PT PERTAMINA (PERSERO)

UNIT PENGOLAHAN VI - BALONGAN

1 Sept 1990 Mulai pembangunan Proyek EXOR I dengan dana USD 1.989.000.000,Juli 1994 Kegiatan Start Up Unit Process dimulai.
17 - 20 Okt 1994 Acceptence Test Unit Proses.
30 Nov 1994 Operational Acceptence.
16 Jan 1995 Serah Terima Proyek EXOR I ke UP VI.
24 Mei 1995 Peresmian UP VI oleh Presiden RI - Soeharto.
UNIT PROSES
Unit 11 Crude Distillation Unit
Unit 12/13 Atmospheric Hydrodemetalization
Unit 14 Gasoil Hydrotreating Unit
Unit 15 Residue Catalytic Cracking
Unit 16 Unsaturated Gas Concentration
Unit 17 LPG treatment
Unit 18 Naphtha Treatment
Unit 19 Propylene Recovery Unit
Unit 20 Catalytic Condensation Unit
Unit 21 LCO/Kerosene Hydrotreating Unit
Unit 22 Hydrogen Plant Unit
Unit 23 Amine Treatment Unit (14 &16)
Unit 24 Sour Water Stripper Unit (Tr I & Tr II)
Unit 25 Sulphur Recovery Unit
Unit 31 Naphtha Hydrotreater Unit
Unit 32 Platforming Unit
Unit 33 Continuous Catalytic Regeneration Unit
Unit 34 Penex Unit
Unit 41 Marine Facility (3 Unit SBM)
Unit 42 Tankage (Crude, Intermediate, Finish)
Unit 43 Pipe Line Facility (interjava - PKS)
Unit 51 Steam Turbine Generator
Unit 52 Boiler
Unit 53 Raw Water Salamdarma.
Unit 54 Drinking Water
Unit 55 Demineralized Water
Unit 56 Cooling Water
Unit 57 Tempered Cooling Water
Unit 58 Air Compressor
Unit 59 Nitrogen Plant
Unit 61 Flare System
Unit 62 Fuel System (Oil & Gas).
Unit 63 Effluent Water Treatment
Unit 64 Caustic Treatment Unit.
Unit 66 Fire Water

LISENCOR
FOSTER WHELLER
CHEVRON
UOP
UOP
UOP
MERICHEM
MERICHEM
UOP
UOP
UOP
FOSTER WHELLER
SIPM
JGC
Clauss
UOP
UOP
UOP
UOP
-

DESIGN CAP
125.000
2 x 29.000
32.000
83.000
62.500
22.500
47.500
7.150
13.000
15.000
76
210 & 622
1600 & 1580
27
52
29
23
150000, 75000, 35000
6 , 21, 10
850
(4+1) x 22
(5+1) x 115
1200
2 x 200
(2 x 230) + (2 x 40)
33.000
1005
(4+2) x 3.500
2 x 700

BPSD
BPSD
BPSD
BPSD
BPSD
BPSD
BPSD
BPSD
BPSD
BPSD
MMSCFD
T/Day
T/Day
T/Day
BPSD
BPSD
BPSD
BPSD
DWT
Unit
m3/Hr
MW
T/Hr
T/Hr
M3/Hr
T/Hr
T/Hr
T/Hr
NM3/Hr
NM3/Hr

PT PERTAMINA (PERSERO) UP-VI BALONGAN

MATERIAL BALANCE UNIT PROSES

OFFGAS
5,90 t/hr
Off Gas

UNIT 23
AMINE TR

Off Gas

1,13 t/hr

5,94 t/hr

SULFUR
1.3 t/hr

UNIT 24
SRU
Acid Gas ex SWS

Naphtha

NAPHTHA
29,61 t/hr

26,46 t/hr

KEROSENE
69,96 t/hr

Kerosene

60,96 t/hr
Off Gas

REFINERY FUEL GAS

1,09 t/hr

5 TON/DAY

H2

0,745 t/hr

UNIT 14
GO HTU

Ttl GO

W Naphtha

1,32 t/hr

To Unit 11

PROPYELENE
603 TON/DAY

167,4 t/hr
GASOIL
165,72 t/hr
W Naphtha
ex GO/LCO
11,83 t/hr

42
T-101

42
T-102

LGO

91,42 t/hr
UNIT 11
C.D.U

Duri

150,78 t/hr

PREMIUM
57.500 BPSD

603,14 t/hr

Minas

PREMIX

HGO

43,16 t/hr

Crude

W. NAPHTHA

10.000 BPSD

3,15 t/hr

OFF GAS

753,92 t/hr

3,23 t/hr

58,28 t/hr
Nat Gas

AR

42
T-104

9,82 t/hr

UNIT 22
H2 PL

82,69 t/hr

C4 Mix

GASOIL

50,40 t/hr

UNIT 16
U.G.C

32,78 t/hr

365,7 t/hr

Condensate
44,89 t/hr

UNIT 17
LPG TR

UNIT 12
ARHDM

AR

UNIT 19
P.R.U

PROPYLENE
25,10 t/hr

SUPER TT

PROPANE
7,18 t/hr

KEROSENE

580 BPSD

9.300 BPSD

LPG

9,27 t/hr
H2

32,29 t/hr

25,80 t/hr

Kerosene

542,62t/hr

25,92 t/hr
85,00 t/hr

C3 Mix

Off Gas

Waste Gas

Steam

LPG
625 TON/DAY

Naphtha

UNIT 20
C.C.U

UNIT 18

232,82 t/hr

NAP TR

ADO

BUTANE
18,84 t/hr

29.600 BPSD

POLYGASOLINE
29,49 t/hr

7.000 BPSD

NAPHTHA
232,82 t/hr

8.500 BPSD

IDO

IFO

DMAR

327,07 t/hr

42
T-105

Coke

To Regenerator

38,25 t/hr
AR

H2

176,9 t/hr

0,99 t/hr
Ttl Resid

505,5 t/hr

UNIT 15
R.C.C

LCO

84,59 t/hr

Off Gas

0,49 t/hr
UNIT 21
LCO HTU

W Naphtha

6,5 t/hr

To Unit 23

To Unit 11
LIGHT CYCLE OIL
77,58 t/hr

DCO
40,90 t/hr

SULFUR FLAKE
27 TON/DAY

DCO
40,90 t/hr

DECANT OIL
40.90 t/hr

UNIT 11
CRUDE DISTILLING UNIT
Ammnia Inject
From P-119 A/B
28 ppm

720

Corr Inhibitor
From P-116 A/B
2.06 ppm

OFF GAS
TO F-101

6.3

E-121

55.2
29800

TO AMINE TRT

C-104

0.7

STABILIZER

C-102

63360

LGO STRIPPER

E-118

SPH STR STEAM

P-110

SOUR WATER TO V-102

P-103

SWS

P-104

STAB OVH DRUM

E-119
184

E-104

V-104

55.2

6.3

V-102

58

0.64

81930

OFF GAS

V-103

E-114

163.4

6.25

55.2

0.8

6.5

P-113

247

E-120

E-123

130

232.8

P-107
45720

C-103

P-105

315

V-105

E-122
E-106

0.8

SPLITTER
OVH DRUM

130.3

C-105

HGO STRIPPER

SPLITTER

30.5
15720

SPH STR STEAM

P-108

359.6

P-111

E-120
E-109

P-106

180

E-124

NAPTHA
PRODUCT

E-126

C-101
MAIN FRACTIONATOR

SPH STEAM
0.86

F-101

1.0
SPH ST STEAM

348.9

FUEL
OIL/GAS

COMB AIR

E-122

213.5

569970

ATM.RES
PRODUCT

92

P-109 A/B

P-112

E-127
40

276.7

V-101 A

E-106 E-109
E-107 E-110
E-108 E-111
Anti Foulant
(20.7 ppm)

KEROSENE
PROD TO STR

V-101 B

P-102

DESALTER

30.6
47470

DESALTER

155.1

7.8

E-125
152

COOLING WATER

11-V-113A/B
CLAY TREATER

4.02

155.1

34.3
748330
47.79
3.3
3.3

E-101 E-104
E-102 E-105
E-103

26330
Wetting Agent
(24 ppm)

Demulsifier
(13.8 ppm)

GASOIL
TO STR

E-112
GASOIL
TO HTU

102560

103.8

CRUDE
OIL
DURI
MINAS

P-101 A/B

P-114

LEGEND

PRESSURE, kg/cm2g
TEMPERATURE, C
FLOW, kg/hour

UNIT 12/13
ATMOSPHERIC RESIDUE HYDRODEMETALIZATION

PRESSURE, KG/CM G

CAT 408,5 C

384.3

TEMPERATURE, C
FLOW, T/Hr ( liquid )
155.37

73.25

12-K-101
RECYCLE GAS
COMPRESSOR
TO
RELIEF

187.1

N2
BLANKET

,KNM3/Hr ( Gas )

191.8

P 3.591 KG/CM2
BAT 394.5 C

12-R-101

409

49.98

19.88

12-V-513
POLYSULFIDE
INJECTION
DRUM
17.04

N2
BLANKET

HIGH PURITY HYDROGEN

7.68

TO
RELIEF

12-A-501
H2 RECOVERY UNIT

12-P-510
POLYSULFIDE
INJECTION
PUMP

400.17

12-V-502
CONDENSATE
MAKE-UP DRUM

0.35

MAKE-UP H2
COMPRESSION
FACILITIES

16.49

50.41

MU GAS H2

12 V-510

TAIL GAS

3.52

114

L/Hr
23.58

6.62

39.57

P 6.751 KG/CM2
BAT 408.8 C

SOUR GAS TO FUEL GAS TREATING

12-R-102

14.74
16.99

50.13

0.59

16.8

12-P-501 A/B
INJECTION WATER PUMP

1.78

418.73

0.24

78.53
409.83

12-K-502 A/B
(STAGE 2)

46

12-E-105

187.1

12-E-507

154.47
384.5

CW

139

12-V-102
COLD HIGH
PRESSURE
SEPARATOR

175.2

12-E-103 A/B
P 5.191 KG/CM2
BAT 414.4 C

12-K-502 A/B
(STAGE 1)

