Air India Engineering facility

Your Best Choice

for all MRO requirements!

Air India, the Country's proud flag carrier, also has the `biggest' MRO set up in India that can
serve as a One-Stop-Shop for all Engineering requirements.
Come, benefit from our wide expertise and extensive facilities for the A320 family, A310, A330,
B737NG, B747-400, B777, B787, ATR & CRJ aircraft.
Get high quality services at an economical cost from the most experienced MRO in India.
The Recipient of Best Airframe MRO-2011 and Best Engine MRO for 2011 award.

AIR INDIA ENGINEERING OFFERS

Maintenance Services

Engineering Support Services

Line
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Engineering
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Maintenance
Base Maintenance
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Engine & APU Overhaul
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Avionics and Components Overhaul
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Structural Repairs
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Cabin and Seat Repair
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Landing Gear Repair and Overhaul
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Training
Asset Management
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Project Management
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Material Management
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Quality Assurance
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CAM
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Specialised Services
Non Destructive
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testing (NDT), Aircraft Weighing, Calibration of Measuring Instruments,

Gauges etc. & Testing laboratories
Engine Borescopes
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Proof load test of Aircraft jacks and lifting devices
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Hydraulic Tubing/ Hoses
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On wing Engine Cleaning with Eco Wash
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Facility & Equipment Support
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Our Strengths
Highly
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skilled and trained manpower backed by efficient engineering, material

& logistic support
Extensive use of specialized tools & equipments
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MRO with network coverage of 64 Stations
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As an Airline owned MRO, understanding MRO requirements of customers is far better and
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hence can offer Customized solution for every Customer need.
Offers latest Maintenance and Engineering IT solutions for efficient working, improved
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documentation & records at reduced costs.
Extensive back shops capabilities to support frontline maintenance.
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High Quality at economical Cost
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Low turnaround time
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Elaborate In-Coming Parts inspection to ensure use of authentic Spares
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Use of JIT concepts, proven network of Repair Vendors, etc
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MAINTENANCE SERVICES
Line and Base Maintenance:
Expertise
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in handling wide variety of aircraft such as A320

family, A310, A330, B737NG, B747-400, B777,B787, ATR &
CRJ at all major airports in India with state-of-the-art
Centralized Maintenance Control, that fully supports all
activities of maintenance on a 24X7 basis
Maintenance activity backed by a full scale planning
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facility, strong material and logistics support
Hangar facilities at major metros like Mumbai, Delhi,
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Kolkotta, Hyderabad, Chennai and Tiruvanthapuram
Large Stocking Stores at each station
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Engine Overhaul:
Proven
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expertise in managing the main driver of your

maintenance cost - the Engine
The only FAA/EASA approved repair station in India that
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can handle various types of engines and APUs
Full Capability for CFM 56 5B/ 7B, GE CF6-80C2,
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GE CF6-50 series, V2500 A1, PW 4000 -94 Engines and
APUs of B747-400 & A320(GTCP 36-300). Partial
capability for GE 90-110/115 and GE 90-100, 737-800
( 131-9B), 777-200 / 300 and New A320 family aircraft.
Our facilities include fully dust-controlled shops that
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air-conditioned. Each line has its own cleaning and FPI
set up using lean six sigma processes
Repair Shop fully equipped with CNC machines, 5 axis
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milling machine, welding, and plasma spray with a 9-axis
robotic plasma spray machine
Test cell is a well-equipped, computerized 100,000
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lbs capacity
Access to worldwide repair vendors who carryout
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specialized repair jobs. Experience also in dealing
with DER repairs and handling PMA parts

Avionics Accessories and Components:

DGCA/
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FAA/EASA approved repair stations.

Largest independent Avionics and Component repair
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facility in India
Extensive range of services including repair, overhaul &
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modification of components and flight recorder
transcription facilities
Our world class facilities can cater to your sensitive
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avionics components like flight deck instruments, radio
communication & navigation equipments, onboard
computers, In-flight entertainment, Weather radar,
Displays and CVR/DFDR readout for A320 family, A310,
A330, B737NG, B747-400, B777,B787, ATR & CRJ
Extensive capabilities for Hydraulic, Pneumatic and
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Electrical Components for airframes, engines Landing
gear, Cabin safety and survival equipment, Thrust
Reversers, for commercial aircraft such as A320 family,
A310, A330, B737NG, B747-400, B777,B787, ATR & CRJ
Wheels and Brakes Shop equipped with the latest
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automatic eddy current inspection and auto torque
equipments for working on aircraft wheels & Brake

Structural Repairs
Our structural
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Repairs cater to all kinds of Structural

