CONTRIBUTION TOWARDS NET ZERO EMMISSION

GREEN HYDROGEN GENERATION PLANT:

Hydrogen is a fuel to achieve world to set free from the greenhouse gases. By certain methods hydrogen can be generated, but many
instances the production of hydrogen is carbon emission process. By using electrolysis method, we can achieve green hydrogen. In this
method we can design plant to site areas to stationary and mobile plants also. The production of hydrogen starts with supply of distilled
water from the tank to Electrolyser, for breaking the molecules we need to supply electricity to the Electrolyser.
We design the Electrolyser according to the customer requirements. We strongly believe that world is going to change completely to
zero emission

❖ FEATURES
• Carbonaceous process
• Satisfactory concentration of hydrogen
• Effective utilisation of renewable resources
• More compact design
❖ APPLICATIONS
• Stationary and mobile applications
• Industrial applications
❖ ADVANTAGES
• Less maintenance
• More production
HYDROGEN GENERATION BY USING PEM ELECTROLYSER: ❖ FEATURES
Our R&D team is designing and developing the PEM Electrotyper which will be best suitable • Autofill water level control
for renewable energy sources with less and easy maintenance. The team can design a • Automatic Leak Detection
product with increased H2 production capacity along with the purity based on existing
• Compact in size and quiet operation
model. We are also providing engineering services to our client for developing a new model
of PEM electrolyser as per their requirement. • Minimum Maintenance
• Modular and Upgradeable
❖ APPLICATIONS
• Biofuel Production
• Energy Storage
• Automobile Industry
• Medical Applications
• Fuel for Fuel Cells
❖ ADVANTAGES
• High current densities
• Compact system design
• Quick response
• Greater Hydrogen production rate with
high purity of gases
• Higher energy efficiency
• High dynamic operation

PEM ELECTROLYSER
HYDROGEN GENERATION BY USING SMR METHOD:
Most commonly used industrial method for production of hydrogen gas. Generation of hydrogen through SMR process includes three
steps: a) Natural Gas Compression Unit, b) SMR Reactor and PSA Unit, c) Hydrogen Compression Unit. The Natural Gas Compression Unit
is the pre-processing of the natural gas before entering into the SMR reactor.

❖ FEATURES OF NATURAL GAS COMPRESSION UNIT

• Efficiency of SMR method is 65-75%
• Flow Rate of Natural gas is 122 scfm.
• Compressed from 25 psig to 125 psig.
• Two Diaphragm Compressors are used with 12 hrs
duty cycle.
• Knock-out drum is placed to maintain the
continuous supply of natural gas to the compressor.

❖ ADVANTAGES SMR METHOD

• Highest H2 concentration
• Cost effectiveness
• Oxygen is not required

NATURAL GAS COMPRESSION

HYDROGEN GAS COMPRESSION SYSTEM :
Hydrogen gas compression system has been assembled in a 40 ft high cube container to compress the produced hydrogen from 55 bar
to 550 bar. The purpose of this compression system is to store more energy in confined volume for the end application. Two double
headed (two stage) diaphragm compressors were used and works simultaneously.

• We have arranged all equipment vent at a common

place for safety purpose.
• The 40 ft. high cube container has been installed on a
concrete slab to overcome the vibrational loads of the
compressor. FE analysis for frame has been performed
against the vibrational loads from the compressors.
• Roof-top water tank has been provided along with
inside tank to maintain the water level controlled by
PLC.
• A special cabin is provided for control Panel at the side
door for easy access.

HYDROGEN GAS COMPRESSION SYSTEM

HYDROGEN GENERATION BY USING REVERSIBLE SOLID OXIDE ELECTROLYSER:
Reversible Solid Oxide Electrolyser is a high temperature electrolyser where steam at 650° C is converted into hydrogen and oxygen
when an input power is supplied and on the other hand electricity is generated when hydrogen and oxygen is supplied as an input.

❖ FEATURES ❖ APPLICATION
• Same stack is used as an electrolyser and fuel cell. • Containerized hydrogen and oxygen generation
• Solar Power is used as input. package.
• Steam is obtained as a by product and circulated in both the modes • Commercial hydrogen and oxygen is available with
❖ ADVANTAGES 99.999% purity.
• Electricity is commercially available and can be
• No greenhouse gas emission
used at remote areas.
• Low-cost technology for generation hydrogen

Stack
HYDROGEN GENERATION BY USING THERMOCHEMICAL GASIFICATION METHOD:
Thermochemical Gasification is a method to produce hydrogen from Biomass / Municipal Solid Waste. Our team is dedicatedly working
on development of reactors used for the method which will produce very less amount of greenhouse gasses. We are also working to the
technology to collect the carbon in solid form for further utilization.
❖ FEATURES
• Eco friendly technology
• Solid carbon is obtained as a by product
• No tar is produced

