BONNEY FORGE WFI

RECOMMENDED FLEXOLET, PIPET, AND WELDOLET

WELD PROFILES

PF 03-5

INDEX/NOTES OF RECOMMENDED FLEXOLET, PIPET, AND

WELDOLET WELD PROFILES
(PF 03-5)
INDEX:
- INDEX/NOTES OF RECOMMENDED FLEXOLET, PIPET, AND
- 1 of 16
WELDOLET WELD PROFILES
- CL.300/S10 WELD PROFILE ILLUSTRATION
- 2 of 16
- FLEXOLET/PIPET S10 BW
- 3 of 16
- FLEXOLET/PIPET CL.300 (SW/THD)
- 4 of 16
- FLEXOLET/PIPET (STAINLESS CHROME ALLOY) WELD
- 5 of 16
PROFILE ILLUSTRATION
- FLEXOLET/PIPET (STD & XS) (STAINLESS CHROME ALLOY) - 6 of 16
- FLEXOLET/PIPET (3M & 6M) (STAINLESS CHROME ALLOY) - 7 of 16
- FLEXOLET/PIPET (3M & 6M) (STAINLESS CHROME ALLOY) - 8 of 16
- FLEXOLET/PIPET (CARBON STEEL) WELD PROFILE
- 9 of 16
ILLUSTRATION
- FLEXOLET/PIPET (STD & XS) BW (CARBON STEEL)
- 10 of 16
- FLEXOLET/PIPET (3M & 6M) SW (CARBON STEEL)
- 11 of 16
- FLEXOLET/PIPET (3M & 6M) THD (CARBON STEEL)
- 12 of 16
- WELDOLET WELD PROFILE ILLUSTRATION
- 13 of 16
- WELDOLET STD
- 14 of 16
- WELDOLET XS
- 15 of 16
- WELDOLET (S160 & XXS)
- 16 of 16

NOTES:
1. The recommended Root Gap dimension shown is included as part of the weld
profile.
2. The enclosed charts are intended to be used as a reference guide only.
3. Reference to Carbon Steel implies the specific material grades of SA/A 105 and
SA/A 350 LF2 CL.1.

SHEET 1 of 16

FLEXOLET/PIPET S10 BW
OUTLET
SIZE
1/4"
3/8"
1/2"
3/4"
1"
1 1/4"
1 1/2"
2"
2 1/2"
3"
3 1/2"
4"
5"
6"

SCHEDULE

S10
S10
S10
S10
S10
S10
S10
S10
S10
S10
S10
S10
S10
S10

PF 03-5
LONGITUDINAL SECTION
L L Dim.
0.121"
0.064"
0.141"
0.161"
0.182"
0.182"
0.175"
0.245"
0.191"
0.238"
0.238"
0.269"
0.252"
0.269"

T L Dim.
0.139"
0.065"
0.165"
0.192"
0.219"
0.219"
0.209"
0.301"
0.188"
0.250"
0.250"
0.250"
0.228"
0.250"

TRANSVERSE SECTION
L T Dim.
0.121"
0.064"
0.141"
0.161"
0.182"
0.182"
0.175"
0.245"
0.191"
0.238"
0.238"
0.269"
0.252"
0.269"

T T Dim.
0.139"
0.065"
0.165"
0.192"
0.219"
0.219"
0.209"
0.301"
0.188"
0.250"
0.250"
0.250"
0.228"
0.250"

ROOT
GAP
.062
.062
.062
.062
.062
.062
.062
.062
.094
.094
.094
.125
.125
.125

Sheet 3 of 16

FLEXOLET/PIPET CL.300 (SW/THD)

PF 03-5

1/2"
3/4"
1"
1 1/4"
1 1/2"
2"

CLASS
&
OUTLET
300 - SW
300 - SW
300 - SW
300 - SW
300 - SW
300 - SW

L L Dim.
0.140"
0.161"
0.182"
0.182"
0.202"
0.245"

T L Dim.
0.164"
0.191"
0.218"
0.218"
0.245"
0.301"

L T Dim.
0.140"
0.161"
0.182"
0.182"
0.202"
0.245"