50.13
16.99

12-R-103
270

SOUR WATER

157.43

39.57

1.09

HOT HIGH
PRESSURE
SEPARATOR

181.89

12-E-101 A/B
FEED/EFFLUENT
EXCHANGERS
245

302.59

23.97

12-E-502

12-V-504

12-P-502 A/B

12-E-508

CLOD LOW
PRESSURE
FLASH DRUM

STM

BFW

12-E-520

200

245

12-P-504 A/B

12-E-501 A-H

12-J-501
FEED
FILTER

160
245

2.5

12-V-501
FILTERED
FEED
SURGE
DRUM

HOT LOW
PRESSURE
SEPARATOR

282

258.8

87.43
62.6

FRAC.
BOTTOMS
STM

SUPERHEATED
STEAM

12-C-501

12-E-509

CLAY
TREATERS
12-V-509 A/B

12-E-516

12-P-506 A/B
8.65

SPHT STEAM

350

12-P-505 A/B

KEROSENE
TO TANK

CW

BFW

GAS OIL
TO TANK

12-E-512
TO & FROM
KEROSENE
SIDECUT
STRIPPER
REBOILER
12-E-515

10.03
34

BFW

12-E-517

STM

ATMOSPHERIC
FRACTIONATOR

NAPHTHA
TO TANK

35.4

12-E-521

12-E-515

167.9

322.21

6.64
CW

12-C-502
GAS OIL
SIDECUT
STRIPPER

360

38.97

12-P-101
COLD AR
EX TANK

12-C-503
KEROSENE
SIDECUT
STRIPPER

170.9
TO AND FROM
12-E-520

12-V-103

310

12-E-518

102.93
CONDENSATE
TO 12-V-502

70.01

HOT AR
EX CDU

12-C-504
NAPHTHA
STABILIZER

12-E-503
360

CONDENSATE
TO 12-V-502

12-P-509 A/B
12-E-505

12-V-101

302

12-P-508 A/B

12-V-507
SOUR GAS
SEPARATOR

SOUR WATER

23.58

353

6.48

12-V-505
ATMOSPHERIC
FRACTIONATOR
OVERHEAD
ACCUMULATOR

360.3
418.87

52

12-V-506 A/B
INTERSTAGE
K.O. DRUM

284

158.76

12-V-508
STABILIZER
0VERHEAD
ACCUMULATOR

CW

CW

12-E-102

12-F-101
REACTOR
FEED FURNACE

12-E-519
12-E-506 A/B

12-V-503
COLD LOW
PRESSURE
SEPARATOR

22.03

12-E-513

153
GAS OIL
TO GOHTU

326.89

234
DMAR
TO RCC

WATER
TEMPERED
-

12-E-511

DMAR
TO TANK

UNIT 14
GAS OIL HYDROTREATING UNIT
14-K-101
RECYCLE
GAS COMPRESSOR

14-K-102 A/B
MAKEUP
GAS COMPRESSOR

14-V-105
MAKE UP GAS
SUCTION DRUM

14-V-104
MAKE UP GAS
INTERSTAGE DRUM

14-E-102
70.0
184.80

33.8

72.5
14-F-101
REACTOR

MAKEUP
H2

55.0

128.5
14-V-102
PRODUCT
SEPARATOR

311.4

21-V-109
KO DRUM

21.4
0.8

CHARGE HEATER

14-R-101
REACTOR

0.00

14-V-101

281.5

FEED
SURGE DRUM

HGO EX
ARHDM

SWS

70.5
259.4

104.500

75.8

GO EX
CDU

SWS
14-P-102 A/B

85.300

REACTOR
CHARGE PUMP

GO EX
STORAGE

14-E-101 A/B
COMBINED FEED
EXCHANGER
14-E-104

14-E-106
OFF GAS
TO AMINE
14-E-105

14-V-106

14-V-107

14-C-102
PRODUCT
FRACTIONATOR

TO 14-P-102
14-P-104
SWS
3.500
17.4
300.0

14-C-101
HIGH PRESSURE

TO
14-E-102

14.5

14-P-107 A/B

260.4

1.500

46.4
14-E-108

217.0

STRIPPER

GO PRODUCT
STORAGE

LPS

200

MPS

14-F-102
FRACTIONATOR

45.0

3.55

CHARGE HEATER

3.500

WILD
NAPHTHA
TO CDU

14-V-108
PRODUCT
DRYER

9.0
185.400

14-E-104

14-E-109
14-S-101
COALESER
TEMPERATURE, C

BRINE
TO WWT

PRESSURE, kg/cmg
FLOW RATE, Ton/hour

UNIT 15
RESIDUE CATALYTIC CRACKING
505

FLARE

15-E-111

15-E-110

WET GAS
16 v-106

1.219

15 TC-022

15 A-102
ORIFICE
CHAMBER

15 V-117
STEAM DRUM

15-V-106
521.8

157,1

0.852

42,8

123

15-R-102
HBW
HP STEAM

15 P-108

155
42,8

15 E-109

701

15 A-103

16 E-103

NAPHTA DR UNIT 21

15 PDC-012

1.804

KE RISER
NAPHTA DR UNIT 14

REACTOR

15 SLV-105

15 P-118

KE UNIT 24

15 P-110

15 P-103

NAPTHA

15 B-101

19 E-103

15 LC-003

CO BOILER

15 P-109

15 SK-101
STACK

15-R-103
UPPER
REGENT

184.45

15 C-103
LCO
STRPPER

LCO

15 E-108

54

LCO TANK
STEAM

TORCH OIL

OIL

15 P-106

15 SLV-101

51,12

KE 16 E-114

CATALYST STORAGE

150,3

LCO
KE UNIT 21

15 P-107 15 E-107

HCO

TORCH OIL

15-V-102

15-V-103

15-V-104

15 P-104

15-R-104

15 SLV-103

LOWER
REGENT

23.65

70.53

15 F-101

DFAH

15 SLV-102

15 TC-072

ST
AR
T

9.928

LIFT GAS

15 C-102
NET BOTTOM
STRPPER

BO
TT
OM

UP

10.0

AIR

15-C-101
MAIN
COLUMN

15 SLV-104

700

15 LC-011

F. GAS

INT AIR

ST
EA
M

L
I
NE

STEAM

RE
TU
RN

15 S-101

STEAM

15 E-102

15 P-101
15 P-102

15 V-501 STEAM

15 K-101

DRUM

MAIN AIR BLOWER

272.9

COLD AR
(STORAGE)

82,13
HBW

180.9

15 P-111

RETURN TO RISER

159
0.00

505,5

15 V-105

263

15 E-101

40.7
COLD DMAR
(STORAGE)

15 F-102

85.3

15 P-105

TORCH OIL

15 E-105

E-104

HOT AR
(CDU)

46,4

239
E-106

HOT DMAR
(ARHDM)

15 E-101

HP STEAM

15 E-103
EX PSV

EX 15 E-105

DCO
KE TANGKI

UNIT 16
UNSATURATED GAS CONCENTRATION
4,81

15,4

135,7

0,32

135,7

90,97

42

114,8

115,6

16 C-103
STRIPPER

16 C-104
DEBUTANIZER
16 E-117

16 K-101
WGC

16 K-101
WGC

16 V-106

2ND STAGE

1ST STAGE

16 V-101

16 E-114

132,7
8
43,3

16 E-115

16 E-120

16 V-102

16 P-110

16 E-102

SP1

FLARE

O.H VAP EX
15 E-111

0,6
63

LCO EX
15 P-106

71

16 E-116

43,3

SP5

LPG TO
17 S-101

86,78

15 V-106

16 E-113

16 V-104

16 E-111

16 E-116
16 E-108

SP1

16 E-124

16 P-109

16 P-104
15 P-108

36,8

16 E-123

NAPHTHA
18 S-101

231

SP2

16 C-102
SPONGE ABS'R

16 C-101
PRIM ABSORBER

SP4

SP3

OFF GAS
22 V-106

16 V-105

37
43

16 V-109

34

OFF GAS
F GAS SYSTEM

13,3

16 E-109

16 E-104

LIFT GAS
RX RISER

16 V-107

PURGE GAS
RISER RX

16 P-105
LEAN AMINE
23 E-101

16 P-108
16 E-107
16 A-101
16 P-113

16 C-105
AMINE ABS

16 E-121

16 P-106

16 E-103

16 E-105

16 E-106

49

16 P-107

RICH AMINE
23 E-102

LCO EX
16 E-114

LCO RECYCLE
TO 15 C-101

16 V-108

Keterangan
SP2

Sampel Gas

SP2

Sampel Minyak

SP2

Sampel Air

UNIT 17

LPG TREATMENT
17-S-101
UNTREATED
LPG

86.76

SP6

TREATED
LPG

Keterangan

17-A-201

17-A-202
FIBER FILM CONT'R

FIBER FILM CONTACTOR

19.98

17-A-203
FIBER FILM CONT'R

31

30

17-V-101

FIBER FILM CONT'R

28

17-V-102

17-V-104

17-V-103

PHASE SEPARATOR

PHASE SEPARATOR

17-A-204

PHASE SEPARATOR

PHASE SEPARATOR

17-A-105

PHASE SEPARATOR

SP3

SP1

SPENT
CAUSTIC
(BATCH)

SP2

SPENT
WATER

COLD COND
EX 18 P-101

17 P-101
CAUSTIC
20 BE

17 P-102

17 P-103

17 P-104

3.75

M/U WATER

OFF GAS
1

17 P-105

FRESH SOLVENT FROM RCC

GASOLINE PRODUCT

17-A-209
FIBER FILM CONTACTOR
10

17-V-106
PHASE SEPARATOR
55.9
37

17 V-105
OXIDATION
TOWER

SPENT SOLVENT TO RCC

GASOLINE PRODUCT
LEGEND

OXIDATION AIR

SPENT
CAUSTIC
(BATCH)

FRESH CAUSTIC

PRESSURE, kg/cm g
TEMPERATURE, c
FLOW, ton/hour

Keterangan

SP2

Sampel Gas

SP2

Sampel Minyak

SP2

Sampel Air

UNIT 18
GASOLINE TREATMENT

18 M-101
OXIDATION
AIR

4,0

SP2

FLARE

38
233

18 S-102 AB

EX 16 E-124

18 A-201
FIBER FILM
CONTACTOR

14

233

5,0

SPENT SOLVENT EX REGEN

14

36
233

NAPHTHA
EX 16 E-124

TREATED GASOLINE

18 V-101

FRESH SOLVENT TO REGEN

18 A-202

PHASE SEPARATOR

TO 20 P-111

SPENT
CAUSTIC

ARI CATALYST

18 S-101 AB
FRESH CAUSTIC
10 BE

18 A-203
18 P-102 AB
OXIDATION
AIR

18 S-103

TO 17 S-102

FLARE
18 S-104 AB

18 M-102

233

233

18 A-204
FIBER FILM
CONTACTOR

18 V-102

COLD
CONDENSATE
18 P-101

18 A-205

18 V-104

PHASE SEPARATOR
ARI CATALYST

FRESH WATER
TO 17 S-103 AB

SPENT
CAUSTIC

18 A-206
18 V-103

INHIBITOR

17 P-105 AB
18 P-104 AB

18 P-105 AB

TO 17 S-104

18 S-105

Keterangan
SP2

Sampel Gas

SP2

Sampel Minyak

SP2

Sampel Air

UNIT 19
PROPYLENE RECOVERY UNIT
PC-002

48.9

18.8
5

19-E-102

19-C-103

COOLING
WATER

C3/C4 SPLITTER
CONDENSER

19-V-109

WASH /
COLUMN

19-V-101

PHOSPHATE
TANK

C3/C4 SPLITTER
RECEIVER

LC-002

TC- 005

19-V-108

LC-006

19-V-106

SOLVENT
TANK

WATER
DEGASSING DRUM
SODIUM ACID
PHOSPHATE

FC-005

79.3

19-V-105

CAUSTIC
DEGASSING DRUM

19-P-102 A/B
C3/C4 SPLITTER
RECEIVER

LIC

VENT TO FLARE

19-S-101

VENT TO FLARE

N2

VENT TO FLARE

SAND FILTER

69.7
COOLING
WATER

FC-004

19-E-101

SPLITTER FEED / BOTTOM

EXCHANGER

19-C-101

19-P-110 A/B

C3/C4
SPLITTER

19-E-104
C3/C4 SPLITTER
NET BOTTOMS COOLER

31.89

SPENT CAUSTIC
TO REFINERY

COOLING
WATER

WASTE WATER
TRANSFER PUMP

19-P-108
SOLVENT

19-P-109 A/B

TRANSFER
PUMP

LIC

FRC

19-P-112 A/B

SPENT SOLVENT
TRANSFER PUMP

TO UNIT 16

64
SP7

36.7

PHOSPHATE
INJ PUMP

19-P-113 A/B

52.35

19-V-103

307

PHOSPHATE
SOLUTION TO
CAT COND UNIT

SOLVENT
INJECTION
PUMP

19-P-111 A/B
WATER WASH
M/U PUMP

19-P-106 A/B
SOLVENT
CIRCULATING PUMP

LPG FROM
(UNIT 17)

