Professional Documents
Culture Documents
Madhusuden Agrawal
ANSYS Houston
1
OUTLINE
Particulate modeling in ANSYS CFD
Sand Control and Sand Management
Sand Filtration
Sand Transport in pipelines
Proppant Placement
Erosion Modeling
heterogeneous reaction
Particle structure interaction
t12/teddy
102
100
10-2
104
102
1-way
coupling
2-way
coupling
Particles
enhance
turbulence
negligible
effect on
turbulence
Particles
reduce
turbulence
100
10-7
10-2
10-5
102
dilute
4-way
coupling
10-3
10-1
101
(x1-x2)/dp
dense
Dilute
Dense
Large
Small
Weak
Strong
Particle-fluid
interactions
Particle-particle
interaction
es
100
Particle Phase
Hybrid
Sub grid scale
Particle size
P-P Interaction
Modeled
Resolved
Fluid-P Interaction
Modeled
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DPM
June 21, 2012
DDPM-DEM
MPM
Model
Numerical
approach
Particle fluid
interaction
Particle-Particle
interaction
Particle size
distribution
DPM
Fluid Eulerian
Particles Lagrangian
DDPM - KTGF
Fluid Eulerian
Particles Lagrangian
Empirical; sub-grid
particles
Approximate P-P
interactions
determined by
granular models
DDPM - DEM
Fluid Eulerian
Particles Lagrangian
Empirical; sub-grid
particles
Accurate
determination of PP interactions.
Euler Granular
model
Fluid Eulerian
Particles Eulerian
Empirical; sub-grid
particles
P-P interactions
modeled by fluid
properties, such as
granular pressure,
viscosity, drag etc.
Different phases to
account for a PSD; when
size change operations
happen use population
balance models
Macroscopic
Particle Model
Fluid Eulerian
Particles Lagrangian
Interactions
determined as part
of solution; particles
span many fluid cells
Accurate
determination of PP interactions.
Sand Control
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11
Internal flow of natural gas containing sand particles. particle trajectories are
colored in grey. The erosive wear hotspots on the piping is colored out in red.
Sand Control
Sand control strategies
Preventing formation failure
Sand exclusion techniques
Sand management
Key areas to understand fundamental nature of sand in the
reservoir and the wellbore
Sand Exclusion
Techniques
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Bulk process
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Surface process
Particulate Models
DDPM model with DEM closure for particle-particle interaction
Particles can be stopped by reflect or trap boundary conditions
Can model particle size effects.
Macro Particle Model will physically filter particles through
pores
15
t = 60 sec.
t = 100 sec.
t = 135 sec.
17
Outlet
Inlet
18
20
Sand Transport
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Gravity
Expected Results
(Pa/m)
pipe length
dp/dx
slurry velocity
dp/dx
(Pa/m)
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0.7
2.50E-04
1.0E-04
1.42
1.00E-04
4.00E-05
5.00E-05
2.50E-05
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dp/dx
slurry velocity
dp/dx
(Pa/m)
Hjulstrom Diagram
25
Saltation
Bedload
Suspended load
channel
Advanced Turbulence Model
Fine mesh
(about 4 fluid cells
across particle diameter)
Initial Location of the Particle
Flow Direction
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75
70
65
60
55
Particle Trajectory
50
45
40
35
30
25
20
15
10
5
0
0
500
1000
1500
2000
2500
3000
3500
4000
4500
5000
Proppant Placement
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Reference:
Patankar, N.A., Joseph, D.D., Wang, J., Barree, R.D., Conway, M., Asadi, M., 2002. Power law correlations for sediment transport in
pressure driven channel flows. International Journal of Multiphase Flow. 28. 12691292.
30
300 ft
31
500 m
time
More settling was observed in 500 micron
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33
300 m Proppant
100 m - Proppant
Problem description
Domain with dimensions: 3 X 0.3 X 0.01 m
Proppants of 0.5mm size particles, 1 kg/s
1 Parcel = 10 particles
1.8 million parcels at pseudo-steady state
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Velocity of proppant
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36
Erosion Modeling
37
Sand Erosion
Sand Erosion of pipelines and equipment is a major problem
Solids entrained in the fluid impinge the walls of piping and
equipment causing in removal of wall material, reducing the
service life.
Erosion limits the expected life time of piping details, and is
vital in risk management studies
It is critical to predict the erosion damages in a flow system
accurately
38
40
44
ERw A V SS
n
ER ERsp ERw
ri
i , ri R
ERnode
ri
n
L
R
i , ri R ri
ERnode
L
fL
Wall _ density
Erosion Module
Easy to use template to perform an Erosion
Simulation through a single GUI Panel
User inputs drive the UDF and journal file in the background
Varieties of Erosion Models to choose
Built-in Smart defaults for DPM settings
Customized post processing for erosion rate
48
Various erosion
models to choose from
Option to choose
secondary phase flow
velocities for DPM
particle tracking
Erosion Module
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Solution
Result
Flow Inlet
Particle trajectories
colored by velocity and
associated erosion area
for two chokes
Courtesy of DNV
Multiphase Erosion
52
Proppant VOF
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Erosion - MDM
Contour of Erosion Rate
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Erosion - MDM
FLOW
Larger ID
After 42 hr
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56
THANK YOU
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