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Brake Control PDF
Brake Control PDF
BC1
BC
BC2
PARTS LOCATION
HATCHBACK:
SKID CONTROL
SENSOR WIRE LH
FRONT SPEED
SENSOR RH
SKID CONTROL
SENSOR ROTOR LH
SKID CONTROL
SENSOR LH
FRONT SPEED SENSOR LH
FRONT SPEED
SENSOR ROTOR RH
BC
C117856E04
BC3
HATCHBACK:
COMBINATION METER
- ABS WARNING LIGHT
- BRAKE WARNING LIGHT
BC
C118692E04
BC4
SEDAN:
SKID CONTROL
SENSOR WIRE LH
FRONT SPEED
SENSOR RH
SKID CONTROL
SENSOR ROTOR LH
SKID CONTROL
SENSOR LH
FRONT SPEED SENSOR LH
FRONT SPEED SENSOR ROTOR LH
BRAKE ACTUATOR
-SKID CONTROL ECU
BC
FRONT SPEED
SENSOR ROTOR RH
-ABS2/VSC2 FUSE
-AM2 FUSE
C139617E01
BC5
SEDAN:
COMBINATION METER
-ABS WARNING LIGHT
-BRAKE WARNING LIGHT
BC
-ECU IG FUSE
-AM1 FUSE
C139619E01
BC6
SYSTEM DIAGRAM
Brake Actuator
Speed Sensor
(with each wheel)
Skid Control ECU
BC
Motor Relay
Solenoid Relay
Pump Motor
Solenoid
BC7
ECM
TC Switch
TS Switch
Combination Meter
: CAN Communication System
C125123E02
BC
BC8
SYSTEM DESCRIPTION
1.
SYSTEM DESCRIPTION
HINT:
The skid control ECU forms a single unit with the brake
actuator.
(a) ABS (Anti-lock Brake System)
The ABS helps prevent the wheels from locking
when the brakes are applied firmly or on a slippery
surface.
Brake Actuator
Pump Motor
Each Speed
Sensor
Each Wheel
Cylinder
Combination Meter
BC
BC9
Brake Actuator
Each Speed
Sensor
Solenoid Valve
Each Wheel
Cylinder
Combination Meter
BC
BC10
2.
3.
4.
5.
Components
Functions
BC
Detects the wheel speed and sends a signal to the skid control ECU.
The front speed sensor (semiconductor speed sensor) with the integrated
bearing and the sensor rotor (magnetic sensor rotor) are installed on the front
axle hub.
The magnetic sensor rotor is equipped with north and south poles (48 of each),
which are evenly spaced around its circumference.
The magnetic field changes as the magnetic sensor rotor rotates. The
semiconductor speed sensor detects the change and outputs it as the vehicle
speed pulse.
The skid control sensor (semiconductor speed sensor) and the sensor rotor
(magnetic sensor rotor) are installed on the rear axle carrier.
The skid control sensor has the same structure and functions as the front speed
sensor.
Consists of the master cylinder cut solenoid valve, holding solenoid valve, pump
motor, and reservoir, and adjusts the brake fluid pressure applied to each wheel
cylinder.
Houses the skid control ECU.
Solenoid relay
Illuminates to inform the driver that a malfunction in the ABS has occurred.
Blinks to indicate DTCs that relate to the ABS.
Illuminates to inform the driver that the parking brake is ON when the system is
normal, and when the brake fluid has decreased.
Illuminates to inform the driver that a malfunction in the EBD has occurred.
Brake actuator
BC11
NEXT
NEXT
NEXT
Result
Result
Proceed to
Symptom occurs
SYMPTOM SIMULATION
Result
Result
Proceed to
B
A
BC
BC12
DTC CHECK*
HINT:
See page BC-25.
Result
Result
Proceed to
DTC output
DTC CHART
HINT:
See page BC-31.
NEXT
CIRCUIT INSPECTION
HINT:
When 2 or more DTCs are detected, perform circuit
inspections one by one until the problem is identified.
NEXT
PROBLEM IDENTIFICATION
NEXT
10
REPAIR OR REPLACEMENT
NEXT
BC
11
NEXT
END
CONFIRMATION TEST
BC13
Intelligent Tester
DLC3
CAN VIM
C115104E05
Harness Signal:
OK
Momentary
interruption
C106657E02
Item (Display)
Measurement Item /
Range (Display)
Normal Condition
Diagnostic Note
FR SPD OPN
FL SPD OPN
RR SPD OPN
RL SPD OPN
BC
BC14
F047126
BC
BC15
DLC3
(e)
(f)
(g)
(h)
(i)
CAN VIM
C115104E01
0.12 Seconds
ON
Section Title
OFF
BR03904E22
See Page
BC-73
BC-84
(j)
BC
BC16
2.
0.12 Seconds
ON
OFF
BR03904E22
BC
BC17
28 (45)
3 (5)
0 (0)
Time
Middle Speed
Check
C115115E01
3.
4.
5.
BC
BC18
DLC3:
CG
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15 16
TS
F100115E01
0.12 Seconds
ON
Section Title
OFF
BR03904E22
See Page
BC-73
BC-84
0.12 Seconds
ON
OFF
BR03904E22
BC
BC19
28 (45)
3 (5)
0 (0)
Time
Middle Speed
Check
C115115E01
7.
