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KPMG - Competing in The Global Truck Industry 2011 PDF
KPMG - Competing in The Global Truck Industry 2011 PDF
Competing in the
Global Truck Industry
Emerging Markets Spotlight
Challenges and future winning strategies
September 2011
kpmg.com
Acknowledgements
We would like to express our special thanks to the Institut fr Automobilwirtschaft
(Institute for Automotive Research) under the lead of Prof. Dr. Willi Diez for its
longstanding cooperation and valuable contribution to this study.
We would also like to thank deeply the following senior executives who
participated in in-depth interviews to provide further insight:
(Listed alphabetically by organization name)
Shen Yang
Senior Director of Strategy and Development
Beiqi Foton Motor Co., Ltd. (China)
Andreas Renschler
Member of the Board and Head of Daimler Trucks Division
Daimler AG (Germany)
Ashot Aroutunyan
Director of Marketing and Advertising
KAMAZ OAO (Russia)
Prof. Dr.-Ing. Heinz Junker
Chairman of the Management Board
MAHLE Group (Germany)
Dee Kapur
President of the Truck Group
Navistar International Corporation (USA)
Jack Allen
President of the North American Truck Group
Navistar International Corporation (USA)
George Kapitelli
Vice President
SAIC GM Wuling Automobile Co., Ltd. (SGMW) (China)
Ravi Pisharody
President (Commercial Vehicle Business Unit)
Tata Motors Ltd. (India)
2011 KPMG International Cooperative (KPMG International), a Swiss entity. Member firms of the KPMG network of independent firms are affiliated with KPMG International. KPMG International provides no client services. All rights reserved.
Editorial
Commercial vehicle sales are spurred
on by economic growth going in hand
with the rising demand for the transport
of goods. Of course, this is common
knowledge but just perfectly describes
the ups and downs in the truck industry
over the last couple of years.
When we published our first KPMG
Truck Study in 2006 (The European
Commercial Vehicle Industry in the
Age of Globalization) we certainly
expected a rapid increase of commercial
vehicles sales in the worlds emerging
economies. But what we have seen
until today, especially in China and India,
surpassed all prospects: In terms of
units sold we are already talking about
Chinese manufacturers taking the global
lead in certain segments and this by
almost only offering their trucks in their
home market. This impressively shows
the enormous strength and significance
of the emerging markets for the future
of the global truck industry.
Of course there are still considerable
differences between the Triad (North
America excl. Mexico, Western
Europe and Japan) and emerging truck
market spheres in terms of customer
requirements, the importance of
total cost of ownership and addedvalue services. But knowing that
the developments in recent years
Dieter Becker
Global Head of Automotive
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Definitions
A Full-Line Manufacturer
(FLM) is a truck manufacturer
producing and selling
commercial vehicles in both the
LCV and the HCV segment.
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Contents
AcknowledgementsII
EditorialIII
Executive Summary
2.1
2.2
9
14
2.3
Suitable business models and brand
strategies
17
2.4
19
2.5
21
22
3.1
Regionalized technology and
product management
23
3.2
24
3.3
24
3.4
Multi-branding
25
3.5
Green fleet
26
3.6
30
4.1
4.2 India
48
4.3
Russia
58
68
4.4
China
36
37
72
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Executive Summary
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The world market share of Western Europe and North America will continue to
decline relative to sharply rising demand in the emerging markets.
Market
Development
The worldwide distribution of power in the commercial vehicle market has shifted
since 2006. Asian manufacturers have secured a stronger position at the expense
of Triad truck makers.
With the formation of a large commercial vehicle group under VWs roof (MAN,
Scania, VW CV) more consolidation in the Triad is very unlikely. India and Russia have
already reached a considerable level while in China consolidation is far from over.
Global Truck makers have to be aware of the growth trends in the emerging
markets, and at the same time stay alert to the continuous market cyclicality in
the mature markets.
Challenges
& Winning
Strategies
Emerging markets are also prone to market cycles in the commercial vehicle
market, but unlike in the Triad, the overall growth trend is upwards.
Global truck OEMs have to evolve regionally adjusted business models and brand
strategies in order to respond to differences in terms of market peculiarities,
customer preferences and brand recognition.
Complying with environmental standards and requirements will entail costly
technologies, which truck operators may be unwilling to pay the price.
Over the long term Full-Line Manufacturers, represented in all truck segments,
will have better chances to compete on a global level.
Accessing any one of the emerging markets will require a highly-specific markettailored strategy.
Over the medium to long term, it is likely that the TCO model in emerging
markets will develop along similar lines to mature markets.
Emerging
Markets
Spotlight
While passenger and commercial vehicles have been designed for completely
different customer domains, there are several areas for the exchange of know-how.
The passenger car business can transfer know-how from Western truck makers
regarding multi-branding approaches in emerging markets.
Car Business
vs.
Truck Business
As the car market is not immune to market cyclicality either, OEMs can benefit
from flexible capacity management best practices already implemented in the
truck business.
With the declining importance of vehicle ownership within the passenger car
market, service and TCO-oriented business models from the truck business can
be a major benefit for car OEMs.
The main opportunities for the truck OEMs to gain knowledge from the car
OEMs are the realization of scales and synergies via platform strategies and the
adoption or co-development of environmental friendly drive trains.
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24,235
22,729
22,694
21,934
759
928
933
2,268
865
837
1,048
1,185
2,383
642
20,351
1,462
864
1,001
18,642
833
952
1,645
781
1,548
2,012
1,870
1,655
763
541
1,276
1,166
2,137
8,725
1,505
8,093
7,369
10,650
10,265
7,974
6,266
10,737
10,991
2010
2011f
11,700
8,401
6,395
2006
Asia
6,975
7,098
2007
2008
North America
2009
West Europe
South America
2012f
East Europe
RoW
f = forecasted
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Sales Ranking
2006
2
3
2008
2009
2010
n1
DONGFENG
n2
DAIMLER AG
n3
FAW
n4 PACCAR
CNHTC 2
n5
TATA MOTORS
n6 NAVISTAR
VOLVO TRUCKS
n7
TORCH
n8
BAIC 3
n9 FORD
MAN
n10 TOYOTA
1
2007
ASHOK LEYLAND
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Global truck manufacturers are faced with a number of challenges. They have to be
aware of the growth trends in emerging markets, and at the same time stay alert
to the continuous market cyclicality in the Triad. A consistent worldwide business
model will not be sufficient. Regional needs have to be reflected, and innovations
will be needed to address technological challenges and the rising importance of
total cost of ownership (TCO).
Demand shift to
growth regions
Rising importance of total cost of
ownership. However, the reduction
of TCO from the manufacturers
side is not easy.
Pressure
on total
cost of
ownership
Overcoming the
environmental
challenge
Suitable business
models and brand
strategies
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International key players in heavy commercial vehicle in 2010 (GVW > 6 tons)
WORLDWIDE
DONGFENG
300.1
DAIMLER TRUCKS
FAW
280.7
1
274.3
CNHTC 2
199.9
TATA MOTORS
VOLVO GLOBAL TRUCKS
194.9
3
125.8
TORCH
BAIC
113.2
4
109.4
MAN (VW)
103.8
10.3%
9.7%
9.5%
6.9%
6.7%
4.3%
3.9%
3.8%
3.6%
ASHOK LEYLAND
80.0
2.8%
PACCAR
79.1
2.7%
TOYOTA
77.4
2.7%
NAVISTAR
76.6
2.6%
ISUZU
71.5
64.8
FORD
62.8
ANHUI JIANGHUAI
IVECO (FIAT)
SCANIA (VW)
51.9
48.6
2.5%
2.2%
2.2%
1.8%
1.7%
Naturally, global market dominance does not arise from sales volume alone it
remains to be seen, if emerging players will be able to compete on a global scale in
terms of quality, reliability and brand reputation any time soon. Daimler Trucks, for
instance, will most probably regain its leading position in the heavy trucks sector
within two years through its intensified activities in China and India. Nevertheless,
global sales figures indicate that well-known manufacturers from saturated
markets, such as Volvo and MAN/VW, will sell fewer vehicles than Chinese and
Indian manufacturers in the future. Even if one treats MAN and Scania as one group,
it would still lag behind the new Asian commercial vehicle giants.
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11%
7%
20%
World
Market Share
2006
62%
11%
8%
World
43%
Market Share
2012f
38%
TRIAD
BRIC
N-11
RoW
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reserved..