107.3

NAPTHA TO
15 E-109

WATER FROM
CAT COND UNIT

20 Be CAUSTIC

FC-00

MIXED C4'S TO
STORAGE

COLD CONDENSATE

SPENT CAUSTIC
FROM CATALYTIC
CONDENSATION UNIT

NAPTHA EX
15 P-109 AB

CONDENSATE

19-P-107

SOLVENT SETTLER

85.1

COLD

WATER WASH
CIRCULATING PUMP

WATER TO
S.W.S UNIT

COLD
CONDENSATE

MEA

3.5

MIXED C4'S TO
UNIT 20

19-C-102
C3 SPLITTER
SP8

26.94

19-E-112 FC-010
REGENERATION
VAPORIZER

19-V-104 A/B

19-V-111

19-V-102

2.749
11.32

19-R-101 A/B

PROPYLENE METALS
TREATER

C3 SPLITTER
FLASH DRUM

19-K-101
C3 SPLITTER
HEAT PUMP
COMPRESSOR

23.2
389.9 KNM/H

C3 FEED DRIERS

S.H.P REACTORS

48
LP STEAM

REGENERATION

LI

26.68

PC-O12

452.9

144.4

PROPYLENE
TO STORAGE

65.99

PC O11
LP STEAM
19-E-111
REGENERATION
SUPERHEATER

495

LI-O11

33.58

38.13

LP
CONDENSATE
TO LPG
VAPORIZER

PROPANE
TO STORAGE

3.07
SP9

232.2

19-P-105 A/B

5 NM/H

PROPYLENE PUMP

19-P-103 A/B
PROPANE PROD PUMP

PC-020

SP10

C.WTR

HYDROGEN
COS REMOVAL
(DRY SYSTEM)
(BY OTHER)

47.7

19 E-109
COOLER

20.94
PRESSURE, kg/cm g
TEMPERATURE, C
FLOW, TON/HOUR.

Keterangan
SP2

Sampel Gas

SP2

Sampel Minyak

SP2

Sampel Air

UNIT 20
CATALYTIC CONDENSATION

20-E-101 A/B
COMBINE
FEED
EXCHANGER

27.152
20-E-102 A
COMBINE
FEED HEATER

147

63
166

20-E-107
RECTIFIER
TRIM CONDENSER

6.14

20-P-110 A
WATER INJECTION
PUMP

COOLING
WATER
20-E-109

20-V-102

HP STEAM

20-R-101 A

85

17.104

10
10

21.26

43

51.311
210

P 4 kg/cm MAX
20-P-104 A/B
FLASH RECTIFIER
BOTTOM PUMP

20-E-101 C/D
COMBINE
FEED
EXCHANGER

20-C-101

20-V-101
FEED SURGE
DRUM

WATER WASH
COLUMN

27.152

20-P-101 A/B
CHARGE PUMP

2.151

20-V-103

1
20-E-103
FEED BOTTOMS
EXCHANGER

20-P-107 A/B
STABILIZER
OVERHEAD PUMP

HP STEAM

147
SP
11

20-P-105 A
PHOSPHATE
PUMP

66
7.96

84

17.104

20

20-E-108
STABILIZER
CONDENSER

STABILIZER
RECEIVER

166

20-E-102 B
COMBINE
FEED HEATER

16

REACTOR

27

31.314

36.32

51.311

43.017

61

20-C-103

38

20-R-101 B

20-P-106 A/B
WASH WATER
MAKEUP PUMP

STABILIZER
COOLING
WATER

P
0.8
MAX

20-S-102 B
REACTOR
FILTER

21.33

112

20-P-110 B
WATER INJECTION PUMP

20-P-102 A/B
WASH WATER
CIRCULATING
PUMP

20-P-103 A/B
FLASH RECTIFIER
RECYCLE PUMP

START-UP LINE

P
0.8
MAX

20-S-102 A
REACTOR
FILTER

FLASH RECTIFIER
RECEIVER

FLASH
RECTIFIER

REACTOR

SP 12

36.32

20-C-102

210

30

POLY
GASOLINE
TO STORAGE

20-E-105
BUTANES
PRODUCT
COOLER

HP STEAM

P 4 kg/cm MAX
6.64

2.151

WASH WATER EFFLUENT

211
20-P-110 C
WATER INJECTION
PUMP

17.104

MIXED C4 'S
FROM
PRU
UNIT 19

20-E-101 E/F
COMBINE
FEED
EXCHANGER

20-E-102 C
COMBINE
FEED HEATER

166

27.152

147
HP STEAM

20-R-101 C

PRESSURE, kg/cm g

20-S-102 C
REACTOR
FILTER

SAND
FILTER

CAUSTIC
WASH

85
LEGEND

20-S-101

20-V-106

REACTOR

36.32

P
0.8
MAX

210

P 4 kg/cm MAX

SP
13

TEMPERATURE, c
FLOW, ton/hour

Keterangan
SP2

Sampel Gas

SP2

Sampel Minyak

SP2

Sampel Air

BUTANES
TO
STORAGE

38

20.005

UNIT 21
LIGHT CYCLE OIL HYDROTREATING
21-V-105
MAKE UP GAS
SUCTION DRUM

21-K-101 A/B
RECYCLE & MAKEUP
GAS COMPRESSOR

21-V-104
MAKE UP GAS
INTERSTAGE DRUM

21-E-102
70.0
150.0

94.643

33.8

72.5
21-F-101
REACTOR

MAKEUP
H2

55.0
21-V-102
PRODUCT
SEPARATOR

241.4

21-V-109
KO DRUM

21.4
0.482

CHARGE HEATER

21-R-101
REACTOR

57.880

223.7

21-V-101

SWS

FEED
SURGE DRUM

LCO EX
RCC

34.0

LCO EX
STORAGE

262.2 70.5

21-E-101

SWS
36.763

21-P-102 A/B
REACTOR
CHARGE PUMP

21-E-104

21-E-106
OFFGAS
TO AMINE
21-E-105

21-V-107

21-C-102
PRODUCT
FRACTIONATOR

21-V-106

TO 21-P-103
21-P-104
SWS
1.500
17.5
300.0

21-C-101
HIGH PRESSURE

14.5

21-P-108 A/B

272.2

TO
21-E-102

2.500

33.4
21-E-107

196.3

STRIPPER

LPS

200

MPS

21-F-102
FRACTIONATOR

45.0

3.55

CHARGE HEATER

1.890

21-V-108
PRODUCT
DRYER

WILD
NAPHTHA
TO CDU

LCO
PRODUCT
STORAGE

9.0
92.397

21-E-104

21-E-109
21-S-101
COALESER

TEMPERATURE, C
PRESSURE, kg/cmg
FLOW RATE, Ton/hour

BRINE
TO WWT

UNIT 22
HYDROGEN PLANT
35
58,23
22 V-108 ABC
1 ST KO DRUM

22 K-102
F.D FAN

40
65,98
22,1

22 E-104
REC COOLER

1 ST INTER COOLER

22 A-105
PSA
HYDROGEN
PURIFICATION UNIT

7,75

HYDROGEN
FLARE

22 E-106
PROD COOLER

22 E-106
HTSC EFF COOLER

22 E-105 ABC

20,1

40

22 V-103
KO DRUM

22 A-105
COND TREATMENT UNIT
22 E-106

22 K-104
DEG AIR
BLOWER

44,85

HTSC EFF TRIM COOLER

FEED GAS
25,92

RCC OFF GAS

22 V-106

22 V-104
COND DEGASSER

22 K-101 ABC
FEED GAS COMP
MP STEAM

22 P-103
DEG COND PUMP

22
22 R-101
R-101
HYDROGENATOR

22 V-101
STEAM DRUM

111
365

26,4

22 V-105
COND POLISHER

BFW EX
22 P-102
22 P-101 ABC
CIRC PUMP

22 R-101

REFORMER
22 WHB-101
REF'R WHB

22 DA-101
DEAERATOR

22 R-102
SULPHUR ABS
22 WHB-102
REF'R WHB

22 R-103
HE SHIFT
REACTOR

RCC OFF GAS

22 E-101 AB
BFW HEATER

22 V-102
BLOWDOWN
DRUM

2,98

FUEL GAS

111
850

111
434

26,4

23,9

TO
22 DS-101
22 P-102
BFW PUMP

COLD
CONDENSATE

26,4

23,9

UNIT 23
AMINE TREATMENT
38.6

3.7

3.8

Treated Off-gas
Absorber
OFF GAS
EX CDU

17,4

62

0,8

4.5

23-V-101

7.88
OFF GAS
EX LCO-HTU

0.7

40
0,9

14-C-201

OFF GAS
EX GO-HTU

SOUR GAS
TO
SULPHUR
PLANT

OFF GAS ABSORBER

106

OFF GAS
EX ARHDM

23-C-101

TREATED
RCC OFF GAS

40.3

4
REGENERATOR

16.4
16-C-105

13.5
RCC GAS ABSORBER
OFF GAS
EX RCC

40
24.5
120

LEGEND

32.8
18.6

PRESSURE, kg/cmg

13.5

TEMPERATURE, C
FLOW, Ton/hour

UNIT 24
SOUR WATER STRIPPER
4,5

125

H2S RICH GAS

TO SULPHUR PLANT

NH3 RICH GAS

TO INCINERATOR
90

0,8

SWS
EX
CDU

SWS
EX
ARHDM

110
52
115

SWS
EX
LCO-HTU

GENERAL H2S STIPPER

24-C-101

151

24-C-102

67,3

SWS
EX
GO-HTU

GENERAL NH3 STRIPPER

GENERAL SWS FEED SURGE DRUM

24-V-101

154

38
116

TW TO WWT

58

117

40
2

TW TO CDU/ARHDM
SWS
EX
RCC

120

50

RCC SWS FEED SURGE DRUM

24-C-201

RCC SOUR WATER STRIPPER

24-V-201
LEGEND
PRESSURE, kg/cm g
TEMPERATURE, c
121

FLOW, ton/hour

UNIT 25
SULPHUR RECOVERY UNIT

LP STEAM

133,2
778

1900
4,2

INCINERATOR

25-F-102

STACK

25-SK-101

1020

13356

2831

ACID GAS
EX UNIT 24

25-V-102
869
243

213

25-S-101

25-K-102
INCINERATOR AIR BLOWER
REACTION FURNACE

SULPHUR CONDENSER

25-F-101

25-WHB-101

SULPHUR
COALESCER

25-V-103

224

STRIPPER ACID GAS

KO. DRUM

NH3 RICH GAS

KO. DRUM

REACTOR

225

25-E-101
25-E-102

74
409

25-E-103

25-R-101

25-R-102

25-R-103

WASTE HEAT BOILER

NH3 RICH GAS

EX UNIT 24
86

SULPHUR CONDENSER
211

1230

303

0,6

25-E-104
231

ACID GAS
EX UNIT 23

25-V-101

BFW

AMINE ACID GAS

KO. DRUM
1.1

SULPHUR
TO
FLAKER

39

25-A-202
25-Z-101
25-A-202

25-K-101

SULPHUR DEGASSOR

SULPHUR PIT

LEGEND
PRESSURE, kg/cm g

PROCESS AIR BLOWER

TEMPERATURE, c
FLOW,m3/hour

UNIT 31 - NAPHTHA HYDROTREATING PROCESS UNIT

To
Relief Header

O2Str ipper
Condenser 31E103

Product
Condenser
31E105

Reactor
31R101

O2 Str ipper
Rec eiver 31V101

Recycle
Compressor
Suction Drum
31V105

231

Oxigen
Stripper
31C101

O2 Stripper
Ovhd. Pump
31P102A/B

20

Make Up Gas
from Platforming Unit

PurgeGas
from
Natural Gas or
Lift GasRCC (nnf)