T T Dim.
0.164"
0.191"
0.218"
0.218"
0.245"
0.301"

.062
.062
.062
.062
.062
.062

1/2"
3/4"
1"
1 1/4"
1 1/2"
2"

300 - THD
300 - THD
300 - THD
300 - THD
300 - THD
300 - THD

0.140"
0.161"
0.182"
0.182"
0.202"
0.245"

0.164"
0.191"
0.218"
0.218"
0.245"
0.301"

0.140"
0.161"
0.182"
0.182"
0.202"
0.245"

0.164"
0.191"
0.218"
0.218"
0.245"
0.301"

.062
.062
.062
.062
.062
.062

OUTLET
SIZE

LONGITUDINAL SECTION

TRANSVERSE SECTION

ROOT
GAP

Sheet 4 of 16

FLEXOLET/PIPET BW (STD & XS) (STAINLESS - CHROME - ALLOY)

OUTLET
SIZE

SCHEDULE

LONGITUDINAL SECTION

3/8"
1/2"
3/4"
1"
1 1/4"
1 1/2"
2"
2 1/2"
3"
4"
6"

STD
STD
STD
STD
STD
STD
STD
STD
STD
STD
STD

L L Dim.
0.209"
0.207"
0.274"
0.283"
0.348"
0.356"
0.372"
0.490"
0.404"
0.547"
0.628"

3/8"
1/2"
3/4"
1"
1 1/4"
1 1/2"
2"
2 1/2"
3"
4"
6"

XS
XS
XS
XS
XS
XS
XS
XS
XS
XS
XS

0.236"
0.237"
0.305"
0.319"
0.387"
0.398"
0.422"
0.498"
0.468"
0.528"
0.745"

PF 03-5
TRANSVERSE SECTION

ROOT
GAP

T L Dim.
0.254"
0.252"
0.338"
0.351"
0.435"
0.445"
0.467"
0.578"
0.466"
0.612"
0.718"

L T Dim.
0.209"
0.207"
0.274"
0.283"
0.348"
0.356"
0.372"
0.490"
0.404"
0.547"
0.628"

T T Dim.
0.222"
0.188"
0.275"
0.224"
0.246"
0.224"
0.217"
0.218"
0.275"
0.326"
0.357"

.062
.062
.062
.062
.062
.062
.062
.094
094
.125
.125

0.289"
0.290"
0.379"
0.397"
0.486"
0.500"
0.531"
0.589"
0.550"
0.587"
0.870"

0.236"
0.237"
0.305"
0.319"
0.387"
0.398"
0.422"
0.498"
0.468"
0.528"
0.745"

0.257"
0.258"
0.316"
0.302"
0.360"
0.311"
0.297"
0.331"
0.379"
0.420"
0.441"

.062
.062
.062
.062
.062
.062
.062
.094
094
.125
.125
Sheet 6 of 16

FLEXOLET/PIPET SW (3M & 6M) (STAINLESS - CHROME - ALLOY)

OUTLET
SIZE

CLASS

LONGITUDINAL SECTION

1/4"
3/8"
1/2"
3/4"
1"
1 1/4"
1 1/2"
2"

3M
3M
3M
3M
3M
3M
3M
3M

L L Dim.
0.211"
0.178"
0.209"
0.235"
0.290"
0.290"
0.300"
0.323"

1/2"
3/4"
1"
1 1/4"
1 1/2"
2"

6M
6M
6M
6M
6M
6M

0.311"
0.408"
0.409"
0.491"
0.505"
0.604"

PF 03-5
TRANSVERSE SECTION

ROOT
GAP

T L Dim.
0.236"
0.213"
0.254"
0.287"
0.360"
0.359"
0.372"
0.402"

L T Dim.
0.211"
0.178"
0.209"
0.235"
0.290"
0.290"
0.300"
0.323"

T T Dim.
0.149"
0.213"
0.251"
0.275"
0.287"
0.246"
0.256"
0.196"

.062
.062
.062
.062
.062
.062
.062
.062

0.387"
0.513"
0.514"
0.621"
0.640"
0.768"

0.311"
0.408"
0.409"
0.491"
0.505"
0.604"

