Professional Documents
Culture Documents
iCOM Microprocessor
iCOM
Training Manual
DS – VS Units
CW Units
Challenger 3000 Units
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iCOM Controls Training Manual
Liebert Corporation has taken every precaution to ensure the accuracy and
completeness of the information in this manual. Liebert Corporation makes no
expressed or implied warranty of any kind with regard to the information in this
manual. Liebert Corporation assumes no responsibility, and disclaims all liability
for incidental or consequential damages or other loss resulting from the use of this
information or from errors or omissions in the information. Liebert Corporation
may make improvements and / or changes in the product(s) described in this
manual at any time. Information in this manual is subject to change at any time
and Liebert Corporation does not have a duty to update this information.
Liebert® and the Liebert logo are registered trademarks of Liebert Corporation.
Emerson®, Emerson Network Power and the Emerson logo are registered
trademarks of Emerson Electric Co.
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iCOM Control Training Manual
Table of Contents
Chapter 1: Temperature and Humidity Control 6
Temperature Control Programs 7
Temperature Control Operations 8
Challenger3000 Units: Single Compressor Cooling 9
Challenger3000 Units: Single Digital Scroll Compressor Cooling 11
DS / VS Units: 2 Stage Compressor Cooling 13
DS / VS Units: Optional 4 Stage Compressor Cooling 15
DS / VS Units: Optional 2 Compressor Digital Scroll Operation 20
Chilled Water Cooling 22
Optional Glycool (Econ-O-Cycle) Cooling – Anti-freeze Solution 25
Optional Dual Source Cooling – Chilled Water 26
Optional Staged Electric Reheat 27
Optional Hot Water / Steam Reheat 31
Temperature Sensor Types 32
Temperature Compensation 34
Humidity Control Programs 35
Predictive Humidity Control 35
Relative Humidity Control 37
Compensated Humidity Control 37
Dew Point Humidity Control 38
Humidity Control Operations 39
Water Level Control with Infrared Humidifier 41
Dehumidification Operation 43
1 Stage Compressor Dehumidification Operation 43
2 Stage Compressor Dehumidification Operation 45
Compressor Dehumidification and Electric Reheat Operation 47
Chilled Water Dehumidification Operation 48
Fan Control Operation 50
Additional Programs 52
Next Maintenance Calculation 63
Networking and Communications 65
Teamwork Operation 65
Unit Lead / Lag Function 68
Preparations for Networking 70
iCOM Network Setup Process 72
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Chapter 1
Temperature and Humidity Control
Temperature Control Programs
Temperature Control Operations
Challenger3000 Units
DS / VS Units
Chilled Water Units
Optional Glycool and Dual Cool Units
Optional Electric and Hot Water Reheat
Temperature Control Sensor Types
Temperature Compensation
Humidity Control Programs
Humidity Control Operations
Fan Control Operation
Additional Programs
Next Maintenance Calculation
Networking and Communications
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iCOM Control Training Manual
1. P – Proportional
3. Intelligent
The proportional (P) term is determined by the difference between the current
temperature and the control set point. This term is expressed in % cooling
(heating) desired for each degree above (below) the set point. It is adjustable from
0% to 100% per degree. The purpose of this term is to adjust the control output
for any deviation between the current room temperature and the control set point.
The integral (I) term is determined by two things: the difference between the return
air temperature and control set point and the amount of time this difference has
existed. This term is expressed in % cooling (heating) desired for each minute
and degree above (below) the set point. It is adjustable from 0% - 100% per
degree/minute. The purpose of this term is to force the control to maintain the
temperature around the set point by slowly but continuously adding (subtracting) a
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small amount of cooling (heating) to the total control output until the temperature is
at the set point.
Intelligent Control
The Intelligent Control operates from a set of general rules that define how the
control output should be adjusted for different system conditions. The rules are
designed to duplicate the actions that an experienced human operator would take
if manually controlling the system.
The temperature proportional band is equally divided above and below the
temperature set point for unit operation as follows:
The separate temperature and heater dead bands, if used, will shift the cooling
and / or heating on / off operations away from the temperature set point. The
temperature cooling dead band value (factory default set at 2F) means cooling
stops when the temperature being sensed by the control decreases to the
temperature set point plus the temperature dead band value.
If the Liebert unit is supplied with an optional heating device, the heater dead band
value (factory default set at 0F) means heating stops when the temperature
sensed by the control increases to the temperature set point.
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Challenger3000 Units
The Challenger3000 unit is supplied with one (1) compressor cooling circuit. The
compressor circuit is rated at the unit total cooling capacity. The Challenger3000
can be supplied with either of the following compressor types:
single scroll type compressor that operates in an on / off configuration
single digital scroll type compressor that will operate in a timed loaded /
unloaded configuration
The control activates the compressor when the air temperature increases to 100%
of the cooling control band. The control deactivates the compressor when the air
temperature decreases to the temperature set point.
In the following example the control band begins at 70F, the temperature set point
and has a length of 4F, which is ½ of the programmed temperature proportional
band value.
Compressor
ON
70 71 72 73 74 75
Compressor
OFF
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iCOM Controls Training Manual
The control activates the compressor when the air temperature increases to the
programmed temperature dead band value plus 100% of the cooling control band.
The control deactivates the compressor when the when the air temperature
decreases to the temperature set point plus the programmed temperature dead
band value.
In the following example the control band begins at 70F, the temperature set point
and has a length of 5.0F, which is ½ of the programmed temperature dead band
value plus ½ of the programmed temperature proportional band value.
Temperature
Dead Band Compressor
ON
70 71 72 73 74 75
Compressor
OFF
Remember the temperature dead band value is used by the control to shift the
cooling on / off operations away from the temperature set point.
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During the loaded state the digital scroll valve (DSV1) is de-energized (closed) and
the compressor operates like a standard scroll and delivers full capacity. During
the unloaded state the digital scroll valve is energized (opened) and the scroll
plates are separated so there is no refrigerant flow (cooling capacity) through the
compressor.
Example: If the digital scroll compressor has a 15 second cycle (factory default
value) and the solenoid is de-energized (closed or loaded) for 10 seconds and
then energized (open or unloaded) for 5 seconds the resulting cooling capacity will
be 66%. The factory default Digital Scroll Cycle time is programmed at 15
seconds.
Example
Solenoid
5 Sec 10 Sec 5 Sec 10 Sec 5 Sec 10 Sec
Open
Compressor
Unloaded 15 sec cycle 15 sec cycle 15 sec cycle
Note: The digital scroll compressor lwill run continuously while the scroll
plate is raised and lowered as the cooling requirement varies from 10% to
100% of the compressor capacity.
When the control calculates a 25% cooling demand, the compressor is activated
and operates at 50% capacity for ½ of the timed cycle. The cooling stage is
deactivated when the calculated cooling demand decreases to 10% of the cooling
band.
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0 10 20 30 40 50 60 70 80 90 100
Cooling Control %
The following flow chart offers a brief sequence of operation for the digital scroll
compressor in order to establish an acceptable evaporator pressure.
When the demand for cooling reaches 25% of the control band,
the digital scroll compressor starts at 50% of its capacity.
Yes No
Compressor operates Low Pressure Management
at desired capacity. rules will safely turn the
compressor off.
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DS / VS Units
The Liebert DS / VS units are supplied with two (2) separate compressor cooling
circuits. Each compressor circuit is rated at ½ of the unit total cooling capacity.
These units can be supplied with any of the following compressor types:
scroll type compressors that operate in an on / off configuration
semi-hermetic type compressor with unloaders that operate in an on / off
configuration
digital scroll type compressors that operate in a timed loaded / unloaded
configuration
The control activates the 1st cooling stage when the air temperature increases to
50% of the cooling control band and the 2nd cooling stage activates at 100% of the
cooling control band.
The control deactivates the 2nd stage of cooling when the air temperature
decreases to the temperature set point value plus 50% of the cooling control band
value. The 1st cooling stage is deactivated when the air temperature decreases to
the temperature set point value.
In the following example the control band begins at 70F, the temperature set point
and has a length of 4F, which is ½ of the programmed temperature proportional
band value.
70 71 72 73 74 75
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As the air temperature increases, the 1st cooling stage is activated at 72F which is
50% of the cooling control band. If the air temperature continues to increase, the
2nd cooling stage will activate at 74F which is 100% of the cooling control band.
When the air temperature decreases to 72F or 50% of the cooling control band
the 2nd cooling stage is deactivated. The 1st cooling stage is deactivated at the
temperature set point of 70F.
The control activates the 1st cooling stage when the air temperature increases to
the programmed temperature dead band value plus 50% of the cooling control
band. The 2nd cooling stage is activated when the air temperature increases to the
programmed temperature dead band value plus 100% of the cooling control band.
The control deactivates the 2nd stage of cooling when the air temperature
decreases to the programmed temperature dead band value plus 50% of the
cooling proportional control band value. The 1st cooling stage is deactivated when
the air temperature decreases to the programmed temperature set point plus the
dead band value.
In the following example the control band begins at 70F, temperature set point
and has a length of 5F, which is the programmed temperature dead band value
plus ½ of the programmed temperature proportional band value.
70 71 72 73 74 75
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As the air temperature increases the 1st cooling stage is activated at 73F or the
programmed dead band value plus 50% of the cooling control band. If the air
temperature continues to increase, the 2nd cooling stage will activate at 75F or the
programmed dead band value plus 100% of the cooling control band.
When the air temperature decreases, the 2nd cooling stage is deactivated at 73F
or the programmed dead band value plus 50% of the cooling control band and the
1st cooling stage is deactivated at 71F or the programmed temperature set point
plus the dead band value.
Remember the temperature dead band value is used by the control to shift the
cooling on / off operations away from the temperature set point.
The control activates the 3rd cooling stage (lead compressor now loaded) by de-
energizing (closing) the unloader when the air temperature increases to 80% of
the cooling proportional band. The control activates the 4th cooling stage (lag
compressor now loaded) by de-energizing (closing) the unloader when the air
temperature increases to 100% of the cooling proportional band.
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The control deactivates the 2nd cooling stage by turning off the unloaded lag
compressor when the air temperature decreases to 47% of the cooling
proportional control band value. The control deactivates the 1st cooling stage by
turning off the unloaded lead compressor when the air temperature the return air
temperature decreases to the temperature set point value plus 17% of the cooling
control band value.
The table below shows the sequence of device operation for each of the four (4)
cooling stages.
The table below is based on a temperature set point of 70F with a control band
length of 4F, which is ½ of the programmed temperature proportional band value.
The temperatures displayed are approximate values as calculated by the
microprocessor control.
STAGE TEMPERATURE - NO DB
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The following example is based on a temperature set point of 70F with a control
band length of 4F, which is ½ of the programmed temperature proportional band
value.
70 71 72 73 74 75
70 71 72 73 74 75
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As the air temperature increases the 1st cooling stage (lead compressor unloaded)
is activated at 71.3F which is 33% of the cooling control band. If the air
temperature continues to increase the 2nd cooling stage (lag compressor
unloaded) will activate at 72.5F which is 63% of the cooling control band. If the
return temperature continues to increase the 3rd cooling stage (lead compressor
loaded) is activated at 73.2F which is 80% of the cooling control band. If the air
temperature continues to increase the 4th cooling stage (lag compressor loaded)
will activate at 74.0F which is 100% of the cooling control band.
When the air temperature decreases, the 4th cooling stage is deactivated at 73.6F
or 90% of the cooling control band, the 3rd cooling stage will be deactivated at
72.8F or 70% of the cooling control band. The 2nd cooling stage will be
deactivated at 72.8F or 47% of the cooling control band and the 1st cooling stage
is deactivated at 70.7F or 17% of the cooling control band.
STAGE TEMPERATURE w/ DB
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In the following example the control band begins at the 70F temperature set point
and has a length of 5F, which is the programmed temperature dead band value
plus ½ of the programmed temperature proportional band value.
70 71 72 73 74 75
70 71 72 73 74 75
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As the air temperature increases the 1st cooling stage (lead compressor unloaded)
is activated at 72.3F or the dead band value plus 33% of the cooling control band.
If the air temperature continues to increase the 2nd cooling stage (lag compressor
unloaded) will activate at 73.5F or the dead band value plus 63% of the cooling
control band. If the air temperature continues to increase the 3rd cooling stage
(lead compressor loaded) is activated at 74.27F or the dead band value plus 80%
of the cooling control band. If the air temperature continues to increase the 4th
cooling stage (lag compressor loaded) will activate at 75.0F or the dead band
value plus 100% of the cooling control band.