Feed Naphtha
from Storage

Recycle
Compresor
31K101A/B/
C

Separator
31V104

22

Charge
Heater
31F101

Wash Water
Injection Pum p
31P107A/B

To SWS

15

502

Water
Break
Tank
31V106

271

Fuel Gas

MP
Steam

nnf

To
SWS

ColdCondensate
O2Stripper
Feed-Bottom
Exchanger
31E102A/B

Oxigen
Stripper
Reboiler
31E101A/B

Combined Feed
Exchanger
31E104
ChargePum ps
31P101A/B

SR Naphtha
from CDU

HeavyNaphthaProduct
to
Platform ing Unit

399

NaphthaStripper
Feed-Splitter
BottomsExchanger
31E106

NaphthaStripper
Condenser
31E108

NaphthaStripper
Receiver 31V102

1
6
7
Naphtha
Stripper
31C102

1
NaphthaSplitter
Receiver 31V103

25
26

NaphthaSplitter
Ovhd Pum ps
31P106A/B

nnf

To
SWS

25

50

Unstabilized Net
Overhead Liquid
to CDU

Note :
Stream Number
NaphthaStripper
Reboiler Pumps
31P103A/B

NaphthaSplitter
Condenser 31E109

Naphtha
Splitter
31C103

NaphthaStripper
RefluxPum p
31P104A/B

504

Naphtha
Stripper
Feed-Bottoms
Exchanger
31E107

Off Gas to
Amine Unit or
Sour Gas Flare

517

Naphtha
Stripper
Reboiler
Heater
31F102

Fuel Gas

NaphthaSplitter
Bottom Pumps
31P105A/B

380

LightNaphtha
Product
to
PenexUnit

Naphtha
Splitter
Reboiler
Heater
31F103
Fuel Gas

UNIT 32 - PLATFORMING PROCESS UNIT

Cat. from CCR
Regen. Section

Flue Gas to
Convection Section

Net Gas Cooler

32E104

Coalescer
Liq.from
CCR
Regen.Section

Reactor
no.2
32R102

Recovery
Plus
System

Recycle
Compressor
32K101

Combined
Feed
Exchange
r
32E101
no.1
Inter
Heater
32F102

Water
Injection

Charge
Heater
32F101

Convection
Section

1687

nnf

HeavyNaphtha
Feed from
NHDTUNIT

Fuel Gas

Lock Hopper Gas

from CCR
Regen. Section

Cat. to CCR
Regen. Section

Net Gas
to
Fuel Gas
System

Booster Gas to CCR

Regenerator Section

to H 2 Header

Debutanizer
Condenser
32E112

1179

Debutanizer
Trim
Condenser
32E113

nnf

1
1222

1282

Net Gas
Compressor
32K102A/B/C

Net Gas
Compressor
32K102A/B/C
3rd Stage
Suction Dr um
32V104

m/u gas to NHDT

Disc har ge
Dr um
32V105

m/u gas to Penex

Steam Disengaging
Drum 32V110
Circulating
Water Pumps
32P103A/B/C

Gas from CCR

Regen.
Section

Sulfide
Injection

101

1281

Lean Oil Pumps

32P101A/B

Product
Condense
r32E103

Net Gas
Trim
Cooler
32E105

HP Steam

no.2
Inter
Heater
32F103

Reactor Pur ge
Exc hanger
32E102

to
stack

cw

Water
Injenction
(nnf)

Reactor
no.3
32R103

Net Gas
ChlorideTreaters
32V106A/B

Net Gas
Compressor
32K102A/B/C

Debutanizer
Feed-Bottom
Exchanger
32E111

1st Stage
Suction Dr um
32V102

20

2nd Stage
Suction Dr um
32V103

Debutanizer
Bottoms
Cooler
32E109

Debutanizer
32C101

cw

2 Stage
Dischar ge
Cooler
32E107

Debutanizer
Receiver 32V107

1437

Debutanizer
Ovhd Pum ps
32P102A/B

To
SWS

cw
nd

UnstabilizedLPG
to PenexUnit

21

30

3rdStage
Dischar ge
Cooler
32E108

cw

st

cw

1 Stage
Disc har ge
Cooler
32E106

cw

Debutanizer
Bottom sTrim
Cooler
32E110
1480

Reformate
to
Gasoline
Blending
System

Debutanizer
Reboiler Pumps
32P104A/B

Debutanizer
Reboiler
Heater
32F104

LPG
ChlorideTreaters
32V112A/B
Fuel Gas

HBW

Separator
32V101

Reactor
no.1
32R101

UNIT 33 - CONTINUOUS CATALYTIC REGENERATION

Air to Atm.
Reduction Gas
Heater No. 2
32F106

REACTORSAT
PLATFORMERUNIT

Disengaging
Hopper
32V115

432

Reduction
Zone

Cat. Addition
Funnel no. 2
32V122

Regeneration
Cooler 32E117

Cat. Addition
Lock Hopper no. 2
32V122

Regeneration
Blower
32K104

Nitrogen

Regeneration
Cooler
Blower
32K105

Cat. Addition
Funnel no.1
32V114

Atm. Air

Reduction Gas
Heater No. 1
32F105

Regeneration Heater 32F107

Cat. Addition
LockHopper
no.1 32V123

Nitrogen
MP
Steam
Regeneration
Tower 32R104

nnf

Purge
Gas

Nitrogen
Cat. Unloading

Chloride
Injection

Chloride
Pumps
Injection
32P112A/B

nnf

207

Reduction Gas
to Net Gas Cl. Treater
at PL Unit

Air Heater 32F108

013

Reduction Gas
Exchanger
32E116

Nitrogen
Seal Drum
32V116

440

AirDry er
Packages
32A108

128
Int. Air

Nitrogen

to Product
Condenser at
PL Unit
LiftGas
Spillback
Cooler
32E120

160

Lock
Hopper
32V117

Vent to Atm.

Dust
Collector
32A110

1311

Venturi
Scrubber
32J102

cw
Vent Gas
Wash Tower
32C103
nnf

H2

MP
Steam

Booster
Gas
Coalescer
32A109

Booster Gas
Heater
32E118
Condensate

LiftGas
Blower
32K106

151

187

Drain to
Separator at
PL Unit

Booster
Gas from 2nd
stg. Suct.
Drum at PL
Unit

Catalyst
Fines
Drums
Caustic
Circulating
Pumps
32P109A/B

1303
Water
Break
Tank
32V120

Spent
Caustic to
Degassing at
Penex Unit

Caustic
Cooler
32E119

1305
Cold
Condensate

cw

Water
Injection
Pumps
32P111A/B

Caustic
Break
Tank
32V119

1304
Caustic
6.7% w t

Caustic
Injection
Pumps
32P110A/B

UNIT 34 - PENEX PROCESS UNIT

m /uGas
Driers
33V103A/B

Unstabilized
LPGDriers
33V101A/B

Regenerant
Superheater
33F01

Feed Driers
33V105A/B

to
relief header
HP
Steam

Feed
Cooler
33E101
m/u Gas
from
to Relief
CCR
Platforming Header
Unit

Feed
Trim
Cooler
33E102

CW

534

UnstabilizedLPG
from CCR
Platforming Unit

Regenerant
Vaporizer
33E103

Feed Surge
Drum
33V107

LP
Condensat
e

Regenerant
Condenser
33E104

Chloride
Injection

Hot Combined
Feed Exc hanger
33E106

Charge
Pumps
33P101A/B

101

Penex
Reactors
33R101
33R102

Charge
Heater
33E107

MP
Steam

Cold Combined
Feed Exc hanger
33E105

CW

201

Feed
from
NHTUnit

427

Stabilizer
Condenser
33E109

Stabilizer
Trim
Condenser
33E110

CW

Stabilizer
Receiver 33V109

Stabilizer
OvhdPum ps
33P104A/B

Stabilizer
33C101

Stabilizer Net
GasChiller
33E109
Net Gas
Scrubber
33C104

to
Fuel Gas
System
Water
Inj.Pumps
33P107A/B

Water
Circ.Pum ps
33P108A/B

Cold
Condensate
650

651

LP
Steam

CW

DIH
Condenser
33E118
1

to relief
header

SpentCaustic
DegassingDrum
33V112

Oily Water
Sew er

12

LPG
Stripper
33C102

HP
Steam

Stabilizer
Reboiler
33E108

Caustic
Dilute.Pumps
33P105A/B
14,4 % wt.
Fresh Caustic

89

SpentCaustic
Pumps
33P109A/B

Caustic
Circ.Pum ps
33P106A/B

LPG
Product

DIH
Ovhd Pumps
33P112A/B

Deisohexanizer
( DIH )
33C103
Isom erate
Cooler
33E119
CW

100

CW

Spent
Caustic

DIH
Upper
Reboiler
33E116

62

LPG
Stripper
Reboiler
33E114

25
30

32

DIH Receiver
33V113
31

450

LPG
Cooler
33E115

LP
Steam
DIH
SideDraw
Pumps
33P110A/B

DIH
Reboiler
33E117
DIH
Bottom Pumps
33P111A/B
525

Isomerate
to Storage

MAT ERIAL BALANCE, KGMOL/HR (LEAN CASE SOR)

STREAM NO.
H2O
HCl
H2
C1
C2
C3
IC4
NC4
IC5
NC5
CP
22DMB
23DMB
2MP
3MP
NC6
MCP
CH
BENZENE
2MH
NC7
MCH
DMCP
TOL
TOTAL
KG/H
KG/KGMOLE
STD M3/H
KG/M3
NORM M3/H
KG/NORM M3

101
1.22
731.79
7.23
7
4.44
0.6
0.6
0.23
0.08
0.08
0.08
0.08
0.08
0.15
0.08
0.08
0.3
754.12

201
3.39
1.99
259.36
90.03
32.54
12.46
24.11
176.19
176.01
94.43
163.24
135.88
94.3
29.45
1293.38

427
1.06
121.8
14.16
11.53
11.13
2.32
0.28
trace
trace
trace
trace
162.28

2192
2.91
0
0
16902
0.1

104935
81.13
152.17
690
0
0

1481
9.12
0
0
3637
0.4

450

525

534

M AT ERIAL BALANCE, KGMOL/HR (RICH CASE SOR)

0.15
58.89
73.31
19.45
1.84
0.16
trace
0.04
trace
0.01
trace
trace
trace
trace
153.85

0.02
6.36
9.64
281.12
93.06
22.68
390.78
69.71
154.11
28.71
9.37
34.32
78.12
5.85
0.04
29.8
0.15
1213.84