24 companies
Anhui Ankai
Anhui Jianghuai
Chengdu Dayun Sichuan
Highway Machinery
Chengdu Wangpai
CNHTC
Fujian Xinfuda
Guangzhou Bus
Hanyang Auto
Henan Shaolin
Hualing
Hunan Axle Works
Nanjing Chunlan/Xugong
Norinco
North Benz
Shandong Wuzheng
Shitong Special Vehicle
Torch
Zhejiang Youngman
Brilliance-Jinbei
Changan
Chery
Dongan Heibao
Feidie Auto
Fujian Auto
Great Wall
Guangzhou Auto
Guilin Bus
Guizhou Yuantong Aeronautic Auto
Hebei Changzheng
Hebei Zhongxing
Hubei Sanhuan
Hubei Sanjiang
Hunan Zoomlion Axle Works
Jianghuai
Jiangling
Jiangxi Fire Engine
Liaoning Lingyuan Auto
Shaanxi Automotive
Shandong Auto
Shandong Kaima
Shandong Tangjun Ouling Auto
Sichuan Yinhale Machinery
18 companies
16 companies
BAIC
Chengdu Xindadi
China First Tractor
Dongfeng
FAW
Fujian Longma
Jinggong Zhenjiang
King Long
Lifan Group
Nanjing Automotive
SAIC
Shandong Huayuan Kama
Shuguang Group
Sichuan Nanjun
Yaxing
Zhengzhou Yutong Coach
Joint venture (51:49) Mahindra Navistar Engines produces diesel engines for medium and heavy commercial trucks and buses
in India
Daimler Trucks had bought a 10 percent stake in KAMAZ in 2008, bought another 1 percent in June 2011
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Leading players in key regions and markets in 2010 (GVW > 6 tons)
WEST EUROPE
Units Sold
(in thousands)
Market Share
(in percent)
46.7
DAIMLER TRUCKS
3
42.2
31.3
MAN
23.3%
21.0%
15.6%
PACCAR
27.5
13.7%
IVECO (FIAT)
26.0
13.0%
SCANIA (VW)
10.2%
20.5
NORTH AMERICA
Units Sold
(in thousands)
Market Share
(in percent)
DAIMLER TRUCKS
73.5
27.4%
NAVISTAR
72.2
26.9%
PACCAR
15.8%
42.6
FORD
12.4%
33.4
8.5%
22.8
SOUTH AMERICA
Units Sold
(in thousands)
Market Share
(in percent)
DAIMLER TRUCKS
70.9
60.2
MAN
31.3
FORD
26.1%
22.1%
11.5%
IVECO (FIAT)
20.6
7.6%
19.7
7.3%
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Market Share
(in percent)
28.9
KAMAZ
23.9
GAZ GROUP
3
25.4%
20.9%
8.5
7.5%
MAZ
7.7
6.8%
MAN
7.6
6.6%
CHINA
Units Sold
(in thousands)
Market Share
(in percent)
299
DONGFENG
FAW1
273
CNHTC2
200
TORCH
4
BAIC
20.6%
18.8%
13.7%
113
7.8%
109
7.5%
INDIA
Units Sold
(in thousands)
Market Share
(in percent)
189
TATA MOTORS
80
ASHOK LEYLAND
59.3%
25.0%
EICHER MOTORS
28
8.9%
SWARAJ MAZDA
2.2%
1.9%
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Dependency on overall
economic development:
Commercial vehicle
sales usually trail behind
changes in GDP.
Observation
Period 2
Q2/06 Q3/06 Q4/06 Q1/07 Q2/07 Q3/07 Q4/07 Q1/08 Q2/08 Q3/08 Q4/08 Q1/09 Q2/09 Q3/09 Q4/09 Q1/10 Q2/10 Q3/10 Q4/10
% Growth in Truck Sales
% Growth in GDP
Source: IHS Automotive, US Department of Commerce (2011), Institut fr Automobilwirtschaft [Institute for Automotive Research]
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Emerging markets are also prone to cycles in the commercial vehicle market,
but unlike in Triad markets, the overall growth trend is upwards. Manufacturers in
emerging markets must therefore prepare for continuous growth in capacity and align
this with their strategies.
2001
2002
2003
2004
2005
2006
2007
2008
2009
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DAIMLER AG
Interview with Andreas Renschler,
Member of the Board and Head of Daimler
Trucks Division at Daimler AG (Germany)
Andreas Renschler, Head of Daimler Trucks, expects a fairly
steady recovery of the global commercial vehicle industry
after two almost catastrophic years.
Although strong cyclicality has always played a pivotal role
in the commercial vehicle industry, the 2008/2009 market
turmoil went far beyond anything we could have expected,
says Renschler.
The market is now growing again, but of course there are
regional differences, he adds.
Renschler sees the mature markets of North America
and Europe still being some way off their pre-crisis levels.
In contrast, India and Russia are showing rapid signs of
recovery, not to mention the Chinese market, where the
demand for trucks was largely unaffected by the global
economic woes.
He is convinced that the best way to gain a sense of future
market potential is to look at GDP. A growing economy
always goes hand-in-hand with increasing freight transport
volumes boosting the demand for trucks, he explains.
Winning strategies for a global player
In terms of business strategies for global truck
manufacturers, Renschler says its not all about quantitative
market development, as qualitative differences among
emerging and mature markets will remain a limiting factor
for some time.
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A multi-brand strategy
enables regional factors to
be taken into account.
A regionally adjusted brand strategy therefore also plays a crucial role for truck
manufacturers. Using a multi-brand strategy, manufacturers can respond to
regional differences in terms of penetration and brand recognition. For example,
the Daimler Groups BharatBenz brand, recently introduced specifically for the
Indian market, illustrates the emergence of regionally-tailored products.
Selected business models and brand strategies in the global
truck market
Markets served in CY 10
VOLVO
VW 1
GLOBAL TRUCKS1
MAN
(MAN/SCANIA/VW)
(+VW TRUCKS)
VW
(VWN/SCANIA)1
PACCAR
average=33.8
DAIMLER AG1
TATA1
0.2
ISUZU1
DONGFENG1
0.4
average= 0.6
Global
65
60
55
50
45
40
35
30
25
20
15
10
5
0
Local
0.6
BEIJING
AUTOMOTIVE1
1Full Line Manufacturer
0.8
1.0
hypothetical
Single
brand
KPMGs BPI
Brand portfolio index = [0;1]
Multi
brand
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For emerging players like Dongfeng and Tata, it remains to be seen how they will
approach globalization in the years to come. Differentiating their products in more
sophisticated foreign markets via multi-branding could be a viable option. In contrast
to the top-to-bottom approach of their mature market peers, they will have to
differentiate their products from the bottom up. Consequently, the introduction of a
premium brand could be of crucial importance, to separate their global products from
their products low-cost reputation in their home markets.
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Technological innovations
are constantly reducing
truck emissions.
1.0
0.8
0.6
0.4
CO2/tkm
2030
2029
2028
2027
2026
2025
2024
2023
2022
2021
2020
2019
2018
2017
2016
2015
2014
2013
2011
2012
2010
2009
2008
2007
2006
2005
2004
2003
2001
Nox/tkm
2002
1999
2000
1998
1997
1996
0.0
1995
0.2
Particle/tkm
Ever stricter limits will be introduced, with the Triad countries taking the lead; in
particular the United States with its EPA limits. Under EPA 10, for example, nitrogen
oxide limits were drastically reduced in the US by nearly 80 percent to 0.27 g/kWh.
EURO VI also calls for a further reduction of nitrogen oxide and particle emissions,
although a little less stringent compared to the US limits. Generally, implementing
these requirements will entail costly technologies. It remains to be seen if truck
operators will be willing to pay the price.
In particular large
metropolitan regions,
such as Beijing and Delhi,
strongly regulate exhaust
limits rural areas are
still less affected by
governmental regulations.
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30%
Tires 1%
Interest 2%
Road Tax 2%
Fuel
40-ton
Tractor Semitrailer
Combination
Repair &
Maintenance 5%
Vehicle
Insurance 6%
26%
Wages
Overhead
Depreciation
10%
18%
Weve addressed
things like fuel economy,
weight, and driver
environment. Next, well
see technologies such
as collision avoidance
systems, stability
systems anything which
can reduce their [the
operators] overall costs
further.
Dee Kapur, President of the Truck Group,
Navistar International Corporation
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Challenges & suitable winning strategies in the global commercial vehicle industry
Regionalized technology
and product management
Realization of economies of scale
Multi-branding
Demand shift to
growth regions
Green eet
Expansion of the value chain
Overcoming the
environmental
challenge
Suitable business
models and brand
strategies
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There is no patented
solution for market
development with or
without local partners.
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As many non-variable
parts as possible, as many
individualized technologies
as necessary.
This requires the development of a modular system that makes it possible to use
the same aggregates and components in different production series true to
the principle of as many non-variable parts as possible, as many individualized
technologies as necessary. The cost-relevant aggregates and components (engine,
axles, transmissions, and electronics) are at the forefront in this regard. Only in this
way can the necessary product differentiation be presented at the customer level.
Scania is viewed as a benchmark for this kind of modular system. Daimler Trucks is
striving to increase the percentage of non-variable parts from its current level of
50 percent to 70 percent.
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However, few of these concepts will work in the emerging markets. OEMs
therefore need to implement processes that have previously been successful in
the mature markets. Current growth rates in emerging markets mean there is little
urgency for OEMs to implement comprehensive strategies, but growth cannot
keep up its extraordinary pace forever. Also, manufacturers should not neglect
the supply chain, helping all parties to be more aware of demand changes and to
react appropriately. In addition, for both markets, manufacturers need to be able
to accurately forecast and comprehensively analyze market trends and
demand changes.
3.4 Multi-branding
In global competition, the brand offers regional
differentiation potential
Above all, different business models will be needed to handle mature and
developing commercial vehicle markets. The business model for commercial vehicle
manufacturers in Triad markets is based on a product-service bundle with technically
high-quality, high-value vehicles, as well as complementary services (such as spare
parts logistics, financial services and fleet management). The USP (unique sales
proposition) is ultimately a minimization of the TCO, while simultaneously ensuring
reliable readiness of the vehicles for use. In contrast, a successful business model
for emerging markets must place the low-cost truck at the forefront. At the same
time, the subsequent costs must be kept low through ease of repair.
