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Control & On-Off Valve - Forbes Marshall PDF
Control & On-Off Valve - Forbes Marshall PDF
J N Marshall
www.forbesmarshall.com
Krohne Marshall
Spirax Marshall
Forbes Vyncke
Positioner
Pneumatic
Electro-pneumatic
Smart with HART, PROFIBUS
and FIELDBUS protocols
Namur mounting possible to avoid
tubing
Series 100
Series 140
The series 100 is the standard globe design control valve with
pneumatic or electric actuator with a lot of extension possibilities
and a wide range of applications. The basic equipment is fitted
with a parabolic plug and strong high capacity shaft guiding and
serves at the same time as basis for multiple types of execution.
Applicable standards
Design
ANSI B16.34
Flanges
ANSI B16.5
F/F Distance
ANSI B16.10
Leakage Class
Carbon steel, alloy steel, stainless steel. Other materials such as monel, hastalloy, alloy - 20,
Aluminium, Bronze, etc. available on request
Plug
Stainless steel - AISI 410, 316, 304, 316L, 304L, 17-4PH, F22, SS321, SS440C and others available on request
Seat
Stainless steel - AISI 410, 316, 304, 316L, 304L, 17-4PH, F22, SS321, SS440C and others available on request
Spindle
Stainless steel - AISI 410, 316, 304, 316L, 304L, 17-4PH, F22, SS321, SS440C and others available on request
Nitriding / Stelliting
Gland rings
Graphite (above 180 Deg C) for steam applications; PTFE for liquid applications
Bonnet Gasket
Graphite (upto ANSI Classes 150 and 300); Spiral wound (Class 600, 900 and 1500)
Leakage Class
Standard Finish
Ground Finish
Soft seating
Flow characteristics
Extended Bonnet
Standard Bonnet
Applicable standards
Bill of material
Design
ANSI B16.34
Sr No.
Flanges
ANSI B16.5
Leakage Class
ANSI B16.104
FCI70.2
1
2
3
4
5
6
7
8
Dimensions
Description
Sr No.
9
10
11
12
13
14
15
Description
Gland Packing Rings
Gland Follower
Gland Nut
Slotted Nut
Gasket Top
Guide Bush
Stud & Nut
6
11
10
9
12
8
15
2
13
C1/C2
7
14
4
3
1
Fig. 1
Size
(NB)
Size
(Inch)
RATING
A
mm
A
Inch
B
mm
B
Inch
Weight
Kgs
Weight
Lbs
15
I/2
300
190
7.5
45.3
1.8
166
6.5
76
3.0
15.4
25
150
184
7.2
45.3
1.8
166
6.5
76
3.0
13.2
300
197
7.8
65
2.6
166
6.5
81
3.2
17.6
40
1.5
150
222
8.7
68
2.7
181
7.1
91
3.6
17
37.4
300
235
9.3
80
3.1
179
7.0
89
3.5
22
48.5
50
150
254
10.0
92.5
3.6
225
8.9
121
4.8
19
41.8
300
267
10.5
100
3.9
225
8.9
121
4.8
31
68.3
80
100
3
4
150
242
9.5
100
3.9
247
9.7
142
5.6
25
55.1
300
317
12.5
105
4.1
247
9.7
142
5.6
50
110.2
150
292
11.5
130
5.1
257
10.1
155
6.1
35
77.1
300
369
14.5
134
5.3
257
10.1
152
6.0
71
156.5
406
16.0
180
7.1
334
13.1
203
8.0
90
198.4
150
150
300
473
18.6
182
7.2
339
13.3
213
8.4
132
291
200
150
543
21.4
225
8.9
369
14.5
243
9.6
125
275.5
300
568
22.4
220
8.7
245
9.6
244
9.6
200
440.9
300
12
300
775
30.5
310
12.2
388
15.3
388
15.3
850
1873.9
350
14
300
928.5
36.6
390
15.4
452
17.8
452
17.8
1515
3340
400
16
300
1057
41.6
427
16.8
502
19.8
502
19.8
1825
4023.4
Series 110 / 120 / 130 / 140 / 160 - Single seat control valve, 3 flange and 4 flange body
For critical pressure control and flow control applications.