0.11
0.07
1.13
6.63
5.16
8.59
0.1
0.01
21.8

650
667.2
667.2

8142
52.92
14.89
547
0
0

98760
81.36
149.49
661
0
0

1135
52.05
2.08
545
0
0

12020
18.02
12.03
999
0
0

MAT ERIAL BALANCE, KGMOL/HR (LEAN CASE EOR)

STREAM NO.
H2O
HCl
H2
C1
C2
C3
IC4
NC4
IC5
NC5
CP
22DMB
23DMB
2MP
3MP
NC6
MCP
CH
BENZENE
2MH
NC7
MCH
DMCP
TOL
TOTAL

101
1.21
731.3
7.22
7
4.44
0.6
0.6
0.23
0.08
0.08
0.08
0.08
0.08
0.15
0.08
0.08
0.3
753.61

201
3.39
1.99
259.36
90.03
32.54
12.46
24.11
176.19
176.01
94.43
163.24
135.88
94.3
29.45
1293.38

427
1.08
122.78
15.88
12.38
11.42
2.41
0.27
trace
trace
trace
trace
166.22

KG/H
KG/KGMOLE
STD M3/H
KG/M3
NORM M3/H

2191
2.91
0
0
16891

104935
81.13
152.17
690
0

1553
9.35
0
0
3726

450

525

0.18
69.4
87.61
21.08
2.14
0.21
trace
0.05
trace
0.01
trace
trace
trace
trace
180.68

0.02
8.67
10.98
275.02
103.19
22.69
341.05
70.61
155.18
33.29
13.93
40.73
79.54
6.98
0.05
34.31
0.16
1196.4

9558
52.9
17.49
546
0

97150
81.2
146.8
662
0

534

STREAM NO.
H2O
HCl
H2
C1
C2
C3
IC4
NC4
IC5
NC5
CP
22DMB
23DMB
2MP
3MP
NC6
MCP
CH
BENZENE
2MH
NC7
MCH
DMCP
TOL
TOTAL
KG/H
KG/KGMOLE
STD M3/H
KG/M3
NORM M3/H
KG/NORM M3

101
1.48
902.1
5.23
5.32
3.12
0.46
0.37
0.14
0.09
0.05
0.04
0.17
0.09
0.09
0.37
919.12

201
3.36
1.99
261.59
91.06
32.89
13.17
26.46
192.9
191.18
114.48
171.52
144
133.74
32.12
1410.46

427
1.12
134.19
13.11
9.72
11.81
2.6
0.27
trace
trace
trace
trace
172.82

2365
2.57
0
0
20601
0.1

114662
81.29
165.41
693
0
0

1482
8.57
0
0
3874
0.4

450
0.16
60.86
79.48
18.19
1.93
0.17
trace
0.05
trace
0.01
trace
trace
trace
trace
160.85

525
0.02
6.85
8.97
285.66
95.38
22.92
428.61
77.59
173.19
32.73
12.05
42.5
90.33
6.7
0.05
33.56
0.18
1317.29

534
0.06
0.03
0.5
3.13
2.58
4.57
0.05
trace
10.92

650
667.2
667.2

8522
52.98
15.59
547
0
0

107596
81.68
162.5
662
0
0

573
52.48
1.05
548
0
0

12020
18.02
12.03
999
0
0

M AT ERIAL BALANCE, KGMOL/HR (RICH CASE EOR)

0.11
0.07
1.13
6.63
5.16
8.59
0.1
0.01
21.8

650
667.2
667.2

STREAM NO.
H2O
HCl
H2
C1
C2
C3
IC4
NC4
IC5
NC5
CP
22DMB
23DMB
2MP
3MP
NC6
MCP
CH
BENZENE
2MH
NC7
MCH
DMCP
TOL
TOTAL

101
1.57
955.44
5.54
5.64
3.3
0.49
0.39
0.15
0.1
0.05
0.04
0.17
0.1
0.1
0.39
973.47

201
3.36
1.99
261.59
91.06
32.89
13.17
26.46
192.9
191.18
114.48
171.52
144
133.74
32.12
1410.46

427
1.16
135.35
15.81
11.22
12.24
2.71
0.27
trace
trace
trace
trace
178.76

1135
52.05
2.08
545
0

12020
18.02
12.03
999
0

KG/H
KG/KGMOLE
STD M3/H
KG/M3
NORM M3/H

2505
2.57
0
0
21819

114662
81.29
165.41
693
0

1598
8.94
0
0
4007

450
0.2
74.89
98.65
20.97
2.33
0.23
trace
0.06
0.01
0.01
trace
trace
trace
trace
197.35

525
0.02
9.17
10.21
281.52
108.42
22.93
396.04
84.74
186.57
40.8
14.48
28.12
63.06
8.19
0.06
40.98
0.2
1295.51

534
0.06
0.03
0.5
3.13
2.58
4.57
0.05
trace
10.92

650
667.2
667.2

10454
52.97
19.13
546
0

105688
81.58
160.24
660
0

573
52.48
1.05
548
0

12020
18.02
12.03
999
0

ROUTE PERGERAKAN CRUDE OIL

OCCR ( DTU )
42-T-101A-D

42 P 101 A/B

Gas

Fuel Gas Sistem

Naphtha

42 T 201 A/B

Kerosene

Kero HTU ( Unit 21 )

Gas Oil

42 T 103 A/B

AR

42 T 104 A/B

FCV-036

Crude
Mixer
Kapal
( Tanker )

SBM

Crude

150 000 DWT

Metering

DTU
( Unit 11 )

By Pass Meter
FCV-035

AHU ( Unit 12/13 )

42T102
A-B
42 P 102 A/B

DOH Balongan
( T-9 )

c:/Adif/gamb-crude.xls.juni 2001

ROUTE PERGERAKAN GASOLINE

DTU

SR Naphtha

( Unit 11 )
42T201
AHU

A/B

HDM Naphtha

42 P 201 A/B

( Unit 12/13 )

Line Modifikasi transfer Pertamax plus ex 42-T-202B

Kapal via SPM 17 500 DWT
LEU

Polygasoline
42 T 202

( Unit 20 )

A/B

Line 16 inc Gasoline

42 P 202 A/B

Metering

Gasoline
Blender

UPms III Depot Balongan /

Kapal via SPM 35 000 DWT

42T301
A- H

42 P 301 A/B/C
42 P 305

RCU/LEU

RCC Naphtha

Line 14 inc Gasoline

42 T 205

( Unit 18 )

A/B

Metering

UPms III -TTB

( Plumpang )

42 P 205 A/B/C

Line Modifikasi disch.HOMC

LEU

Butane

42 T 402
A/B

( Unit 20 )

42 P 402 A/B

Ratio Blending untuk mendapatkan Produk :

Design

Aktual
M3/Jam

% Vol

SR/HDM Naphtha

185

10

Polygasoline
RCC Naphtha
Butane

185
1433
37

10
77.5
2.5

Gasoline ON 88

1850

C:/Adif/gamb-gasoline.xls juni2001

Komposisi Komponen blending Premium 88,

Pertamax 94, dan Pertamax Plus 95 dihitung berdasarkan
Perencanaan Unit setiap tahun dan STS bulanan

Catatan : Transfer Pertamax ke TTB menggunakan

line blending (FCV-047) via line Jump
over ke 14" transfer

ROUTE PERGERAKAN GAS OIL

Kerosene ex 42 T 302 A/B ( NNF )

Hot GO ex AHU

AHU

42 T 303

Gas Oil

A/B

Metering

45 M3/Jam

42 P 303 A/B

( Unit 12/13 )

TTB ( Plumpang )
via Line transfer 14 inch

215 M3/Jam

A/B

GO HTU
( Unit 14 )

42 T 103

DTU

Depot

42-P-103 A/B

42 T 203
A/B
42 P 203 A/B/C

IDF

157 M3/Jam

( Unit 11 )

Blender
Hot GO ex DTU

IDF /MFO/IFO

Tangki IDF/ IFO

42 T 304AB / 305AB

Flushing Oil System

42 T 504

Unit Proses dan area ITP

42 P 502 A/B

C :/ Adif/gamb-gasoil.xls jun2001

ROUTE PERGERAKAN KEROSENE

Kapal via SPM 17 500 DWT

Modifikasi Line Ballast
Kerosene

Hot Kerosene ex AHU

Metering

AHU
( Unit 12/13 )

Depot
TTB ( Plumpang )
via Line transfer 12 inch

Kero HT
( Unit 21 )

42 T 106

42 T 302
A/B

42 P 302 A/B

42-P-306 A/B
DTU

IDF

( Unit 11 )

Blender

IDF /MFO

Tangki IDF
42 T 304 A/B

Hot Kerosene ex DTU

42 P 306 A/B

FO

FO/DCO

Blender

Tangki FO/DCO
42 T 305 A/B

NNF
42 T 303

Gas Oil

Depot

A/B

Metering

TTB ( Plumpang )

42 P 303 A/B

C :/ Adif/gamb-kero.xls jun2001

ROUTE PERGERAKAN PROPYLENE

LEU
( Unit 19 )

Propylene

42 T 404
A/B/C/D

42-P-404A/B/C/D
Propylene
Metering

PT.Polytama

Propylene
Metering

Kapal
via Line Loading ke Jetty

Line Sirkulasi

Return Vapor
Metering

C:/Adif/gamb-propylene.xls juni2001

ROUTE PERGERAKAN DECANT OIL & FUEL OIL

GO HTU

HT Gas Oil
42 T 203

( Unit 14 )

A/B

Load Decant Oil / Black Produk

Kapal via SPM 17 500 DWT
via Line Black Oil 14"

42 P 203 A/B

Fuel Oil
Blender

42T305
A/B

RCU

Black Oil
42 P 304 A/B

Metering
Load Decant Oil
Kapal via SBM 150 000 DWT
menggunakan cross over 12 " ke line
crude 36"

LCO
42 T 204

( Unit 15 )

42 P 204 A/B/C

RCU

DCO

Fuel Oil sistem

42 T 206

( Unit 15 )

DTU

Atmosferic Residue ( AR )

( Unit 11 )

42 P 206 A/B

42 T 104
A/B

42 P 104 A/B

Ratio Blending untuk mendapatkan Produk :

Design

Aktual
Normal Operasi
M3/Jam
% Vol

Kerosene

86

HT Gas Oil

72

HT LCO
DCO
Atmosferic Residue

DCO / FO

0
500
0

13
11
0
76
0

658
Decant Oil

AHU By Pass
M3/Jam
% Vol
13
0
77

67.5
0
12
18.5

Normal Operasi
M3/Jam
% Vol

Komposisi Komponen blending

DCO dan FO aktual saat ini

Kerosene

ini dihitung berdasarkan

HT Gas Oil

Perencanaan Unit setiap

HT LCO

Tahun ( dan STS tiap bulan )

DCO

430

Spesifikasi Produk tetap

Heavy Slop

642
Fuel Oil

mengacu spesfikasi design

DCO / FO

122

0
0
45
50
5

ROUTE PERGERAKAN FLUSHING OIL

IDF

IDF

Blender

42 T 503

Black Oil F Black Oil Flsuhing Line

Ke SBM 17Ke SBM 17.500 dan SBM 35.000
42-P304 A/B

DTU
( Unit 11 )

Untreated GO

Flushing Oil System untuk Unit Proses

42 T 504

dan area ITP

42 P 502 A/B

C :/ Adif/gamb-gasoil.xls jun2001

ROUTE PERGERAKAN FUEL OIL

Atm.Residue
42 T 104 A/B & DTU

Ref.Fuel
Oil Tank
Unit Proses

62-T-201
A/B

62-P-201 A/B

Fuel Oil Return

c:/Adif/gamb-fueloil.xls-juni 2001

ROUTE PERGERAKAN INDUSTRIAL DIESEL FUEL ( IDF )

GO HTU

HT Gas Oil

42T203

( Unit 14 )

RCU

A/B

42 P 203 A/B/C

LCO
42 T 204

( Unit 15 )

- Depot
- Kapal via CBM 6500 DWT

42 P 204 A/B

IDF
Blender

42T304

Black Oil

A/B

Metering
- Kapal via SPM 17 500 DWT

42-P-304 A/B

Kero HTU

Kerosene
42 T 302

( Unit 21 )

A/B

42 P 306 A/B

Atm.Residue
42 T 104

( Unit 11 )

A/B
42-P-104 A/B

Ratio Blending untuk mendapatkan Produk :

Design

Aktual Blending
M3/Jam

% Vol

Kerosene

126

HT Gas Oil

182

HT LCO

1092

9
13
78

IDF

1400

Aktual 2000 - 2001

Komposisi Komponen blending

M3/Jam

IDF , MFO , DCO dan FO

Atmosferic Residue

aktual saat ini dihitung berdasarkan

HT Gas Oil

Perencanaan Unit setiap tahun dan

HT LCO

dengan acuan tetap pada Spesifikasi

design.