In this context, brands emphasize different points in the commercial sector than
the consumer sector, but they should not be neglected. This applies primarily to
the trust function of the brand, namely the respective customer promise that the
brand makes. There are many arguments in favor of pursuing a multi-brand strategy
in the commercial vehicle sector. However, it must be remembered that brand
attributes for commercial vehicles are heavily focused on rational values such as
quality, reliability and economic benefit, rather than more emotional messages
typical of consumer brands. The use of multiple brands makes it possible to address
regional peculiarities through different brands.
Two full-line manufacturers that operate worldwide, Daimler Trucks and Volvo Trucks,
are active in European markets with traditional premium brands characterized
by high customer and environmental demands. In the North American market,
conversely, the two companies use traditional US brands. Gaps in the brand
portfolios are supplemented by European premium brands. In turn, the growing
Latin American market is handled using brands from the European region. In Asian
markets, known and new local brands are used, or activities are carried out through
joint ventures with local manufacturers.
BUSINESS MODELS
Triad: Product-service
bundle with technically
and qualitatively high-value
vehicles.
Emerging markets:
Low-cost trucks with low
follow-up costs.
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Mercedes-Benz
Actros
Zetros
Unimog
North America
Volvo
Daimler
Volvo
FH-model
FM(X)-model
Freightliner
Cascadia
Century Class ST
Columbia
Coronado
Classic (XL)
FLD
Renault
Magnum
Premium
Kerax
Western Star
Stratosphere
4900
6900
LowMax
Volvo
Mack
Titan
Pinnacle
Granite
Volvo
VN-model
VHD-model
South America
Daimler
MercedesBenz
Actros
Linha
Tradicional
Volvo
Asia
Daimler
Volvo
FH-model
FM(X)-model
Mitsubishi
Fuso
FP/FV
Renault
Premium
Kerax
Beiqi Foton
Motor Co. (CN)
JV with Foton
Auman
Nissan Diesel
UD
MercedesBenz
Actros
BharatBenz (I)
Volvo
Volvo
FM-model
Renault
Premium
Kerax
Nissan Diesel
(J)
Condor
Quon
Jinan Huawo
Truck Co. (CN)
JV with CNHTC
VECV Ltd. (I)
JV with Eicher
Middle
Duty
Light
Duty
Mercedes-Benz
Axor
Econic
Mercedes-Benz
Atego
Mitsubishi Fuso
Canter
Volvo
FL-model
FE-model
Freightliner
Business Class
M2
Renault
Midlum
Access
Mitsubishi Fuso
FK/FM
Renault
Mascott
Maxity
Master
Trafic
Mitsubishi Fuso
FE/FG
Mack
Terrapro
MercedesBenz
Axor
Volvo
VM-model
Renault
Midlum
Mitsubishi
Fuso
FK/FM
Nissan Diesel
(J)
Condor
BharatBenz (I)
Renault
Midlum
Beiqi Foton
Motor Co. (CN)
JV with Foton
Auman
MercedesBenz
Atego
Accelo
Mitsubishi
Fuso
Canter
FE/FG
Beiqi Foton
Motor Co. (CN)
JV with Foton
Aumark
Ollin
Lovol
Forland
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Already available in
serial production
Short-term
(approx. 5 years)
Mid-term
(approx. 10 years)
The optimization of
diesel engines offers
the best long-term
cost-benefit ratio for
commercial vehicles
Savings up to 8% can be
achieved; a substitution
with alternative drive
systems is most likely
in the light commercial
vehicle segment
Micro-hybrids
Automatic start-stop
and brake energy
recuperation systems
are available today and
already used in light to
medium commercial
vehicles
Gas engines
(LPG/LNG)
Savings up to 20%,
prototypes in operation
in the medium and heavy
truck segments
Further technical
improvements and cost
reductions will allow
competitive positioning
in inner city traffic
First prototypes in
operation in the class
above 12 tons
Comprehensively
deployable in all vehicle
classes
Sustainable second
generation bio fuels still
in development
Demonstration vehicles
and small series
production in the light
commercial vehicle
segment
First prototypes in
operation in the medium
duty segment, use of
electric engines not
foreseeable in the heavy
duty segment yet
Several prototypes
already in operation, until
2030 reasonable market
share possible in the
light commercial vehicle
segment
Reduction potential up
to 100% provided that
hydrogen is produced
from renewable energy
Optimized/downsized
internal combustion
engines
Mild-hybrids
Full-hybrids
Alternative fuels
(biomass-to-liquid,
methanol, ethanol, bio
fuels)
Electric engines
Depending on the
production process,
alternative fuels
already offer up to
40% greenhouse gas
reduction potential
Hydrogen/
fuel cells
Comprehensively
deployable in all vehicle
classes
Long-term
(approx. 15 years)
In particular in the
heavy duty segment no
alternative to internal
combustion engines
evident
Source: Shell, VDA et al., Institut fr Automobilwirtschaft [Institute for Automotive Research]
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Initial prototypes of
full-hybrid systems are
being tested in classes
over 12 tons.
Only chargeable batteries or hydrogen/fuel cell drives offer the potential for 100
percent reduction in consumption and emissions. The reduction potential depends
on the electricity mix in a given area or, as the case may be, the manner of hydrogen
production. Despite these first prototypes, development and deployment costs
remain high. Broad deployment of these technologies should not be expected in the
short-term.
In the commercial vehicle segment in particular, there is a special focus on the
economic efficiency of an alternative engine concept. Buyers are less willing to pay
a price for eco-innovations in commercial vehicles than passenger cars. Therefore,
commercial vehicle manufacturers must seek new ways to substantially reduce
costs for hybrid systems, either by developing co-operation agreements, or by
increasing their acceptance among customers.
Electrification offers additional potential for reducing fuel consumption and
emissions. One idea for electrifying heavy trucks is the concept of the trolley
truck, for which the industry is currently conducting feasibility studies. Trucks
would be equipped with a two-rod electricity collector (similar to an electric bus)
and draw the electricity needed from a two-pole direct-current line stretched above
the road.
The truck would be able to drive purely electrically on the freeway, charge the onboard batteries if needed, and after leaving the freeway, drive for a certain range on
electricity before the conventional diesel engine takes over. If up to 12 percent in
CO2 could be saved in the case of the hybrid engine, the amount could be 20 to 50
percent in the case of the trolley truck, depending on the electricity mix on which
the electricity generation is based.
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MAHLE
Interview with Prof. Dr.-Ing. Heinz Junker,
Chairman of the Management Board at
MAHLE Group
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Stronger service offerings have been used in recent decades to add value for OEMs
downstream from production and distribution. There are already commercial vehicle
manufacturers earning up to a fifth of their sales revenue from services and this
share may double by 2030. In light of sustained price pressures, the importance of
downstream activities will further increase in the commercial vehicle business.
Global
Cross-border-financing
Buy-back-obligation
Damage management
Regionalization
Financing
Insurance
Tire replacement
Toll management
Project
management
Maintenance contract
Leasing
Special equipment
Telematics
services
Local
Truck,
superstructure
and retrofitting
Owner-Driver
Used truck
trade-in
Breakdown
service
Warranty
Contract hire/
short-term
rental
Company size
Serial-/special
fittings
Large fleet
The medium- and heavy-duty after-sales market is led by exterior and structural
components like tires, windows, mirrors, bumpers, truck roof, side fairings and
trailer doors. In mature markets, these usually account for up to half of total
after-sales revenue. Taking revenue potential into account, tires are exchanged
most frequently, while all other parts in this category are probably only replaced
after accidents.
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Although the rate of online parts purchasing and direct shipment is increasing, four
out of five customers are still buying automotive parts in person at a traditional
store. Nevertheless, according to the studys quantitative research, providing
better information on specifications can enable OEMs to win new business, as the
average online to offline purchase conversion rate for automotive parts can be as
high as 85 percent for several components (e.g. batteries, brake parts).
Aftermarket automotive
retailer website
52%
44%
19%
Aftermarket automotive
retailer
Local independent
automotive shop
19%
17%
Retailer
5%
Dealership
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New vehicles
43%
21%
Auto
36%
42%
45%
Truck
13%
Used vehicles
51%
2%
Auto
47%
23%
10%
Truck
67%
0
10
Financing form
20
30
Financing
40
50
Leasing
60
70
80
Cash Purchase
A different picture emerges for used vehicles. In this area, two-thirds of commercial
vehicles are purchased for cash; only ten percent of vehicles are leased, and
23 percent of trucks are financed. It is apparent that the rate of financed used
passenger cars is substantially higher than the one of used trucks. This opens up
opportunities even in a saturated market like Germany to generate qualitative
growth, and thus additional earning potential, by means of used commercial
vehicle financing.
Truck manufacturers offering financial services compete with banks, insurance
companies and providers from other service sectors. Although the majority
(62 percent) of lease contracts are concluded through OEM captive finance
providers, non-captive providers still have the upper hand with close to 51 percent
in the case of financing. A comparison with the passenger car percentages shows
that the captives have a much stronger positioning in this area, with close to
70 percent. In the vehicle financing sector in particular, commercial manufacturers
can tap into additional potential with attractive financing packages.