When the air temperature starts to decrease, the 4th cooling stage is deactivated at
74.6F or the dead band value plus 90% of the cooling control band. As the air
temperature continues to decrease, the 3rd cooling stage will be deactivated at
73.8F or the dead band value plus 70% of the cooling control band. If the air
temperature continues to decrease, the 2nd cooling stage will be deactivate at
72.9F or the dead band value plus 47% of the cooling control band and the 1st
cooling stage is deactivated at 71.7F or the dead band value plus 17% of the
cooling control band.
Remember the temperature dead band value is used by the control to shift the
cooling on / off operations away from the temperature set point.
The optional Digital Scroll compressors operate in two stages, the “loaded state”
and the “unloaded state”. During the loaded state the solenoid valve is de-
energized (closed) and the compressor operates like a standard scroll and
delivering full capacity. During the unloaded state the solenoid valve is energized
(opened) and the scroll plates are separated so there is no capacity through the
compressor.
When the control calculates a 25% cooling demand, the 1st cooling stage (lead
compressor) is activated. If the control calculates a cooling demand of 35%, the
2nd cooling stage (lag compressor) is activated.
The control deactivates the 2nd stage of cooling (lag compressor) when the
calculated cooling demand decreases to 20%. The 1st cooling stage (lead
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In the following example we define the Digital Compressor start and stop for
sensible cooling capacity and how the compressors load and unload with the
PWM (Pulse Width Modulation – based on time in seconds) as determined by the
control based on the programmed temperature set point and proportional band
values.
Note: The Digital Scroll will run continuously while the scroll plate is raised and
lowered as the cooling requirement varies from 10% to 100% of the compressor
capacity.
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The control begins to activate (open) the chilled water valve when the sensed air
temperature increases to 10% of the cooling control band through 100% travel
when the sensed temperature increases to 100% of the cooling control band. As
the cooling demand decreases the control will close the valve until fully closed
when the sensed temperature decreases to the temperature set point value or 0%
of the cooling control band value.
The actuator valve motor is driven open / closed by a 24 VAC signal from the
control with the actual valve position based on the programmed valve travel time.
Triac switch Q17 (open) or Triac switch Q18 (close) are used to operate the valve,
only one triac switch can be operated at a time. The 24 VAC signal can be
checked at plug P22 on the control board.
In the fallowing example the control band begins at the 70F temperature set point
and has a length of 4F, which is ½ of the programmed temperature proportional
band value.
CW Valve
100% Open
70 71 72 73 74 75
CW Valve
0% open
As the air temperature increases, the chilled water valve is activated at 70.4F
which is 10% of the cooling control band. The valve will be 50% open at 72.0F air
temperature and 100% open at 74.0F air temperature.
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When the air temperature decreases the control will close the valve until fully
closed when the air temperature decreases to the temperature set point value.
The time required by the control to drive the actuator valve full open or full closed
is determined by the unit configuration code.
Temperature
Dead Band CW Valve
100% Open
70 71 72 73 74 75
CW Valve
0% Open
As the air temperature increases, the chilled water valve is activated at 71.4F or
the dead band value plus 10% of the cooling control band. The valve will be 50%
open at 73.0F air temperature and 100% open at 75.0F air temperature. When
the air temperature decreases the control will close the valve until fully closed
when the air temperature decreases to 71.0F or the programmed temperature set
point plus the dead band value.
The time required by the control to drive the actuator valve full open or full closed
is determined by the unit configuration code.
Remember the temperature dead band value is used by the control to shift the
cooling on / off operations away from the temperature set point.
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1. The feedback signal on the control valves uses Analog Input #1 for operation.
There must be no connection to plug P11 pins 1 – 4, if anything is connected
to P11 and cannot be removed the feedback signal control cannot be used.
2. The technician must set DIP switch SW2 switch 1 to the ON and switch #2 to
the OFF positions.
3. The jumpers on P68 must be repositioned or added to jumper the two pins on
left side together and the two pins on the right together, the two pins in middle
are not to be jumped.
4. Go to the Service Menu screen and select the Service icon and enter the
service level password 5010.
5. Scroll down to menu line S379 “Valve control”, select Feedback and press
the enter key to put the control in auto calibration.
6. During auto calibration function menu line S380 readout will change to “Yes”
and menu line S381 readout will change to “Ongoing”. When menu line S381
displays the word “Idle” the auto calibration process is complete.
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The Glycool Cooling program establishes two distinct control bands for cooling
control operation. The first band controls the operation of the chilled glycol valve
and the second controls the operation of the compressors, 2 stages, 4 stages or
digital scroll.
The microprocessor checks the return air temperature and the entering glycol fluid
temperature to determine a cooling capacity. In order to reduce compressor
cycling and to prevent chilled glycol valve hunting, Glycool cooling capacity does
not become available until the entering chilled glycol fluid temperature is at least
8F below the air temperature or 3F lower than the air temperature for two (2)
consecutive hours.
When the microprocessor decides that the return glycol fluid temperature is cold
enough the first cooling band is the modulating valve control. A second band is
added to the first band for the compressors to operate in the normal 1 stage, 2
stage, 4 stage or digital scroll control method. If the chilled glycol fluid
temperature is not cold enough the valve control band is replaced by the
compressor band. If the chilled glycol cooling capacity is reduced by a rise in the
glycol fluid temperature, the control band shrinks proportionally. This allows the
compressor band to move down as well. The following examples show the
Glycool operation at 100% capacity.
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Glycool Lead
Valve 100% Compressor
Open ON
Lag
Compressor
ON
70 71 72 73 74 75 76 77 78
Glycool Lag
Valve 0% Compressor
Open OFF
Lead
Compressor
OFF
Temperature Set Point 70F
Temperature Proportional Band 8F
The Dual Source Cooling program establishes two distinct control bands for
cooling control operation in the same method as Glycool. The first band controls
the operation of the chilled water valve and the second controls the operation of
the compressors, either 1 stage, 2 stage, 4 stage or digital scroll.
The microprocessor checks the air temperature and the entering chilled water fluid
temperature to determine a cooling capacity. The chilled water cooling capacity is
considered to be 100% if the entering Chilled Water fluid temperature is 8F lower
than the air temperature.
When the microprocessor decides that the return chilled water temperature is cold
enough the first cooling band is the modulating valve control. A second band is
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added to the first band for the compressors as in the normal 1 stage, 2 stage, 4
stage or digital scroll control method. If the chilled water temperature is not cold
enough the valve control band is replaced by the compressor band.
Glycool Lead
Valve 100% Compressor
Open ON
Lag
Compressor
ON
70 71 72 73 74 75 76 77 78
Liebert DS / VS units can be supplied with an optional three (3) stage electric heat
assembly. The three (3) stages (elements) will operate in an on / off configuration
to reheat the unit discharge air as it enters the space.
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iCOM Controls Training Manual
value divided by the number of heating stages. We are using a three (3) stage
electric heat in out examples.
The control activates the 1st electric heat stage when the air temperature
decreases to 33% of the heating proportional band. The 2nd electric heat stage
activates when the air temperature decreases to 66% of the heating proportional
band. The 3rd electric heat stage activates when the air temperature decreases to
100% of the heating proportional band.
The control deactivates the 3rd heat stage when the air temperature increases to
66% of the heating proportional control band value. The 2nd heat is deactivated
when the air temperature increases to 33% of the heating proportional control
band value. The 1st heat stage is deactivated when the air temperature increases
to the temperature set point value.
In the following example that the control band begins at the 70F temperature set
point minus ½ of the programmed temperature proportional band value.
65 66 67 68 69 70
3rd Heat
2nd Heat
Stage 1st Heat
Stage
OFF Stage
OFF
OFF
Temperature Set Point 70F
Temperature Proportional Band 8F
As the air temperature decreases the 1st heat stage is activated at 68.7F or 33%
of the heating control band. If the air temperature continues to decrease the 2nd
heat stage is activated at 67.4F or 66% of the heating control band. If the air
temperature continues to decrease the 3rd heat stage is activated at 66.0F or
100% of the heating control band.
When the air temperature starts to increase, the 3rd heat stage is deactivated at
67.4F or 66% of the heating control band. The 2nd heat stage is deactivated at
68.7F or 33% of the heating control band and the 1st heat stage is deactivated at
70.0F temperature set point.
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The control activates the 1st electric heat stage when the air temperature
decreases to the heater dead band value plus 33% of the heating proportional
band. The 2nd electric heat stage activates when the air temperature decreases to
the heater dead band value plus 66% of the heating proportional band. The 3rd
electric heat stage activates when the air temperature decreases to the heater
dead band value plus 100% of the heating proportional band value.
The control deactivates the 3rd heat stage when the air temperature increases to of
the heater dead band value plus 66% of the heating proportional control band
value. The 2nd heat is deactivated when the air temperature increases to the
heater dead band value plus 33% of the heating proportional control band value.
The 1st heat stage is deactivated when the air temperature increases to the
temperature set point value minus the heater dead band value plus 0% of the
heating proportional control band value.
In the following example that the control band begins at the 70F temperature set
point minus the programmed heater dead band value plus ½ of the programmed
temperature proportional band value.
66 65 66 67 68 69 70
3rd Heat
2nd Heat
Stage 1st Heat
Stage
OFF Stage
OFF
OFF
Temperature Set Point 70F
Heater Dead Band 1F
Temperature Proportional Band 8F
Remember the heater dead band value is used by the control to shift the heating
on / off operations away from the temperature set point.
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During normal operation, whenever a call for heat is initiated, the microprocessor
control will rotate the electrical heat elements.
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The control begins to activate (open) the heating valve when the air temperature
decreases to 33% of the heating control band. When the air temperature
decreases to 66% of the heating band the valve is 50% open. When the air
temperature decreases to 100% of the heating band the valve is 100% open.
As the temperature increases the control will close the valve until fully closed when
the air temperature increases to the temperature set point value or 0% of the
heating control band value.
In the fallowing example the control band begins at the 70F temperature set point
and has a length of 4F, which is ½ of the programmed temperature proportional
band value.
Heating Heating
Valve Valve
100% 0%
Open Open
65 66 67 68 69 70
As the air temperature decreases, the heating valve is activated at 68.6F which is
33% of the heating control band. The valve will be 50% open at 67.3F air
temperature and 100% open at 66.0F air temperature.
When the air temperature increases the control will close the valve until fully
closed when the air temperature increases to the temperature set point value.
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Heating
Valve Heater
100% Dead Band
Open
66 65 66 67 68 69 70
Heating
Temperature Set Point 70F Valve 0%
Heater Dead Band 1F Open
Temperature Proportional Band 8F
As the air temperature decreases, the heating valve is activated at 67.6F which is
33% of the heating control band. The valve will be 50% open at 66.3F air
temperature and 100% open at 65.0F air temperature.
When the air temperature increases the control will close the valve until fully
closed when the air temperature increases 69F or the programmed dead band
value plus 0% of the cooling control band value.
Remember the heater dead band value is used by the control to shift the heating
on / off operations away from the temperature set point.
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Return Temperature – Humidity sensor assembly: located in the unit return air
and used to control the unit temperature and humidity operations and associated
alarms.
Supply Limit: used with chilled water units only to maintain a minimum
discharge air temperature
Cooling Only: used to modulate the cooling capacity of the unit based on the
supply (discharge) air temperature
Disable: displays the discharge air temperature only, not used for control
Disabled: does not display any temperature values and is ignored for unit
operation
Reference: displays as a read only value and does not affect the unit operation
Control: displays the sensed temperature values and can be used to affect
cooling based on:
Unit level: applied when connected to a single unit. The control can be
programmed to use the highest temperature of a single sensor probe or the
average temperature of any number of sensor probes for control response.
Regardless of how many sensor probes are being averaged for control all
connected sensors are being monitored by the iCOM control. This allows for
control flexibility as the rack loads change.
System level: same as the unit level except applied when networked into a
group of units. The control can be programmed to use the highest average
temperature of any number of sensor probes for control response. Regardless
of how many sensor probes are being averaged for control all connected
sensors are being monitored by the iCOM control. This allows for control
flexibility as the rack loads change.
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Temperature Compensation:
Supply compensation: optional program can be used to link the cold aisle
temperature to the unit cooling capacity and unit airflow. This programs requires
either a supply temperature sensor or remote 2T sensors be installed. When the
unit airflow is at 100% the control will automatically lower the supply temperature
set point to provide the proper cooling requirement. The supply temperature
compensation band value is programmed by the end user. As the cooling
requirement decreases the control will re-adjust the unit airflow and cooling
capacity to meet the new demand.
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Humidity Control
Humidification and/or Dehumidification in Percent (%)
The humidity control program for the iCOM microprocessor is based on a
calculated percent (%RH) requirement for humidification and / or dehumidification.
This percent (%RH) requirement is determined by the control type (algorithm)
selected by the user. The Liebert DS / VS Chilled Water and Challenger3000
units provide humidification control using the optional infrared or Steam
Generating humidifier and dehumidification control by staging the compressors or
chilled water valve to 100% of their capacity.