DLC3:
8.
CG
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15 16
TC
F100115E02
BC
BC20
0.12 Seconds
ON
9.
OFF
BR03904E22
Code No.
Diagnosis
Trouble Areas
C1272/72
C1273/73
C1274/74
C1275/75
C1276/76
C1277/77
C1278/78
C1271/71
HINT:
The DTCs in this table are only output in test mode.
Detection of DTCs from C1271/71 to C1274/74 is
completed before the vehicle speed reaches 3 mph (5
km/h).
Detection of DTCs from C1275/75 to C1278/78 is
completed several seconds after the vehicle speed
exceeds 28 mph (45 km/h).
C1271/71 - C1274/74: Speed output from only one
wheel is extremely low despite other wheel speed
outputs reaching 3 mph (5 km/h).
C1275/75 - C1278/78: Abnormal speed sensor output
frequency is as shown in the illustration.
BC
Example:
Normal:
Abnormal:
F100272E01
BC21
Suspected area
See page
1. Check DTC again and make sure that normal system code
displayed.
BC-25
BC-59
BC-37
BC-44
BC-34
BC-89
1. Check DTC again and make sure that normal system code
displayed.
BC-25
BC-37
BC-44
BC-64
BC-34
BC-89
BC-84
BC-89
1. Check DTC again and make sure that normal system code
displayed.
BC-25
BC-81
BC-89
BC-70
BC-89
BC-73
BC-89
BC-74
BC-89
BC-79
BC-89
BC
BC22
TERMINALS OF ECU
1.
Terminals of ECU
C110609E01
BC
Terminal Description
+BS (A15-1)
GND1 (A15-2)
CANL (A15-5)
CANH (A15-6)
FL- (A15-8)
FL+ (A15-9)
STP (A15-10)
RL+ (A15-11)
RL- (A15-12)
+BM (A15-23)
GND2 (A15-24)
IG1 (A15-25)
FR- (A15-30)
FR+ (A15-31)
RR+ (A15-33)
RR- (A15-34)
BC23
4D
4C
4A
4E
4D
4K
4A
4B
4C
4J
4H
4E
4J
4K
4B
4L
4L
4G
4F
4F
4G
E114510E04
Terminal Description
PKB (4C-2)
2.
Terminal inspection
(a) Disconnect the connector and measure the
resistance and voltage on the wire harness side.
HINT:
The voltage cannot be measured with the connector
connected to the skid control ECU as the connector
is water resistant.
BC
BC24
A15
C107496E01
Standard:
Symbols
Wiring Color
Terminal Description
Conditions
Specified Conditions
W - Body ground
Always
11 to 14 V
Always
Below 1
G - Body ground
8 to 14 V
G - Body ground
Below 1.5 V
B - Body ground
Always
11 to 14 V
Always
Below 1
B - Body ground
Ignition switch on
11 to 14 V
4C
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15 16
C118700E01
Standard resistance:
BC
Symbols
Wiring Color
Terminal Description
Conditions
Specified Conditions
Y - Body ground
Below 1
Y - Body ground
10 k or higher
BC25
DIAGNOSIS SYSTEM
ABS Warning Light:
USA:
1.
Canada:
DIAGNOSIS
If the skid control ECU detects a malfunction, the ABS
and/or BRAKE warning lights come on in accordance
with the trouble area, to warn the driver.
The table below indicates which lights come on when
there are malfunctions in particular functions.
Canada:
C115112E02
ABS System
EBD System
2.
(b) When the ignition switch is turned on, check that the
ABS warning light and brake warning light come on
and go off in approximately 3 seconds.
HINT:
If the warning lights do not illuminate, confirm
whether the bulbs have burned out, and also check
for CAN communication system DTCs, since the
skid control ECU and combination meter are
connected by the CAN communication line.
If the warning light remains on, perform the relevant
troubleshooting procedures. The relevant
troubleshooting procedures are described in the
sections listed in the table below.
Canada:
Canada:
C115112E02
Section Title
See Page
BC-70
BC-74
BC
BC26
Intelligent Tester
DLC3
1.
CAN VIM
C115104E01
2.
DLC3:
3.
CG
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15 16
TC
BC
F100115E02
See Page
BC-73
BC-81
BC27
2 sec.
0.25 sec.
1.5 sec.
0.25 sec.
4 sec.
0.5 sec.
0.5 sec.
4 sec.
Repeat
ON
ON
OFF
OFF
DTC 11
DTC 21
F100113E02
4.
CG
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15 16
TC
F100115E02
BR03890
5.
BC
BC28
BC
BC29
Item (Display)
Measurement Item
Reference Values
FREEZE TIME
Min.: 0 ms
Max.: 500 ms
#IG ON
0 to 31
STOP LAMP SW
PARKING BRAKE SW
OPERATED SYSTEM
FORWARD&REA G
FR WHEEL SPD
FR wheel speed
FL WHEEL SPD
FL wheel speed
RR WHEEL SPD
RR wheel speed
RL WHEEL SPD
RL wheel speed
Vehicle speed
VEHICLE SPD
SPD GRADE
BC
BC30
FAIL-SAFE CHART
1.
