln out
= 2t
Tout T r
k
=
C p

a = thermal diffusivity = cm2/hr


r = characteristic thickness
Tout = retort temperature = TR
Ti = initial temperature
T = temperature @ time t
= unaccomplished temperature change
plot ln vs time ---> straight line to predict temperature
at any time

Reaction Kinetics of Thermal Death

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b. Temperature plot

ln[Tout

T ] = ln C 2 t
r

fH = F for 1 log cycle

Reaction Kinetics of Thermal Death

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d. Balls Formula

B = 0.42t cut + fH [log(JI ) log(g )]


JI = pseudo initial temperature [TR - TJ] after come
up time tcut
g = TR - TS where TS is temperature when cooling
starts obtained from Z and Fo values by trial and
error
time to turn off steam.

Reaction Kinetics of Thermal Death

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7 . Quality Loss in Thermal Processing


a. Equations

dN
= kN
dt
Nx
ln
= kt x
No

dA
= kA
dt
A
ln
= kt x
Ao

time is set for microbial death so quality loss depends on


quality rate function and temperature

Reaction Kinetics of Thermal Death

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b. Typical values for rate constants and EA in canning


Reference
Other
Gold and Weckel
(1959)
Blanched

Component

Medium

pH

Temp
Range
( F)

Ea
(KcalMole)

Chlorophyll

Pea puree

Nat2

240-280

16.1

14.0 min

do

do

do

do

12.1

13.9 do

D1211

Unblanced
Lenz and Lund
(1974)
Mackinney and
Joslyn (1941)

Chlorophyll
do

Pea puree
Spinach puree

6.5
6.5

175-280
do

22
19

113 min
166 do

Chlorophyll a
Chlorophyll b

Buffered soln
do

--

32-122
--

7.5
do

-9.0

--

Dietrich et al.
(1959)

Chlorophyll

Green beans

Nat2

190-212

12.0

10.1 min

Timerss (1971)

Color

Peas
Asparagus
Green beans
Whole kernel corn

Nat2
do
do
do

175-300
do
do
do

15.0
14.0
15.0
19.5

25.0 min
17.0 do
21.0 do
6.0 do

do

do

22.5

2.3 do

Whole green beans do

do

22.0

4.0 do

Time for
Whole peas
taste panel
to

judge 4.0/
9.0
compared
to
frozen
control.
Hermann (1970)

Chlorophyll a
Chlorophyll b
Maillard reaction
Nonenzymatic
browning
B-1

Spinach
Spinach
Apple juice

Nat2
do
do

212-266
do
100-266

12.5
10.0
27.0

34.1 min
48.3 do
4.52 hr

Apple juice
Pork

do
do

do
? - 250

20.7
19.5

4.75 hr
6.03 hr

Penting et al.
(1960)

Anthocyanin

Grape juice
Nat2
Boysenberry juice do
Strawberry juice
do

68-2250
do
do

28.0
20.0
19.0

17.8 min
102.5 do
110.3 do

Tanchev and
Joncheva (1973)

Cyanidin-3-rutinoside

Citrate buffer
Plum juice
Citrate buffer
Plum juice

170-225
do
do
do

23.7
23.1
26.2
22.1

28.5 min
41.6 do
21.6 do
27.7 do

Peonidin-3-rutinoside

4.5
4.5
4.5
4.5

Reaction Kinetics of Thermal Death

page # 25

Reference

Temp
Range
pH

Bendix et al. (1951)


Feliciotti and
Essselem (1957)

Mulley et al. (1974)

Gillespy (1962)
Garrett (1956)

Garrett (1956)
Davidek et al.
(1972)
Gupte et al. (1964)
Ramakrishnan and
Francis (1973)
von Elbe et al.
(1974)
Burton (1963)
Williams and Nelson
(1974)

Taira et al. (1966)


Mansfield (1974)

Component

Mole)

220-270

21.2

164 min

D1211

Thiamin

Whole peas

Nat

Thiamin
do
do
do
do
do

Carrot puree
Green bean do
Pea
do
Spinach do
Beef heart do
Beef liver
do

5.9
5.8
6.6
6.5
6.1
6.1

228-300
do
do
do
do
do

27
do
do
do
do
do

158 min
145 do
163 do
134 do
115 do
124 do

do
do
Thiamin
do
do
do

6.2
6.2
6.0
Nat2
do

do
do
250-280
do
do

do
do
29.4
27.5
27.4

120 do
157 do
156.8 min
246.9 do
254.2 do

do
-----

do
20.0
23.0

27.0

d-Pantothenic acid
C
B-12
Folic acid
A

Lamb
do
Pork
do
Phosphate buffer
Pea puree
Beef puree
Peas-in-brine
puree
--------Liquid multi
vitamin prep
do
do
do
Vitamin prep
do

