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Presentation on

UTILITIES & OFFSITE


IFFCO,PARADEEP
Contents
 INTRODUCTION
 CANAL PUMP HOUSE
 RAW WATER TREATMENT PLANT
 DRINKING WATER TREATMENT
 DE-MINERALISED WATER
 COOLING TOWER
INTRODUCTION
 Indian Farmers Fertiliser Cooperative Limited (IFFCO) is one of India's biggest
cooperative society which is wholly owned by Indian Cooperatives.

 Founded in 1967 with just 57 cooperatives, IFFCO today an amalgamation of over


36,000 Indian Cooperatives with diversified business interests ranging from
General Insurance to Rural Telecom apart from our core business of
manufacturing and selling fertilisers.

 With the vast marketing network of over 36,000 cooperative societies IFFCO


reaches more than 5.5 Crores ( 55 million ) farmers in India.
OUTLINES OF CANAL PUMP HOUSE
RAW WATER TREATMENT PLANT
DRINKING WATER
 IT CONSIST OF TWO VESSELS DUAL MEDIA FILTRER(DMF) &
ACTIVATED CARBON FILTER(ACF).

 ACF CONSIST OF ACTIVATED CARBON, SMALL /MEDIUM /LARGE


SIZED GRAVELS.

USES: IT REMOVES SUSPENDED OIL, GREASE, ODOUR,COLOUR

 AT THE OUTLET OF ACF SODIUM HYPOCHLORITE (NaOCl) IS ADDED.


DM WATER PLANT

WHY DM WATER USED IN BOILER ?

 PREVENTION OF HARD SCALE FORMATION ON THE HEATING


SURFACES.
 ELIMINATION OF CORROSION.
 CONTROL OF DEPOSITION ON SUPER HEATER TUBES.
 PREVENTION OF SILICA DEPOSITION FOR PREVENTING TURBINE
TUBE DAMAGE.
BASIC PROCESS

 DE-MINERALISATION IS THE REMOVAL OF MINERAL SALTS FROM WATER


BY USING ION EXCHANGE RESIN.

FILTER
ACF SAC DEGASSER WBA SBA MBDM
WATER
ACF(ACTIVATED CARBON FILTER)

1. TURBIDITY, OIL, GREASE IS REMOVED


2. PARAMETER
a. INLET PH- 7.5 - 8.5
b. CONDUCTIVITY- >200
SAC(STRONG ACID CATION)

 SODIUM, CALCIUM, MAGNESIUM


REMOVED
 DOSING TIME- 30 MINS(1ST
DOSING FOR 20MINUTE WITH 2%
H2SO4 AND 2ND DOSING FOR
10MINUTE WITH 4% H2SO4)
DEGASSER TOWER

USED TO REMOVE CO2 FROM WATER


 REACTION-
CO2 + H2O H2CO3 + AIR
OUTLET CO2 IS <5 PPM

WBA(WEAK BASE ANION)

 USED TO REMOVE CHLORINE NITRATE


AND SULFATE
 RESIN USED (A2XMP- 3570 LTRs)
 REGENERATION MATERIAL IS NaOH
(5% CONCENTRATION)
SBA(STRONG BASE ANION)

 USED TO REMOVE SILLICA AND CO2


 REGENERATION WITH CAUSTIC
SOLUTION (5% CONC.)

MBDM(MIXED BED DUAL MEDIUM


FILTER)

 IT CONSIST OF BOTH CATION ANION


EXCHANGE RESIN.
 CATION SETTLED IN THE BOTTOM
AND ANION REMAINS ON THE TOP.
CONDENSATE HANDLING

 DM WATER AFTER USAGE COMES BACK AS TURBINE GENERATOR CONDENSATE


AND PAP CONDENSATE WHICH MAY CONTAIN IMPURITY, TURBIDITY, HIGH
CONDUCTIVITY AND LOW PH.
 PROCESS :

CONDENSATE ACF MBDM


WATER TO
POLISHED
CONDENSATE
TANK
COOLING TOWER
 COOLING TOWERS ARE HEAT REMOVAL DEVICES USED TO
TRANSFER PROCESS WASTE HEAT TO THE ATMOSPHERE. COOLING
TOWERS USES THE EVAPORATION OF WATER TO REMOVE PROCESS
HEAT AND COOL THE WORKING FLUID.

 THE MAIN TYPES OF COOLING TOWERS ARE NATURAL DRAFT AND


INDUCED DRAFT COOLING TOWERS.
ROTARY EQUIPMENTS IN COOLING TOWER: COOLING TOWER FANS

 MAKE - PAHARPUR FAN


 DIA - 336” (28 FEET)
 NO. OF BLADES – 08 (FRP HOLLOW BLADE)
 FAN RPM - 266
 CAPACITY -6670 M3/Hr
CONCLUSION

INDIAN FARMERS FERTILISER COOPERATIVE LIMITED is one of


the biggest and popular fertiliser companies in the world. It
was a highly informative vocational training for me at
IFFCO ,Paradeep. The staffs and workers were very helpful
in proving time to explain various parts of the plant.

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