0.387"
0.346"
0.514"
0.544"
0.580"
0.655"

.062
.062
.062
.062
.062
.062

Sheet 7 of 16

FLEXOLET/PIPET TH'D (3M & 6M) (STAINLESS - CHROME - ALLOY)

OUTLET
SIZE

CLASS

LONGITUDINAL SECTION

1/4"
3/8"
1/2"
3/4"
1"
1 1/4"
1 1/2"
2"

3M
3M
3M
3M
3M
3M
3M
3M

L L Dim.
0.132"
0.148"
0.166"
0.191"
0.241"
0.258"
0.266"
0.283"

1/4"
3/8"
1/2"
3/4"
1"
1 1/4"
1 1/2"
2"

6M
6M
6M
6M
6M
6M
6M
6M

0.223"
0.278"
0.275"
0.300"
0.393"
0.367"
0.460"
0.519"

PF 03-5
TRANSVERSE SECTION

ROOT
GAP

T L Dim.
0.154"
0.174"
0.194"
0.231"
0.296"
0.318"
0.328"
0.350"

L T Dim.
0.132"
0.148"
0.166"
0.191"
0.241"
0.258"
0.266"
0.283"

T T Dim.
0.154"
0.116"
0.197"
0.210"
0.252"
0.248"
0.248"
0.288"

.062
.062
.062
.062
.062
.062
.062
.062

0.272"
0.344"
0.340"
0.372"
0.493"
0.460"
0.581"
0.657"

0.223"
0.278"
0.275"
0.300"
0.393"
0.367"
0.460"
0.519"

0.250"
0.250"
0.288"
0.280"
0.397"
0.287"
0.357"
0.394"

.062
.062
.062
.062
.062
.062
.062
.062

Sheet 8 of 16

FLEXOLET/PIPET BW (STD & XS) CARBON STEEL

OUTLET
SIZE

SCHEDULE

PF 03-5

LONGITUDINAL SECTION

3/8"
1/2"
3/4"
1"
1 1/4"
1 1/2"
2"
2 1/2"
3"
4"
6"

STD
STD
STD
STD
STD
STD
STD
STD
STD
STD
STD

L L Dim.
0.209"
0.207"
0.274"
0.283"
0.348"
0.339"
0.363"
0.473"
0.404"
0.512"
0.631"

3/8"
1/2"
3/4"
1"
1 1/4"
1 1/2"
2"
2 1/2"
3"
4"
6"

XS
XS
XS
XS
XS
XS
XS
XS
XS
XS
XS

0.236"
0.237"
0.305"
0.290"
0.387"
0.339"
0.363"
0.473"
0.452"
0.512"
0.759"

TRANSVERSE SECTION

ROOT
GAP

T L Dim.
0.254"
0.252"
0.338"
0.351"
0.435"
0.432"
0.459"
0.550"
0.466"
0.574"
0.725"

L T Dim.
0.209"
0.207"
0.274"
0.278"
0.348"
0.325"
0.348"
0.521"
0.243"
0.393"
0.631"

T T Dim.
0.222"
0.188"
0.275"
0.224"
0.246"
0.224"
0.217"
0.218"
0.275"
0.326"
0.419"

.062
.062
.062
.062
.062
.062
.062
.094
094
.125
.125

0.289"
0.290"
0.379"
0.368"
0.486"
0.398"
0.459"
0.550"
0.539"
0.574"
0.893"

0.236"
0.237"
0.305"
0.278"
0.387"
0.325"
0.348"
0.521"
0.243"
0.393"
0.759"

0.257"
0.258"
0.316"
0.302"
0.360"
0.311"
0.297"
0.331"
0.379"
0.420"
0.642"

.062
.062
.062
.062
.062
.062
.062
.094
094
.125
.125
Sheet 10 of 16

FLEXOLET/PIPET SW (3M & 6M) CARBON STEEL

OUTLET
SIZE

CLASS

PF 03-5

LONGITUDINAL SECTION

1/4"
3/8"
1/2"
3/4"
1"
1 1/4"
1 1/2"
2"
2 1/2"
3"
4"