3.2
do
do
do
3.2
do

39-158
do
do
do
30-158
do

26
21
23.1
23.1
16.8
14.6

Inosinic acid
(IMP)
(IMP)
Chlorophyll a
Chlorophyll b

Buffer soln
do
do
Spinach
do

3
4
5
6.5
5.5

140-208
do
do
260-300
260-300

34.0
30.4
28.1
15.5
7.5

------13.0 min
14.7 do

Carotensids

Paprika

Nat2

125-150

34.0

0.038 min

Betanin
do
Browning
do

Buffer
Beet juice
Goats milk
do

5.0
do
6.5-6.6
do

122-212
do
200-250
do

12.5
10.0
27.0
do

19.5 min
46.6 do
1.08 min
0..91 do

Methylmethionine
sulfonium
bromideDMS

Sodium-citrate
buffer
6.0
Sweet corn
6.9
Tomato
4.4
Soybean meal
--Peas
Nat2
Peas
Beets
Whole kernel corn
Broccoli

178-212
do
do
212-260
170-200
210-240
180-210
212-250
212-250

34.8
31.6
27.2
30.0
19.5
19.5
34.0
16.0
13.0

8.4 min
4.5 do
23.2 do
13.1 hr
1.4 min
2.5 do
2.0 do
2.4 do
4.4 do

Squash
Carrots
Green beans
Potato

182-240
176-240
182-240
161-240

25.0
38.0
41.0
27.5

1.5 do
1.4 do
1.0 do
1.2 do

Thiamin
Riboflavin
B-1 - HC1

Lysine
Texture
Overall cook quality
do
do
do
do
do
do
do

Hackler et al.
(1965)
Adams and Yawger
(1961)

Medium

Ea
(Kcal(F)

226.7 do
----1.35 days
4.46 do
1.12 do
1.94 do
1.95 days
12.4 do

Trypsin inhibitor

Soybean milk

---

200-250

18.5

13.3 min

Peroxidase

Whole peas

Nat2

230-280

16.0

3.0 min

Reaction Kinetics of Thermal Death

Reference
Licciardello et al.
(1967)

Read and Bradshaw


(1966)
Stumbo (1973)

Component

Medium

pH

Temp
Range
(F)

C. botulinum
toxin-type E

Growth
Media
do

6.2
do
do

125-135
26.4
135-140
57.4
1140-145 153.5

3.8 min
( ) 60C

Milk

6.4-6.6

210-260

25.9

9.4 min

Variety
do

>4.5

220- ?
do

64-82
53-82

Staphylococcus
enterotoxin B
C. botulinum spores
(type A and B)
B. stearothermophilus

D-value at 121C.
Indicates natural pH of the system.

page # 26

Ea
(KcalMole)

D1211

0.1-0.2 min
4.0-5.0 min

Reaction Kinetics of Thermal Death

page # 27

c. HTST processing effect

Example calculation for N/No = 10-7 or 7 log cycle destruction


k death B. stearothermophilis = 0.7 min-1 @ 125C
k thiamine = 0.014 min-1 at 102C
for each temperature calculate time for 7 D destruction
plug into quality equation for calculation of A/Ao
see plot next page
% Thiamine
TC 1000/T spores kD min-1
t for 7 D
100
110
120
130
140
150

2.681
2.611
2.545
2.481
2.421
2.364

0.002
0.017
0.16
1.3
9.6
62

8050
947
100
12.4
1.7
0.26

Amount loss
100
100
99.5
74.5
34
11

Reaction Kinetics of Thermal Death

example calculation plot

page # 28

Reaction Kinetics of Thermal Death

page # 29

8. Canned Food Storage


a. Modes of deterioration
microbial - only if > 40C
oxidation - little oxygen left
enzymes - should be inactivated
chemical - major reaction especially with container wall
texture - basically during processing
b. Shelf life test considerations
(1). MCCP - 2 weeks @ 80F
(2). FSIS test - 95F 2F
(a) 10 days
(b) 20 days high fat or > 3 lbs
(c) pH meat/sauce different - 30 days
c. temperature abuse conditions
1 year