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It is important to remember that the unit displays relative humidity %RH not the
actual moisture content value. The moisture content (grains) values are used only
in the internal control program for control operation. Example: if the temperature
set point is 70F (21.1ºC) and the sensed air temperature is 72F (22.2ºC) the
humidity will display a reading 6% higher than the actual value. The adjusted
humidity reading in %RH is shown on the status display screen.
The predictive humidity program can be analyzed by using the Moisture Content
Charts located further back in this manual. The control automatically recalculates
the high and low humidity alarm trip points internally for the changes in room
conditions.
Note: Remember that when viewing the display humidity graphs or calibrating
the humidity sensors the values are shown in real %RH humidity reading.
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It is important to remember that the unit displays relative humidity %RH not the
actual moisture content value. The moisture content (grains) values are used only
in the internal control program for control operation.
Example: if the temperature set point is 70F (21.1ºC) and sensed air temperature
is 72F (22.2ºC) the recalculated humidity set point will read 6% RH lower and will
be shown as the actual set point value on the display screen.
Note: Remember that when viewing the display humidity graphs or calibrating the
humidity sensors the values are shown in real %RH humidity reading.
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Unit uses the calculated dew point temperature and actual supply
temperature to calculate a supply relative humidity value.
Remember that dew point temperature is the temperature at which water vapor (at
100% humidity) will begin to condense from the air.
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iCOM Control Training Manual
Based on the above set point values and room conditions the control will activate a
call for dehumidification to reduce the humidity from 69% to 50%.
The humidity proportional control band value is divided into two parts:
A humidity dead band can also be programmed into the control to shift humidity
operations away from the humidity set point. This programmed humidity dead
band value is divided into two parts:
The humidity proportional band is equally divided above and below the humidity
set point for unit operation as follows:
The separate humidity dead band, if used, will shift the humidification and / or
dehumidification on / off operations away from the humidity. The humidity dead
band value (factory default set at 10%) means dehumidification operation stops
when the humidity being sensed by the control decreases to the humidity set point
plus ½ of the dead value. Humidification operation stops when the humidity being
sensed by the control increases to the humidity set point minus ½ of the dead
value.
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Humidifier Operation
The Relative Humidity control program is used to illustrate the humidification
operation in the following examples. The basic humidification control band is
established at the humidity set point with the length equal to minus ½ of the
programmed humidity proportional band value. Liebert units can be supplied with
either an optional infrared humidifier or an optional steam canister humidifier.
The control activates the humidifier when the air humidity level decreases to 100%
of the humidity control band.
The control deactivates the infrared humidifier and makeup water solenoid valve
when the air humidity level increases to the programmed humidity set point.
Humidification
ON
45 46 47 48 49 50
Humidification
OFF
In the above example, that the control band begins at the 50% humidity set point
and has a length of 4%, which is ½ of the programmed humidity proportional band
value. As the air humidity decreases, humidification operation is activated at 46%
or 100% of the humidification control band. When the air humidity starts to
increase, humidification operation is deactivated at the humidity set point.
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Humidification ½ of the
ON Humidity
Dead Band
45 46 47 48 49 50
Humidification
OFF
In the above example that the control band begins at the 50% humidity set point
minus ½ of the programmed dead band value minus ½ of the programmed
humidity proportional band value.
Water Level Control with Infrared Large (IFL) or Small (IFS) Pans
If the Liebert unit is supplied with the optional infrared humidifier the Water Level
Control software program is an integral part of the humidifier system. The
program automatically controls a water makeup valve to maintain the proper water
level in the humidifier pan during operation. When a call for humidification exists,
the program performs a series of checks.
The first check to see how long the infrared humidifier has been off; if the off time
is equal to or greater than the programmed value (factory default is 15 hours), it is
assumed that the pan is dry and a program called pre-fill is initiated to add water to
the pan. During the pre-fill operation the infrared lamps are inactive. The pre-fill
time is programmable with an adjustable range of 1 to 120 seconds for either pan
size. The factory default for a large (IFL) pan is 57 seconds and for a small (IFS)
pan is 34 seconds.
If the off time is less than 15 hours (or user programmed value) the pre-fill program
is bypassed and the infrared lamps and water valve are activated at the same time
to fill the pan to the proper water level and initiate humidification.
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With the infrared humidifier water fill rate set at the factory default value of 150%
the water makeup valve will open for 51 seconds of fill time with an off time of 7
minutes between fill cycles for a small pan. For a large pan water makeup valve
will open for 85.5 seconds of fill time with an off time of 10 minutes between fill
cycles. The user can modify the percentage from 110% to a maximum of 500% in
1% increments.
Humidifier ON
Call for
within last 15
Humidification
hours
HMV Prefill
IFS = 34 seconds
IFL = 57 seconds
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Dehumidification Operation
Dehumidification with Predictive Humidity Control
When predictive humidity control is used, over dehumidification is avoided in the
space. When overcooling occurs, causing an increase in the relative humidity
reading, the humidity control program “predicts” what the RH will be when the
dehumidification cycle ends and the temperature returns to the programmed set
point. This allows the dehumidification cycle to end at the proper time.
The humidity control activates the dehumidification operation when the air humidity
level increases to 100% of the humidity proportional band. The humidity control
deactivates dehumidification operation when the air humidity level decreases to
0% of the humidity proportional control band value.
The humidity control deactivates the compressor when the air humidity level
decreases to 0% of the humidity proportional control band value.
The humidity control deactivates the compressor when the air humidity level
decreases to the humidity control set point.
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Dehumidification
ON
50 51 52 53 54 55
Dehumidification
OFF
In the above example, that the control band begins at the 50% humidity set point
and has a length of 4%, which is ½ of the programmed humidity proportional band
value. As the air humidity increases, dehumidification operation is activated at
54% or 100% of the dehumidification control band. When the air humidity starts to
decrease, dehumidification operation is deactivated at the humidity set point or 0%
of the humidity proportional control band.
½ of the Dehumidification
Humidity ON
Dead Band
50 51 52 53 54 55
Dehumidification
OFF
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In the this example the control band begins at the 50% humidity set point plus ½ of
the programmed dead band value plus ½ of the programmed proportional band
value. As the air humidity increases, dehumidification operation is activated at
55% or ½ of the dead band value plus 100% of the dehumidification control band.
When the air humidity starts to decrease, dehumidification operation is deactivated
at 51% or ½ of the dead band value plus 0% of the humidity proportional control
band.
The basic dehumidification control band is established at the humidity set point
with the length equal to ½ of the programmed humidity proportional band value.
When 2 stage dehumidification is selected, the controller works as follows.
The humidity controller activates the 1st stage of dehumidification operation when
the air humidity level increases to 50% of the humidity proportional band.
The 2nd stage of dehumidification is activated when the air humidity level increases
to 100% of the humidity proportional band.
Dehumidification Dehumidification
1st Stage ON 2nd Stage ON
50 51 52 53 54 55
Dehumidification Dehumidification
1st stage OFF 2nd Stage OFF
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In the example, the control band begins at the 50% humidity set point and has a
length of 4%, which is ½ of the programmed humidity proportional band value.
As the air humidity level increases the 1st stage dehumidification operation is
activated at 52% or 50% of the dehumidification control band. If the air humidity
level continues to increase the 2nd dehumidification stage actives at 54%, which
100% of the dehumidification control band.
When the air humidity level decreases to 52% or 50% of the dehumidification
control band the 2nd dehumidification stage is deactivated. When the air humidity
level decreases to the humidity set point of 50% or 0% of the humidity proportional
band the 1st dehumidification stage is deactivated.
50 51 52 53 54 55
Dehumidification Dehumidification
1st Stage OFF 2nd Stage OFF
In the above example that the control band begins at the 50% humidity set point
plus ½ of the programmed dead band value plus ½ of the programmed humidity
proportional band value.
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When the air humidity level decreases to 53% or ½ of the programmed dead band
value plus 50% of the programmed proportional control band the second
dehumidification stage is deactivated. When the humidity level decreases to 51%
or ½ of the dead band value plus 0% of the programmed proportional control band
the first stage dehumidification deactivated.
Selection Operation
No electric heat allowed during compressorized dehumidification
No
operation.
If normal heat control is selected, the heat stages are turned ON
proportionally through the heating control band. If the
temperature drops to Low Limit 1 then 1 compressor is
temporarily disabled (the dehumidification request is reduced to
Staged 50%). It is re-enabled when the heating requirement is
decreased to Low Limit 1 reset value. If the temperature drops
to Low Limit 2 both compressors are temporarily disabled (the
dehumidification request is reduced to 0%). One of the two
compressors is re-enabled at the Low Limit 2 reset value.
When 1 compressor dehumidification and delayed heat is
selected, the heat stages are turned ON proportionally through
the heating control band.
Warning:
Dehumidification with normal heat allows both compressors and all heat stages to
operate simultaneously. It is very important that the electrical service to the unit
be sized and wired for this option if selected. If not sized properly the electrical
service could experience nuisance trips and or possible damage to building circuit
breakers (or Fuses) and wiring.
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The control begins to activate (open) the chilled water valve cooling when the air
humidity increases to 10% of the dehumidification control band through 100%
travel when the air humidity increases to 100% of the dehumidification control
band. As the dehumidification demand decreases the control will close the valve
until the air humidity decreases to the humidity set point value or 0% of the
humidity control band value.
The actuator valve motor is driven open / closed by a 24 VAC signal from the
control. Triac switch Q17 (open) or Triac switch Q18 (close) are used to operate
the valve, only one triac switch can be operated at a time. The 24 VAC signal can
be checked at plug P22 on the control board.
In the fallowing example the control band begins at the 50% humidity set point and
has a length of 4%, which is ½ of the programmed humidity proportional band
value.
CW Valve
100% Open
50 51 52 53 54 55
CW Valve
0% open
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As the air humidity increases, the chilled water valve is activated at 54% which is
100% of the dehumidification control band.
When the air humidity decreases the control will close the valve until fully closed
when the return air humidity decreases to the humidity set point value or 0% of the
dehumidification control band value.
½ of the
Temperature CW Valve
Dead Band 100% Open
50 51 52 53 54 55
CW Valve
0% Open
As the air humidity increases, the chilled water valve is activated at 55% which is
½ of the programmed dead band value plus 100% of the dehumidification control
band.
When the air humidity decreases the control will close the valve until fully closed
when the return air humidity decreases to the humidity set point value plus ½ of
the dead band value plus 0% of the dehumidification control band value.
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When Automatic Mode is selected the fan speed default range for units with
compressors is 70 to 100% and for chilled water units is 60 to 100%. The
programmable range can vary from 70% minimum to 100% maximum. If Manual
Mode is selected the default fan speed is 75%.
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Automatic Mode
When the fan control type is set to the Automatic Mode (factory default), the fans
will operate in the variable fan speed control mode, ramping up / down based on
the sensed temperature. The fans can use any of the three Temperature Control
Sensor modes for operation. The three Temperature Control Sensor modes are:
Manual Mode
When set to Manual Mode, the fans will operate at a fixed speed. The Fan Speed
Manual Set Point parameter determines the fixed fan speed. The factory default
setting is 75% with an adjustable range of 70 – 100%.
When the fans are operating in the manual mode with a call for cooling, the fans
will ramp between speeds as set in Fan Speed Dehumidification and Fan Speed
Minimum parameters depending on the % of cooling demand.
When fans are operating in the automatic mode with a call for cooling, the fans will
ramp to the highest programmed parameter speed as set in Fan Speed
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During the first 10 minutes of the compressor being turned ON after the above
situation, if a high head pressure situation occurs, the compressor will be turned
OFF for 10 seconds and then turned back ON again “as long as the high head
pressure input has been reset”. This will happen with no alarm indication. The
alarm will be “masked out”. This can happen 3 times within the first 10 minutes of
compressor being turned on.
These HP situations will not be visible on the service menu screens, but will be
counted on an internal counter, not shown on the display. This internal counter
increases by 1, regardless if 1, 2 or 3 HP alarms were masked out within the first
10 minutes after compressor start.
If a high head pressure situation occurs a fourth time (or if the HP input remains in
alarm position continuously for 30 seconds) in the first 10 minutes of running, the
compressor will be Locked OFF, an alarm will happen, and the counter of the
affected circuit will show “1” alarm occurred. Reaching “1” will lockout the
compressor and it will not come back on until main power is reset or the HP1 and /
or HP2 counters are reset to 0 in the Diagnostics / Service menus. Setting the
counter to 0 (zero) will auto-reset the alarm without the need of pressing the reset
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button on the control display. Setting the visible counter to 0 (zero) will also reset
the internal counter to 0 (zero); the internal counter also will be reset to 0 (zero)
after a power cycle. This has in effect masked out the first three high head
pressure situations if they are within the first 10 minutes of starting.