BC
Malfunction Area
Fail-Safe Operation
ABS system
EBD system
BC31
(a)
(b)
(c)
(d)
Intelligent Tester
DLC3
DATA LIST
HINT:
By referring to the DATA LIST displayed on the intelligent
tester, the values and status of parts such as switches,
sensors and actuators can be read without removing any
parts. Reading the DATA LIST as the first step of
troubleshooting is one method of shortening diagnostic
time.
Connect the intelligent tester to the DLC3.
Turn the ignition switch on.
Turn the intelligent tester on.
Select the following menu items: DIAGNOSIS /
OBD / MOBD / select vehicle / ABS / DATA LIST.
CAN VIM
C115104E01
Item (Display)
Normal Condition
Diagnostic Notes
PARKING BRAKE SW
DECELERAT SEN
FORWARD&REA G
FR WHEEL SPD
FL WHEEL SPD
RR WHEEL SPD
RL WHEEL SPD
VEHICLE SPD
FR WHEEL ACCEL
FL WHEEL ACCEL
RR WHEEL ACCEL
BC
BC32
RL WHEEL ACCEL
Normal Condition
min.: -200.84 m/s2
max.: 199.27 m/s2
Diagnostic Notes
-
FR ABS STATUS
FL ABS STATUS
RR ABS STATUS
RL ABS STATUS
SFRH (*1)
ON: Operates
OFF: Does not operate
SFRR (*2)
ON: Operates
OFF: Does not operate
SFLH (*3)
ON: Operates
OFF: Does not operate
SFLR (*4)
ON: Operates
OFF: Does not operate
SRRH (*5)
ON: Operates
OFF: Does not operate
SRRR (*6)
ON: Operates
OFF: Does not operate
SRLH (*7)
ON: Operates
OFF: Does not operate
SRLR (*8)
ON: Operates
OFF: Does not operate
FR SPD OPN
FL SPD OPN
RR SPD OPN
RL SPD OPN
#DTC
min.: 0
max.: 255
SOL RELAY
BC
HINT:
*1: SFRH (S: Solenoid, F: Front, R: Right, H:
Holding)
*2: SFRR (S: Solenoid, F: Front, R: Right, R:
Reduction)
*3: SFLH (S: Solenoid, F: Front, L: Left, H:
Holding)
*4: SFLR (S: Solenoid, F: Front, L: Left, R:
Reduction)
*5: SRRH (S: Solenoid, R: Rear, R: Right, H:
Holding)
*6: SRRR (S: Solenoid, R: Rear, R: Right, R:
Reduction)
BC33
2.
DLC3
CAN VIM
C115104E01
Item (Display)
ABS WARN LAMP
BRAKE WARN LAMP
SOL RELAY
MOTOR RELAY
Intelligent Tester
*7:
Test Details
Diagnostic Notes
SRLR
SRLH
SRRR
SRRH
BC
BC34
BC
Test Details
Diagnostic Notes
SFLR
SFLH
SFRR
SFRH
BC35
Detection Item
Trouble Areas
See page
BC-37
BC-37
BC-44
BC-44
Brake actuator
BC-51
C0236/22
Brake actuator
BC-51
C0246/23
Brake actuator
BC-51
C0256/24
Brake actuator
BC-51
C0273/13
1. ABS1/VSC1 fuse
2. Wire harness (+ BM circuit)
3. Brake actuator (skid control
ECU)
BC-54
C0274/14
1. ABS1/VSC1 fuse
2. Wire harness (+ BM circuit)
3. Brake actuator (skid control
ECU)
BC-54
C0278/11
1. ABS2/VSC2 fuse
2. Wire harness (+BS)
3. Brake actuator (skid control
ECU)
BC-57
C0279/12
1. ABS2/VSC2 fuse
2. Wire harness (+BS)
3. Brake actuator (skid control
ECU)
BC-57
C0200/31 (*1)
C0205/32 (*1)
C0210/33 (*1)
C0215/34 (*1)
C0226/21
BC
BC36
Detection Item
Trouble Areas
See page
BC-37
C1236/36
BC-37
C1238/38
BC-44
C1239/39
BC-44
C1241/41
1. Battery
2. Charging system
3. ECU-IG fuse
4. AM1 fuse
5. IG1 relay
6. Brake actuator (skid control
ECU)
BC-59
C1249/49
BC-64
Brake actuator
BC-68
BC-69
C1235/35
C1251/51 (*1)
U0073/94
HINT:
*1:
Even after the trouble areas are repaired, the ABS warning
light will not go off unless the following operations are
performed.
1. Drive the vehicle at 12 mph (20 km/h) for 30 seconds or
more and check that the ABS warning light goes off.
2. Clear the DTC(s).
Test Mode DTC:
BC
DTC No.
Detection Item
Trouble Areas
See page
C1271/71
BC-37
C1272/72
BC-37
C1273/73
BC-44
C1274/74
BC-44
BC37
Detection Item
Trouble Areas
See page
C1275/75
BC-37
C1276/76
BC-37
C1277/77
BC-44
C1278/78
BC-44
ON-VEHICLE INSPECTION
Intelligent Tester
DLC3
1.
2.
3.
CAN VIM
C115104E01
BC
BC38
BC
4.
5.
BC39
(d) Turn the motor relay ON, and check that the pedal
can be depressed.
NOTICE:
Do not keep the motor relay ON for more than 5
seconds continuously. Allow intervals of at least
20 seconds between consecutive operations.
(e) Turn the motor relay OFF and release the brake
pedal.