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69%
31%
Financing
Auto
49%
Leasing
Truck
Truck
51%
62%
10
20
30
38%
40
50
Captive
60
70
80
90
100
Non Captive
In the emerging markets, on the other hand, there is a great need to catch up
with respect to financial services. In China, for instance, vehicle financing for
both corporate and private customers is quite a new concept. Around 90 percent
of all vehicles purchased in China are paid for in cash; financing accounts for the
remaining 10 percent, as vehicle leasing is almost non-existent. Of course, this is
largely because of cultural issues, but also due to the low level of awareness and
consumer education regarding financing the Chinese government did not allow
non state-owned companies to offer vehicle financing until 2004. In India, the
local Mahindra & Mahindra Group already offers financial services, but their focus,
beyond simple vehicle financing, is on life insurance contracts, financing business
equipment or rural house construction.
Financial services do not only bear additional earning potential for local
manufacturers. Manufacturers from mature markets entering such growth markets
could leverage their existing know-how as a distinct competitive advantage.
However, appropriate structures must first be established by both local and foreign
commercial vehicle manufacturers. Recent examples show intensified efforts by
established OEMs to cater to the rising demand for financial services. For instance,
Volvo Trucks started to operate a financial services arm in India in November 2010.
With its Indian partner, Sri Equipment Finance Pvt Limited, a leading infrastructure
and construction equipment financing company, Volvo Financial Services India
leverages its partners market expertise to offer a wide range of financial programs
for its commercial trucks. Likewise, Daimler recently announced that it will be
establishing a subsidiary of Daimler Financial Services in India.
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Innovative mobility solutions in the form of contract hire/short-term rental are also
playing an increasingly important role. For example, commercial vehicle providers
in Europe and the US offer individually structured mobility packages for commercial
vehicle operators. For instance, Mercedes Benz CharterWay, the international
commercial vehicle financial services, contract hire and fleet management arm of
Daimler AG, combines leasing or financing arrangements with a variety of addedvalue services in a single package based payment. CharterWay was founded in 1992
and has offered contract hire and rental services for commercial vehicles since 1998.
Essentially, such packages occur in three variants: Firstly, commercial vehicles can
be offered for short- to medium-term rental. This enables road hauliers to flexibly
increase their transport capacities for peak periods on an ad hoc basis, without
capital commitment or risk. In a more service-oriented approach, hauliers can
furthermore combine a needs-based bundle of services, sometimes including
maintenance and repair services. If necessary, this can include a replacement
vehicle by the service provider. In a third variant, such a short- to medium-term
mobility package can be expanded to a full-service contract including fuel cards,
insurance and fleet monitoring.
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The service portfolios of the various manufacturers generally include the following:
Services relating to vehicle management include, for example, deployment
analyses with driving style evaluation, trip recording, service plans and
condition inspections.
Reporting tools which offer the possibility of clearly laying out the extensive
telematics data for the addressee (management, vehicle fleet manager
or drivers).
Service management, including sending online data from the vehicle to the
service shop, for planning service schedules.
Transport management, such as tour planning and monitoring, shipment
tracking, order management, navigation, barcode scanners or digital signatures.
Other tools support, for example, commercial vehicle operators in complying
with legal requirements, such as logging drivers work and driving hours, or
temperature monitoring for cold goods.
In addition, some companies also offer training for vehicle fleet managers,
administrators and drivers.
In particular, sharply rising total costs of ownership are expected to boost demand
for these services in the years to come. Fleet management solutions, for instance,
offer vast opportunities to increase fleet fuel economy through telematics and
vehicle management (e.g. avoiding traffic congestion, efficient tour planning). In
addition, companies can use telematics to enhance driver productivity or maximize
cargo space by efficiently allocating fleet vehicles. To counteract rising repair and
maintenance costs, vehicle diagnostics and preventive maintenance tools can
also avoid engine and other core component failures, which can lead to significant
downtime and profit losses.
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Focus on emerging
truck markets
All emerging markets are distinct
Although commercial vehicle markets in Russia, India and China are all growing,
there are key differences. All three emerging markets have distinct characteristics
which make them unique. Just to mention a few, China distinguishes itself through
its sharply fragmented company environment; the Indian market, on the other
hand, is largely consolidated among three very dominant local manufacturers. The
Russian market, meanwhile, is fairly Europeanized due to its relative proximity to
the European market.
Accessing any one of these markets will therefore require a highly-specific and
market-tailored strategy. In the course of this chapter all markets will be analyzed
according to the following key market elements:
market structure & development
competitive environment
market characteristics
globalization strategies.
COMPETITIVE
ENVIRONMENT
INDIA
RUSSIA
MARKET
CHARACTERISTICS
GLOBALIZATION
STRATEGIES
Key:
no impact
low/weak
high/strong
very high/strong
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China | 37
4.1 China
4.1.1 Market structure & development
Chinas commercial vehicle market achieves consistently high
growth with less sophisticated trucks
China the largest commercial vehicle market in the world since 2009 is
still characterized by trucks with a relatively low level of technical maturity. It is
dominated by a few large state-owned and some very small local manufacturers,
accounting for around 98 percent of both domestic sales and production, with
very slow consolidation. Until today the opportunities for global foreign truck
manufacturers were mostly in a few highly-specialized niches, because competing
with domestic manufacturers in the low-cost segment remains challenging.
Technical standards and prices are still relatively low, since low transport costs are
one of the most important drivers of the Chinese economy.
The Chinese market has experienced consistently high growth in recent years.
The strong growth of the overall economy in the last decade acted as the primary
engine. In particular, the market for light commercial vehicles was not negatively
affected by the worldwide financial and economic crisis or by the slight decline of
GDP in 2008/2009. Instead, it posted an outright increase from around 2.9 million
units to around 4.3 million units almost a 50 percent increase within 12 months.
Of course, the governments stimulus package for the truck industry helped maintain
growth during these years of crisis. Overall, new registrations of light commercial
vehicles have approximately doubled within three years (2007 to 2010). The demand
for light and cost-effective commercial vehicles for inner city delivery traffic and
public transport should be another catalyst for continued growth in this segment.
Although there was a slight decline in 2008, Chinese sales of heavy trucks (over 6
tons) suffered only slightly from the global downturn compared to the Triad markets
and other emerging markets such as India and Russia. Even then, the market
recovered briskly. In 2010 commercial vehicles sales passed the one million mark
for the first time, thanks not least to the booming Chinese construction sector.
Sales
2010
97.9%
Domestic
Foreign
1.8%
Production
2010
98.2%
Domestic
Foreign
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Sales and production in the Chinese commercial vehicle market (2006 2011) (in thousands)
Sales vs. GDP growth
8,000
7,000
6,816
6,934
6,000
1,452
1,381
16%
8,000
14%
7,000
12%
6,000
16%
988
4,000
3,000
3,510
2,991
831
3,707
820
611
4,307
5,364
10%
5,000
8%
4,000
6%
3,000
5,553
2,000
4%
2,381
2,679
2008
2009
1,374
3,534
3,006
2010
2011f
2%
1,000
0%
12%
8%
3,763
857
834
14%
10%
1,033
6%
605
4,411
5,460
5,559
4%
2,401
0
2007
1,460
2,000
2,887
1,000
2006
6,933
5,444
5,296
5,000
6,921
2,701
2,906
2%
0%
2006
LCV (< 6t)
2007
2008
2009
2010
2011f
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China | 39
The growth rates of most of these manufacturers (15 to 60 percent in the last year
alone) are extremely high compared to worldwide growth levels. In particular,
CNHTC and Torch saw sales increase by more than 70 percent in 2010. Even the
larger commercial vehicle groups were able to impressively increase their sales
between 2009 to 2010, with growth rates generally exceeding 10 percent.
In terms of branding strategies, the leading Chinese full-line manufacturers SAIC,
BAIC and FAW increasingly rely on separate brands for each segment they serve.
Accordingly, the Beijing Automotive Industry Corporation is present with Auman
and EuroV in the heavy segment, while it serves the light segment with its Foton
brand. In contrast, companies solely active in one commercial vehicle segment
such as Torch, CNHTC (both HCV) or Jianghuai and Jiangling (both LCV) do not have
multiple brands in their portfolios.
Market share and market growth of the 10 largest commercial vehicle groups*
20%
SAIC 1,2,3
1.187
18%
1
2
3
4
5
CHANGAN 2,3,4
1.191
16%
14%
BAIC 1,2,3
728
Full-line manufacturer
Multi-brand manufacturer
Domestic manufacturer
LCV manufacturer
HCV manufacturer
DONGFENG 1,3
905
12%
10%
FAW 1,2,3
531
8%
BRILLIANCE-JINBEI 3,4
263
6%
4%
JIANGHUAI 3,4
195
2%
CNHTC 3,5
200
JIANGLING 3,4
124
TORCH 3,5
113
0%
0%
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%
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2006
2007
2008
2009
2010
Wuling (SGMW/SAIC/GM)
420
520
610
1,005
1,150
Changan
344
363
383
705
899
Dongfeng
200
245
301
427
605
Foton (BAIC)
302
335
343
500
562
Jinbei (Brilliance-Jinbei)
113
138
146
169
263
Jianghuai
111
125
117
148
195
Hafei (Changan)
166
164
145
211
193
FAW
132
126
142
195
190
Jiangling
59
64
66
79
124
51
45
41
55
107
YoY increase
YoY decrease
2006
2007
2008
2009
2010
Dongfeng
145
180
175
193
299
FAW
130
164
157
181
273
CNHTC
54
85
96
116
200
43
68
55
62
113
Auman (Foton/BAIC)
36
63
60
85
104
Anhui Jianghuai
27
33
29
48
62
North Benz
10
15
23
26
46
Sichuan Nanjun
17
20
26
35
18
24
22
20
33
King Long
10
13
15
22
31
YoY increase
YoY decrease
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China | 41
BEIQI FOTON
Interview with Shen Yang,
Senior Director of Strategy and Development at
Beiqi Foton Motor Co., Ltd. (China)
Chinese brands will be successful
The Chinese auto industry will reach maturity over the
coming decades, according to Shen Yang, senior director of
strategy and development at Beiqi Foton Motor Company.