Note: if the unit is equipped with manual reset high head pressure switches, or if
the auto reset high head pressure switches don’t reset, the compressor will not be
turned back on in the above situation, but there will be a 30 second delay from
when the high head pressure situation occurs and when the alarm is enunciated.
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Note: On units with Digital Scroll Compressors the unloader is energized 0.1
second before the compressor contactor is energized.
The compressor(s) run at 50% for the LPDT value. For the last 30 seconds of the
LPDT value, run compressor at 100%. If the reading shows values continuously
above the threshold 1 for 15 seconds any time during the LPDT time, "and" the
last reading (when LPDT elapses) is above the pump down cut-out value, the
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"flow" moves to Phase 2 and in parallel the Loss of Charge Protection starts. If
15 seconds has elapsed, and the pressure was not continuously above TH1, the
next 15 seconds window will start, where the pressure again has to be
continuously above TH1 before to move to the next Phase. The “flow” is now in
Phase 2. The very first 6 minutes of phase 2 ignores all thresholds, except the
Loss of Charge threshold.
After 6 minutes the “flow” changes into Phase 3 and starts check about NOT being
below Low Pressure Threshold 2 continuously for 240 seconds (the average value
of 3 minutes is used). If so, continue operation.
Failure in Phase 4
If pressure is not reached in Phase 4, the “flow” moves to phase 5: Sound Alarm
(Code 1), stop compressors, leave LLSV open, no pump down; and waits a single
reading to be above threshold 1 to move to Phase 2. This waiting phase will last
forever or as long as there is a call for cooling. The compressor may operate
during the alarm is active, once the pressure conditions allow for it (see above).
Failure in Phase 3
If the average pressure is continuously below the threshold 2 for 240 seconds, the
compressor will be stopped (and allowed to pump-down [NOTE: Pump Down shall
be performed before stopping the compressor, if the actual pressure is above the
cut-out value]), and waits 600 seconds (Phase 6). If elapsed, the “flow” moves to
Phase 1. If Phase 2 failure happens 2 times in one (rolling) hour, a message will
be set, and the compressor continues to cycle between Phase 1, then Phase 2
and probably Phase 6.
If the unit was operating in DX + FC Mode (and the FC valve is open), at the first
leaving of Phase 6 the “flow” will check (after the 600 seconds compressor off
time) to see if the actual unit temperature is above the DT 3 value. If true, then
Freecooling will be disabled (Phase 10) for maximum of 1 hour or until both
compressors are off (Freecooling will be disabled inside this 1 hour when 1
compressor restarts), and the compressor continues to cycle between Phase 1,
then Phase 2 and probably Phase 6. If the call for cooling goes away, Phase 10 is
reset, 1-hour timer.
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Phases Conditions
1 Low Pressure Time Delay (LPTD)
2 Start of Freeze Protection (6 minutes Threshold Phase 2 ignored)
3 Freeze Protection (4 minutes of 3 minutes worth of averages)
Pressure not reached during LPTD. Waiting on one reading above
4 Threshold Phase 1. LLSV open and compressor OFF. Five minute
wait time.
5 Low Pressure Alarm (Code 1)
6 Compressor off for 10 minutes. LLSV Closed.
7 Freeze Protection Message (Code 2)
Off on Loss of Charge. Waiting on one reading above Threshold
8
Phase 1. LLSV open and compressor OFF. Five minute wait time.
9 Low Pressure Alarm (Code 3)
Disable Freecooling for one hour. Compressor(s) will operate during
10
this time.
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Pump Down
If the pump down parameter is enabled and there is a call to turn off the
compressor the LLSV is closed. If the low suction transducer value does not
reach the pump down cutout parameter value within 60 seconds the LLSV is
turned on than back off (to try to un-stick the LLSV). The control waits another 60
seconds trying to reach the cutout value, this process will be repeated 3 times. If,
after 3 times, the low suction pressure switch does not open, the compressor and
LLSV are locked off and an alarm “Pump Down not completed” will appear.
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after the compressor has been stopped (turned off). A maximum of 6 re-pump
down cycles per hour are allowed by the control per compressor circuit. At the 7th
request of re-pump down the alarm “Pump Down Fail” will appear and the
compressor will be locked out.
Pump down is always performed with the compressor in the loaded state
(unloader or digital scroll valve de-energized or closed).
Note: Semi-hermetic (4-step) compressors shall run at 100% (capacity valve off)
during the whole LPDT sequence.
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Failure in Phase 4
If pressure is not reached in Phase 4, the “flow” moves to phase 5: Sound an
alarm (Code 1), stop the compressors, leave the LLSV open, no pump down; and
waits a single reading to be above threshold 1 to move to Phase 3, “Loss of
charge protection”. This waiting phase will last forever or as long as there is a call
for cooling. The compressor may operate during the alarm is active, once the
pressure conditions allow for it (see above).
Phase 3
After Phase 1, once the pressure input is NOK, the “flow” moves to Phase 8: Waits
5 minutes to reach one single OK reading. If OK continue operation, if NOK then
move to Phase 9 and sound an alarm (Code 3), stop the compressors, leave LLSV
open, no pump down; and continue to wait a single OK to start normal compressor
operation. This waiting phase will last forever or as long as there is a call for
cooling. The compressor may operate during the alarm is active, once the
pressure conditions allow for it (see above).
Pump Down
If the pump down parameter is enabled, anytime a compressor is turned OFF and
the low-pressure switch is closed (pressure OK), the compressor will be operated
with the LLSV (liquid line solenoid valve) closed (de-energized) until the low-
pressure switch opens (low pressure condition, without giving alarm). When there
is a call to turn off a compressor the LLSV is closed. If the low suction pressure
switch (LPS) does not open within 60 seconds the LLSV is turned on than back off
(to try to unstuck the LLSV). The control waits another 60 seconds for the LPS to
open, this will happen 3 times. If, after 3 times, the low suction pressure switch
does not open, the compressor and LLSV are locked off and an alarm “Pump
Down Fail” will appear.
There is a re-pump down if the LPS opens again after the compressor has been
already stopped – a maximum of 6 re-pump-down cycles per hour are allowed: at
the 7th request of re-pump down the alarm “Pump Down Fail” will appear and the
compressor will be locked out.
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Phases Conditions
1 Winter Start (Low Pressure Time Delay)
3 Loss of Charge
Does not make Winter Start. Waiting on closure of pressure
4
switch. LLSV open and compressor OFF. 5 minute wait time.
5 Low Pressure Alarm (Code 1)
Off on Loss of Charge. Waiting on closure of pressure switch.
8
LLSV open and compressor OFF. 5 minute wait time.
9 Low Pressure Alarm (Code 3)
Short Cycle
If the unit is installed in a lightly loaded space the compressor(s) may experience a
short cycle operating condition. Short cycle operation on your Liebert is defined as
the compressor cycling On / Off 10 times in a rolling 60 minute time period. This
compressor cycling will also generate a Compressor Short Cycle alarm.
When this condition occurs a control program becomes active which will delay the
compressor from starting the next time for three (3) minutes, called the minimum
compressor off time. Once the compressor starts it will operate for a minimum of
three (3) minutes, called minimum compressor run time, before turning off. The
three (3) minutes are a factory set default program and may be charged by the
service technician.
Variable Speed Fan(s): If the suction pressure goes below 56 psi (3.8 bars) the
EC or VFD controlled fan(s) will increase their speed until the pressure increases
to 59 psi (4.0 bars) or the maximum fan speed is reached.
Variable Capacity Compressor(s): If the suction pressure goes below 68 psi (4.7
bars) the compressor capacity will be reduced until the pressure increases to 71
psi (4.9 bars) or the minimum compressor capacity is reached.
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Penn Pressure Switch or VFD Fan speed controlled fans will maintain the head
pressure at 190 psi (13.1 bars) by decreasing the speed of the variable fan
whenever the pressure decreases below the non-adjustable 190 psi (13.1 bars)
set point. The indoor unit is also monitoring the differential pressure, the
difference between the suction and head pressure, to maintain a minimum of 80
psi (5.5 bars). If the room load condition decreases the suction pressure will
increase causing the differential to decrease below 80 psi (5.5 bars). When this
condition occurs the system will increase the 4 –step or digital scroll
compressor(s) capacity to maintain the correct differential.
EC Fan speed controlled fans will maintain the head pressure between 203 psi
(14.0 bars) and 235 psi (16.2 bars) for systems using R22 or R407C refrigerant by
decreasing the variable fan speed whenever the pressure exceeds the non-
adjustable 190 psi (13.1 bars) set point. The indoor unit is also monitoring the
differential pressure, the difference between the suction and head pressure, to
maintain a minimum of 80 psi (5.5 bars). If the room load condition decreases the
suction pressure will increase causing the differential to decrease below 80 psi
(5.5 bars). When this condition occurs the system will increase the 4 –step or
digital scroll compressor(s) capacity to maintain the correct differential.
If the indoor iCOM control is communicating with the MC Condenser via CANbus
the outside condenser fan speed, the indoor unit fan speed and the compressor
capacity changes will be coordinated by the iCOM control.
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Maintenance Parameters
The following components, as provided on the unit, are included in the calculation
individually:
Fan(s)
Compressor #1
Compressor #2
Electric Heaters
Humidifier
If the program is enabled all components in the unit must be included in the set
up.
For each individual component the next maintenance will be calculated from
following parameters:
Step #1: the control calculates a daily grade based on the number of actual
component starts compared to the average value of the customer programmed
“Starts per day Best” and “Starts per day Worst” values. The control takes this
average and counts the component starts and stops comparing to this average. If
the number of counted starts and stops stays below this average an internal value
of 1 is assigned, if the starts and stops exceed this average and internal value
of -1 is assigned. These internal values are accumulative for the maintenance
time period and will cancel each other out if the component unit performs in an
efficient manner.
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Step #2: the control will adjust the “Standard Service Interval” based on the
customer programmed Maximum bonus and Maximum penalty values. If the
calculated control grade is positive it will extend the next scheduled maintenance
by the programmed bonus value. If the calculated control grade is negative it will
decrease the next scheduled maintenance by the programmed penalty. If both the
bonus / penalty values are set to 0, there is no effect on the next scheduled
maintenance value. Based on the Standard Service Interval programmed by the
customer the bonus / penalty can be days or weeks or months.
Step #3: the displayed maintenance date is based on the standard service
interval entered into the control to enable the program. This date is initially based
on all the unit components operating in the best starts per calculation plus any
bonus valves as calculated by the control. If any component operates in the worst
starts per plus the penalty values the displayed maintenance time period will
decrease based on the control.
Step #4: When the calculated time interval has been reached the display icon for
this program will start blinking and the display will automatically show the “Service
Contact Information” screen which tells the customer it is time to service the unit
and who to contact. Pressing the “ESC” key returns the display to the status
screens.
If the customer does not call for service the maintenance screen prompt will
continue to be displayed for daily for 30 days if no action is taken by the customer.
After 30 days the condition be annunciated as an alarm condition and will not be
cleared until the “Confirm PM” program has been confirmed which will then clear
the alarm and calculate the scheduled maintenance date.
If the maintenance frequency is set to “0” the program is not enabled. and
working hours of the component, as well as the number of starts.
If the program is not enabled it will still display the following parameter information
for use by the service technician:
This displayed information will continue to accumulate from service call to service
call. To reset the component values to “0” the service technician must confirm the
Next PM program.
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The Liebert iCOM network is a Class C Private Network and will use the
192.168.254.001 to 192.168.254.254 series of static IP addresses. The iCOM
network is separate from the local building or owner network. The iCOM Network
may only be connected to these networks through the optional OCWEB Card
(ethernet web / SNMP communications) or the OC-485 Card (RS485 Modbus for
BMS / EMS communications). These optional cards are installed in the Intellislot
housing located inside the Liebert unit. These cards must be setup by a qualified
service technician before they can be connected to and communicate outside of
the Liebert unit.
Teamwork Operation
Teamwork allows a group of units to function as a group providing multiple cooling,
heating, humidification and dehumidification stages increasing the overall
efficiency of the control units as a team. The network can be programmed for No
Teamwork, Teamwork Mode 1 (Parallel), Teamwork Mode 2 (Independent) or
Teamwork Mode 3 (Smart Aisle) for control operation.
No Teamwork
In this mode all of the network units are working independently for control and
operation. No programmed values or sensor
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values are shared. The System View will show the averaged temperature and
humidity conditions of all networked units. While in this mode units may be setup
to provide the Standby and Unit Rotation (Lead / Lag) functions. However units
may not be setup for Cascade operation. If network switch fails the units will
continue to operate.