3M
3M
3M
3M
3M
3M
3M
3M
3M
3M
3M

L L Dim.
0.211"
0.178"
0.209"
0.235"
0.331"
0.308"
0.356"
0.360"
0.490"
0.477"
0.643"

1/2"
3/4"
1"
1 1/4"
1 1/2"
2"

6M
6M
6M
6M
6M
6M

0.269"
0.299"
0.429"
0.491"
0.523"
0.517"

TRANSVERSE SECTION

ROOT
GAP

T L Dim.
0.236"
0.213"
0.254"
0.287"
0.360"
0.359"
0.445"
0.426"
0.578"
0.572"
0.737"

L T Dim.
0.211"
0.178"
0.209"
0.235"
0.280"
0.290"
0.335"
0.397"
0.339"
0.477"
0.801"

T T Dim.
0.149"
0.213"
0.251"
0.275"
0.287"
0.246"
0.256"
0.196"
0.298"
0.426"
0.404"

.062
.062
.062
.062
.062
.062
.062
.062
.094
.094
.125

0.342"
0.381"
0.541"
0.621"
0.667"
0.658"

0.241"
0.272"
0.402"
0.491"
0.472"
0.488"

0.310"
0.346"
0.512"
0.544"
0.580"
0.624"

.062
.062
.062
.062
.062
.062

Sheet 11 of 16

FLEXOLET/PIPET TH'D (3M & 6M) CARBON STEEL

OUTLET
SIZE

CLASS

LONGITUDINAL SECTION

1/4"
3/8"
1/2"
3/4"
1"
1 1/4"
1 1/2"
2"
2 1/2"
3"
4"

3M
3M
3M
3M
3M
3M
3M
3M
3M
3M
3M

L L Dim.
0.132"
0.148"
0.224"
0.391"
0.296"
0.291"
0.314"
0.326"
0.430"
0.391"
0.653"

1/4"
3/8"
1/2"
3/4"
1"
1 1/4"
1 1/2"
2"

6M
6M
6M
6M
6M
6M
6M
6M

0.223"
0.278"
0.269"
0.299"
0.429"
0.367"
0.506"
0.517"

PF 03-5
TRANSVERSE SECTION

ROOT
GAP

T L Dim.
0.154"
0.174"
0.274"
0.356"
0.367"
0.373"
0.391"
0.406"
0.500"
0.449"
0.750"

L T Dim.
0.132"
0.148"
0.186"
0.227"
0.280"
0.294"
0.335"
0.379"
0.339"
0.477"
0.801"

T T Dim.
0.154"
0.116"
0.197"
0.280"
0.252"
0.248"
0.248"
0.288"
0.295"
0.302"
0.503"

.062
.062
.062
.062
.062
.062
.062
.062
.094
.094
.125

0.272"
0.344"
0.342"
0.381"
0.541"
0.460"
0.641"
0.658"

0.223"
0.278"
0.241"
0.272"
0.402"
0.367"
0.472"
0.488"

0.250"
0.250"
0.288"
0.280"
0.397"
0.287"
0.357"
0.394"

.062
.062
.062
.062
.062
.062
.062
.062

Sheet 12 of 16

WELDOLET STD
OUTLET
SIZE
1/4"
3/8"
1/2"
3/4"
1"
1 1/4"
1 1/2"
2"
2 1/2"
3"
3 1/2"
4"
5"
6"
8"
10"
12"
14"
16"
18"
20"
24"

SCHEDULE

STD
STD
STD
STD
STD
STD
STD
STD
STD
STD
STD
STD
STD
STD
STD
STD
STD
STD
STD
STD
STD
STD

PF 03-5
LONGITUDINAL SECTION
L L Dim.
0.312"
0.281"
0.296"
0.329"
0.407"
0.468"
0.484"
0.494"
0.624"
0.655"
0.718"
0.749"
0.936"
0.686"
0.780"
0.842"
0.890"
0.905"
0.968"
1.249"
1.186"
1.249"

T L Dim.
0.203"
0.250"
0.234"
0.219"
0.345"
0.406"
0.422"
0.453"
0.531"
0.562"
0.609"
0.609"
0.750"
0.891"
1.000"
1.094"
1.219"
1.234"
1.500"
1.562"
1.625"
1.812"