Moreover, he believes the affordability of locally-produced
trucks will keep the domestic market healthy. In the
commercial sector, buyers are interested in value for
money, and generally Chinese brands cost one-third to
one-half as much as foreign makes, says Shen.
Foreign truck manufacturers, he notes, are hindered with
larger R&D and manufacturing expenses, as well as rigid
cost structures. Because of these higher costs, I dont
think foreign OEMs will be able to take much market share
from domestic manufacturers, says Shen.
The commercial market is where Shen sees Foton
continuing to prosper. We have a very powerful brand
in commercial vehicles, he says. But that doesnt
necessarily translate to passenger vehicles, where we lack
a recognized image.
Shen remains skeptical about the prospects of further
government aid to strengthen the position of domestic
manufacturers. Market demand will continue to drive
the industry and value-for-money will continue to drive
market demand.
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TOTAL COST OF
OWNERSHIP
ADDED-VALUE
SERVICES
However, experts predict this will change in the future, as additional costs for trucks
increase due to the enormous growth of the Chinese industry itself. For instance,
recent demands for wage hikes are unlikely to be a short term phenomenon, and
wages are likely to rise more rapidly in the years to come. According to the National
Bureau of Statistics of China, the average wage of employed people has already
experienced a compound annual growth rate of almost 15 percent in the first
decade of this millennium. In metropolitan areas like Beijing or Shanghai, wages are
almost twice as high as the national average.
With this and state-set diesel prices at a record high due to rising global oil prices,
truck operators profits are consistently shrinking. Considering the total lifetime
costs of a truck will therefore become more important for Chinese truck buyers.
2011 KPMG International Cooperative (KPMG International), a Swiss entity. Member firms of the KPMG network of independent firms are affiliated with KPMG International. KPMG International provides no client services. All rights reserved.
China | 43
2000
2004
2005
2006
2007
2008
2009
2010
612,940
784,090
869,320
975,425
1,135,469
3,286,819
3,718,882
4,300,543
30.7%
28.8%
29.5%
30.7%
32.2%
56.6%
59.5%
60.7%
1,377,050
1,928,880
2,072,600
2,195,441
2,379,700
2,510,628
2,523,917
2,764,413
Total share
69.0%
70.9%
70.3%
69.0%
67.5%
43.2%
40.3%
39.0%
5,027
7,180
7,890
9,428
11,639
11,960
12,623
17,660
1,995,017
2,720,150
2,949,810
3,180,294
3,526,808
5,809,407
6,255,422
7,082,616
Total Traffic
YoY increase
YoY decrease
Source: BRICS Joint Statistical Publication 2011, National Bureau of Statistics of China
612 million tons per km to more than four billion in 2010. Although Chinas 12th
Five-Year Plan details an extension of the nationwide railway operational mileage
to roughly 120,000 kilometers, a Chinese commercial vehicle market expert
believes that rail will most likely only be a serious alternative for medium and heavy
commercial vehicles on the densely populated east coast:
In the end, improving roads will ultimately lead to longer freight transport distances.
An extensive network of servicing stations for repairs and maintenance will
therefore become increasingly important for the success of commercial vehicle
manufacturers in China.
An extensive servicing
network will be a critical
success factor for truck
manufacturers in China.
FLEET MANAGEMENT
Since the 2008 Olympic Games and the World Expo in 2010, commercial vehicle
customers in international business hubs like Beijing and Shanghai have become
increasingly interested in fleet management services and GPS-enabled network
logistics systems. Rural areas are unlikely to see much growth in this respect,
because the critical mass of commercial vehicles needed to operate profitably will
not be reached in the foreseeable future.
Over recent years, since the majority of their global clients have investments in
China, an increasing number of international players have begun offering fleet
management solutions in China. One of the biggest auto-leasing companies in
Europe, ALD Automotive, is already operating a Shanghai-based joint venture with
Chinas leading steelmaker, Baosteel Group. The venture is aiming for a fleet of
10,000 vehicles by 2014.4
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A company must comply with rigid local content provisions to operate in China.
A maximum of 60 percent of the key parts of a vehicle produced in China can be
imported; the remainder must be procured from local suppliers. If the foreign
portion exceeds 60 percent, a customs duty is imposed at the rate for imported
parts, substantially higher than the rate for motor vehicle parts.
After joining the WTO, the Chinese government reduced import customs duties on
vehicles from 80 percent in 2001 to 25 percent by 2006 (motor vehicle parts:
10 percent), and all import quotas were abolished in 2005. In addition, every company
registered as a foreign vehicle producer automatically receives an import license.
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China | 45
develop a new truck series based on MAN technology. Sinotruk will distribute the
trucks in China, while MAN will receive the exclusive distribution rights for export.
GM has operated in the commercial vehicle sector since 2002. The joint venture
with Chinese partners Shanghai Automotive Industry Corporation (SAIC) and
Liuzhou Wuling Motors is called SGMW (SAIC General Motors Wuling). Whereas
Daimler, MAN and Volvo are focused on medium to heavy commercial vehicles,
SGMW has focused with great success on light commercial vehicles, such as small
vans and buses. With the exception of SGMW, which is a market leader in light
commercial vehicles, none of the foreign OEMs joint enterprises have been able
to develop a significant market position to date. In fact, few co-operation efforts will
lead to significant output, as long as Chinese customers remain unwilling to pay a
substantial price premium for a Chinese truck equipped with a Western engine.
It is not only Western manufacturers who are showing an increased interest in
producing commercial vehicles in China. The South Korean Hyundai Motor Group
recently announced its plan to create a 50:50 commercial vehicle joint venture with
Sichuan Nanjun, a Chinese company which produces mainly trucks, buses and auto
parts. The joint venture, Sichuan Hyundai Motor Company, is aiming for an annual
production capacity of 160,000 commercial vehicles (150,000 trucks and 10,000
buses) by 2013.
Western manufacturers
must cut costs and offer
substantially cheaper
trucks to succeed in
the Chinese low-cost
segment.
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GLOBALIZATION EFFORTS
BY EMERGING OEMs
Chinese truck manufacturer First Automobile Works (FAW) attempt to crack the
Mexican market is a prominent example of a less successful globalization attempt.
In 2007, FAW signed a joint venture with Mexican Grupo Salinas, initially to import
Chinese trucks. Later, the construction of the joint ventures own plant in Southern
Mexico was planned, which would also have served Latin America. Mexicos
membership of NAFTA would also have eased entry into the US market.
However, the joint venture faltered because the demands on foreign OEMs
(investment in a factory of at least $100m, with an output of at least 50,000 vehicles
annually) were unrealistic given an expected sales volume of only 5,000 units.
Conversely, FAWs Chinese competitor, Foton, launched an investment in Mexico
in mid-2010 and announced the construction of a factory with a volume of at least
50,000 units. The primary plan is to produce light commercial vehicles for the local,
US and South American market. For Foton, this project triggers a broad globalization
program including planned plants in Brazil, India, Thailand and Russia with the
goal of becoming the worlds largest commercial vehicle manufacturer by 2020.
As a next step, Foton recently signed a memorandum of understanding to build an
assembly plant in Maharashtra, India. The company plans to build trucks, buses,
pickups, SUVs and minivans.5
Chinese commercial vehicle maker plans India plant, Automotive News China, 2011
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China | 47
SGMW
Interview with George Kapitelli,
Vice President at SAIC GM
Wuling Automobile Co., Ltd.
(SGMW) (China)
Attractiveness of the
passenger car market for
a light commercial vehicle
producer
The low cost of locally-manufactured
commercial vehicles means the
domestic industry can still hold its own
against foreign imports, accounting for
more than 90 percent of the market. In
contrast, private passenger vehicles in
China are being increasingly squeezed
by international rivals, with local
manufacturers only claiming one-third
of sales.
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4.2 India
4.2.1 Market structure & development
9.2%
As in China, low-cost trucks dominate the Indian market. However, India has
been subject to slightly stronger fluctuations in terms of commercial vehicle
development. One peculiarity of the Indian market structure is the high percentage
of light trucks, which visibly dominate the streetscapes of major Indian cities.