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If using optional remote sensors for control and the individual unit remote
sensors fail, the networked unit will operate using the other unit sensors
If the optional remote sensors fail and the unit has the optional supply
temperature sensor the variable fan speed will be controlled by the supply
sensor
If the optional supply temperature sensor fails the unit will default to 100%
fan speed and 100% cooling capacity
If the network switch fails or communication is lost, all of the units will run
independently based on their own sensors
Opposite operational functions prevented, stops unit fighting
The order of lead (operating) and lag (standby) units is determined by the U2U
address of the networked group of units. The initial setup is determined by the
number of standby units selected in the service menu of the control. If there are
four units in the networked group and the number of standby units is selected as
two then the two highest U2U addressed unit go to standby.
The lead / lag operational sequence has the lead (running) unit(s) operating. If an
alarm becomes active, the active alarm will cause the first lag (standby) unit to turn
on to help maintain the space conditions. If multiple units are selected as lag
(standby) the units will continue to rotate on active alarms as long as a lag unit is
available. If there are no lag (standby) units left in the sequence the first failed will
restart (if not in a critical alarm state i.e. fan overload, etc).
The lag unit will start one minute after the alarm becomes active. The unit with the
active alarm will operate in the fan only mode for 3 minutes before going into the
standby mode to stabilize its internal conditions, and then it will turn off.
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In this configuration, by the fourth rotation the units are back to the original setup -
units 1, 2 and 3 lead (operating) with unit 4 in lag (standby).
In this configuration, by every second rotation the units are back to the original
setup - units 1 and 2 lead (operating) with units 3 and 4 in lag (standby).
As an additional control the service technician can enable the parameter “Start all
Standby units by HT” (Start all Standby units by High Temperature Alarm). This
parameter will keep all lead (operating) active and will start all available standby
units. This operation is initiated whenever a lead (operating) unit senses a high
temperature alarm condition. The standby unit(s) will continue to operate until the
return air temperature sensed by the unit that initiated the alarm decreases to a
value of 4°F (2.2°C) below the high temperature alarm set point. When the alarm
has cleared the units will return to the lead / lag setup.
Cascade
When Teamwork Mode 1 or Teamwork Mode3 and cascade operation is selected
the lag (standby) units will stage on / off as needed to “help” the operating units
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control the room. If the temperature and/or humidity condition exceeds the
programmed control range, the cascaded units are switched ON before a high or
low temperature or humidity alarm occurs. The cascaded units are switched OFF
again when the temperature and/or humidity conditions return to the programmed
control range. Once a cascaded unit is turned on, the unit will operate for a
minimum of 30 minutes before turning back off.
Starts the standby unit(s) to help operating unit(s)
Standby unit requires a 100% call from the Lead (#1) unit before turning on
Standby unit waits for an alarm or additional requirement
Lead (#1) unit defines proportional band according to available units
Cascaded units are not included in the calculation of the average
temperature and/or humidity readings
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Teamwork Modes:
– No (default) choices are 1 or 2 or 3
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Number of Connected
Units
Menu Line S802 = 10
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Notes:
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Chapter 2
Programming Functions
iCOM Display Components and Functions
iCOM Key Pad Descriptions
iCOM Display Symbols and Icons
Unit Display Screen Views
Menu Screens and Icons
Navigating and Accessing the Display Main and Sub Menus
Where and When to Save
Entering a Password
User Menu Parameters
Service Menu Parameters
Advance Menu Parameters
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The standard iCOM control is supplied with a front panel mounted small display
screen which features a 128 x 64 dot matrix graphics. The display provides both
descriptive text readouts and two (2) menu icons. The optional large display
screen features a 320 x 240 dot matrix graphic display that shows user and
service icons as well as descriptive text and graphics. The information provided
visually on either of these displays are room temperature and humidity,
temperature and humidity set points, alarm status and settings, event histories and
the current time. All programming functions will be done through the supplied
display.
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The iCOM control screen displays text and icons for monitoring and programming
your Liebert unit and/ or network of units. The number of icons and the amount of
text shown depends upon the display type supplied on your unit. From the default
menu, the user menu may be accessed by pressing the enter key. When the user
selects an icon the various submenus, set points, status, thresholds and service
information is displayed. The following defines the various keyboard icons and
functions.
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The iCOM programming functions are separated into three (3) basic menus:
User Menu
Service Menu
Advanced Menu
When the desired icon has been selected, press the enter key. If the selected
menu item has submenus, they are now revealed. If there are no submenus, the
function or setting or command level text is displayed. User and Service menu
settings are readable without a password, changing the programmed values
requires a password. When a password is required to perform a programming
function, the iCOM displays a password prompt. Advanced menu setting requires
a password to read and program.
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Simple View: shows the unit operational icon symbol only when the function is
operational. This screen selection eliminates the bar graph offering a less busy
display. The large display will still show the operating percentage while the small
display does not.
The small display screen allows access for reading or programming all parameters
that apply to a stand-a-lone unit. Below are samples of the small display graphics
and simple screens.
Unit 1
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The large display screen allows the same access as the small display but also
indicates the date, time, unit status, last two events that have occurred at the unit
and provides basic navigation help and the main screens.
Additionally the large display provides access to all unit control boards when
networked into a group of units. The system view screen(s) will display the group
averages when displaying operating functions and temperature - humidity
readings. The individual unit view screens will display the specific unit operating
information. Below are samples of the large display system and units graphics
and simple screens.
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Parameter Codes
All parameters will have a parameter code on the left side of the page. This
parameter code is the assignment number in the Menu. The code indicates the
menu and parameter item being accessed. Example: U401 means “USER MENU
parameter item 401. This code is as an excellent communication tool when talking
to someone about the parameter (especially if their screen is in a different
language).
If you want to access another sub-menu icon use the arrow keys to move to your
choice and then press the enter key to access. Continue pressing the ESCAPE
key until the display returns to the System Status Screen.
Press the ENTER key on the sub-menu you want to access. The parameter
pages will now appear for the sub-menu. Press the ESCAPE key to return to the
previous screen. If you want to access another sub-menu icon use the arrow keys
to move to your choice and then press the enter key to access.
Continue pressing the ESCAPE key until the display returns to the Unit Status
Screen.
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Entering a Password
To enter a password to change a parameter press the ENTER key. Password will
be highlighted. Press the ENTER key a second time. This will move the highlight
to the first numeral of the password. Press the UP arrow key to select the
appropriate number. Once you have your first number entered press the RIGHT
arrow key to the second numeral. Use the UP arrow key to select the number.
Once you have the second number entered press the RIGHT arrow key to the
third numeral. Use the UP arrow key to select the number. Once the third number
is entered, press the ENTER key. Your Actual Password Level will be displayed in
the parentheses.
Passwords
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Parameter Descriptions
U107 Fan Setpoint: Value must be set whenever the Fan Control Sensor is
different from the Temperature Control Sensor.
Fan Control Sensor: Determines which sensor will control the variable
U108
fan speed. This parameter works in conjunction with the Fan Setpoint.
2nd Temperature Setpoint: Uses a customer input (RAD1 – 4) change of
U113
state to change the temperature set point that will be used by the control.
Supply Temp Limit Setpoint: Selects the unit minimum discharge air
U114 temperature value, will reduce the unit cooling capacity to not drop below
this value.
BMS Backup Temp Setpoint: Selects the unit temperature setpoint value
U116 in the event of a BMS time out (loss of communications). Parameter
must be configured to activate.
BMS Backup Fan Setpoint: Selects the fan temperature setpoint value in
U117 the event of a BMS time out (loss of communications). Parameter must
be configured to activate.
Return Compensation Setpoint: Adjusts the temperature setpoint to
ensure the return air temperature is kept above the parameter setpoint.
U119
Allows the return sensor to over-ride the optional Supply or Remote
temperature control when configured.
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Note: The displayed information for Parameter lines U337 – U340 is programmed
in the Service Menu – Options Setup and will display information in one of the
following units of measure:
Temperature: °F, °C
Humidity: %RH
Pressure: Bar, PAS, PSI or inWG
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Whenever the temperature / humidity alarm trip points are reached Sleep Mode
will be interrupted and the unit will operate based on its programmed parameters.
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If parameter U813 is set to Yes, both Condenser Timer screens repeat for
Condenser 2 setup.
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Note: Menu line S133 – Dehum / Heat LL1 / LL2 controls Compressor 1 / 2 during
dehumidification. If the air temperature decreases to LL1 value Compressor #1
will stop until the return air temperature increases above this value. LL2 is the
same function for Compressor 2 during dehumidification.
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Parameter Descriptions
Supply Limit Enabled/Set point: On Chilled Water units supplied with the Supply
S110 Temperature Sensor selects the unit minimum discharge air temperature value,
will reduce the unit cooling capacity to not drop below this value.
Enable Temp Compensation: Allows multiple sensors to control cooling / heating
operation. Return Compensation can use either the supply or remote sensors.
S113
Supply Compensation can only be used if Smart Aisle is enabled with the remote
sensor for monitoring only.
BMS Backup Temp Set point: If enabled, selects the unit temperature set point
S121
value in the event of a BMS time out (loss of communications).
2nd Temperature Set point: Uses a customer input (RAD1 – 4) change of state to
S122
change the temperature set point that will be used by the control.
Dehum Temp Set point (Supply): On units supplied with the Supply Temperature
S132 Sensor sets the minimum supply air temperature during dehumidification to
prevent over cooling.
Fan Set point: Value must be set whenever the Fan Control Sensor is different
S147
from the Temperature Control Sensor.
High Return Temperature Limit: Sets the temperature at which the variable fan
S15A
speed will increase. Parameter S155 must be Enabled
BMS Backup Fan Set point: Selects the fan speed set point value in the event of
S162
a BMS time out (loss of communications). Parameter S163 must be Enabled
VDS Set point BACK DRAFT: Set as a voltage reference, will operate the EC
S169 Fans only at a minimum speed to prevent air re-circulating back into a standby
unit. Parameter S168 must be Enabled.
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Parameter Descriptions
Stdby Fan Timer at Reheat / Hum: Sets the time the fan will continue to operate
S506 when the unit goes to standby or sleep mode if the reheat or humidifier were
operating at that time.
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Notes:
If either menu line S304 HT 1 Alarm Counter or S305 HT Alarm Counter records 5
events in a rolling 4 hour period that compressor is locked OFF.
Menu lines S310 and S311are only available on water or glycol units equipped
with motorized ball valves.
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The technician can change the control response to some of the event that can
occur at the unit from the default setting. Event Types and unit responses:
Message: if this event occurs, it will only be entered into the event log.
There is no indication that the event has occurred.
Warning: if this event occurs it will generate a flashing red LED and audible
alarm at the unit and will be entered into the event log. When the warning
event is acknowledged and cleared these steps will also be entered into the
event log. The technician can set the parameter “Warning Activates Alarm
Relay” which will make all warning events respond as an alarm.
Alarm: if this event occurs, the control response is the same a warming but
the control will also activate the common alarm relay. When the alarm
event is acknowledged and cleared these steps will also be entered into the
event log. If the units networked into a group and lead / lag is selected an
alarm event will cause a rotation to a standby unit.
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When the unit fan(s) first start all High / Low Room Temperature and Humidity
alarm conditions are ignored for the first 60 seconds.
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* Note: Parameter used with Liebert OpenComm-485 card to control fan motor by
VFD. Manual timer will down to “0” (zero) which switches the VFD control mode to
“Auto”. When the timer counts to zero a BMS disconnect alarm will be generated.
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Note: Parameter lines U436 – U439 will display information in either English or SI
as determined by the setting of parameter S441 Units system for Custom Inputs.
Measurement Units
Type English SI
Air Pressure inWC Pa
Pressure PSI Bar
Temp °F °C
Percent % %
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Note: The user can individually identify each remote sensor node by entering a
four (4) character name.
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ADVANCED MENU
Small Display parameters are shown below in CAPITAL letters and Large
Display parameters are shown in (Parenthesis). Parameters may be System
or Unit and either Read only or Read / Write.
Note: Not all menu icons are available for selection at the present time.
Menu
Parameter Value Value Value Value Value Value
Line
A001 Password
A002 Unit Field Code 001 002 003 004 005 006
A003 Set Code xx xx xx xx xx xx
A004 Unit Field Code 007 008 009 010 011 012
A005 Set Code xx xx xx xx xx xx
A006 Unit Field Code 013 014 015 016 017 018
A007 Set Code xx xx xx xx xx xx
No, Save+Execute,
A008 Unit Code Control No
Load+Execute, Compare
Not Available, Invalid, OK,
A009 Unit Code Status --
Changed, Updating
A010 Exception List Control No No, Load
Not Available, Invalid, OK,
A011 Exception List Status --
Changed, Updating
Notes: Menu lines A008 and A009 are for the unit code. When the status
indicates “Code Not Available” you will need to enter the correct code for the
system as listed on the decal located on the dead front panel of the unit. These
values must be entered on menu lines A003, A005 and A007.