TRANSVERSE SECTION
L T Dim.
0343"
0.375"
0.250"
0.281"
0.312"
0.312"
0.375"
0.375"
0.500"
0.500"
0.500"
0.500"
0.625"
0.625"
0.687"
0.750"
0.812"
0.875"
0.875"
0.875"
0.875"
0.875"

T T Dim.
0.156"
0.218"
0.218"
0.250"
0.250"
0.312"
0.312"
0.312"
0.312"
0.312"
0.375"
0.375"
0.437"
0.375"
0.375"
0.437"
0.437"
0.437"
0.437"
0.437"
0.437"
0.437"

ROOT
GAP
.062"
.062"
.062"
.062"
.062"
.062"
.062"
.062"
.094"
.094"
.094"
.125"
.125"
.125"
.156"
.156"
.156"
.156"
.156"
.187"
.187"
.187"

Sheet 14 of 16

WELDOLET XS
OUTLET
SIZE
1/4"
3/8"
1/2"
3/4"
1"
1 1/4"
1 1/2"
2"
2 1/2"
3"
3 1/2"
4"
5"
6"
8"
10"
12"
14"
16"
18"
20"
24"

PF 03-5

SCHEDULE

XS
XS
XS
XS
XS
XS
XS
XS
XS
XS
XS
XS
XS
XS
XS
XS
XS
XS
XS
XS
XS
XS

LONGITUDINAL SECTION
L L Dim.
0.312"
0.281"
0.296"
0.329"
0.407"
0.468"
0.484"
0.494"
0.624"
0.655"
0.718"
0.749"
0.936"
0.874"
1.124"
1.030"
1.218"
1.155"
1.155"
1.187"
1.249"
1.311"

T L Dim.
0.203"
0.250"
0.234"
0.219"
0.345"
0.406"
0.422"
0.453"
0.531"
0.562"
0.609"
0.609"
0.750"
1.094"
1.046"
1.375"
1.625"
1.625"
1.687"
1.812"
1.906"
2.000"

TRANSVERSE SECTION
L T Dim.
0343"
0.375"
0.250"
0.281"
0.312"
0.312"
0.375"
0.375"
0.500"
0.500"
0.500"
0.500"
0.625"
0.625"
0.875"
1.187"
1.312"
0.875"
0.937"
0.875"
0.875"
1.000"

T T Dim.
0.156"
0.218"
0.218"
0.250"
0.250"
0.312"
0.312"
0.312"
0.312"
0.312"
0.375"
0.375"
0.437"
0.500"
0.500"
0.562"
0.562"
0.562"
0.562"
0.562"
0.562"
0.562"

ROOT
GAP
.062"
.062"
.062"
.062"
.062"
.062"
.062"
.062"
.094"
.094"
.094"
.125"
.125"
.125"
.156"
.156"
.156"
.156"
.156"
.187"
.187"
.187"

Sheet 15 of 16

WELDOLET (S160 & XXS)

OUTLET
SIZE
1/2"
3/4"
1"
1 1/4"
1 1/2"
2"
2 1/2"
3"
3 1/2"
4"

SCHEDULE

XXS & S160

XXS & S160
XXS & S160
XXS & S160
XXS & S160
XXS & S160
XXS & S160
XXS & S160
XXS & S160
XXS & S160

PF 03-5
LONGITUDINAL SECTION
L L Dim.
0.437"
0.500"
0.562"
0.655"
0.719"
0.765"
1.000"
1.094"
0.781"
1.375"

T L Dim.
0.400"
0.484"
0.492"
0.578"
0.609"
0.906"
0.845"
0.906"
1.281"
1.078"

TRANSVERSE SECTION
L T Dim.
0.274"
0.293"
0.320"
0.312"
0.360"
0.373"
0.437"
0.549"
0.495"
0.631"

T T Dim.
0.266"
0.287"
0.316"
0.327"
0.366"
0.434"
0.500"
0.521"
0.743"
0.642"

ROOT
GAP
.062"
.062"
.062"
.062"
.062"
.062"
.094"
.094"
.094"
.125"

Sheet 16 of 16