Forbes Marshall - Series 110 / 120 / 130 / 140 / 160 valves are designed for use in applications
with high pressure drops and critical operating conditions. Its parabolic plug with high loadable
shaft guiding on top and bottom makes these suitable for extreme operating conditions.
Optional cage guided multi-step perforated plugs and low noise silencer baskets make these
valves suitable for use in super-critical pressure drops. This trim design ensures cavitation free
operation with sub-critical pressure reduction. Series 110 / 120 / 130 / 140 / 160 valves can be
fitted with a variety of actuator options including MSA and U series pneumatic actuators. Electric
actuators can also be custom built with these valves for your application needs.
Applicable standards
Bill of material
Design
ANSI B16.34
Sr No.
Flanges
ANSI B16.5
1
2
3
4
5
6
7
8
Leakage Class
ANSI B16.104
FCI70.2
Dimensions
*C1- with cooling fins
*C2 - without cooling fins
Description
Valve Body (4 Flange)
Top Flange
Bottom Flange
Seat
Plug
Ball
Spindle
Spring Dowell Pin
Sr No.
Description
9
10
11
12
13
14
15
16
Bottom Ring
Gland Packing Rings
Gland Follower
Gland Nut
Slotted Nut
Gasket Top
Guide Bush
Stud & Nut
7
12
11
10
13
9
16
2
14
8
C1/C2
15
Fig. 2
A
mm
A
Inch
B
mm
B
Inch
25
50
80
100
150
200
250
8
10
210
273
273
216
286
375
368
280
356
381
470
394
457
508
610
787
610
708
787
8.3
10.7
10.7
8.5
11.3
14.8
14.5
11
14.0
15.0
18.5
15.5
18.0
20.0
24.0
31.0
24.0
27.9
31.0
68
75
75
76.5
133
89
121
110
181
181
187
218
218
239
220
284
308
317
304
2.7
3.0
3.0
3.0
5.2
3.5
4.8
4.3
7.1
7.1
7.4
8.6
8.6
9.4
8.7
11.2
12.1
12.5
12.0
600*
900*
1500*
2500*
600**
900*
1500*
2500*
600**
900**
1500**
600**
900**
600**
900*
1500**
600**
300**
600*
C1 (With
C2 (Without C2 (Without
C1 (With
Cooling Fins) Cooling Fins) Cooling Fins) Cooling Fins)
mm
Inch
mm
Inch
159
6.3
133
5.2
159
6.3
133
5.2
161
6.3
133
5.2
247
9.7
189
7.4
131
5.2
189
7.4
263
10.4
340
13.3
263
10.4
199
7.8
263
10.4
199
7.8
282
11.1
213
8.4
304
12.0
225
8.9
304
12.0
225
8.9
437
17.2
273
10.7
487
19.2
322
12.7
485
19.1
322
12.7
511
20.1
308
12.1
468
18.4
320
12.6
646
25.4
398
15.7
Weight
Kgs
Weight
Lbs
Series
18
24
34
60
44
50
52
110
80
95
117
149
180
315
365
380
530
450
1050
39.6
52.9
74.9
132.2
97
110.2
114.6
242.5
176.3
209.4
257.9
328.4
396.8
694.41
804.6
837.7
1168.5
992
2314.8
110
110
120
130
160
110
120
130
160
110
120
160
110
160
110
120
160
140
160
25 / 1
40 / 1.5
50 / 2
80 / 3
Cv
150 /6
200 / 8
250 / 10
300 / 12
400 / 16
Kv
Kv
Kv
Kv
Kv
Kv
Kv
Cv
Kv
Cv
Kv
Cv
Kv
Cv
0.1
0.12
0.1
0.12
11
12.87
18
21.06
43 50.31 68
0.19
18
21.06
26
30.42
68 79.56 100
0.29
26
30.42
43
50.31 100
0.4
0.4
0.47
0.74
0.47
Kv
100 / 4
117
Cv
Cv
Cv
Cv
Cv
Cv
79.56 150 175.5 260 304.2 380 444.6 1300 1521 2500 2925
117
1.17
1.17
1.6
1.87
1.6
1.87
2.5
2.93
2.5
2.93
4.68
4.68
8.19
11
12.87
Valve Size
NB
Parabolic
Kvs
Single fold
silencer
(LK1) Kvs