6.
BC
BC40
DTC
DTC
DTC
C1235/35
DTC
C1236/36
DTC
C1271/71
DTC
C1272/72
DTC
C1275/75
DTC
C1276/76
DESCRIPTION
The speed sensors detect the wheel speeds and send appropriate signals to the skid control ECU.
Speed sensor rotors have rows of alternating N and S magnetic poles, and their magnetic fields change
as the rotors turn.
The speed sensors detect those magnetic changes and send pulse signals to the skid control ECU. The
ECU monitors the wheel speeds through these pulse signals to control the ABS control system.
BC
BC41
Speed Sensor
Speed Sensor
Sensor Rotor
Sensor Rotor
14 mA
7 mA
Low Speed
High Speed
C115116E03
DTC No.
C0200/31
C0205/32
C1235/35
C1236/36
C1271/71
C1272/72
C1275/75
C1276/76
Trouble Areas
HINT:
DTCs C0200/31 and C1235/35 relate to the front speed sensor RH.
DTCs C0205/32 and C1236/36 relate to the front speed sensor LH.
BC
BC42
WIRING DIAGRAM
FL+
Front Speed
Sensor LH
FL-
FR+
Front Speed
Sensor RH
FR-
C117849E05
INSPECTION PROCEDURE
NOTICE:
Check the speed sensor signal in test mode after cleaning or replacement (See page BC-14).
Intelligent Tester
DLC3
CAN VIM
C115104E01
BC
Normal Condition
FR SPD OPN
FL SPD OPN
OK:
There are no momentary interruptions.
HINT:
Perform the above inspection before removing the
sensor and connector.
BC43
NG
OK
FR WHEEL SPD
FL WHEEL SPD
(f)
Normal Condition
NG
Go to step 5
OK
OK
RECONFIRM DTC
(a) Clear the DTC(s) (See page BC-25).
(b) Start the engine.
(c) Drive the vehicle at a speed of 12 mph (20 km/h) or more
for at least 60 seconds.
(d) Check if the same DTC(s) is output (See page BC-25).
BC
BC44
Result
Result
Proceed to
DTC output
Go to step 11
A
END
OK
NG
BR03795E09
OK
BC
OK
BC45
CHECK HARNESS AND CONNECTOR (SKID CONTROL ECU - FRONT SPEED SENSOR)
FL+
A15
23
24
4
13
25
14 15 16
26 27 28
10 11 12
17 18 19
32 33 34
FR+
FR-
FL-
*1: LH
*2: RH
*2
A7
FL+
Tester Connection
Specified Condition
Below 1
Below 1
20 21 22
29 30 31
NG
Tester Connection
Specified Condition
Below 1
Below 1
FR-
FR+
C117857E03
OK
*1: LH
*2: RH
*1
A11
*2
1
A7
FL+
5.7 to 17.3 V
5.7 to 17.3 V
FR+
C129353E01
Specified Condition
NG
OK
10
BC
RECONFIRM DTC
(a) Clear the DTC(s) (See page BC-25).
(b) Start the engine.
(c) Drive the vehicle at a speed of 12 mph (20 km/h) or more
for at least 60 seconds.
(d) Check if the same DTC(s) is output (See page BC-25).
Result
Result
Proceed to
DTC output
BC46
Proceed to
END
11
NEXT
12
RECONFIRM DTC
(a) Clear the DTC(s) (See page BC-25).
(b) Start the engine.
(c) Drive the vehicle at a speed of 12 mph (20 km/h) or more
for at least 60 seconds.
(d) Check if the same DTC(s) is output (See page BC-25).
Result
Result
Proceed to
DTC output
B
A
REPLACE BRAKE ACTUATOR
BC
END
BC47
DTC
DTC
DTC
C1238/38
DTC
C1239/39
DTC
C1273/73
DTC
C1274/74
DTC
C1277/77
DTC
C1278/78
DESCRIPTION
Refer to DTC C0200/31 (See page BC-37).
DTC No.
Trouble Areas
C0210/33
C0215/34
C1238/38
C1239/39
C1273/73
C1274/74
C1277/77
C1278/78
BC
BC48
HINT:
DTC C0210/33 and C1238/38 relate to the skid control sensor RH.
DTC C0215/34 and C1239/39 relate to the skid control sensor LH.
WIRING DIAGRAM
RL+
Skid Control
Sensor LH
RL-
RR+
Skid Control
Sensor RH
RR-
C117849E04
INSPECTION PROCEDURE
NOTICE:
Check the speed sensor signal in test mode after cleaning or replacement (See page BC-14).
Intelligent Tester
BC
DLC3
CAN VIM
C115104E01
Normal Condition
RR SPD OPN
RL SPD OPN
OK:
There are no momentary interruptions.
BC49
HINT:
Perform this inspection before removing the sensor and
connector.
NG
OK
RR WHEEL SPD
RL WHEEL SPD
(f)
Normal Condition
NG
Go to step 5
OK
OK
BC
BC50
RECONFIRM DTC
(a) Clear the DTC(s) (See page BC-25).
(b) Start the engine.
(c) Drive the vehicle at a speed of 12 mph (20 km/h) or more
for at least 60 seconds.
(d) Check if the same DTC(s) is output (See page BC-25).