IDF

% Vol

5
55
40

C:/Adif/gamb-idf.xls juni2001

ROUTE PERGERAKAN SLOP OIL

Semua

Light Slop

Unit

42 T 501

- RCC Unit

A/B
42 P-501A

- Tangki Gasoline

42 P-501B

Semua
Unit

Heavy Slop
42 T 502

- RCC Unit

A/B

- Tangki Crude
42 P-501A
- Tangki Decant Oil

STEAM BALANCE UP VI BALONGAN

ATM
(LPS LOSSES)

CWS
LPSR UNIT

PIC 009

0.0
0.0

20
0.0

LP. STEAM

20
0-5

C O N D E N S AT E

66
77,5

NNF

RAW
WATER

107
107.2

370
420.9

0
7.7

280
322.8
UNIT
COND'R
HPS

HBW

240
192.4

HPS

233
217.3

20
0

LETDOWN
HPS-LMPS

BOILER

DEAERATOR

LETDOWN
LMPS-LPS

29
32.7

WHB
H2 PLANT

283
327.6
DEMIN
PLANT

UNIT
COND'R
LPMS

35

230
213

309
315

CO.BOILER

LMPS

LPMS

30
15
COND.S

LPS

27
10

209
241
STG
COND.S

135
115

132
112.7

25
0.0

CAT
COOLER

135
115
15-E-104

UNIT
COND'R
LPS

MPS

29
37.7

LPS

100
73.8
LETDOWN
HPS-MPS

25
0.0

164
171.5

UNIT
COND'R
MPS

LETDOWN
MPS-LPS

0.0
0.0

FLOW
ACTUAL
FLOW
DESIGN

HPS
MPS
LPMS
LPS

= 43
= 19.5
= 6.3
= 3.5

KG/CM2, 380C
KG/CM2, 280C
KG/CM2, 260C
KG/CM2, 210C

GAS SYSTEM UP VI
H2 PLANT

PIC
A
R
E
A
T
E
D

PIC
106

TREATED OFF GAS

TO H2 PLANT

O
F
F
G
A
S

62-V-102

EX. UEP. III

B
R
E
A
T
E
D

FLARE

B
R
E
A
T
E
D

NATURAL GAS

RCC UNSAT GAS

TREATED OFF GAS

NNF

PIC
104

O
F
F
G
A
S

O
F
F
G
A
S

A
R
E
A
T
EFUEL GAS
D

O
F
F
G
A
S
62-V-101

NNF

TIC
103

LIC
104

LPS

LPG

62-E101

LIC
101

COND

SNT/Id/UNIT UTL/Komp.Mzk/xls

WATER DISTRIBUTION UP VI BALONGAN

40C
44,2C

EVAPORATION LOSS

500
715

COOLING WATER

SYSTEM
25
3.1

2750
0
3248
0

PROCESS

31C
33C

BLOW DOWN

UTILITIES

POTABLE
WATER

265
230
DEMIN PLANT

DEAERATOR

BOILER

240
192.4

SUNGAI
CIPUNEGARA

10
0.0

1400

1100

WIF

SALAMDARMA

RAW WATER
TANK
2 X 66000

800
943

SERVICE
WATER

TEMP. DESIGN
0.0

300

SNT/Id/UNIT UTL/Komp.Mzk/xls

2.

FLOW ACTUAL
FLOW DESIGN

INFRA
STRUCTURE
EFFLUENT

TEMP. ACTUAL
1.

FIRE WATER
SUNGAI
TARUM TIMUR

NOTE:

STG

UNIT 51
STEAM TURBINE GENERATOR
HP. STEAM

MSV
MP Valve
HP Valve Governor

TURBINE

RED
GEAR

GENERATOR

MP. STEAM

CONDENSOR

COND. TO DEAERATOR
SCW
51-G-101 X-P2
CONTROL OIL PUMP

51-G-101 X-P1
LUBE OIL PUMP

RCW
51-G-101 X-P3
COND. PUMP

51-G-101 X-P2
CONTROL OIL PUMP

51-G-101 X-P1
LUBE OIL PUMP

51-G-101 X-P3
COND. PUMP

SISTEM PELUMASAN STG 51-G-101 A/B/C/D

Generator
51-G-101X
REDUCER GEAR
51-101X-GR

Steam Turbin
51-G-101X-T

PI149

Main
Drive
r

Gov

PI-142

PCV149

PCV-148

51-G-101X-SRB1-B

TI-149

LO Cooler

PI-144

PI-159

CWS

PI-160

PI-143

51-G-101X-P1A

PI-144

51-G-101X-P1B

PI-145

M
Emer
LO
Pump

Aux
LO
Pump

TI017
TI018

CWR

CWS

CWR
Mist Separator

To LP Cond.HDR
Casing Drain

LOTank Vent Fan

LO Tank
51-G-101X-T1

51-G-101-XSRB1-A

To ATM

LS

Main
LO
Pump

51-G-101X-E3-AB

LO Filter

PSV-911

51-G-101X-P1C

PI147

TV148

PSV-144

PSV-145

LO Purifier
51-G-101 X-S1

PSV-146

P
P
PI-177

STG CONTROL OIL SYSTEM

MP
GOVERNOR
VALVE

T&T
VALVE

HP
GOVERNOR
VALVE

SET 50 kg/cm2
AUTO START
PT
187

NV

PI
191

PRV

i
PSLL
186

SET : 75 kg/cm2

COOLER

PI
193

PI
190

AOP
OIL RESERVOIR

MOP

PI
189

UNIT 52

BOILER
HP. STEAM
PRODUCT

ATM

DEMIN WATER

LP. STEAM

52-D-101
A/B/C
(DEAERATO
R)

CONDENSATE

VOLATILE AMINE
PHOSPHATE

STEAM
DRUM

HYDRAZINE

FO / FG

52-P-201 A/B/C/D
(2 TURBIN + 2 MOTOR)

FO / FG

SUPER
HEATER

WATER
DRUM

MBW

MP.STEAM GENERATOR
(PROCESS UNIT)

52-P-102 A/B
(1 TURBIN + 1 MOTOR)

52-B-101 A/B/C/D/E

UNIT 53
WATER TREATING UNIT SALAMDARMA

CAUSTIC
SODA

SUNGAI
CIPUNEGARA

GRAVITY FILTER

Alum

GRID CHAMBER
53-Z-101 A/B/C

CL2
1240

Polymer

CLARIFIER
53-CL-201
A/B/C

53-P-101 A/B
FILTERED WTR.TANK

53-P-101 A/B/C
RW.INTAKE PUMP
SUNGAI
TARUM TIMUR

CAUSTIC
SODA
SUNGAI

1100

2 X 2200 T
BALONGAN

CL2
53-P-202 A/B
EFFLUENT PUMP

53-P-201 A/B/C
FILTERED WTR. PUMP

53-P-102 A/B/C
RW.TRANSFER PUMP

NOTE:
NORMAL FLOW DESIGN

SNT/Id/UNIT UTL/Komp.Mzk/xls

UNIT 55
DEMINERALIZATION PLANT

CARBON FILTER

DECARBONATOR

CATION EXCHANGER

WATER+
ANIONS+CO2+
H ORGANICS

ANION EXCHANGER

CO2

FAN

RAW WATER :
WATER+CATIONS+ANIONS
CHLORINE+CO2+ORGANICS+
SUSPENDED SOLID

CATIONS
REPLACED
WITH
HYDROGEN

S.SOLID
CHLORINE
ORGANIC

DEMIN WTR TANK

WATER+
ANIONS+H
ORGANICS

ANIONS /
SILICA
REFLACED
WITH
HYDROXIDE
ORGANICS

WATER+
H+OH
(WATER
ONLY )

55-T-101 A/B
2 X 1400 TON

DEMIN WATER
TO
DEAERATOR

FEED
BOOSTER PUMP
WATER
FOR
BACKWASHING

SUS SOLIDS
REMOVED FROM
THE RESIN
WHEN REGENERATED

CATIONS REMOVED
FROM THE RESIN
WHEN REGENERATED

SULF. ACID
FOR REGENERATION

SNT/Id/UNIT UTL/Komp.Mzk/xls

DECARBONATOR
PUMP

ANIONS REMOVED
FROM THE RESIN
WHEN REGENERATED

HOT CAUSTIC
SODA FOR
REGENERATION

DEMIN WATER
PUMP

UNIT 56
COOLING WATER SYSTEM

SIDE STREAM
FILTER

40C
44,2C

EVAPORATION LOSS

COOLING WATER
MAKE UP

CT. FAN

500

660

713
BACKWASH
OUT
CL2
SCALE &
CORR.INHIBITOR
(KURITA F-1000)

UTILITIES

660
11000
31C
33C

COOLING TOWER
BASIN

13300

PROCESS
16500
56-P-101 A - F

SLIME CONTROL AGEN

( KURITA F - 4900 )

18410

NOTE:
TEMP. ACTUAL

BLOW DOWN
TEMP. DESIGN
FLOW ACTUAL
FLOW DESIGN

SNT/Id/UNIT UTL/Komp.Mzk/xls

UNIT 58
INSTRUMENT AND SERVICE AIR SYSTEM

PIC

7.0

SERVICE AIR

ON/OFF

58-V-101 A
MOTOR/
TURBINE

58-K-101 A/B/C/D

LOCAL
CONTROL
PANEL

58-D-101 A/B
PSLL

7.0

INSTRUMENT AIR

58-V-101 B/C
SNT/Id/UNIT UTL/Komp.Mzk/xls

UNIT 58
INSTRUMENT AND SERVICE AIR SYSTEM

PIC

7.0

SERVICE AIR

ON/OFF

58-V-101 A
MOTOR/
TURBINE

58-K-101 A/B/C/D

HEATER

LOCAL
CONTROL
PANEL

PSLL

7.0

INSTRUMENT AIR

SNT/Id/UNIT UTL/Komp.Mzk/xls

UNIT 59
NITROGEN PLANT

ATM

PC

N2 GAS

7.0

N2 GAS

N2 LIQ

VVVVV

COMPRESSOR

CHILLER

ADSORBER

COLD BOX

VAP O R I Z E R

N2 LIQUID
STORAGE

COND

SNT/Id/UNIT UTL/Komp.Mzk/xls

LPS

SISTEM LIMBAH CAIR KILANG UP-VI BALONGAN

CDU/ARHDM/RCC

(ACT UAL)
DEW #11

Desalter
Was h water

Sour water non-RCC

SWS Train-I

Proc es s effluentpit
(63-Z-301)