Repair work and can support AOG events, customized
program as per your schedule and requirements
Our advanced state-of-the-art Composite Repair Facility
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is staffed with highly trained and experienced technicians
Cabin and Seat Repair facility
We understand that the most visible part of aircraft is the
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cabin and needs specialized care and attention
We have skilled and experienced manpower and have
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over 35 years of experience in the field
More than 100,000 seats repaired/overhauled so far
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Landing gear
The latest addition to our landing Gear capability is
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B737-800 NG
We also offer on wing repair services at any location
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including seal changes and gear replacement to ensure
customers are fully satisfied no matter where

ENGINEERING SUPPORT SERVICES

Training: Experience in conducting Maintenance Training for
the past 40 years by a highly experienced pool of instructors
and practical trainers. We can customize courses to your
specific requirements and deliver these courses in India or
any other location of your choice. We offer: Basic Ab-initio
Training, DGCA approved training courses, Type Training on all
types of Aircraft in fleet, Structural Repair Courses, APU
familiarization courses, Engine Hardware & System
Familiarization Course, Cabin Electrical & Avionics Courses,
Human Factor in Aviation Maintenance, Computer Based
Training (CBT) for Boeing Aircraft
Asset Management - Aircraft Leases, Lease Return, new
Aircraft acquisition, aging fleet disposal
Project Management - Greenfield and Brownfield Projects for
Hangar and Back-Shops
Material Management - OEM and Non-OEM Solutions and
access to hundreds of Vendors
Quality Assurance & Continuing Airworthiness Management
(CAM) Ensures quality at each stage

SPECIALISED SERVICES
Non Destructive
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Testing Facility - NDT inspection using

the magnetic particle, X-ray, fluorescent penetrant,
Ultrasonic & Eddy current inspection as well calibration
of measuring Instruments, gauges etc.
Testing of Fuel, Oil and Hydraulic Fluids samples
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Aircraft weighing
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Proof Load - Extensive facilities for Proof load test of all
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kinds of Aircraft jacks and lifting devices
Hydraulic Tubing/Hoses - Repair, Fabrication and Testing
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of Hydraulic and Oxygen pipes and hoses as per
manufacturer's specification. We carry out 'perm swaging
and in-situ repair' of tubes to reduce ground time of
your aircraft.
Facility & Equipment - We offer high technology
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specialized tools and equipment on lease to reduce your
inventory cost.
Video Boroscope Inspection - We can offer Borescope
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Inspection at any place in the World.
Ecopower Engine wash facility - To clean Engine gas path
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& reduce Fuel Burn

We are approved by:

DGCA
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(Director General of Civil Aviation)

FAA (Federal Aviation Administration)
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EASA (European Aviation Safety Agency)
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ICAO (International Civil Aviation Organization)
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ISO-9001:2000 (Bureau of Indian Standards)
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Some of our valued and satisfied customers:

Bangladesh
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Saudi Arabian
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Taj Air
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Cathay
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Biman
Pacific
P&W LMS
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SQ-Cargo
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Korean Air
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Qatar Airways
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Etihad
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Silk Air
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Thai Air
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Yemen Airways
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Kuwait Airways
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Airworks
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Reliance
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Global
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Aviation
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Vectra
Indamer
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Varman Aviation
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GMR
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Jet Airways
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Indigo
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Go Air
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Spicejet
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Blue Dart
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Aviation
Research Centre

BSF
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Coast
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Guard
Airforce
Indian Navy
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HAL
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Pawan Hans
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Indian
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Capability of MRO:
DELHI
A320 & B737 A/C
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Major Checks
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Components
Overhaul
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Automatic Test
Equipment
facilities
JEOC
Overhaul of
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V2500 Engine
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JT8D Engine
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CFM 56 - 5B

MUMBAI

HYDERABAD /
TIRUVANANTHAPURAM

A321 / A330 A/C

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Major Checks
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Components
Overhaul
B777, B747 & B787 A/C
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Major Checks
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Components
Overhaul
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Automatic Test
Equipment facilities
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Engine: PW4056 /
4152, CF6-80C2 /
50C2 / E2, CFM56-7B,
Ge90
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APU

Hyderabad
A320 A/C
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'A' Check
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'C' Check
B737/ A320 A/C / ATR
Wheels & Brakes /
B737-800 Wheels
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Overhaul/Repair of
some components
Thiruvananthapuram
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B737-800 Phase Chk.
& "C' Chk., Wheel &
Brakes etc.

KOLKATA
A319 A/C
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Major Checks
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Components
Overhaul
Overhaul of
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APU of A320 Family
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High Flow Pneumatic
Components
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Fuel Accessories

For more information please contact us:

Airbus Group - Mr. Anil Shakdher, E-mail - Anil.Shakdher@airindia.in, Tel. 91-22-23422035.
Boeing Group - Mr. Mukesh Kumar, E-mail - Mukesh.kumar@airindia.in, Tel. 91-22-26263251.
Air India B-787
TM

INDIA, MEET THE DREAM!

Air India brings home the B-787 Dreamliner
the world's most advanced aircraft