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MPI Hints

Coatings
Unfortunately, ASTM E-1444 specifies that Magnetic Particle testing shall not be performed with
nonmagnetic coatings (paint, etc.) in place that exceed 0.003" (0.08mm) in thickness, or
ferromagnetic coatings (electroplated nickel, etc.) that exceed 0.001" (0.03mm) in thickness.
That is not very thick! So be careful on those painted surfaces.......don't forget the chance of poor
bonding on those thin coatings.
Current Types
ASTM E-1444 recommends:
Half-wave rectified AC is best for the dry particle method.
For defects open to the surface use AC only.
When using Wet particle method for subsurface defects, use full-wave rectified AC.
Yokes
Funny, but look at the difference, Standards can make on a procedure:
ASTM E-1444 requires DC yokes to have a lifting force of at least 30 lbs.(small spacing) and a 50
lbs. lift for a large spacing of legs.
ASTM A-275 requires DC yokes have a lifting power of at least 40 lbs at 3 to 6" spacing of legs.
The ASME Boiler Code requires a DC yoke to have at least 40 lbs of lift at the maximum pole
spacing.
So watch which specification is being applied to your project.

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