When the unit code has been entered scroll to menu line A008, select the
“Save+Execute command and then select the “Load+Execute” command. The
unit code status menu line A009 should display “OK”.
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Note: Menu lines A119 and A120 are for electrically actuated ball type Water / Glycol
regulating valves supplied with digital scroll compressors.
Note 1: Low Pressure Threshold Phase 1 is determined by the heat rejection type
selected at menu line A132:
R22 and R407C with Fan Speed condenser = 35 psi (2.4 bar)
R22 and R407C with Lee-Temp condenser = 35 psi (2.4 bar)
R22 and R407C Water / Glycol unit = 50 psi (3.4 bar).
If menu line A132 is changed, menu line A117 is updated automatically.
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Note: Parameter A138 is the temperature difference that parameter A370 – Status
DT3 (Room/Setpoint) will use to switch from Off to Active.
If parameter A141 is set to Yes, than the value is determined by the following
calculation:
Temperature Setpoint + Deadband + Proportion Band
If parameter A141 is set to No, than the value is determined by the following
calculation:
Temperature Setpoint + Deadband + ½ Proportion Band
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Note: The user can select labels for Analog Outputs 1 – 4 as follows:
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Chapter 3
Electrical Connections
Display Assemblies – Plug Connections
Small Display DIP Switch and Jumper Settings
Large Display DIP Switch and Jumper Settings
Control Board Connections
Control Board DIP Switch and Jumper Settings
Return Air Temperature – Humidity Sensor Assembly DIP
Switch and Jumper Settings
Optional Supply Air Temperature Sensor Assembly
Optional 2T Remote Temperature Sensor Assembly DIP Switch
and Jumper Settings
Optional Ground Current Detect Board Connections
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Large Display
Small Display
Large Display
Plug P64 connects to P64 on the control
board using a crossover cable.
Plug P66 connects to P66 on the control
board using a CAN cable.
Small Display
Plug P66 connects to P66 on the control
board using a CAN cable.
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DS / VS / CW Units:
P4: 24 VAC Power
P4-1: Fuse 1 (24 VAC out Control Circuit 1)
P4-2: Fuse 2 (24 VAC out Control Circuit 2)
P4-3: Fuse 3 (24 VAC out Control Circuit 3)
P4-4: Fuse 4 (24 VAC out Control Circuit 4)
P12: Analog Sensor Inputs 3 and 4 (not available with high pressure
transducer option)
P12-1: T+ Analog 3 (TS-41)
P12-2: T- Analog 3 (TS-42)
P12-5: T+ Analog 4 (TS-43)
P12-6: T- Analog 4 (TS-44)
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DS / VS / CW Units:
P12: Optional High Pressure Transducer Circuits
P12-1: DCV Signal to HPT1
P12-2: HTP1 Input to MP
P12-3: MP Signal to HPT1
P12-4: HPT1 Input to MP
P12-5: DCV Signal to HPT2
P12-6: HTP2 Input to MP
P12-7: MP Signal to HPT2
P12-8: HPT2 Input to MP
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DS / VS / CW Units:
P33: Compressor Devices
P33-1: 24 VAC Out (CUV1 / DSV1)
P33-2: E1 (CUV1 / DSV1)
P33-3: E2 (LLSV2)
P33-4: 24 VAC Out (CUV2 / DSV2)
P33-5: E2 (CUV2 / DSV2)
P33-6: 24 VAC (OL /KL1 to Input U27)
P33-7: 24 VAC (OL /KL2 to Input U24)
P33-8: 24 VAC
P33-9: 24 VAC (HP2 to Input U26)
P33-10: K11 (N.O.)
P33-11: K11 (N.O.)
P33-12: no connection
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DS / VS / CW Units:
P36: Basic Unit Connections
P36-1: 24 VAC Out (Filter Clog)
P36-2: 24 VAC (Filter Clog Input U21
P36-3: 24 VAC Out (MF1, MF2, MF3)
P36-4: 24 VAC Out (AS Switch)
P36-5: 24 VAC (AS Input U15)
P36-6: 24 VAC (MF Overload Input U22)
P36-7: 24 VAC
P36-8: E4 (MF)
P36-9: no connection
P36-10: E2
P36-11: no connection
P36-12: no connection
P36-13: K3 (Common TS-75)
P36-14: K3 (N.O. TS-76 / 1R3)
P36-15: K3 (N.C.)
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DS / VS / CW Units:
P43: T6 Transformer Secondary (Power to Rectifier Circuit)
P43-1: 24 VAC Gnd
P43-2: 24 VAC
P61: Optional Intellislot 12 VDC Power Supply, connect only if optional device is
used.
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DS / VS / CW Units:
P63: NOT Used
TB1: 24 VAC
TB1-1: 24 VAC -T2
TB1-2: 24 VAC - T3
TB1-3: 24 VAC - T4
TB1-4: 24 VAC - T5 (Wired to P36-13 – R3 Option)
TB1-5: E1 - G2
TB1-6: E2 - G3
TB1-7: E3 - G4
TB1-8: E4 - G5 (Optional R3)
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Challenger3000:
P4: 24 VAC Power
P4-1: Fuse 1 (24 VAC out Control Circuit 1)
P4-2: Fuse 2 (24 VAC out Control Circuit 2)
P4-3: Fuse 3 (24 VAC out Control Circuit 3)
P4-4: Fuse 4 (24 VAC out Control Circuit 4)
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Challenger3000:
P13: DCV Thermistor Signals
P13-1: no Connection
P13-2: no Connection
P13-3: DCV Signal to Digital Scroll Thermistor 1
P13-4: DCV Signal from Digital Scroll Thermistor 1 to MP
P13-5: no Connection
P13-6: no Connection
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Challenger3000:
P33: Compressor Devices
P33-1: 24 VAC Out (DSV1 / HGBP1 / TS-4 Fan Coil Remote Cond Module)
P33-2: E1 (DSV1 / HGBP1)
P33-3: E2 (LLSV2)
P33-4: no connection
P33-5: E2 (no connection)
P33-6: 24 VAC Input (Compress OL Input U27)
P33-7: no connection
P33-8: no connection
P33-9: no connection
P33-10: K11 (N.O.)
P33-11: K11 (N.O.)
P33-12: no connection
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Challenger3000:
P36: Basic Unit Connections
P36-1: 24 VAC Out (Filter Clog)
P36-2: 24 VAC Input (Filter Clog Input U21)
P36-3: 24 VAC Out (OL / MF)
P36-4: 24 VAC Out (AS Switch)
P36-5: 24 VAC Input (AS Input U15)
P36-6: 24 VAC (MF Overload Input U22)
P36-7: 24 VAC (from AS Switch)
P36-8: E4 (MF)
P36-9: no connection
P36-10: E2 (no connection)
P36-11: no connection
P36-12: no connection
P36-13: K3 (Common: TB-75)
P36-14: K3 (N.O.: TB-76 / 1R3 or Optional R3 Relay)
P36-15: K3 (N.C.)
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Challenger3000:
P43: T6 Transformer Secondary (Power to Control Board Rectifier Circuit)
P43-1: 24 VAC Gnd
P43-2: 24 VAC
P61: Optional Intellislot 12 VDC Power Supply, connect only if optional device is
used
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Challenger3000:
TB1 - Terminal Block: 24 VAC
TB1-1: 24 VAC - T2 (Wired to P33-6 - Fan Coil Units)
TB1-2: 24 VAC - T3
TB1-3: 24 VAC - T4 (Wired to Optional Steam Generating Humidifier Board)
TB1-4: 24 VAC - T5 (Wired to P36-13 – R3 Option)
TB1-5: E1 - G2
TB1-6: E2 - G3
TB1-7: E3 - G4
TB1-8: E4 - G5 (Optional R3)
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DIP Switches
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iCOM Control Board DIP Switch Settings for Analog Input Setup
Plug Connector Input/Output Type Positions
P7-1 (+) / P7-2 (-) NTC Thermistor * Software (ASW1 = 1)
PTC Thermistor Software (ASW1 = 0)
P11-1 (+) / P11-2 (-) Analog Voltage: 0 to +5V * Sw2-1: On / Sw2-2: Off
Analog Voltage: 0 to +10V Sw2-1: Off / Sw2-2: Off
Analog Current: 4 to 20mA Sw2-1: On / Sw2-2: On
P11-3 (+) / P11-4 (-) +5V Output None
P11-5 (+) / P11-6 (-) Analog Voltage: 0 to +5V * Sw2-3: On / Sw2-4: Off
Analog Voltage: 0 to +10V Sw2-3: Off / Sw2-4: Off
Analog Current: 4 to 20mA Sw2-3: On / Sw2-4: On
P11-7 (+) / P11-8 (-) +5V Output None
P12-1 (+) / P12-2 (-) Analog Voltage: 0 to +5V * Sw2-5: On / Sw2-6: Off
Analog Voltage: 0 to +10V Sw2-5: Off / Sw2-6: Off
Analog Current: 4 to 20mA Sw2-5: On / Sw2-6: On
P12-3 (+) / P12-4 (-) +5V Output None
P12-5 (+) / P12-6 (-) Analog Voltage: 0 to +5V * Sw2-7: On / Sw2-8: Off
Analog Voltage: 0 to +10V Sw2-7: Off / Sw2-8: Off
Analog Current: 4 to 20mA Sw2-7: On / Sw2-8: On
P12-7 (+) / P12-8 (-) +5V Output None
P13-1 (+) / P13-2 (-) NTC Thermistor * Software (ASW2 = 1)
PTC Thermistor Software (ASW2 = 0)
P13-3 (+) / P13-4 (-) NTC Thermistor Sw2-9: On
NTC Scroll Thermistor * Sw2-9: Off
P13-5 (+) / P13-6 (-) NTC Thermistor Sw2-10: On
NTC Scroll Thermistor * Sw2-10: Off
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Fuse Board
P44: Jumper
Fuse Identification
F1: 24 VAC - Compressor #1 control / safety circuits
F2: 24 VAC - Compressor #2 control / safety circuits
F3: 24 VAC – Reheat / Humidifier control / safety circuits
F4: 24 VAC – Start / Main Fan / control / safety circuits
F5: 24 VAC – Primary Transformer T6
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Fuse Board
Fuse Identification
F1: 24 VAC - Compressor #1 control / safety circuits
F2: 24 VAC - Compressor #2 control / safety circuits
F3: 24 VAC – Air Safety Switch, Optional Reheat / Humidifier control / safety circuits
F4: 24 VAC – Start / Main Fan / control / safety circuits
F5: 24 VAC – Primary Transformer T6
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Humidity Temperature
Sensor Sensor
Power
Supply
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Jumper P3
DIP Switch #1
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DIP Switches
Jumper P3
Jumper P3
Jumper Type Positions
P3 CAN Termination * Shunt on Pins 1 & 2
* Default Setting: Jumper P3 CAN Bus Termination: The correct position of this
jumper is dependent on your environment. If the board is physically the last node
on the CAN Bus, the jumper needs to be shunted across pins 2 – 3. Otherwise
position the shunt across pins 1 – 2.
The 2T assemblies are field installed on the server rack enclosures and connected
to the unit control board.
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The Ground Current Detector Board “GCD” is supplied on some units with the
optional electric reheat. The GCD detects reheat leakage current and shuts down
the operation of the reheat by de-energizing the Backup Reheat Contactor
identified as “BR” on the schematic. The GCD circuit board has a green LED that
glows steadily to indicate that the reheat is operating properly. A red LED will glow
to indicate that the reheat has failed and both the reheat element and the GCD
circuit board need to be replaced.
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NOTES:
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Chapter 4
General Data
Isolation
Control Board Opto-Isolators and Triac Legend
Control Input check (Aquastat Sensor)
Diagnostics – Service Mode
Moisture Content Charts
Transducer Information
Digital Scroll High Temperature NTC Sensor Chart
Basic Psychrometric Notes
Unit Configuration Code Definitions
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Isolation
We use the opto-isolator and the triac to isolate areas of control and voltage.
There are three areas of control and two voltage levels. Digital control comes from
the microprocessor at 3.3 VDC and the other voltage level is 24 VAC. One
voltage is used to turn on the triac and the other is used to operate the load
device.