42-T-505A
Sour water RCC

24-T-101

Aeration pit
(63-Z-305)

Sedimentation pit
(63-Z-306)

Treated water #24

SWS Train-II

Spentc austic LEU

Drain water unit61
Oily water (unit23)
Oily water (unit11/12/15/25)
Oily water (unit22)

CPI s mall
(63-OS-105)

SWS Train-III
Ov erflow

23-OS-901

10-OS-901

OIB

18"

Impounding bas in
(63-Z-501)

11/12/15/25-OS-901
CPI big
(63-OS-101)

22-OS-901

Polisher #22
Oily water (unit14)

14-OS-901

DAF feed pit

(63-Z-201A)

Chemic altank spillwall(process area)

Floatation pit
(63-Z-202)

Blow-down boiler (process area)

Oily water (utility area)
Tank drain (utility area)

50-OS-901

Clean water (utility area)

Clean water pit

(50-Z-201)

Gate-7

Regen ex Demin unit

Neutralization pit
(55-Z-101)

Boiler blow-down

Lagoon
(OPDS)

Cooling tower blow-down

Oily water (work shop area)
Oily water (42-OS-901~909/918)
Oily water (PLBBprocess area)
Laboratory water
Oily water (PLBBtank agearea)
(42-T-107A/B/C)

LAUT J AWA

30-OS-901
Waste water
Oily water

Oily water (PLBBtank agearea)

(42-T-301E/F/G/H)
Sanitary water (building area)

Clean water pit

APIseparator
(63-OS-105)
Septic tank

Clean water (42-OS-910~917)

Clean water (building area)
OPEN DITCH
Clean water (unpav ed area)
Clean water (road)

ENGINEERING UP-VI
Rev isi no.:
Tanggal :

2
01-03-05

INSTALASI PENGOLAH AIR LIMBAH (IPAL) KILANG UP-VI BALONGAN

(ACT UAL)
OPEN DITCH
C lean water

Oil

Cooling tower blow-down

Oil

Oil
Oily water (tankagearea)
(42-OS-901~909/918)

CPI Big
(63-OS-101)
Oil

63- P-110A/B

Demuls ifier

63-P- 111A/B

63-T-110

42-T-502
Oil

Oil

DAF feed pit A

(63-Z-201A)

Drain water
42-T-505A

42-T-305A/B

Recovery oils ump

(63-OS-110)

CPI oil s ump

(63-OS-102)

DEW #11

42-P-503A/B

42-T-505B

63-P-201A/B
63-P-101A/B
Oily w ater ex unitproses
(10/11/12/14/15/22/23/25-OS-901)

Oil

APIs eparator
(63-OS-105)
Oil

Treated water (SWS#24)

Floatation pit A
(63-Z-202A)
63-P-201C

API oil sump

(63-OS-104)

63-P-501
63-OS-501

63-V-201B
63-K-201

Oil
Oily water (utility area)

Floatation oil pit

( 63-Z-203)

Floatation pit B
(63-Z-202B)

63-P-202A/B/C
Oil

Oily water (work s hoparea)

Oil

63-V-201A

DAF feed pit B

(63-Z-201B)

Sk immed oil
Impoundingbas in
(63-Z-501)

63-P-102A/B
63-P-203A/B

OIB

Water

Oily water (PLBBprocess area)

(30-OS-901)

Gate-7
Oily water (PLBBtank age area)
(42-T-301E/F/G/H)

Nutrient
63-K-401A/B/C

Oily water (PLBBtank age area)

(42-T-107A/B/C)

CPI small
(63-OS-105)

Aeration pit A
(63-Z-305A)

63-P-301A/B

Oil
CPI oil s ump
(63-OS-106)

Aeration pit B
(63-Z-305B)

Process effluentpit
(63-Z-301)

Sedimentation pit
(63-Z-306)

Lagoon (OPDS)

Returns ludge
LAUT JAWA

Off-s pec water pit

(63-Z-315)

63-P-303A/B

Oilex sumppit unitpros es

(10/11/12/14/15/22/23/25-OS-902)

Rapid mix ingpit

(63-Z-302)

Flocc ulation pit

(63-Z-303)

Clarifier pit
(63-Z-304)
Floc

Skimmedoilex tank age area

(42-OS-901~909/918)

Return s ludgepit
(63-Z-311)

63-P-103A/B
NaOH

FeCl3

Polymer-I

Sludgedischarge pit
(63-Z-312)

Ex c ess s ludge
Thickener pit
(63-Z-401)

Sanitary water (building area)

63-P-309A/B

Concentrated sludgepit
(63-Z-402)

Sludge s toragepit
(63-Z-403)

63-P-302A/B
Filtrat
Incinerator
(63-F-401)

Cak ehopper
(63-T-402)

Beltconveyor
(63-S-401-A1)

Cak e

Dehy drator
(63-S-401)
Poly mer-II

ENGINEERING UP-VI
Revis i no.:
Tanggal :

2
01-03-05

PEMAKAIAN CHEMICAL UP VI BALONG

NO C H E M I C A L

FUNGSI

BRAND & TYPE

KIMAP
DTU - 11/23/24/25

Ammonia Liquid

PH Kontrol

General

89.04.04.4689

Cor Inhibitor

Mencegah korosi

Petrolite non korode K 157C

89.40.35.7879

Anti Foulant

Mencegah fouling

Petrotect AF-3105

89.67.46.5289

Tetrolite DS-3536

89.19.46.3549

Champion IRP-515

89.19.13.0109

Petrotec DS 3954

89.22.26.8305

Demulsifier

Memecahkan emulsi

DIPA

Anti foam

Sulfuric Acid

Caustic Soda 98%

Prepare #14/17/18/19/20

Clay 30-60 mesh

10

Claus Catalyst CR

Cor Inhibitor

Polysulfide

H2S Absorbent

89.21.03.6049

Mencegah foaming

Shinetsu KS 604

89.05.60.6109

89.70.52.6209

Improve color stability

Sukabumi

89.14.94.9609

Acid gas reaction-sulfur form

CR 4 - 8 mm - Rhone-Poulenc

89.13.52.8409

Mencegah korosi

Unicor LHS

89.40.35.7865

Scale (NH4S) Softener

Elf Sod TetraSulfide

89.70.52.4009

Sulfiding Media

Catalyst sulfiding

DMDS ELF

89.48.66.0039

Clay 30-60 mesh

Improve color stability

Sukabumi

Soda Ash

Mencegah Oksidasi

89.67.46.5289

Sodium Nitrat

Mencegah Oksidasi

89.68.42.6109

Cor Inhibitor

Mencegah korosi

Kurilex L-109

89.40.35.8309

Cat Support

Chevron ICR-122-ZSA

89.1352.9218

Cat Grading

Chevron ICR-122-ZSB

89.13.52.9221

89.68.18.6611

A.H.U - 12/13

Cat Support

Chevron ICR-122-LSF

89.13.52.9208

Cat Grading

Chevron ICR-122-ZSF

89.13.52.9294

Hydrotreating

Chevron ICR-130-H

89.13.52.9708

Hydrotreating

Chevron ICR-130-KAQ

89.13.52.9264

Demetalizing

Chevron ICR-131-KAQ

89.13.32.9258

Demetalizing

Chevron ICR-132-NAQ

89.13.52.9284

Nippon K KF-542-7R
Nippon K KF-KG1-5B
Nippon K KF-22-5B

ARHDM Catalyst
Chevron : 446.810 kg
Nippon K : 486.470 kg Sinopec
: 465077 kg

Nippon K KF-22-3Q
Nippon K KF-22-2Q
Nippon K KF-33-1.3Q
Nippon K KF-70B-1.3Q
Nippon K KF-70B-0.9E
Sinopec FZC-100
Sinopec FZC-102A
Sinopec FZC-103
Sinopec FZC-13Q
Sinopec FZC-201
Sinopec FZC-204
Sinopec FZC-41
Sinopec FZC-14Q
Sinopec FZC-34

Pemakaian utk Chevron

Ceramic Ball 1/2 "

Ceramic Ball 1/2 "

Catalyst Support

Ceramic Ball 3/4 "

Pemakaian utk Nippon K

Pemakaian utk Sinopec

H T U - 14/21/22
1

Hydrotreating Catalyst

Reaksi hydrogenasi

UOP S-19 M

89.13.52.7519

Hydrotreating Catalyst

Reaksi hydrogenasi

UOP S-19 M

89.13.52.7520

Rock Salt

Cor Inhibitor

Mencegah korosi

Unicor-LHS

89.40.35.7865

Hydrogenator Cat

Reaksi hydrogenasi

Kujang United Cat C-49-1

89.13.52.6619

Sulphur Absorber Cat

Sulfur Absorb

Kujang United Cat C-7-2

89.13.52.6519

Reformer Catalyst

Hydrogen Reformer

Kujang United Cat C-11-10

89.13.52.7189

Hydrogen Reformer

Kujang United Cat C-11-9-02

89.13.52.7179

High Temp Shift Cat

Convert CO to CO2

Kujang United Cat C-12-4

89.13.52.6509

Anion Resin

Anion Treatment

ASB-1P - Sybron Chem

89.40.54.3349

FUNGSI

BRAND & TYPE

KIMAP

Cation Treatment

C-249 - Sybron Chem

89.40.54.3339
89.49.22.6469

NO C H E M I C A L
10

Cation Resin

Moisture Drier

11

PSA Resin

Methane absorb

Linde LAC 612

12

PSA Resin

Moisture absorb

Linde LA 22

13

PSA Resin

N2 & CO absorb

Linde C 200 F

14

Cyclohexilamine

PH Kontrol BFW

Amine Oxinon M-301

89.49.40.3119

15

Caustic Soda

Sulfur Removal

General

89.68.18.6611

16

Hydrazine

17

Sulphuric Acid

18

Trisodium Phosphate

Regenerasi Resin

General

89.68.18.6611

Oksigen Scavanger

Kurita Oxynon H-109

89.37.16.1029

Regenerasi Resin

General

89.70.52.6209

PH Kontrol (Scale,Korosi)

Kurita - Kalgen 351

89.68.64.7009

R C C - 15-20
1

Tri Sodium Phospate

PH Kontrol (Scale,Korosi)

Antifoulant MCB

Mencegah fouling

Kalgen 351

89.68.64.7009

Betz Thermoflow 7R19

Champion IRP-324

89.40.35.9929

Petrolite AF-3350
CCIC - ELZ4070SL
PT.KIP - ELZ4070SL

89.13.52.7907

PT.KIP - MP3
3

Fluidized Catalyst

Perengkahan katalitis

Grace D - Ramcat27PT

89.13.53.7369

Grace D - AuroraLC1
Akzo Nobel - FOC90S

89.13.53.7369

Engelhard - Milenium
4

DIPA

Amine Absorbent

89.21.03.6049

Cor Inhibitor

Mencegah korosi - Close

Kurilex L-109

89.40.35.8309

Refrigerant

Media pendingin - Close

R-22

Ekstract H2S & RSH

7

Caustic Soda

ARI - 100 L Catalyst

UOP-5

NaOH - 20 Be
NaOH - 10 Be

89.68.18.6611

Sulfur Wash

NaOH - 20 Be

Oksidasi Caustic

ARI Tech Inch - US Filter

89.13.52.7919

Oxydation Inhibitor

UOP 5

89.40.32.8619

10

Molecular Sieve

Moisture Drier

UOP ODG-442

89.49.22.7189

11

Mono Sod Phospate

Absorb Impurities (N base)

89.68.64.5129

12
13

SHP Catalyst

Penjenuhan Diene-Acetylen

UOP H-14171 - Nikki Universal

89.13.52.8399

Metal Treater

RemoveArsin,PhosphinAntimon

Nikki Universal E-315

89.13.52.8379

14

MEA-Monoethanolamine

Sulfur Wash

89.49.36.1009

FUNGSI

BRAND & TYPE

KIMAP

Olygomerisasi Catalyst

United catalyst - Nikki Universal

COS Removal

Alcoa Selexsorb

83.13.52.8309

Mencegah korosi

Unicor LHS

89.40.35.7866

NO C H E M I C A L
15

SPA-1

16

SPA-1C

17

Alcoa Selexsorb

18

Cor Inhibitor.