Double fold
silencer
(LK2) Kvs
25
11
25
25
3.9
40
11
10.9
Valve
Lift
SeatDia
L1
L1
Size (NB)
(mm)
(mm)
1step EP
1 step Linear
15
25
40
L3
20
16
2.7
2.2
2.1
20
19
3.9
4.5
4.1
4.1
20
24
5.5
6.7
6.1
20
32
8.1
13.5
10.8
20
37
10.9
17.9
14
32
15
15
13.8
8.4
37
17.8
20
17.9
9.7
50
43
41
30
50
26
25
23.8
30
50
18
17.8
17.2
80
100
50
L2
30
48
25
40
23.5
30
62
36
60
30.6
18.2
80
68
63
80
30
71
42
70
35.3
80
43
41
39
100
30
90
52
85
47.1
100
150
132
60
71
90
105
67.5
67
100
100
94
86
60
90
125
160
103
88
100
68
66
63
150
380
317
250
150
200
60
113
159
240
132
107
60
143
200
320
171
60
172
250
400
209
100
143
333
420
270
100
172
485
560
395
100
265
560
400
2500
150
260
237
205
150
150
145
137
200
650
556
512
250
100
200
380
358
329
300
200
260
253
242
400
250
380
358
329
Notes :
Noise reduction same as that of perforated
trims. However, it is more economical
Use of Roboter (pneumatic pressure
reducer) is possible with silencer baskets
To get Cv values use following formula
Cv = 1.17 x Kv
Notes :
For calculations and selection of summary Kv values, it is necessary
to apply the correct x values in the calculation
The Kv values mentioned in the chart are the maximum values for a
particular seat diameter
Intermediate Kv values shall be applicable based on customer
specifications
To get Cv values use following formula Cv = 1.17 x Kv
-13C to 90C
6 bar (g)
< 2%
Max. 3%
" NPT*
Actuator
Model
From
Materials
Mild Steel
Purbunan Rubber
Stainless Chrome Steel
Stainless Chrome Steel
SG Iron
0H
H0
Diaphragm housing
Diaphragm
Springs
Spindle
Yoke
Fig. 3
MSA1-20
MSA1-30
To
Air to Open
Spring to Close
Thrust Force (Kgs)
MSA1-20
0.2
59
MSA1-20
0.3
1.3
79
MSA1-20
0.4
119
MSA1-20
0.5
136
MSA1-20
0.6
1.3
182
MSA1-20
0.8
1.6
244
MSA1-20
0.9
272
MSA1-20
1.1
2.1
325
MSA1-20
1.3
2.1
396
MSA1-20
1.6
3.1
489
MSA1-20
1.8
2.8
528
MSA1-20
2.6
4.2
792
MSA1-30
0.2
57
MSA1-30
0.3
1.3
76
MSA1-30
0.4
113
MSA1-30
0.4
1.6
133
MSA1-30
0.6
2.1
177
MSA1-30
0.9
3.1
266
MSA1-30
2.1
279
MSA1-30
1.3
2.8
372
MSA1-30
1.9
4.2
558
Lbs
Kgs
Lbs
11.8
26
9.97
22
11.8
26
9.97
22
956
420
280
273
4.5
1116
273
1276
5.5
1436
300
Kgs
Air Pressure
Bar (g)
H+HO
435
Weight
With
Without
Handwheel
Handwheel
Features :
Spring
Range (Bar g)
Note: 1) Actuator weight remains same irrespective of spring range and actuator action
2) Above spring ranges are applicable for parabolic trims. For perforated and
pressure balanced trims spring ranges will be selected on a case to case basis
-13C to 90C
6 bar (g)
< 2%
Max. 3%
" NPT*
Materials
Diecast Aluminium
Purbunan Rubber
Stainless Chrome Steel
Stainless Chrome Steel
S G Iron
Diaphragm housing
Diaphragm
Springs
Spindle
Yoke
D
H0
H0
AIR IN
AIR IN
AIR TO OPEN
H - Without Hand wheel
UI-20
UI-30
UIII-30
UIII-60
UV-60
UV-100
Fig. 4
H+HO
630
640
920
950
1290
1300
AIR TO CLOSE
H + HO - With Hand wheel
H
495
505
723
753
995
1005
D
270
270
392
392
530
530
Features :