Result
Result
Proceed to
DTC output
Go to step 10
A
END
NG
NG
C118693E01
OK
BC
BC51
Sensor Side
Connector
Vehicle Side
Connector
1 2
Tester Connection
Specified Condition
a1-1 - aJ1-1
Below 1
a1-1 - aJ1-2
10 k or higher
10 k or higher
a1-2 - aJ1-1
10 k or higher
a1-2 - aJ1-2
Below 1
10 k or higher
Z1
aJ1
Tester Connection
ZJ1
C129355E01
NG
Specified Condition
Z1-1 - ZJ1-1
Below 1
Z1-1 - ZJ1-2
10 k or higher
10 k or higher
Z1-2 - ZJ1-1
10 k or higher
Z1-2 - ZJ1-2
Below 1
10 k or higher
OK
CHECK HARNESS AND CONNECTOR (SKID CONTROL ECU - REAR SPEED SENSOR)
(a) Disconnect the skid control ECU connector.
(b) Disconnect the skid control sensor connector.
(c) Measure the resistance.
Standard resistance (LH)
RL-
23
24
4
13
25
14 15 16
26 27 28
*1
RL-
RR+
*2
RL+
Below 1
20 21 22
RR-
Z1
Below 1
32 33 34
*1: LH
*2: RH
a1
Specified Condition
10 11 12
17 18 19
29 30 31
Tester Connection
A15-11 (RL+) - a1-2 (RL+)
RR-
RR+
C129356E01
NG
Tester Connection
Specified Condition
Below 1
Below 1
BC
BC52
OK
*1
a1
*2
Z1
RL+
RR+
C129354E01
NG
Specified Condition
5.7 to 17.3 V
5.7 to 17.3 V
OK
RECONFIRM DTC
(a) Clear the DTC(s) (See page BC-25).
(b) Start the engine.
(c) Drive the vehicle at a speed of 12 mph (20 km/h) or more
for at least 60 seconds.
(d) Check if the same DTC(s) is output (See page BC-25).
Result
Result
Proceed to
DTC output
END
10
NEXT
BC
11
RECONFIRM DTC
(a) Clear the DTC(s) (See page BC-25).
(b) Start the engine.
(c) Drive the vehicle at a speed of 12 mph (20 km/h) or more
for at least 60 seconds.
(d) Check if the same DTC(s) is output (See page BC-25).
Result
Result
Proceed to
DTC output
BC53
END
A
REPLACE BRAKE ACTUATOR
BC
BC54
DTC
DTC
DTC
DTC
DESCRIPTION
This solenoid is turned on in accordance with signals from the skid control ECU and controls the pressure
on the wheel cylinders to control the braking force.
DTC No.
C0226/21
C0236/22
C0246/23
C0256/24
Trouble Area
Brake actuator
HINT:
C0226/21, C0236/22, C0246/23 and C0256/24:
The skid control ECU begins to detect these DTCs when the vehicle speed exceeds 4 mph (6 km/h).
BC
BC55
WIRING DIAGRAM
Skid Control ECU with Actuator
Motor Relay
Solenoid Relay
GND1
+BM
GND2
+BS
ABS1/
VSC1
ABS2/VSC2
ALT
Battery
C136887E01
INSPECTION PROCEDURE
BC
RECONFIRM DTC
(a) Clear the DTC(s) (See page BC-25).
(b) Start the engine.
(c) Drive the vehicle at 4 mph (6 km/h) or more to activate
the initial check.
(d) Check if the same DTC(s) is output (See page BC-25).
Result
Result
Proceed to
DTC output
BC56
Proceed to
HINT:
The DTCs may be stored due to a malfunction in the
connector terminal.
B
A
REPLACE BRAKE ACTUATOR
BC
END
BC57
DTC
DTC
DESCRIPTION
The ABS motor relay supplies the power to the ABS pump motor. While the ABS is activated, the skid
control ECU switches the motor relay ON and operates the ABS pump motor.
DTC No.
C0273/13
Trouble Areas
ABS1/VSC1 fuse
Wire harness (+BM circuit)
Brake actuator (skid control ECU)
C0274/14
ABS1/VSC1 fuse
Wire harness (+BM circuit)
Brake actuator (skid control ECU)
HINT:
C0273/13 and C0274/14: The skid control ECU begins to detect these DTCs when the vehicle speed
exceeds 4 mph (6 km/h).
WIRING DIAGRAM
See page BC-52.
INSPECTION PROCEDURE
NG
BC
ABS1/VSC1 fuse
C117863E05
OK
BC58
A15
GND1
Specified Condition
11 to 14 V
+BM
Tester Connection
Tester Connection
Specified Condition
Below 1
Below 1
NG
GND2
C117862E02
OK
Intelligent Tester
DLC3
CAN VIM
C115104E01
(f)
BC
Diagnostic Note
Operating sound of motor can be heard
NG
OK
RECONFIRM DTC
(a) Clear the DTC(s) (See page BC-25).
(b) Start the engine.
BC59
Proceed to
DTC output
END
A
REPLACE BRAKE ACTUATOR
BC
BC60
DTC
DTC
DESCRIPTION
The solenoid relay supplies power to the ABS solenoid.
After the ignition switch is turned on, the vehicle speed has reached 3 mph (5 km/h) and the solenoid is
determined to be normal by the initial check self-diagnosis, the relay switches on. If any open or short
circuits are detected, the relay switches off.
