Inspection and Testing of Piping for Gulfstream LHC9 Project

The DOW Chemical Company
Module Fabrication Quality Manual, SA5-DOW-01-20-01
Gulfstream Light Hydrocarbon Unit 9
June 2014
A - PROCEED
Purchase Order No. GUST-50-LHC-K067
Page 1 of 3
Authorization to proceed does not relieve Contractor/Supplier of its responsibility

or liability under the Contract and or Purchase Order.
By: Mark Gasper,GAS21753,7/29/2014
Activity:
Inspection and Test Plan
Piping Fabrication and Installation
Industria del Hierro
Description:
Project Name:
Inspection and Testing of Piping

Gulfstream Light Hydrocarbon Project
Unit 9 LHC9
Client:
Contractor:
THE DOW CHEMICAL COMPANY
LHC9
Item
Inspection/Test Stage
Project Location:
El Empalme - Municipio de Panuco,
Ver.
Contract Number:
GUST-50-LHC-K067
Requirement and
Acceptance Criteria
Document Number
ITP-DOW-PI-01
Revision 0
Responsibility
Project Number:
7422
Issue Date:
June - 2014
Scope of Inspection
Sub
IH
Client
Inspection
Record
Frequency
Numbers
Welding Inspection and
Testing
Assign numbers to field
and workshop piping
Reference Procedure SA5-DOW-01-35 for the
welds
welding inspection and testing requirements.
CS
QI
NDE
Weld Checking and
Inspections
Form SA5DOW-0135-01
02
03
04
05
06
07
in each
isometric
requiring
workshop
and field
welds
Weld
Checking
and
Inspection
s daily
Verify that pipe fabrication and installation

2
Pipe Fabrication and
activities are performed in accordance with
Installation
the requirements documented in the

applicable drawings and specifications.
Punching Lines
When Construction indicates the work is

complete, document deficiencies on Punch list
CS
QI
CS
QI
Form SA5DOW-0123-01/02
Form SA5DOW-0123-03
Each
installation
As soon
Work is
complete
June 2014
Page 2 of 3
Activity:
Description:
Project Name:

Unit 9 LHC9
Client:
Contractor:
LHC9
Item
Cleaning of Pipe
Project Location:
Ver.
Contract Number:
GUST-50-LHC-K067
Requirement and
Acceptance Criteria
Document Number
ITP-DOW-PI-01
Revision 0
Responsibility
Project Number:
7422
Issue Date:
June - 2014
Scope of Inspection
Sub
IH
Client
Inspection
Record
Prior to
Reference Procedure SA5-MAR-01-25 for the
release
for
cleaning of pipe inspection and testing
requirements
Inspection Pre-
Verify that pressure testing and NDE are
Requisites
complete prior to release for cleaning
Inspection
Monitor chemical cleaning process verifying
that it is performed in accordance with
Frequency
cleaning
CS
QI
Form SA5DOW-0125-01
Daily
during
approved project specifications and documents
on the pipe cleaning and verification checklist
activity
Form SA5DOW-0124-01
Pressure Testing of
Verify that required pressure testing has been
Piping Systems
performed and documented
Insulation Inspection
Reference Procedure SA5-MAR-01-33 for the
insulation inspection requirements
Install Insulation
Insulation shall be installed in accordance with
In-process Inspection
No insulation shall begin on a vessel,
equipment, or piping until released by the
for Insulation Activities
appropriate field supervisor.
the applicable drawings and specifications
CS
QI
CS
QI
Each Test
Form SA5DOW-0124-02
Form SA5DOW-0133-02
Package
Each
piece of
line
June 2014
Page 3 of 3
Activity:
Project Location:
Ver.
Description:
Project Name:

Unit 9 LHC9
Client:
Contractor:
LHC9
Item
Requirement and
Acceptance Criteria
Coatings
Surface Preparation
Inspections
Coating Approval
Contract Number:
GUST-50-LHC-K067
Document Number
ITP-DOW-PI-01
Revision 0
Responsibility
Issue Date:
June - 2014
Scope of Inspection
Sub
IH
Client
Inspections
with the applicable specification
Verify that color/type of coatings has been
Form SA5DOW-0132-01
Coatings application shall not be performed
Form SA5DOW-0132-02
during unacceptable weather conditions that
violate the specification requirements for
CS
QI
Inspect the in-process coating's applications, to
verify that the work meets the requirements in
accordance with the specifications.
Thickness
Verification/Final
Inspection
Frequency
Reference Procedure SA5-DOW-01-32 for the
application.
Inspection
Record
coatings inspection requirements
Verify the surface preparation is in accordance
approved and documented
In-process
Coating/Lining
Project Number:
7422
Check dry film thickness of applied coatings in
sufficient locations to verify the required
thickness has been applied. Perform final
coating inspection after acceptable dry film

thickness is achieved.
Inspection Legend:
P = Perform
I = Inspection
T = Test
R = Review and Approve
W = Witness (Notification of authorized inspection personnel required)
H = Hold (Mandatory, do not proceed without presence of authorized inspection personnel or
signed waiver)
Responsibility Legend:
CS = Industria del Hierro Construction Supervision
CM = Industria del Hierro Construction Manager
QI = Industria del Hierro Quality Inspector
CWI = Industria del Hierro Certified Welding Inspector
RI = Industria del Hierro Receiving Inspector
NDE = Certified NDE Examiner
Form SA5DOW-0132-03
Form SA5DOW-0132-04
Daily
during
life of
activity

Inspection and Testing of Piping for Gulfstream LHC9 Project

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The DOW Chemical Company

Module Fabrication Quality Manual, SA5-DOW-01-20-01

Gulfstream Light Hydrocarbon Unit 9

Purchase Order No. GUST-50-LHC-K067

Authorization to proceed does not relieve Contractor/Supplier of its responsibility

By: Mark Gasper,GAS21753,7/29/2014

Inspection and Test Plan

Piping Fabrication and Installation

Industria del Hierro