70F

6 months 100F
3 months 120F

Reaction Kinetics of Thermal Death

page # 30

d. nutrient loss during storage


CANNED FOODS
Maximum Storage Temperatures F
for canned foods to assure not more than 10% loss of vitamin C, B1 ,
carotene, or riboflavin
(adapted from Feaster, 1960; Cecil and Woodroof, 1963)
__________
Ascorbic acid
(Vitamin C)

Thiamine
Carotene
(Vitamin B1) (Vitamin A pres
) (Vitamin B )

Riboflavin

Canned

product

12 mo 18 mo 24 mo

12 mo

18 mo

24 mo

12 mo 18 mo 24 mo

12 mo 18 mo

76
74

68
65

60
58

>32
45

--38

70
32

62
72

54
58

--45

-57

--50

60

45

32

57

45

32

---

---

---

57

50

74

60

45

>32

---

---

---

---

---

65

---

---

---

---

---

---

80+

80+

80+

---

71

60

50

64

58

53

75

66

58

70

---

---

---

56

47

41

---

---

---

---

60

45

32

---

---

---

---

---

---

---

65

50

40

84

80

76

70

40

32

---

74

66

52

62

56

50

72

58

45

55

---

---

---

---

---

---

80+

80+

80+

68

54

32

80

80

80

---

---

---

---

---

68

60

52

63

57

49

46

41

38

63

46

68

60

45

70

60

50

24 mo
Apricots
Asparagus
45
Beans, green
45
Beans, lima
32
Carrots
--Corn, sweet
48
Frankfurters
and beans
--Grapefruit
segments
--Peaches
--Peas
45
Plums
Pineapple
slices
--Spinach
32
Tomatoes

a
b
c
d
e
f

10% loss in 17 months - no temperature effect


20% loss in 12 months, 15% in 24 months, no temperature effect
No loss
10% loss - no time or temperature effect
8% loss in 12 months, 13% in 24 months, no temperature effect
20% loss, no time or temperature effect

40
--55
------50
f

Reaction Kinetics of Thermal Death

page # 31

e. Nutrient loss problems


(1). field variability
(2). choice of index of deterioration
(3). overpack and storage
(4) variation depending on level and test

Reaction Kinetics of Thermal Death

page # 32

D. Problem Set
1. (10 points) In a Study of the heat inactivation of Staphylococcal enterotoxin A
(Denny et al., J. Food Sci. 37:762, 1966), the procedure used was to grow the
organisms on special culture plates, isolate the endotoxin by dialysis and then use
TDT tubes for the heat inactivation studies. The heated extract was then injected into
each of five cats, a positive test, i.e., presence of toxin, being taken if one of the cats
reacted violently to the injection. The following data were obtained. Times are minutes
of heating at the given temperature. Initial toxin concentration was the same in all
cases.
-+ means at least one of five cats reacted (presence in all cases)
- means no reaction (i.e., all toxin destroyed)
(a) Prepare a graph that shows safe processing time as a function of temperature.
(b) What is the activation energy for heat inactivation of the staph enterotoxin?
State all assumptions that must be made in you analysis of the data.
Temperature F
Times min.
Cat reaction
210
95
80
60
+
30
+
220
60
50
40
30
+
230
50
40
30
20
+
240
40
30
20
15
+
10
+
8
+
250
12
11
10
9
+

Reaction Kinetics of Thermal Death

page # 33

2. (5 points) The following data (JFS 42:1224; 1977) have been found for the time to
reach 50 ug/g patulin on corn by Penicillium patulin M59 @ 75%RH.
51 days @ 5C
29 days @12 C
12.6 days @ 25C
(a) Write a general expression for the production of patulin as a function of time
(what order would you expect).
(b) What is the apparent activation energy for its production?
(c) The LD50 (lethal dose for a 50% chance of death) for mice is 40 mg/Kg body
weight. Mature wild mice eat about 6 g corn a day in their diet and weigh about 100 g.
How long would the corn have to sit at 22C to give a 50% probability of death, if the
corn gets contaminated with the mold? Assume that the mold immediately begins
growing at zero time and that the initial level is at least a factor of ten times under the
detection limit of 0.l ug/g food. The mouse in this problem eats the corn only once and
at the time when the patulin reaches a concentration that is 50% lethal to the mouse.
POOR MOUSE!

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