These DTCs may be set if the voltage supply to the solenoid relay (+BS) falls below the DTC detection
threshold due to the battery or alternator outputs being insufficient.
DTC No.
C0278/11
Trouble Areas
ABS2/VSC2 fuse
Wire harness (+BS)
Brake actuator (skid control ECU)
C0279/12
ABS2/VSC2 fuse
Wire harness (+BS)
Brake actuator (skid control ECU)
HINT:
C0278/11 and C0279/12: The skid control ECU begins to detect these DTCs when the vehicle speed
exceeds 4 mph (6 km/h).
WIRING DIAGRAM
See page BC-52.
INSPECTION PROCEDURE
BC
NG
ABS2/VSC2 fuse
C117851E04
BC61
OK
A15
GND1
+BS
Tester Connection
Specified Condition
11 to 14 V
GND2
Tester Connection
Specified Condition
Below 1
Below 1
NG
C117862E01
OK
RECONFIRM DTC
(a) Clear the DTC(s) (See page BC-25).
(b) Start the engine.
(c) Drive the vehicle at 4 mph (6 km/h) or more to activate
the initial check.
(d) Check if the same DTC(s) is output (See page BC-25).
Result
Result
Proceed to
DTC output
END
A
REPLACE BRAKE ACTUATOR
BC
BC62
DTC
C1241/41
DESCRIPTION
When there is an abnormality in the power supply circuit of the brake actuator (skid control ECU), the skid
control ECU sets a DTC and the operation is prohibited by the fail-safe function. This DTC is set when the
voltage supplied to terminal IG1 is outside the DTC detection threshold, due to abnormalities in the
battery, power source circuits or charging circuits such as the alternator circuit.
The fail-safe function is canceled when the voltage to terminal IG1 returns to normal.
DTC No.
C1241/41
Trouble Areas
Battery
Charging system
ECU-IG fuse
AM1 fuse
IG1 relay
Brake actuator (skid control ECU)
WIRING DIAGRAM
IG1
AM1
Ignition Switch
ALT
GND1
BC
Battery
GND2
C117855E01
BC63
INSPECTION PROCEDURE
A15
Tester Connection
Specified Condition
11 to 14 V
NG
Go to step 3
IG1
C117862E04
OK
RECONFIRM DTC
(a) Clear the DTC (See page BC-25).
(b) Drive the vehicle at 2 mph (3 km/h) or more for several
seconds.
(c) Check if the same DTC is output (See page BC-25).
Result
Result
Proceed to
DTC output
END
A
REPLACE BRAKE ACTUATOR
BC
BC64
NG
ECU-IG
AM1
C118694E01
OK
INSPECT BATTERY
(a) Check the battery voltage.
Standard voltage:
11 to 14 V
NG
OK
BC
BC65
IG1 Relay
C118689E01
Tester Connection
Condition
Specified Condition
3-5
Always
10 k or higher
3-5
Apply B+ between
terminals 1 and 2
Below 1
NG
C113445
OK
BC
BC66
A15
GND2
C117862E03
BC
Specified Condition
Below 1
Below 1
NG
OK
Tester Connection
A15-2 (GND1) - Body ground
BC67
DTC
DESCRIPTION
The skid control ECU detects the brake operating conditions through a signal transmitted by the stop light
switch. The skid control ECU incorporates an open circuit detection circuit. This DTC is set under either of
the following conditions:
An open is detected in the stop light signal input line when the stop light switch is off.
An open is detected in the stop light circuit lead to the ground when the stop light switch is off.
DTC No.
C1249/49
Trouble Areas
WIRING DIAGRAM
Open
Detection
Circuit
ALT
Rear Combination Light (RH)
BC
Battery
C136888E02
BC68
INSPECTION PROCEDURE
Intelligent Tester
DLC3
CAN VIM
C115104E01
Normal Conditions
STOP LAMP SW
Go to step 3
OK
A15
BC
Tester Connection
Switch Condition
Specified Condition
8 to 14 V
Below 4.0 V
NG
C117862E05
OK
REPLACE BRAKE ACTUATOR
Go to step 5
BC69
NG
STOP
C118695E01
OK
4
Released
Tester Connection
Switch Condition
Specified Condition
1-2
Below 1
NG
3-4
10 k or higher
1-2
10 k or higher
3-4
Below 1
Pushed in
C118699E04
OK
BC
BC70
CHECK HARNESS AND CONNECTOR (SKID CONTROL ECU - STOP LIGHT SWITCH)
A15
NG
Tester Connection
Specified Condition
Below 1
A13
A13-1
C118696E01
OK
RECONFIRM DTC
(a) Clear the DTC (See page BC-25).
(b) Check if the same DTC is output (See page BC-25).
Result
Result
Proceed to
DTC output
B
A
BC
END
BC71
DTC
DESCRIPTION
The motor relay (semiconductor relay) is housed in the skid control ECU and drives the pump motor
based on a signal from the skid control ECU.
DTC No.
C1251/51
Trouble Areas
Brake actuator
WIRING DIAGRAM
See page BC-52.
INSPECTION PROCEDURE
OK
RECONFIRM DTC
(a) Clear the DTC (See page BC-25).
(b) Start the engine.
(c) Drive the vehicle at a speed of 4 mph (6 km/h) or more
for several seconds.