Field reversible - Flexible control action
High thrust forces - Usable in extreme pressure reductions
Low maintenance - Less inventory
Cast aluminum housing - Light weight & corrosion resistance
560
620
776
930
1085
1240
1395
1550
Standard
Standard
UIII-30 UIII-60 UV-60 UV-100
0.2-1.0 Bar
0.2-1.0 Bar
Forces in KG
1270
2540
1410
2820
1760
3525
2115
4230
2470
4935
2820
5640
3170
6345
3525
7050
Actuator
Model
UI-20.n
UI-20.n
UI-20.n
UI-20.n
UI-20.n
UI-20.v
UI-20.v
UI-20.v
UI-20.v
UI-30.n
UI-30.n
UI-30.n
UI-30.n
UI-30.n
UI-30.v
UI-30.v
UIII-30.n
UIII-30.n
UIII-30.n
UIII-30.n
UIII-30.n
UIII-30.v
UIII-30.v
UIII-30.v
UIII-30.v
UIII-30.v
UIII-30.v
UIII-60.n
UIII-60.n
UIII-60.n
UIII-60.n
UIII-60.v
UIII-60.v
UIII-60.v
UV-60.n
UV-60.n
UV-60.n
UV-60.n
UV-60.n
UV-60.v
UV-60.v
UV-60.v
UV-60.v
UV-60.v
UV-60.v
UV-100.n
UV-100.n
UV-100.n
UV-100.v
UV-100.v
Spring
Range (Bar g)
From
To
0.2
1
0.4
1.2
0.6
1.4
0.8
1.6
1
1.8
1.2
2.25
1.4
2.45
1.6
2.65
1.8
2.25
0.2
1
0.4
1.2
0.6
1.4
0.8
1.6
1
1.8
1.2
2.8
1.4
3
0.2
1
0.4
1.2
0.6
1.4
0.8
1.6
1
1.8
1.2
2
1.4
2.2
1.6
2.4
1.8
2.6
2
2.8
2.2
3
0.2
1
0.4
1.2
0.6
1.4
0.8
1.6
1
2.6
1.2
2.8
1.4
3
0.2
1
0.4
1.2
0.6
1.4
0.8
1.6
1
1.8
1.2
2.45
1.4
2.65
1.6
2.85
1.75
3
2.4
4.5
2.9
4.55
0.2
1
0.4
1.2
0.6
1.4
0.8
2.8
1
3
Weight
Air to Open
With
Without
Spring to Close Handwheel
Handwheel
Thrust Force (Kgs) Kgs Lbs
Kgs Lbs
60
125
185
250
310
370
435
500
19
42
16.8 37
560
60
125
185
250
310
370
435
140
280
425
565
705
845
985
1130
1270
49 108
45 99
1410
1550
140
280
425
565
705
845
990
280
565
845
1130
1410
1690
1975
2255
105.6 233 99.8 220
2465
2800
3000
280
1975
845
1130
1410
Note: 1) Actuator weight remains same irrespective of spring range and actuator action
2) Above spring ranges are applicable for parabolic trims. For perforated, pressure
balanced and three way trims spring ranges will be selected on a case to case
basis
C1 / C2
Fig. 5
Valve
Description
A
mm
A
Inch
B
mm
B
Inch
C1
mm
C1
Inch
C2
mm
C2
Inch
Weight
Kgs
Lbs
50NB # 300
267
10.5
196
7.7
225
8.9
121
4.8
42
92.5
80NB # 300
317
12.5
230
247
9.7
142
5.6
65
143.3
100NB # 300
369
14.5
250
9.8
257
10.1
152
6.0
85
187.4
150NB # 300
473
18.6
370
14.6
339
13.3
213
8.4
150
330.7
200NB # 300
568
22.4
420
16.5
245
9.6
244
9.6
225
496
200 NB # 600
610
24.0
490
19.3
511
20.1
308
12.1
555
1223.5
250NB # 300
708
27.9
525
20.7
468
18.4
320
12.6
480
1058.2
Note: 1) Three way valve Kv values are same as parabolic trim Kv values mentioned above
2) Three way valves are offered with single spring actuators (U series) and electric actuators only
Positioner
Forbes Marshall offers a wide range of Pneumatic,
Electropneumatic and SMART positioners. All positioners
are optionally offered with inbuilt limit switches and / or
position transmitters. Use of force balance principal and
bellow technology in pneumatic and electropneumatic
positioners eliminates possibility of failure.