Sales
2010
90.8%
Domestic
Foreign
8.0%
Production
2010
92.0%
Domestic
Foreign
Sales and production in the Indian commercial vehicle market (2006 2011) (in thousands)
Production vs. GDP growth
1,400
1,173
1,200
800
600
641
267
704
273
669
225
728
374
2006
LCV (< 6t)
431
445
526
2007
2008
2009
318
383
8%
6%
676
2010
790
2011f
4%
1,073
1,000
800
202
400
200
10% 1,200
994
1,000
1,264
600
700
283
786
295
714
247
200
0%
844
491
467
538
2006
2007
2008
2009
6%
203
416
10%
8%
341
741
400
2%
419
12%
732
4%
2%
2010
2011f
0%
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India | 49
Market share and market growth of the 10 largest commercial vehicle groups*
60%
1
2
3
4
5
TATA MOTORS1,3
472,709
50%
40%
MAHINDRA &
MAHINDRA1,3
271,878
30%
20%
10%
ASHOK
LEYLAND3,5
79,696
TOYOTA1,2
51,324
GM1,2
18,449
PIAGGIO4
9,553
-10%
Full-line manufacturer
Multi-brand manufacturer
Domestic manufacturer
LCV manufacturer
HCV manufacturer
10%
SWARAJ
MAZDA3,5
7,142
30%
50%
FORCE
MOTORS1,3
29,970
EICHER
MOTORS1,3
35,464
70%
ASIA
MOTOR
WORKS3,5
6,074
90%
110%
130%
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Heavy duty specialist Ashok Leyland will also be able to cover the light commercial
segment by the end of this year. The Chennai-based OEM agreed to build its first
light commercial vehicle, the Ashok Leyland DOST, in a 50:50 joint venture with the
Japanese Nissan Motor Company. The start of production in Ashok Leylands Hosur
manufacturing plant is planned for the second quarter of FY 2011-2012.6
Although the Indian market is largely locally dominated, unlike China there are
at least a few foreign manufacturers, such as Toyota, GM and Piaggio, which
have been able to claim a place among the countrys ten largest commercial
vehicle manufacturers.7Since the Indian market opened up in the early 1990s,
the most successful foreign manufacturer has been Toyota. The Japanese global
market leader has already achieved third place in the market for light commercial
vehicles (including MPVs); however, in the market for heavy trucks, Toyota is only
represented in extremely small unit quantities with its Hino brand.
Growth rates are high among almost all manufacturers from 2009 to 2010, with
some well in excess of 20 percent. With a percentage growth of nearly 90 percent,
Ashok Leyland, specializing in heavy-load vehicles, made the largest jump. Only
the European Piaggio Group, a manufacturer of predominantly three-wheeled light
commercial vehicles, faced a decline, falling five percent after a relatively successful
market entry in 2007. Despite the continuing low-cost focus, this can be blamed
on a slight sophistication of the commercial vehicle market in India which should
continue over the next few years.
2006
2007
2008
2009
2010
Tata Motors
164,024
181,567
205,497
220,243
284,049
121,179
151,078
141,969
215,414
271,631
Toyota
40,184
46,527
44,069
42,003
51,304
Force Motors
11,058
10,950
15,118
14,100
23,949
Chevrolet (GM)
21,297
21,866
15,617
13,321
18,449
2,575
9,599
10,008
9,553
Piaggio
Eicher Motors
6,860
6,219
4,032
4,696
7,243
Maruti (Suzuki)
3,443
3,037
6,102
4,867
5,697
Premier
3,093
Sonalika
4,425
7,195
2,888
1,398
707
YoY increase
YoY decrease
6
7
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India | 51
2006
2007
2008
2009
2010
164,873
165,892
134,158
128,101
188,660
Ashok Leyland
72,874
72,924
61,512
42,529
79,696
Eicher Motors
18,036
21,870
16,082
16,903
28,221
Swaraj Mazda
10,315
10,951
8,189
4,954
7,142
1,959
3,319
6,074
Force Motors
4,268
6,021
Volvo Trucks
858
1,031
1,270
1,444
1,663
247
Mercedes-Benz (Daimler)
205
230
165
Scania (VW)
135
112
165
YoY increase
YoY decrease
A booming construction
sector and large-scale
infrastructure programs
promise great growth
potential.
CUSTOMER
REQUIREMENTS
Just like in China and Russia, technological demands in India will slowly rise
to meet a tightening of environmental legislation. However, in contrast to its
emerging markets peers Indias plans to restrict emissions are not as advanced,
while China and Russia plan to implement nationwide Euro V equivalent norms
until 2012 and 2014 respectively. Despite the introduction of Euro IV equivalent
measures in the National Capital Region of Delhi and other 11 metropolitan areas,
India has not announced any further nationwide measures above Bharat Stage
III (Euro III) until today (see p. 20). To keep up with technically more experienced
foreign manufacturers, local manufacturers will increasingly have to offer vehicles
compliant with Euro IV-equivalent emissions limits - at least in the National Capital
Region and other metropolitan areas like Chennai, Mumbai and Kolkata. This slightly
increasing regulatory stringency will slowly but steady force the technological
development of Indian manufacturers.
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Market leader Tata is already experimenting with a series of hybrid buses in Delhi
and Mumbai. Without considerable subsidies from the Indian government, however,
such field tests as in the Western markets will not initially find wider acceptance.
TOTAL COST OF
OWNERSHIP
ADDED-VALUE
SERVICES
2004
2005
2006
2007
2008
2009
2010
646,000
658,900
766,200
820,217
873,736
929,689
1,016,151
61.1%
61.5%
61.3%
60.9%
60.5%
60.1%
60.1%
411,300
411,800
483,400
526,488
570,686
616,962
673,195
Total share
38.9%
38.4%
38.7%
39.1%
39.5%
39.9%
39.8%
547
548
580
769
871
860
1,076
1,057,847
1,071,248
1,250,180
1,347,474
1,445,293
1,547,511
1,690,422
YoY increase
YoY decrease
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India | 53
Due to the long-standing history of poor quality roads and low customer
expectations, Indian trucks are technically unsophisticated and are mainly operated
by owner-drivers who typically take care of their trucks maintenance and repair
themselves. Value-added services around truck repair and maintenance are
therefore of low priority. However, the increasing awareness of TCO could push
reliability and maintenance costs more into focus.
FLEET
MANAGEMENT
Because of Indian fleet ownership patterns, the truck market has been highly
fragmented. According to the Indian Foundation of Transport Research and Training
(IFTRT), 80 percent of truck operators are small, owning less than 10 trucks.
Among these small operators, a large number of owner-drivers transport goods
with a single truck. Unusually, the Indian transport industry is mostly organized by
transport middlemen or goods booking agents. Those companies are largely nonfleet owning in nature, and hire truck capacity from the smaller truck operators or
owner-drivers.
Economic fleet management services require a critical mass of operated trucks, so
offering these services in India is reasonably challenging. Because of the ownership
patterns described above, wide-scale fleet management solutions are unlikely in
India. Only 10 percent of Indian truck operators own a fleet greater than 25 trucks,
and only 1-2 percent own between 200-1,000 trucks.9 Furthermore, high operating
costs, and a poor communication infrastructure outside metropolitan areas,
restricts fleet management opportunities.
Nevertheless, Indian market leader Tata Motors has launched a commercial fleet
management system called TRAKit for their range of commercial vehicles. TRAKit
is a low-cost solution tailored to Indian truck market conditions and fleet ownership
patterns, with which vehicle and fleet operators can stay connected to their
vehicles, while they are in transit.
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GLOBALIZATION EFFORTS BY
EMERGING OEMs
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India | 55
TATA MOTORS
Interview with Ravi Pisharody,
President (Commercial Vehicle Business Unit) at Tata
Motors Ltd. (India)
A promising outlook for the Indian truck market
Ravi Pisharody, president (commercial vehicle business
unit) of Tata Motors Ltd, is predicting an exciting year for
the truck business globally in 2011, particularly in India.
The industry in India has already witnessed 25 percent
growth in 2010, and this trend is expected to continue over
the next four to five years, in the region of 15 to 20 percent
annually.
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Insight
Trucks in
As mentioned in previous chapters, Africa plays an interesting
role in the expansion strategies of truck OEMs from emerging
markets like China and India. Largely because the market
environment and customer preferences are similar to their
respective home markets, these OEMs are trying to enter the
African continent, either to produce vehicles for the market
itself, or to establish a hub for further expansion into regions
such as Europe.
Market structure &
development
After a period of growth, the African
truck market faced strong declines
in 2008 and 2009, like the rest of the
world. For instance, South Africa, the
continents largest truck market, was hit
by a decline of over 40 percent between
2007 and 2009. Since 2010, the African
truck industry is recovering from the
crisis and besides being extensively
covered by mature market OEMs
increasingly becoming a promising
testing ground for emerging OEMs from
China and India. Besides South Africa,
Northern African states such as Egypt,
Morocco, Tunisia and Algeria are offering
interesting opportunities for OEMs to
leverage a low-cost base for production,
bolstering their global commercial
vehicle sales.
Market characteristics
Political and historical conflicts continue
to influence the development of many
African countries. Therefore, the African
continent is only partially developed. In
vast parts of the continent, the economy
and the road infrastructure are very
rudimentary. Even in South Africa,
which can be considered the most
developed country, road infrastructure is
still scarce.
In Africa, truck manufacturers generally
sell their trucks and aftermarket parts
to independent local distribution
networks or single dealers. However,
trucks are essentially custom products,
with dealers commonly ordering to
end-user specifications. Typical African
end-users are small fleet and ownerdriver operators; they are relatively price
sensitive and always seeking ways to
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Africa
cut costs under the continents tough
economic conditions. The resulting price
competition within the African truck
market places increasing pressure on
European and American manufacturers,
because Chinese, Indian and Russian
manufacturers can sell their trucks at
much lower prices.
On the other side African truck
customers still have a preference for
reliable and long lasting used trucks.
Used trucks are of special importance
because small and medium sized
companies traditionally replace their old
truck fleets with secondhand vehicles.
This offers greater potential for Western
OEMs, which enjoy a better reputation
among African customers compared to
their emerging markets competitors.