(d) Check if the same DTC is output (See pageBC-25 ).
Result
Result
Proceed to
DTC output
B
A
REPLACE BRAKE ACTUATOR
END
BC
BC72
DTC
DESCRIPTION
DTC No.
Trouble Areas
U0073/94
INSPECTION PROCEDURE
RECONFIRM DTC
(a) Clear the DTC (See page BC-25).
(b) Check if the same DTC is output (See page BC-25).
Result
Result
Proceed to
DTC output
B
A
REPAIR CAN COMMUNICATION SYSTEM
BC
END
BC73
WIRING DIAGRAM
Combination Meter
CAN I/F
CANL
CAN Controller
CPU
LED Driver
ABS
MET
IG2
Ignition Switch
MAIN
AM2
BC
Battery
C117853E01
BC74
INSPECTION PROCEDURE
Result
Result
Proceed to
DTC output
OK
Intelligent Tester
DLC3
CAN VIM
C115104E01
BC
Item (Display)
Test Details
Diagnostic Notes
(e) Check that the ABS warning light turns on and off in the
combination meter using the intelligent tester.
OK:
The ABS warning light turns ON and OFF in
accordance with the intelligent tester operation.
HINT:
When the ABS warning light remains illuminated, an
open in the wire harness of the combination meter or
abnormalities in the meter circuit should be considered.
NG
BC75
OK
REPLACE BRAKE ACTUATOR
BC
BC76
INSPECTION PROCEDURE
Result
Result
Proceed to
DTC output
Intelligent Tester
DLC3
CAN VIM
C115104E01
Test Details
Diagnostic Notes
(e) Check that the ABS warning light turns on and off in the
combination meter using the intelligent tester.
OK:
The ABS warning light turns ON and OFF in
accordance with the intelligent tester operation.
BC
NG
OK
REPLACE BRAKE ACTUATOR
BC77
WIRING DIAGRAM
CANH
Combination Meter
CANL
CAN I/F
CANL
CAN Controller
CANH
PKB
CPU
Parking Brake
Switch
LED Driver
IG2
MET
BRAKE
Brake Fluid
Level Warning
Switch
BC
Ignition Switch
MAIN
AM2
Battery
C139985E01
BC78
INSPECTION PROCEDURE
NEXT
CHECK DTC
(a) Check if any ABS DTCs are output (See page BC-25).
Result
Result
Proceed to
DTC output
Result
Result
Proceed to
DTC output
BC
CONNECTOR CORRECTLY
BC79
OK
Intelligent Tester
DLC3
CAN VIM
C115104E01
PARKING BRAKE SW
Normal Condition
ON: Parking brake applied
OFF: Parking brake released
(e) Check that "ON" and "OFF" are properly indicated on the
tester display in accordance with the parking brake lever
operation.
OK:
Tester display changes in accordance with the
parking brake lever operation.
NG
Go to step 9
OK
A10
2 1
C118697E01
Tester Connection
Condition
Specified Condition
A10-1 - A10-2
1.9 to 2.1 k
A10-1 - A10-2
Below 1
HINT:
If there is no problem after the above check is finished,
adjust the brake fluid level to the MAX level.
NG
BC
BC80
OK
A10
Tester Connection
NG
Specified Condition
D2-2 - A10-1
Below 1
10 k or higher
10 k or higher
Combination Meter
(harness side connector):
D2
1 2 3 4 5 6 7 8
9 10111213141516
D2-2
C118702E01
OK
OK
BC
BC81
D21
C118703E01
Tester Connection
Condition
Specified Condition
Below 1
10 k or higher
NG
OK
10
CHECK HARNESS AND CONNECTOR (MAIN BODY ECU - PARKING BRAKE SWITCH
ASSEMBLY)
(a) Disconnect connector 4C of the main body ECU (See
page BC-21).
(b) Disconnect the parking brake switch connector.
(c) Measure the resistance.
Standard resistance
Tester Connection
4C
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15 16
NG
Parking Brake Switch:
D21
Specified Condition
Below 1
10 k or higher
C120360E01
OK
REPLACE MAIN BODY ECU
BC
BC82
INSPECTION PROCEDURE
Result
Result
Proceed to
DTC output
Intelligent Tester
DLC3
CAN VIM
C115104E01
Test Details
Diagnostic Note
(e) Check that the BRAKE warning light turns on and off in
the combination meter using the intelligent tester.
OK:
The BRAKE warning light turns ON and OFF in
accordance with the intelligent tester operation.
BC
OK
NG
NG
BC83
OK
REPLACE BRAKE ACTUATOR
BC
BC84
WIRING DIAGRAM
ECM
CANH
CANH
CANL
CANL
DLC3
TC
TC
CG
C118698E01
INSPECTION PROCEDURE
BC
BC85
DLC3:
Tester Connection
Specified Condition
Below 1
1 2 3 4 5 6 7 8
D15
NG
9 10 11 12 13 14 15 16
TC
ECM:
A21
TC
H100899E01
OK
DLC3:
D15
1 2 3 4 5 6 7 8
NG
9 10 11 12 13 14 15 16
CG
Tester Connection
Specified Condition
Below 1
F100115E26
OK
BC
ECM:
A21
Tester Connection
Specified Condition
10 k or higher
NG
TC
G100098E01
BC86
OK
REPLACE ECM
(a) Replace the ECM.