Processor
Transformer
3.3 VDC Signal TRIAC
Power 24 VAC
OPTO
Load
Device
ISOLATION ISOLATION
Areas of Control
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Opto Purpose
U15 Air Safety Switch (AS)
U16 Custom Alarm 1 (RAD1 / SDC)
U17 Custom Alarm 2 (RAD2)
U18 Custom Alarm 3 (RAD3 / CPSS)
U19 Custom Alarm 4 (RAD4)
Humidifier Problem Infrared (Humidifier
U20
Alarm Relay Steam Canister)
U21 Filter Clog Switch (FC)
U22 Main Fan Overload (MF OL)
U23 Power On (Remote Shutdown Device)
U24 Compressor 2 Overload (OL / KL2)
U25 Low Pressure Switch 2 (LP2)
U26 High Head Pressure 2 (HP2)
U27 Compressor 1 Overload (OL / KL1)
U28 Low Pressure Switch 1 (LP1)
U29 High Head Pressure 1 (HP1)
The input opto-isolators located in the lower left hand area of the control board are
used to indicate system alarms. A green LED located to the right of each opto-
isolator illuminates when the input is energized. Based on the normal position of
the input to the control an illuminated LED can indication either an alarm or normal
operating condition.
As an example:
U22 - Main Fan Overload: if the LED is glowing there is no alarm condition and
the fans are operating. If the LED is not glowing this indicates a “Main Fan
Overload” alarm condition is present and the fans are de-energized.
The service technician can use these LED’s for additional troubleshooting
assistance.
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The output opto-isolator and triacs located in the lower right hand area of the
control board are used to turn the various components used for system operation
on and off. A green LED located below the triac illuminates when the output is
energized, indicating the device should be active.
As an example:
Q5 - Main Fan Contactor: if the LED is glowing the fans should be operating. If
the LED is not glowing the device is de-activated.
The service technician can use these LED’s for additional troubleshooting
assistance.
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Opto Purpose
U15 Air Safety Switch (AS)
U16 Custom Alarm 1 (RAD1 / SDC)
U17 Custom Alarm 2 (RAD2)
U18 Custom Alarm 3 (RAD3 / CPSS)
U19 Custom Alarm 4 (RAD4)
Humidifier Problem Infrared (Humidifier Alarm Relay
U20
Steam Canister)
U21 Filter Clog Switch (FC)
U22 Main Fan Overload MF OL)
U23 Power On (Remote Shutdown device)
U24 not used
U25 not used
U26 not used
U27 Compressor 1 Overload (Fan Coil Unit Power On)
U28 Low Pressure Switch 1 (Fan Coil Unit AR Contact)
U29 High Head Pressure 1 (Fan Coil Unit R2 Contact)
The input opto-isolators located in the lower left hand area of the control board are
used to indicate system alarms. A green LED located to the right of each opto-
isolator illuminates when the input is energized. Based on the normal position of
the input to the control an illuminated LED can indication either an alarm or normal
operating condition.
As an example:
U22 - Main Fan Overload: if the LED is glowing there is no alarm condition and
the fans are operating. If the LED is not glowing this indicates a “Main Fan
Overload” alarm condition is present and the fans are de-energized.
The service technician can use these LED’s for additional troubleshooting
assistance.
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The output opto-isolator and triacs located in the lower right hand area of the
control board are used to turn the various components used for system operation
on and off. A green LED located below the triac illuminates when the output is
energized, indicating the device should be active.
As an example:
Q5 - Main Fan Contactor: if the LED is glowing the fans should be operating. If
the LED is not glowing the device is de-activated.
The service technician can use these LED’s for additional troubleshooting
assistance.
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Aquastat Sensor
Use the table below to check the fluid thermistor sensor for accuracy. To read the
resistance value of the thermistor it must be electrically removed from the circuit.
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The Compressor 1 and 2 selections are for the ON / OFF and RUN, EVACUATE,
and CHARGE modes.
When the user scrolls to the Compressor 1 or 2 positions in the parameters list he
must press enter to select the first item. Enter again will move the cursor to the
ON / OFF selection first (far right item) then using the up arrow key the
compressor may be turn on and down key will turn off. Now with the cursor on the
ON / OFF position, now use the right arrow key to select the RUN, EVACUATE,
CHARGE function and the up or down arrow key to make changes. The RUN
selection is the normal operating position.
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STEP 1: Locate the chart for the temperature with which you are working.
STEP 2: Locate the line with the relative humidity value you are using.
STEP 3: Read the moisture content of the relative humidity in either grains
per cubic foot or grains per pound of air.
For example, you have a room temperature of 70F and 50% relative humidity.
STEP 3: Read the moisture content value of 50% relative humidity (4.0275
grains per cubic foot of air OR 55.86143 grains per pound of air).
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Transducer Information
% psig psia volts barg bara % psig psia volts barg bara
0 -33.5 -18.8 0 -2.31 -1.29 51 62.2 76.9 2.55 4.29 5.30
1 -31.6 -16.9 0.05 -2.18 -1.16 52 64.1 78.8 2.6 4.42 5.43
2 -29.7 -15.0 0.1 -2.05 -1.03 53 65.9 80.6 2.65 4.55 5.56
3 -27.8 -13.1 0.15 -1.92 -0.90 54 67.8 82.5 2.7 4.67 5.69
4 -26.0 -11.3 0.2 -1.79 -0.78 55 69.7 84.4 2.75 4.80 5.82
5 -24.1 -9.4 0.25 -1.66 -0.65 56 71.6 86.3 2.8 4.93 5.95
6 -22.2 -7.5 0.3 -1.53 -0.52 57 73.4 88.1 2.85 5.06 6.08
7 -20.3 -5.6 0.35 -1.40 -0.39 58 75.3 90.0 2.9 5.19 6.21
8 -18.5 -3.8 0.4 -1.27 -0.26 59 77.2 91.9 2.95 5.32 6.33
9 -16.6 -1.9 0.45 -1.14 -0.13 60 79.1 93.8 3 5.45 6.46
10 -14.7 0.0 0.5 -1.01 0.00 61 80.9 95.6 3.05 5.58 6.59
11 -12.8 1.9 0.55 -0.88 0.13 62 82.8 97.5 3.1 5.71 6.72
12 -11.0 3.8 0.6 -0.75 0.26 63 84.7 99.4 3.15 5.84 6.85
13 -9.1 5.6 0.65 -0.63 0.39 64 86.6 101.3 3.2 5.97 6.98
14 -7.2 7.5 0.7 -0.50 0.52 65 88.4 103.1 3.25 6.10 7.11
15 -5.3 9.4 0.75 -0.37 0.65 66 90.3 105.0 3.3 6.23 7.24
16 -3.5 11.3 0.8 -0.24 0.78 67 92.2 106.9 3.35 6.36 7.37
17 -1.6 13.1 0.85 -0.11 0.90 68 94.1 108.8 3.4 6.48 7.50
18 0.3 15.0 0.9 0.02 1.03 69 95.9 110.6 3.45 6.61 7.63
19 2.2 16.9 0.95 0.15 1.16 70 97.8 112.5 3.5 6.74 7.76
20 4.1 18.8 1 0.28 1.29 71 99.7 114.4 3.55 6.87 7.89
21 5.9 20.6 1.05 0.41 1.42 72 101.6 116.3 3.6 7.00 8.02
22 7.8 22.5 1.1 0.54 1.55 73 103.4 118.1 3.65 7.13 8.14
23 9.7 24.4 1.15 0.67 1.68 74 105.3 120.0 3.7 7.26 8.27
24 11.6 26.3 1.2 0.80 1.81 75 107.2 121.9 3.75 7.39 8.40
25 13.4 28.1 1.25 0.93 1.94 76 109.1 123.8 3.8 7.52 8.53
26 15.3 30.0 1.3 1.05 2.07 77 110.9 125.6 3.85 7.65 8.66
27 17.2 31.9 1.35 1.18 2.20 78 112.8 127.5 3.9 7.78 8.79
28 19.1 33.8 1.4 1.31 2.33 79 114.7 129.4 3.95 7.91 8.92
29 20.9 35.6 1.45 1.44 2.46 80 116.6 131.3 4 8.04 9.05
30 22.8 37.5 1.5 1.57 2.59 81 118.4 133.1 4.05 8.16 9.18
31 24.7 39.4 1.55 1.70 2.71 82 120.3 135.0 4.1 8.29 9.31
32 26.6 41.3 1.6 1.83 2.84 83 122.2 136.9 4.15 8.42 9.44
33 28.4 43.1 1.65 1.96 2.97 84 124.1 138.8 4.2 8.55 9.57
34 30.3 45.0 1.7 2.09 3.10 85 125.9 140.6 4.25 8.68 9.70
35 32.2 46.9 1.75 2.22 3.23 86 127.8 142.5 4.3 8.81 9.82
36 34.1 48.8 1.8 2.35 3.36 87 129.7 144.4 4.35 8.94 9.95
37 35.9 50.6 1.85 2.48 3.49 88 131.6 146.3 4.4 9.07 10.08
38 37.8 52.5 1.9 2.61 3.62 89 133.4 148.1 4.45 9.20 10.21
39 39.7 54.4 1.95 2.74 3.75 90 135.3 150.0 4.5 9.33 10.34
40 41.6 56.3 2 2.86 3.88 91 137.2 151.9 4.55 9.46 10.47
41 43.4 58.1 2.05 2.99 4.01 92 139.1 153.8 4.6 9.59 10.60
42 45.3 60.0 2.1 3.12 4.14 93 140.9 155.6 4.65 9.72 10.73
43 47.2 61.9 2.15 3.25 4.27 94 142.8 157.5 4.7 9.85 10.86
44 49.1 63.8 2.2 3.38 4.40 95 144.7 159.4 4.75 9.97 10.99
45 50.9 65.6 2.25 3.51 4.52 96 146.6 161.3 4.8 10.10 11.12
46 52.8 67.5 2.3 3.64 4.65 97 148.4 163.1 4.85 10.23 11.25
47 54.7 69.4 2.35 3.77 4.78 98 150.3 165.0 4.9 10.36 11.38
48 56.6 71.3 2.4 3.90 4.91 99 152.2 166.9 4.95 10.49 11.51
49 58.4 73.1 2.45 4.03 5.04 100 154.1 168.8 5 10.62 11.63
50 60.3 75.0 2.5 4.16 5.17
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The warmer the air, the more water vapor it can have in it.
When the air can no longer "hold" all of the water vapor in it, the vapor
begins condensing into ordinary, liquid water. If the air is in the sky, the
vapor condenses into cloud drops. If the air is right above the ground the
vapor condenses to make fog (which is nothing but a cloud that's on the
ground.) If the air is touching things such as grass or a car's windshield, it
will condense to make dew.
If air cools enough it will eventually reach a point at which the water vapor
begins condensing.
Dew point is really a measure of how much water vapor is in the air, but it's
given as the temperature at which that particular bunch of air has to cool to
for the water vapor to begin condensing. For example, if a weather report
says that the temperature is 70 degrees and the dew point is 55 degrees,
you know that if the air cools to 55 degrees the water vapor in it will start
condensing into dew on the ground or fog right above the ground or clouds
in the sky.
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The versatility of the psychrometric chart lies in the fact that by knowing three
independent properties of some moist air, one of which is the chart's pressure, the
other properties can be determined. Changes in state, such as when two air
streams mix, can be modeled easily and somewhat graphically using the correct
psychrometric chart for the location's air pressure or elevation relative to sea level.
For locations at or below 2000 ft (600 m), a common assumption is to use the sea
level psychrometric chart.
To determine the Dew Point from the charts below, find the temperature of the air
in question on the left side of the table. Next, locate the relative humidity of the air
in question across the top of the table. The intersection of these two numbers in
the matrix identifies the temperature at which Dew Point is reached.
Example: Read the air temperature in the left hand column and the humidity at the
top of the chart. If the temperature of the storage unit is 75ºF (24º C) and the
relative humidity is 35%, the intersection of the two shows the dew point of the
area to be 45ºF (7ºC). If the metal coming in is below 45ºF (7ºC), water will
condense on the metal.
Air
% Relative Humidity
Temp
°F 100 95 90 85 80 75 70 65 60 55 50 45 40 35
100 100 99 97 95 93 91 89 86 84 81 78 75 71 67
95 95 93 92 90 88 86 84 81 79 76 73 70 67 63
90 90 88 87 85 83 81 79 76 74 71 68 65 62 59
85 85 83 81 80 78 76 74 72 69 67 64 61 58 54
80 80 78 77 75 73 71 69 67 65 62 59 56 53 50
75 75 73 72 70 68 66 64 62 60 58 55 52 49 45
70 70 68 67 65 63 61 59 57 55 53 50 47 44 40
65 65 63 62 60 59 57 55 53 50 48 45 42 40 36
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Unit Code
The iCOM control uses a system that automatically configures the control board
for an individual unit based on the components and options contained within the
unit.
The unit will have a Unit Configuration Code Tag displayed on the front of the
electric panel cover. This code is entered during the factory QA process and will
define the unit configuration and automatically set various parameters for
functionality. The following pages will define the unit code parameters. They will
also allow the service technician to re-enter or change the unit code manually if
necessary through the unit display panel in the Factory Settings Menu located in
the Advanced Menus.