Reliable used trucks from Europe stand
a good chance of spending another
lifecycle on African roads.
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4.3 Russia
4.3.1 Market structure & development
Russias commercial vehicle market is heavily influenced by
Europe but still largely defined by low technical standards
Due to its geographical proximity, the Russian market more closely resembles the
European models than Indian and Chinese models. In general, this means there
should be greater opportunities for premium trucks. Although technically-simple
trucks continue to dominate, in 2010 close to 30 percent of domestic truck demand
was attributable to foreign providers. The heavy political influence, however, means
local manufacturers still account for over 80 percent of domestic truck production.
The reluctance of foreign manufacturers to produce vehicles in Russia means that,
traditionally, Russia is the only one of the three emerging countries in this report
to meet its excess demand with imported Western trucks and is not likely to face
serious overcapacity any time soon.
28.2%
Sales
2010
71.8%
Domestic
Foreign
16.2%
Production
2010
83.8%
Domestic
Foreign
Source: IHS Automotive, KPMG International
Around 30 percent of
internal demand is
attributable to foreign
manufacturers.
The market for heavy commercial vehicles suffered a similar fall. Pre-crisis, the
market increased by 50 percent between 2006 and 2008, profiting from the boom
in the construction sector and rising domestic consumption. From 2009, however,
the market contracted by around 70 percent within 12 months. Although growth
is returning, the market for medium and heavy trucks over six tons is expected to
take longer to recover than the LCV market.
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Russia | 59
400
350
300
382
150
103
290
155
221
160
229
239
227
114
77
176
111
2007
2008
4%
2009
0%
-4%
144
2006
8%
-2%
49
50
0
8%
2%
200
100
10%
6%
332
250
150
10% 450
2010
2011f
400
300
250
6%
344
350
305
111
87
4%
301
255
108
200
194
150
68
-6% 100
-8%
50
-10%
217
233
0%
109
43
125
146
2007
2008
2009
2010
2011f
-6%
-8%
76
2006
-2%
-4%
119
193
2%
-10%
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Market share and market growth of the 10 largest commercial vehicle groups*
60%
1
2
3
4
5
50%
40%
GAZ GROUP1,2,3
94,264
30%
20%
KAMAZ3,5
28,259
UAZ3,4
25,801
FIAT GROUP1,2
15,101
VW GROUP1,2
8,244
10%
FORD1,2
5,150
-40%
Full-line manufacturer
Multi-brand manufacturer
Domestic manufacturer
LCV manufacturer
HCV manufacturer
-20%
HYUNDAI1,2
5,727
PSA2,4
8,143
MAZ5
7,158
MITSUBISHI4
3,700
0%
20%
40%
60%
80%
100%
120%
Among the foreign manufacturers, the Fiat Group (market share: ~7 percent) and
the VW Group (market share: ~4 percent) have the best foundations for further
growth, with their modern trucks comparing well with Russian providers. The
fastest growing European provider in Russia in 2010 was the French PSA Group.
Showing growth of over 100 percent, unit sales more than doubled.
The only loser in the top ten is the American Ford Group, which has lost over half
its market volume since 2008. However, Ford has recently signed an agreement
with the Russian Sollers automobile group for the joint production and marketing of
automobiles and light commercial vehicles, so in the medium term Ford should be
able to turn around this decline.
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Russia | 61
excellent growth and increased its commercial vehicles unit sales from 63 LCVs
to more than 13,000 in 2010, half as many as UAZ, the second-largest Russian
provider. The PSA Group is likewise developing successfully, primarily via the
Peugeot brand. Unit sales of French commercial vehicles have increased despite
the crisis. Volkswagen and Mitsubishi, conversely, both suffered substantial losses
in terms of unit sales as a result of the crisis, but were already showing growth
trends again by 2010.
These developments clearly indicate that customer demand was already shifting
towards more technically and environmentally advanced foreign vehicles, even before
the crisis. This trend is expected to intensify further as the Russian economy recovers.
2006
2007
2008
2009
2010
GAZ
156,969
150,057
121,336
49,884
70,825
UAZ
29,909
32,269
33,272
18,459
25,801
Fiat
63
309
6,847
9,141
13,310
Peugeot (PSA)
903
1,282
2,741
3,058
6,299
2,074
3,697
8,089
4,727
5,931
VW
Ford
5,108
9,649
12,638
7,766
5,113
Mitsubishi
1,954
6,077
7,690
3,239
3,700
Mercedes-Benz (Daimler)
1,770
2,675
3,063
1,385
2,123
Citroen (PSA)
611
614
485
912
1,844
Nissan
775
2,109
3,291
1,787
1,836
YoY increase
YoY decrease
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2006
2007
2008
2009
2010
KAMAZ
32,327
39,206
39,309
22,966
28,259
GAZ
26,787
27,743
24,484
6,473
11,957
9,704
15,731
15,164
6,855
11,162
11,807
10,805
12,249
3,251
7,158
Hyundai
3,073
4,847
5,481
550
4,050
MAN
1,549
4,313
9,242
347
2,721
Scania (VW)
2,754
5,078
3,787
185
2,302
59
2,132
10,025
3,871
1,838
Ural (GAZ)
MAZ
Isuzu
Volvo Trucks
2,691
4,629
7,009
449
1,826
Zil
7,127
10,272
5,163
2,448
1,259
YoY increase
YoY decrease
CUSTOMER
REQUIREMENTS
With nascent growth in the Russian economy, there is greater potential for
foreign manufacturers to conquer a larger market share. The demand for more
sophisticated foreign trucks in particular will grow, because long distance freight
transporters and those in the construction business need highly reliable and
capable trucks.
Two reasons suggest this: Firstly, these industries are recovering the fastest
following the collapse of the Russian economy. Secondly, the transport of goods
by road is increasingly attractive, compared with expensive air transport, limited
shipping possibilities and an already strained rail network.
2000
2004
2005
2006
2007
2008
2009
2010
152,735
182,141
193,597
198,766
205,849
216,276
180,136
199,341
9.8%
9.1%
9.4%
9.2%
8.9%
9.4%
8.7%
9.0%
1,373,178
1,801,601
1,858,093
1,950,830
2,090,337
2,116,240
1,865,305
2,011,308
88.1%
90.2%
90.2%
90.3%
90.5%
92.0%
90.2%
90.8%
2,515
3,003
2,830
2,927
3,424
3,692
3,558
4,711
1,557,834
1,998,201
2,059,689
2,159,606
2,310,037
2,300,068
2,068,204
2,215,360
YoY increase
YoY decrease
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Russia | 63
TOTAL COST OF
OWNERSHIP
In a mature market, the cost of fuel makes up a huge part of the total operating cost
of a truck (e.g. 30 percent in Western Europe). In Russia, fuel prices are not directly
controlled by the government but rather by state-owned oil companies, which
occupy a monopoly position in many Russian regions. According to the Federal
State Statistics Service of the Russian Federation (ROSSTAT), diesel prices have
risen by ten times since 1998. Therefore, they will increasingly impact the decisionmaking of truck operators and owners. Other follow-up costs such as commercial
vehicle taxes, tolls or insurance fees, do not greatly influence the purchase decision
of Russian truck manufacturers.
According to the ROSSTAT, the monthly salaries of people working in the
transportation industry in Russia rose at a compound annual growth rate of
29 percent from 1995 to 2009. But coming from a very low base, this also increased
affluence plays a minor role, and still leaves the initial purchase price as the main
criteria for truck operators in Russia.
ADDED-VALUE
SERVICES
Establishing a service
network and distribution
chain will probably be one
of the primary challenges
for foreign OEMs.
However, given the sheer size of Russia, establishing a service network and
distribution chain will be one of the primary challenges for foreign OEMs.
Co-operating with local partners is therefore the most promising option.
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FLEET MANAGEMENT
Road density derived from territory size (sq. km) and length of
highway networks (km)
18000
0.9
17,098
16000
0.8
14000
0.7
12000
0.6
9,600
10000
8000
6000
0.4
0.3
233
3,984
4000
2000
0
0.5
8,515
647
Russia 2
Territory ('000 sq. km)
1,736
Brazil 3
3,287
125
China 1
2,600
146
India 3
0.2
0.1
0.0
Road density
1 Data
from 2010
roads in operation (2009)
Data from 2008
2 Public
3
Source: BRICS Joint Statistical Publication 2011, National Bureau of Statistics of China
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Russia | 65
KAMAZ
Interview with Ashot Aroutunyan,
Director of Marketing and Advertising at KAMAZ
OAO (Russia)
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GLOBALIZATION EFFORTS BY
EMERGING OEMs
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Russia | 67
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vs.
MARKET
INFRASTRUCTURE
EMERGING MARKETS
CUSTOMERS
Driver orientation
COMPETITION
STATUTORY
REGULATION
State regulations,
customer requirements,
and infrastructure
will determine the
convergence.
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Russia | 69
Statutory regulation
Customers
Infrastructure
China
India
Russia
heavily rising
rising
rising
Safety standards
rising
rising
rising
Nationwide implementation
low
very low
very low
sharply rising
rising
rising
still high
still high
Employee recruiting
low relevance
low relevance
rising relevance
Professionalism of commercial
vehicle operations
rising
only weakly
rising
only weakly
rising
Importance of owner-drivers
still high
very high
high
sharply rising
rising
rising
Road pricing
increasing
importance
continued low
importance
continued low
importance
Telematics systems
sharply rising
importance
importance
rising
importance
rising
2011 KPMG International Cooperative (KPMG International), a Swiss entity. Member firms of the KPMG network of independent firms are affiliated with KPMG International. KPMG International provides no client services. All rights reserved.