Nomenclature
Technical Information
Type
Input
Working resistance
Impedence
Supply pressure
Air consumption
Air flow capacity
Linearity
Hysterisis
Repeatability
Air connection
Gauge connection
Ambient temperature
Protection class
Weight
Ex proof certification
Electric connection
Pneumatic
0.2 - 1 Bar
NA
NA
1.4 - 6 kg/cm2
3 Litres/min at 1.4 bar
80 Litres/min at 1.4 bar
(+/-) 1% of FS
(+/-) 1% of FS
(+/-) 0.5% of FS
NPT (F)
1/8 NPT (F)
(-) 20 C to 70 C
IP 66
2.2 Kg
NA
NA
Electro pneumatic
4 -20 mA
Approx -200 Ohms
250 (+/-) 15 Ohms
1.4 - 6 kg/cm2
3 Litres/min at 1.4 bar
80 Litres/min at 1.4 bar
(+/-) 1% of FS
(+/-) 1% of FS
(+/-) 0.5% of FS
NPT (F)
1/8 NPT (F)
(-) 20 C to 70 C
IP 66
2.8 Kg
IIB / IIC
G (PF )
Description
Model Number
Pneumatic
820-PP
Electro pneumatic Weatherproof
830-WP
Electropneumatic with feedback
831-WP
Electropneumatic with limit switch
832-WP
Electro pneumatic Ex. proof
830-EX
Electro pneumatic Ex. proof with feedback
831-EX
Features:
Save installation cost : Controller comes pre-assembled on the valve
Saves loop cost: Eliminates the need of separate sensor, transmitter,
I/P, controller and positioner
Low maintenance
Technical data
Supply air pressure
Sensitivity
Hysterisis
Air consumption
:
:
:
:
1.2 to 3 bar(g)
< 0.02% of set point
< 1.0% of set point
0.3 Nm/hr
Notes :
Recommended distance of sensing point 1.5 mtrs
Not recommended with perforated trims
Maximum air supply pressure 3 bar(g)
NOTES
NOTES
www.forbesmarshall.com
Forbes Marshall Pvt. Ltd.
A-34/35, MIDC, Industrial Estate, H Block, Pimpri, Pune - 411 018. India.
Tel.: 91(0)20 - 27442020
Fax: 91(0)20 - 27442040 E-mail: vmktg@forbesmarshall.com
Domestic:
Ahmedabad, Alibag, Bangalore, Bhopal / Indore, Chandigarh, Chennai, Coimbatore, Delhi, Hyderabad, Jamshedpur, Kolkata, Mumbai,
Nagpur, Navi Mumbai, Surat, Trichy, Vadodara, Visakhapatanam
International Operations: exp@forbesmarshall.com
Bangladesh, Canada, Egypt, Indonesia, Iran, Kenya, Malaysia, Nepal, Sri Lanka, Thailand, U.A.E. (Instrumentation) (Boilers & Boiler Accessories)USA,