Once the ID numbers of the Unit Code are entered or changed the user must
move to line A008 “Unit Code Control” and select “Save and Execute” to load the
changes in to the control. On line A009 “Unit Code Status” will show “Changed”
before “Save and Execute” is done. Once “Save and Execute” has completed,
A009 should show OK.
If the control board does not have a Unit Code entered in the board the unit will not
start and an alarm will appear “Unit Code Missing”. A code will need to be entered
and saved.
The on the following pages define the 18 Unit Codes. The Unit Code choices are
3-digit numbers shown in the left hand column with the definition of the number in
the right column.
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Unit Code 011, 012, 013 and 014 (Customer Input Alarms)
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Chapter 5
MicroChannel Condenser
MC Condenser Control Board Connections
MC Condenser Opto-Isolator and Triac Legends
Outdoor CANbus, DIP Switch and Jumper Settings
Accessing the MC Condenser Screens and Code Descriptions
Alarm and Troubleshooting Descriptions
MC Condenser Software Updating Procedure
Manual Fan Configuration for the MC Condenser
Manual Motor Operational Test for the MC Condenser
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Use the Up and Down keys to scroll through the menu choices and the Enter key
to access the menu choice.
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NOTE:
The numbers in parentheses (1 – 4) indicates the EC Fan number. For example and
alarm ID number of “00” displayed as “100” indicates EC Fan #1 has an EC Fan high link
current alarm condition, “200” indicates EC Fan #2 has the alarm condition.
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NOTE:
The numbers in parentheses (1 – 4) indicates the EC Fan number. For example and
alarm ID number displayed as “112” indicates EC Fan #1 has an EC Fan electronics high
temperature alarm condition (alarm id “12”), the number “212” indicates EC Fan #2 has
the alarm condition.
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1. Remove plug P24, located toward the bottom right hand corner on the
condenser control board to remove the 24 VAC control voltage.
2. Insert the flash containing the software update into the USB port label P54.
3. Re-insert plug P24 to repower the control board.
4. A 15 second counter will begin to count down to 0, the technician must
press the “ENT” key before the counter reaches 0.
5. The 3 digit LED display will show:
6. Once the software update is complete navigate to and select the “P--”
preparation menu.
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1. At the condenser control board navigate to the Configuration “C” menu and
press the enter button to access.
2. Use the Up or Down button to scroll to line C03 (EC Fan #1 Model ID) and
enter the fan model type installed in the condenser. Repeat the process for
menu lines C04 (EC Fan #2), C05 (EC Fan #3) and C06 (EC Fan #4).
enter “1” for EBM
enter “2” for Ziehl Abegg
enter “3” for Fans Tech
3. Carefully remove plugs P27, P28 and P29 (if you have a 4 fan condenser)
from the condenser control board.
4. To address Fan #1:
On the condenser control board navigate to the configuration menu
and use the Up or Down button to select the correct EC Fan motor
type
Scroll to line C00 for EBM motor
Scroll to line C01 for Ziehl-Abegg motor
Scroll to line C03 for Fans Tech motor
When the correct EC Fan motor is selected Press the Enter button
Use the Up or Down button to scroll to the number 1
Press the Enter button and count to 10 seconds
Press the Escape button
Press the Enter button a second time and count to 10 seconds again
Press the Escape button a second time
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1. At the condenser control board navigate to the Configuration “C” menu, press
the enter button to access.
2. Use the Up or Down button and scroll to the line C24 (system control state),
press the Enter button and then press the Up or Down button to change from 1
(automatic operation) to 0 (manual operation), press the Enter button again.
3. Press the Escape button and use the Up or Down button to scroll to menu line
C34 (VSD1 request speed) to select EC Fan #1 and press the Enter button.
4. Press the Up or Down button to change the displayed from 0 to 100% fan
speed, press the Enter button and fan #1 should ramp up to full speed.
Note: If wrong fan ramps to 100% speed or the fan does not operate the fans are
probably incorrectly addressed. Refer to the Manual Fan Motor Configuration
section of this manual and re-address the fans.
5. If fan #1 ramps to full speed, press the Escape button and then the Enter
button. Press the Up or Down button to change the displayed value back to 0,
press the Enter button again.
6. Press the Escape button and use the Up or Down button to scroll to menu line
C35 (VSD2 request speed) to select EC Fan #2, press the Enter button.
7. Press the Up or Down button to change the displayed from 0 to 100% fan
speed, press the Enter button and fan #2 should ramp up to full speed.
8. If fan #2 ramps to full speed, press the Escape button and then the Enter
button. Press the Up or Down button to change the displayed value back to 0,
press the Enter button again.
9. Press the Escape button and use the Up or Down button to scroll to menu line
C36 (VSD3 request speed) to select EC Fan #3, press the Enter button.
10. Press the Up or Down button to change the displayed from 0 to 100% fan
speed, press the Enter button and fan #3 should ramp up to full speed.
11. If fan #3 ramps to full speed, press the Escape button and then the Enter
button. Press the Up or Down button to change the displayed value back to 0,
press the Enter button again.
12. Press the Escape button and use the Up or Down button to scroll to menu line
C37 (VSD4 request speed) to select EC Fan #4 and press the Enter button.
13. Press the Up or Down button to change the displayed from 0 to 100% fan
speed, press the Enter button and fan #4 should ramp up to full speed.
14. If fan #4 ramps to full speed, press the Escape button and then the Enter
button. Press the Up or Down button to change the displayed value back to 0,
press the Enter button again.
15. Press the Escape button.
16. Use the Up or Down button and scroll to the line C24 (system control state),
press the Enter button and then press the Up or Down button to change from
0 (manual operation) to 1 (automatic operation), press the Enter button again.
The MC Condenser fan operation should be back to automatic operation based on
the system control requirements.
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Chapter 6
Miscellaneous Information
Model Number Nomenclature
Refrigerant Charge and Pipes Sizing Tables
Additional Oil Requirement Table
Copper Pipe Fittings Equivalent Lengths FT (m)
Glycol Solutions Concentration Mixtures Table
Fluid Volume in Standard Type L Copper Piping
MC Condenser Charging Instructions
Temperature – Pressure table
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Capacity kW Capacity kW
(tons) (tons)
028 kW (8 tons) 070 kW (20 tons)
035 kW (10 tons) 077 kW (22 tons)
042 kW (12 tons) 105 kW (30 tons)
053 kW (15 tons)
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Capacity kW kW Capacity
(tons) (tons)
026 kW (8 tons) 084 kW (25 tons)
038 kW (11 tons) 106 kW (31 tons)
041 kW (12 tons) 114 kW (33 tons)
051 kW (15 tons) 181 kW (53 tons)
060 kW (18 tons) 300 kW (88 tons)
076 kW (22 tons) 400 kW (117 tons)
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BF: Downflow
BU: Upflow
BF
BE: Downflow with Econ-O-Coil
BK: Upflow with Econ-O-Coil
042 Nominal Capacity 1000 Btuhs
A: Air Cooled
W: Water / Glycol Cooled
A G: Glycool
C: Chilled Water
E: Evaporator
S: Standard Scroll Compressor, R407C
D: Digital Scroll Compressor, R407C
S -: Evaporator with R22
7: Evaporator with R407C
-: Chilled Water, placeholder
A: 460V-3ph-60Hz
B: 575V-3ph-60Hz
C: 208V-3ph-60Hz
D: 230V-3ph-60Hz
A
2: 380V-3ph-60Hz
J: 200V-3ph-50Hz
H: 230V-3ph-50Hz
M: 380/415V-3ph-50Hz
M: Small iCOM Display
M
D: Large iCOM Display
0: No Reheat
E: Electric Reheat
E H: Hot Water Reheat
G: Hot Gas Reheat
S: SCR Reheat
0: No Humidifier
I I: Infrared Humidifier
S: Steam Canister Humidifier
Capacity Tons 3 5
Air Cooled 042A / 036E 067A / 060E
Water / Glycol Cooled 046W / 039E 071W / 060E
Chilled Water 068 102
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* Requires the Vertical Riser only to be downsized one (1) trade size 1-1/8” = 7/8”
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* For system charges over 200 lb (90.7kg) consult Liebert Technical Support
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Refrigerant traps are equal to 4 times the equivalent length of same size pipe per
this table.
Percent Ethylene
0% 10% 20% 30% 40% 50%
Glycol by Volume
32°F 25°F 16°F 5°F -10°F -32°F
Freezing Point °F (°C)
(0°C) (-3.9°C) (-8.9°C) (-15.0°C) (-23.3°C) (-35.5°C)
Apparent Specific
1.000 1.014 1.028 1.042 1.057 1.071
Gravity at 50°F (10°C)
Propylene Glycol
Percent Propylene
0% 10% 20% 30% 40% 50%
Glycol by Volume
32°F 25°F 20°F 10°F -5°F -30°F
Freezing Point °F (°C)
(0°C) (-3.9°C) (-6.7°C) (-12.2°C) (-20.6°C) (-34.4°C)
Apparent Specific
1.000 1.014 1.028 1.042 1.057 1.071
Gravity at 50°F (10°C)
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1. Check the indoor unit nameplate for the refrigerant type to be used. The unit
control configuration differs depending on refrigerant type.
2. Refrigerant charging requires unit operation. Refer to the correct indoor unit
user manual for the Checklist for Completed Installation.
3. Calculate the amount of charge for the complete system. Refer to the correct
indoor unit user manual and Tables 1 and 2 in the following pages for the
proper condenser and refrigerant line charge data.
4. Accurately weigh in as much of the system charge are possible before starting
the unit. Do not exceed the calculated charge by more than 0.5 lb (0.37kg).
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Do not charge the Liebert MicroChannel condenser system using the clear
indoor unit sight glass as an indicator.
Failure to check the measured subcooling with the refrigerant gauges vs. the
Liebrt MC subcooling may result in an overcharged system. See Table 5 for
the additional proper correction based on the elevation of the condenser above the
indoor unit evaporator.
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Note: Assumes liquid line sized for no more than a 2ºF (1.1ºC) pressure drop
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If line 10 (difference value) is less than ±3ºF (±1.67ºC), NO charge adjustment is needed
If line 10 (difference value) is less than -3ºF (-1.67ºC), ADD additional charge
If line 10 (difference value) is greater than +3ºF (1.67ºC), the system is overcharged and
charge must be removed
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Subtract Line 6 (measured liquid line temperature) from Line 5 (liquid pressure converted
to temperature) to obtain the Calculated Subcooling temperature.
Circuit #1 Circuit #2
Line 5
Line 6
8. Calculated subcooling temperature
Elevation Correction
Subtract Line 3 (correction for condenser elevation above the evaporator from Line 8
(calculated subcooling) to obtain the Corrected Subcooling temperature.
Circuit #1 Circuit #2
Line 8
Line 3
9. Corrected subcooling temperature
Circuit #1 Circuit #2
Line 9
Line 7
10. Difference
If line 10 (difference value) is less than ±3ºF (±1.67ºC), NO charge adjustment is needed
If line 10 (difference value) is less than -3ºF (-1.67ºC), ADD additional charge
If line 10 (difference value) is greater than +3ºF (1.67ºC), the system is overcharged and
charge must be removed
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40ºF (4.5ºC) and lower – the Bottom sight glass should be ¾ full
40ºF (4.5ºC) and higher – the Bottom sight glass should be full
If the indoor return cannot be maintained between 75ºF to 85ºF (24 - 29ºC) due to
lack of load, then the liquid level in the receiver must be adjusted to the following
levels if the return air is between 65ºF to 75ºF (18 - 24ºC).
40ºF (4.5ºC) and lower – charge to the bottom of the Top sight glass
40ºF (4.5ºC) and higher – the Top sight glass should be ¼ full
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The next area of interest is the line numbers along both sides of the schematic.
By using these line numbers and a straight edge, you can pinpoint a particular
item in the located section. Also, useful is the Nomenclature section along the
right side of the schematic. The drawing nomenclature section identifies the
device by abbreviation and name and indicates on which line the device is found.
If you look deep into the schematic, you can see that the transformer section is
laid out in a ladder progression making it easy to follow-out each circuit. You may
wish to highlight each circuit with a marker making it easy to follow.
The number indicators in the area to the right of the ladder circuit section are also
important. These are the contact locators for each relay or contactor shown on the
drawing. The number represents the line location of the contact(s) for the adjacent
shown relay or contactor. There are two types of line number indicators. One is
highlighted with a bar across the top of the number, this indicates a normally
closed contact. The other number shown without the bar indicates a normally
open contact. Remember that the drawing is shown in the non-powered (de-
energized) state.
These drawings are the latest revisions at publication of this manual and are what
Liebert calls Universal drawings. Liebert has included numerous options on each
one of these drawing to help in troubleshooting the system. These drawings may
or may not be on your particular unit.
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