Significant structural changes are expected in China as well, albeit not as drastic
as in Russia. Owing to the intense efforts of the Chinese government and the
increasing number of joint ventures between emerging and established OEMs,
both the modern domestic segment and the premium segment are expected to
account for a considerable share of the market by 2020.
India, on the other hand, is trailing behind. The Institute for Automotive Research
believes that market segmentation will only change slightly by 2020. With a
75 percent share, the low cost segment is still expected to dominate the Indian
market for a long time yet.
20
13
20
5
20
3
15
10
35
60
85
82
75
70
55
20
2010
2020
Russia
2010
2020
India
2010
2020
China
Premium Trucks
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NAVISTAR
Interview with Dee Kapur,
President of the Truck Group and
Jack Allen,
President of the North American Truck Group at
Navistar International Corporation (USA)
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Insight
2011 KPMG International Cooperative (KPMG International), a Swiss entity. Member firms of the KPMG network of independent firms are affiliated with KPMG International. KPMG International provides no client services. All rights reserved.
vs.
REGIONALIZED
TECHNOLOGY & PRODUCT
MANAGEMENT &
MULTI-BRANDING
FLEXIBLE CAPACITY
MANAGEMENT
GREEN TECHNOLOGIES
Looking at the winning strategies revealed in this study, the passenger business
can certainly transfer know-how regarding multi-branding approaches of Western
truck OEMs in the emerging markets. Furthermore, the global passenger vehicle
market is not immune from market cyclicality either. It could therefore benefit from
adopting flexible capacity management best practices that have already proven
effective in the truck industry. Last but not least, the growing trend towards ondemand vehicle usage instead of vehicle ownership in the private automobile sector
is opening up space for substantial knowledge transfer from the truck business.
Today, the commercial vehicle business generally follows the rules and logic of
the B2B market, while the passenger car business mainly focuses on private
customers (B2C). This is largely because commercial vehicles are investment
assets, while passenger cars at least for private customers are consumer and
lifestyle goods. But with the increasing move from car ownership to car usage,
a new B2B customer interface will emerge for passenger vehicles. For mobility
service and car-sharing providers, vehicles - especially fleets - will be investment
assets, where rational purchase decisions will be the norm, as they already are in
the truck business.
Interestingly, the reverse seems to be true in emerging truck markets - at least for
the time being. Here truck makers have to adapt their brand strategies and business
models to follow B2C rules and logic, as they are mainly faced with owner-drivers.
The purchase decisions of owner-drivers tend to be based more on emotions
and social categories than on commercial facts, because buying a truck can be a
lifetime investment and affiliates the owner to a certain user group or community.
However, it can be assumed that once larger fleets are more common, economic
considerations will play a larger role in the purchase decision.
2011 KPMG International Cooperative (KPMG International), a Swiss entity. Member firms of the KPMG network of independent firms are affiliated with KPMG International. KPMG International provides no client services. All rights reserved.
2011 KPMG International Cooperative (KPMG International), a Swiss entity. Member firms of the KPMG network of independent firms are affiliated with KPMG International. KPMG International provides no client services. All rights reserved.
With BharatBenz, Daimler Trucks introduced a localized brand for the Indian market,
which on the one hand certainly benefits from the extraordinary reputation of the
globally-known commercial vehicle brand Mercedes Benz. On the other hand,
Daimler is able to offer a lower cost vehicle in the modern domestic segment,
with regionally adjusted technology and quality standards, without blurring the
premium claim of its Mercedes Benz products. The same approach could be taken
by passenger vehicle manufacturers to generate significant growth in the low-cost
segments of China and India. Today, the success of Western car OEMs in those
countries is mainly based on offering Western standard premium vehicles to the
increasingly affluent middle class. The low-cost segment instead is mostly catered
to by domestic OEMs. To successfully settle in the low-cost segments of emerging
markets, a localized brand or JV indigenous strategy could deliver increasing
market share in the low-cost segment as well as maintaining the premium brands
integrity. Several OEMs have already taken the first steps. For example, General
Motors, Nissan and Honda recently launched low-cost brands with their domestic
partners. The German Volkswagen Group is also considering an entry-level brand
with its partner SAIC explicitly for the Chinese low-cost car market.
The passenger vehicle business can benefit from addedvalue services already implemented by the truck industry
Today, the borders between the commercial vehicle business and the passenger
car business models are constantly blurring. This is especially true with regard
to the emergence of on-demand vehicle usage patterns, replacing the vehicle
ownership that has dominated the private auto sector for decades. These newly
emerging mobility patterns are increasingly transforming the consumer good
passenger car into a mobility service investment asset. Besides financial
service providers and auto rental companies, which have already treated
passenger cars as investment assets, a rising number of so-called mobility
service providers populate the market for passenger vehicles occupying the
B2C interface. These commercially oriented service providers certainly have an
increasing interest in solutions currently offered to fleet providers or operators
in the commercial truck business. Almost 40 percent of the executives asked in
the KPMG 2011 Automotive Executive Survey stated that mobility solutions will
have considerable impact on future passenger business strategies. Particularly
in the Triad markets and the megacities of the BRIC countries, such solutions
will help overcome traffic jams and environmental pollution. Hence, already
well-established best practices from the commercial vehicle domain can be of
significant value in the passenger vehicle market as well.
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For instance, the truck business has already found suitable solutions for the
following issues, mostly arising at the B2B interface:
Car2Go, the short-term rental concept of Daimler AG, started its first pilot project
in Ulm offering small cars on a rental basis. The rural environment in particular
posed the problem of efficiently allocating the rental vehicles. The fact that Car2Go
customers can drop off their rented cars wherever they prefer usually results in an
unfavorable misallocation of vehicles. To guarantee a high quality of service and
full-coverage, efficient fleet management determining potential travel routes is
therefore vital.
2011 KPMG International Cooperative (KPMG International), a Swiss entity. Member firms of the KPMG network of independent firms are affiliated with KPMG International. KPMG International provides no client services. All rights reserved.
2011 KPMG International Cooperative (KPMG International), a Swiss entity. Member firms of the KPMG network of independent firms are affiliated with KPMG International. KPMG International provides no client services. All rights reserved.
2011 KPMG International Cooperative (KPMG International), a Swiss entity. Member firms of the KPMG network of independent firms are affiliated with KPMG International. KPMG International provides no client services. All rights reserved.
LESSONS THE PASSENGER CAR BUSINESS CAN LEARN FROM THE TRUCK BUSINESS
REGIONALIZED
TECHNOLOGY & PRODUCT
MANAGEMENT &
MULTI-BRANDING
Introduction of localized
brands in entry-level segments
Gain market share without
blurring premium brand
reputation
FLEXIBLE CAPACITY
MANAGEMENT
Global management of
overcapacity
Solutions for unforeseen
demand collapses
EXPANSION OF THE
VALUE CHAIN
(SERVICE-ORIENTED
BUSINESS MODELS)
LESSONS THE TRUCK BUSINESS CAN LEARN FROM THE PASSENGER CAR BUSINESS
Adoption of platform
strategies and modularization
without sacrificing regional
adjustments and specifications
Adoption of alternative
propulsion technologies
Sharing R&D costs via
cross-segment technologies
REALIZATION OF
ECONOMIES OF SCALE
GREEN
TECHNOLOGIES
2011 KPMG International Cooperative (KPMG International), a Swiss entity. Member firms of the KPMG network of independent firms are affiliated with KPMG International. KPMG International provides no client services. All rights reserved.
kpmg.com/automotive
Contact us
Global Automotive contacts
Dieter Becker
Global Head of Automotive
T: +49 711 9060 41720
E: dieterbecker@kpmg.com
Simone Beutel
Global Executive for Automotive
KPMG in Germany
T: +49 711 9060 41724
E: sbeutel@kpmg.com
Regional Automotive contacts
ASPAC
Chang Soo Lee
Samjong KPMG in Korea
T: +82 (2) 2112 0600
E: changsoolee@kr.kpmg.com
The Americas
Gary Silberg
KPMG in the US
T: +1 312 665 1916
E: gsilberg@kpmg.com
EMA
Dieter Becker
KPMG in Germany
T: +49 711 9060 41720
E: dieterbecker@kpmg.com
The views and opinions expressed herein are those of the survey respondents and do not necessarily represent the views and
opinions of KPMG International or KPMG member firms.
The information contained herein is of a general nature and is not intended to address the circumstances of any particular individual
or entity. Although we endeavor to provide accurate and timely information, there can be no guarantee that such information is
accurate as of the date it is received or that it will continue to be accurate in the future. No one should act on such information
without appropriate professional advice after a thorough examination of the particular situation.
2011 KPMG International Cooperative (KPMG International), a Swiss entity. Member firms of the KPMG network of
independent firms are affiliated with KPMG International. KPMG International provides no client services. No member firm has any
authority to obligate or bind KPMG International or any other member firm vis--vis third parties, nor does KPMG International have
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The KPMG name, logo and cutting through complexity are registered trademarks or trademarks of KPMG International.
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Publication name: Competing in the Global Truck Industry Emerging Markets Spotlight
Publication number: 110604
Publication date: September 2011