(b) Check for DTCs of the ECM (See page ES-34).
Result
Result
Proceed to
DTC output
B
A
END
BC
BC87
WIRING DIAGRAM
CANH
CANH
CANL
CANL
DLC3
TS
TS
CG
C118698E02
INSPECTION PROCEDURE
BC
BC88
DLC3:
1 2 3 4 5 6 7 8
D15
NG
9 10 11 12 13 14 15 16
Tester Connection
Specified Condition
Below 1
TS
Power Steering ECU:
D31
1 2 3 4 5 6
7 8 9 101112
TS
C120359E01
OK
DLC3:
D15
1 2 3 4 5 6 7 8
NG
9 10 11 12 13 14 15 16
CG
Tester Connection
Specified Condition
Below 1
F100115E26
OK
BC
D31
1 2 3 4 5 6
7 8 9 101112
TS
Tester Connection
Specified Condition
10 k or higher
NG
C118701E01
BC89
OK
Result
Result
Proceed to
DTC output
A
END
BC
BC87
BRAKE ACTUATOR
BRAKE CONTROL
COMPONENTS
BATTERY CLAMP
SUB-ASSEMBLY
BATTERY
BATTERY TRAY
17 (175, 13)
x5
BC
BATTERY CARRIER
BC88
15 (155, 11)
15 (155, 11)
* 14 (143, 10)
* 14 (143, 10)
15 (155, 11)
* 14 (143, 10)
15 (155, 11)
BRAKE TUBE
* 14 (143, 10)
15 (155, 11)
* 14 (143, 10)
15 (155, 11)
* 14 (143, 10)
BRAKE TUBE
* 14 (143, 10)
15 (155, 11)
* 14 (143, 10)
15 (155, 11)
BRAKE
ACTUATOR
* 14 (143, 10)
BRAKE TUBE
19 (194, 14)
15 (155, 11)
* 14 (143, 10)
BC
BRAKE ACTUATOR
BRACKET ASSEMBLY
19 (194, 14)
BRAKE ACTUATOR
CONNECTOR
N*m (kgf*cm, ft*lbf) : Specified torque
19 (194, 14)
BC89
REMOVAL
1.
2.
3.
4.
5.
C121850
(c) Using SST, separate the brake tube from the front
flexible hose.
SST 09023-00100
SST
C116914E01
SST
C116915E01
SST
C121690E01
BC
BC90
(f)
C116916
To Front
Wheel RH
To Rear Wheel LH
To Front
Wheel LH
To Master
Cylinder
To Master
Cylinder
To Rear
Wheel RH
C116917E01
C116918
(i)
BC
C116921
6.
BC91
C121843
INSTALLATION
1.
2.
C121843
3
1
2
C116921E01
C116918
BC
BC92
To Front
Wheel RH
To Rear Wheel LH
To Front
Wheel LH
To Master
Cylinder
To Master
Cylinder
To Rear
Wheel RH
(d) Using SST, install each brake tube into the correct
position of the actuator, as shown in the illustration.
SST 09023-00100
Torque: for use without SST
15 N*m (155 kgf*cm, 11 ft.*lbf)
for use with SST
14 N*m (143 kgf*cm, 10 ft.*lbf)
HINT:
Use a torque wrench with a fulcrum length of 300
mm (11.81 in.).
This torque value is effective when SST is
parallel to a torque wrench.
C116917E01
SST
C121690E01
(e) Using SST, install the 2 brake tubes onto the brake
master cylinder.
SST 09023-00100
Torque: for use without SST
15 N*m (155 kgf*cm, 11 ft.*lbf)
for use with SST
14 N*m (143 kgf*cm, 10 ft.*lbf)
HINT:
Use a torque wrench with a fulcrum length of 300
mm (11.81 in.).
This torque value is effective when SST is
parallel to a torque wrench.
(f)
SST
C116915E01
BC
SST
C116914E01
(g) Using SST, install the brake tube onto the front
flexible hose.
SST 09023-00100
Torque: for use without SST
15 N*m (155 kgf*cm, 11 ft.*lbf)
for use with SST
14 N*m (143 kgf*cm, 10 ft.*lbf)
HINT:
Use a torque wrench with a fulcrum length of 300
mm (11.81 in.).
This torque value is effective when SST is
parallel to a torque wrench.
(h) Connect the brake actuator connector.
BC93
3.
4.
5.
6.
7.
8.
9.
BC
BC94
COMPONENTS
29 (300, 22)
6.0 (61, 53 in.*lbf)
8.5 (87, 75 in.*lbf)
BC
BC95
REMOVAL
1.
2.
3.
4.
C121848
(a)
(b)
(c)
(d)
BC
BC96
INSPECTION
1.
BC
BC97
INSTALLATION
1.
C121848
3.
4.
BC
BC98
5.
BC
BC98
COMPONENTS
SKID CONTROL
SENSOR WIRE
x4
90 (918, 67)
BC
BC99
REMOVAL
Sensor Probe
SST
Bolt
Rotor
SST
C108982E01
1.
2.
3.
4.
5.
6.
BC
BC100
INSPECTION
1.
BC
BC101
INSTALLATION
1.
Upward
C108983E01
SST
Sensor
Probe
Rotor
C108984E01
2.
3.
4.
5.
6.
7.
8.
9.
BC