89.13.53.6419
89.13.53.6439

U T L - 52/53
Dowex Marathon WBA
1

Weak base Anion Resin

Anion Treatment

Purolite A-100 DL
Duolite A-378 D

89.40.54.3329

Lewatit M-504
Dowex Marathon A
2

Strong base Anion Resin

Anion Treatment

Purolite A-400 DL
Duolite A-109 D

89.40.54.3319

Lewatit M-504
Dowex Marathon C
3

Cation Resin

Cation Treatment

Purolite A-100
Duolite C-255LFH

89.40.54.3219

Lewatit S-100WS
4

Active Carbon

Chlor, SS & Organik absorb

Nihon

89.13.28.6609

Alum Powder

Coagulant

89.03.54.7029

Cyclohexilamine

Biocide Slime Dispers.

Caustic Soda

Chlorine

10

Cor & Scale Inhibitor

11

Hydrazine

12

Tri Sodium Phospate

13

Sulfuric Acid

14

Polymer

PH Kontrol BFW

Amine Oxinon M-301

89.49.40.3119

Mencegah lumut/kerak

Kurita F-4900

89.21.89.0035

PH kontrol raw wtr

General

89.68.18.6611

Desinfectant

General

89.14.12.7011

Mencegah Korosi

Kurita S-1000

89.40.35.7309

Antioksidant

Kurita Oxynon H-109

89.37.16.1029

PH Kontrol (Scale,Korosi)

Kalgen 351

89.68.64.7009

Regenerasi Resin

89.70.52.6209

Floculant

Kuriflock PN-161

89.57.87.1049

I T P - 41/42/43/63
1

Anti foam

Mencegah foaming

Shinetsu KS-604

Caustic Soda

PH kontrol

PH Kontrol

89.68.18.6611

LPG Odorant

Pembau

Riken CP-630

89.53.25.0019

Nutrient

Polymer II - Cation

Yellow Dye

Nutrisi Mikroba

89.05.60.6109

H3PO4 75%
Shinko Floc C-6070

Perwarna Gasoline

89.22.93.8409

Red Dye

Pewarna Premix

Sudan Red

TEL

Octane Improver

NSI/UPVI - BLG

89.26.82.8129

CAL UP VI BALONGAN
UNIT PEMAKAI
11/23/24/25

DOSIS

STREAM

REQ/TH

Ovhead 11 C-101

40 - 44 ppm

90 mt/hr

34.690 kg

50 kg/cyl

Ovhead 11 C-102

3 - 6 ppm

90 mt/hr

4.730 kg

180 kg/dr

Preheat 11 E-111

15 - 25 ppm

753 mt/hr

164.907 kg

184 kg/dr

16 - 20 ppm

753 mt/hr

131.925 kg

Desalter 11 V-101B
Desalter 11 V-101B

PACKING

187 kg/dr

Desalter 11 V-101B

202 kg/dr
212 kg/dr

23-T-101 / V-102

27 % RFB

9.090 kg

Amine #23/SWS #24

5 - 10 ppm

60 kg

24-C-101/102/201

5 - 10 ppm

348 kg

200 kg/dr
17 kg/dr
9.000 kg/lorry
25 kg/bag

11 V-113

25 kg/bag

25 R-101/102/103

6.860 kg

6.860 kg

140 kg/dr

Ovh 12 C-501

8 ppm

3,6 mt/hr

252 kg

180 kg/dr

12/13 E-105

50 ppm

22 mt/hr

9.636 kg

250 kg/dr

12/13 RX

0,6 - 2,4 m3/hr

100 mt/hr

80 mt/modul

200 kg/dr

.U - 12/13

12 V-509

mt/ves

25 kg/bag

Austenic SS

7.950 kg

50 kg/bag

Austenic SS

790 kg

25 kg/bag

TCW #57 E-101

5000 ppm

1005 mt/hr

5.025 kg

20 kg/can

12/13 R-101/102/103

11.524 kg/mod

180 t/hr

11.524 kg

12/13 R-101

4.524 kg/mod

180 t/hr

4.524 kg

12/13 R-101/102/103

2.952 kg/mod

180 t/hr

2.952 kg

12/13 R-101

4.571 kg/mod

180 t/hr

4.571 kg

12/13 R-101/102/103

176.143 kg/mod

180 t/hr

176.143 kg

350 lbs/dr

12/13 R-101/103

211.524 kg/mod

180 t/hr

211.524 kg

325 lbs/dr

12/13 R-101

25.714 kg/mod

180 t/hr

25.714 kg

250 lbs/dr

12/13 R-101

9.857 kg/mod

180 t/hr

9.857 kg

3.580 kg/mod

180 t/hr

3.580 kg

912 kg/bag

6.390 kg/mod

180 t/hr

6.390 kg

1360 kg/bag

19.170 kg/mod

180 t/hr

19.170 kg

1040 kg/bag

9.830 kg/mod

180 t/hr

9.830 kg

760 kg/bag

7.690 kg/mod

180 t/hr

7.690 kg

760 kg/bag

465077

17.110 kg/mod

180 t/hr

17.110 kg

800 kg/bag

110.400 kg/mod

180 t/hr

110.400 kg

1040 kg/bag

312.300 kg/mod

180 t/hr

312.300 kg

1040 kg/bag

2.789 kg/mod
6.788 kg/mod
8.210 kg/mod
11.586 kg/mod
10.469 kg/mod
29.456 kg/mod
322.522 kg/mod
2.278 kg/mod
70.979 kg/mod

3.000 kg/mod

9.300 kg/mod

9.300 kg

24.000 kg/mod

24.000 kg

14 R-101

84.368 kg

84.368 Kg

300 lbs/dr

21 R-101

41.640 Kg

41.640 Kg

300 lbs/dr

12/13 R-101/102/103

3.000 kg

U - 14/21/22
14/18 V-108

Ovh 14/18 C-102

540 kg

6120 kg

kg/dr

15.075 kg

234 kg/dr

22 R-101

6.120 kg

22 R-102 A/B

50 kg/bag
180 kg/dr

Upper tube 22 F-101

kg/tube

10.000 kg

191 kg/dr

Lower tube 22 F-101

kg/tube

24.064 kg

277 kg/dr

52.250 kg

225 kg/dr

2400 kg/ves

4.800 Kg

UNIT PEMAKAI

DOSIS

STREAM

REQ/TH

22 V-105 A/B

2.700 Kg/ves

5.400 Kg

22 V-109 A-H

316.000 Kg

22 V-109 A-H

28.800 Kg

22 V-109 A-H

283.920 Kg

22 R-103
22 V-105 A/B

22-A-104
14 V-122

PACKING

797 kg

200 kg/dr

38.600 kg

25 kg/bag
25 kg/bag

Polisher 22-A-105

739.500 kg

Deaerator 22-A-102

252 kg

20 kg/can

Polisher 22-A-105

108.000 kg

9000 kg/lorry

22-A-103

666 kg

20 kg/bag

C - 15-20
COB

1 ppm

213 mt/hr

1.865 kg

Cat Cooler

2,5 ppm

137 mt/hr

3.000 kg

St. Gen. 15 E-104

1,5 ppm

31 mt/hr

407 kg

MCB 15 E-105

130 ppm

50 mt/hr

56.940 kg

20 kg/bag
kg/dr
200 kg/dr
kg/dr
900 kg/bag

RX - RG

16 mt/day

5.840 mt

800 kg/bag
800 kg/bag
kg/bag

16 C-105

Ex CDU

Chiller Water #16

2.000 ppm

200 kg/dr
720 kg

20 kg/can

16 K-102

M/U

900 kg/cyl

17 V-101/2/3/4

100 ppm

25 kg/dr

18 V-101/2

20 ppm

25 kg/dr

19 V-108/C-103

20 ppm

25 kg/dr

20 C-101

50 ppm

25 kg/dr

17 V-105
18A-203/206
18V-101/2 & 20C-103

200 ppm

183 KG

2 lbs/can

35 / 75 ppm

87.800 kg

190 kg/dr

19 V-104

600 cycle

Tiap T/A

19 C-103

150 ppm

20 C-101

100 ppm

19 R-101

2.155 kg/rx

4.310 Kg

115 kg/dr

19 V-111

6.270 kg

6.270 Kg

350 lbs/dr

13.300 kg

200 kg/dr

REQ/TH

PACKING

19 V-108/C-103

UNIT PEMAKAI
20 R-101A/B/C

DOSIS
kg/ tr

STREAM

17.500 Kg

300 lbs/dr

83.300 kg

25 kg/bag

60.471 kg

kg/ tr

25.716 kg

19 V-112 A/B

22.113 Kg/ves

44.226 Kg

Ovh 20 C-102

8 ppm

9.000 kg

400 lbs/dr
180 kg/dr

L - 52/53
55 A-101 A/B - V2

6.250 Ltr

55 A-101 A/B - V2

6.750 Ltr

55 A-101 A/B - V1

12.750 Ltr

8.650 Ltr
53-Z-301

58.5 ppm

627 kg

25 kg/bag
200 kg/dr

52-A-102

1.28 ppm

3.655 kg

52-CT-101AB

5.7 ppm

39.900 kg

200 kg/dr

53-Z-302, 55-A-101

1.06 ppm

11.400 kg

25 kg/bag

Unit53

7.4 ppm

Unit54

1.3 ppm

Unit-56

3.4 ppm

56-CT-101AB

14.7 ppm

34.467 kg

200 kg/dr

52-A-101

0.41 ppm

1.157 kg

20 kg/can

52-B-101

0.48 ppm

1.368 kg

103.665 kg

1000 kg/cyl

Balongan
53-A-202

1000 kg/cyl

20 kg/can
9000 kg/lorry

0.21 ppm

2.280 kg

15 kg/box

41/42/43/63
17 kg/dr
25 kg/bag
42-A-301

3.553 kg

130 kg/dr
250 kg/dr
10 kg/bag

42-A-302

26.971 kg

170 kg/dr

kg/dr
42-A-303

7500 kg/tank