❖ APPLICATION
• Municipal solid waste can be utilized which reduces the pollution.
• Agricultural wastes can be used for hydrogen generation.
• Some limited industrial wastes can also be used.
• It is widely used in the chemical industry to produce methanol,
activated carbon, charcoal and other substances from wood.
• Synthetic gas produced from the conversion of waste using
pyrolysis can be used in gas or steam turbines for producing
electricity.
❖ ADVANTAGES
• It minimizes the greenhouse gas emission
• Rapid process in construction gasification power plant Thermochemical Gasification
• Low-cost technology for generation hydrogen
• It can also reduce the risk of water pollution
LIQUID HYDROGEN HORIZONTAL STORAGE TANK:
Liquid storage of hydrogen is one of the most complicated storage systems, we provide storage vessels as per the consumer’s
requirements according to the code provided by ASME. Our team is ready to take any kind cryogenic storage system challenges.
Our R&D people are work towards new storage tank materials for H2 storage
❖ FEATURES
• Multi-layered super insulations.
• Vacuum chambered.
• Suitable for other gases also N2, He, LNG etc.
• Fewer potential risks compared with compressed gas.
• Orientation: Horizontal or Vertical
❖ APPLICATIONS
• Space applications used as a primary rocket propellant.
• Metallurgical industry, hydrogen is used to reduce metal oxides and
prevent oxidation in heat treating certain metals and alloys.
• Transported as a liquid to get more efficient in space.
• Refining of petroleum.
• Used as a fuel to hybrid engine in automobile areas
❖ ADVANTAGES
• High storage densities.
• Less storage space sufficient.
• Used as a fuel.
LH2 HORIZONTAL STORAGE TANK
18M3 LIQUID HYDROGEN VERTICAL TANK – CASE STUDY
❖ CHALLENGES ❖ SOLUTION
• Multi-layered super insulations. • Complete design of 18K LH2 tank
• Design and Development of 18K LH2 • Provided the good solution for I/V & supports, O/V
Vertical Tank & supports
• Preparation of P & ID and GA • Designed pressure&non-pressure part
• Design of Inner vessel • Done piping routing& Analysis using CAE software.
• Design of Inner vessel supports • Done FEA by using Ansys software.
• Design of Outer vessel • Executed Modeling & drafting
• Design of O/V supports • Provided design Vaporizer and PBU
• Design of interspace piping • Identified areas where we can reduce the thk of
• FE analysis of complete tank the pressure components and reduced weight of
• CAE Piping Analysis the product
• Design of Vaporizer ❖ RESULT
• Design Pressure Building Unit
• Reduced the overdesign and built the product
• Wind and Seismic Design
under cost limit
• Lifting Lug Design
• Modeling and Drafting
• Design of Safety Valve
• Evaluation of Net Evaporation Rate (NER)
❖ BUSINESS BENEFITS
• Reduced the product cost.
• Provided suitable design requirements to the
product.
• Delivery of the product within the time frame
• Complete R & D on the Product.
HYDROGEN SEMI TRAILER:
• Cryogenic Semi-Trailers are double walled trailers designed for large volume transportation of LNG over long distance
• Low center of gravity coupled with light weight FEA analyzed based under carriage helps maximize the payload and optimize the
logistics operation.
• Optional design in line with the conditions of the operation territory .
• Perfect ergonomic design for operation and service.
• User-friendly design minimum operating period.

❖ Semi-Trailer Equipment DESIGN CODE EN 13530-2

• Semi Trailer CAPACITY 46 KL
• Truck
Design pressure 8 bar
• 3-Axial
• Lifting lugs Design temperature -196/+50oC
• King pin Fluid service H2
• Baffle plates Insulation MLI + vacuum
• Pipeline system % Of filling 95
PBU ASSEMBLY
• Control system Boil off 0.5 %
• Supporting facilities
• Transportation legs

LH2 SEMI TRAILER

ISO STORAGE TANK :
• While tank containers are known for transporting liquid products, ISO tank containers are built based on ISO standards (International
Organization for Standardization) and are designed to carry liquids in bulk, both hazardous and non-hazardous.
ISO Storage Tank Equipment
• Frame
• Outer vessel
• Inner vessel
• PBU
• Holding legs
• Baffle plates
• Pipeline system
• Control system
• Supporting Facilities

Transportation of ISO Tank

ASME SEC VII Div 1:
DESIGN CODE Appendix 44, IMDG, RID,
ADR
CAPACITY 20 Ft

Design pressure 10 bar

Design temperature -253/+50oC
Fluid service LH2
Insulation MLI + vacuum
% Of filling 95
Boil off 0.1 %
ISO STORAGE TANK
VACUUM JACKET PIPING (VJP):
Vacuum jacketed piping, also called vacuum-insulated piping, is used to transfer supercooled gasses in liquid form. Cryogens like liquid
helium, liquid oxygen, and liquid nitrogen must be kept cold during the transfer process, or some of the liquid will become gaseous and
leak out. Vacuum jacketed pipes are extremely efficient at maintaining the cold temperatures necessary to minimize this heat leak. A well-
designed vacuum jacketed piping system includes accessories to control the flow of liquids, make efficient connections, maintain the
vacuum space, and vent vapor safely

Features :
• Bellow has been used to over come the
contraction and vibration problem
• Super insulation has been provided as
the fluid is liquid hydrogen.
• Spacers has been provided either side
of the bellow for easy insertion.

DESIGN CODE ASME SEC VIII Div-1

Design pressure 10 bar

Design temperature -253/+50oC

Fluid service LH2

Insulation MLI + vacuum

Length 6 meters

VACUUM JACKET PIPING (VJP)

PLATE & SHELL HEAT EXCHANGER:
• This heat exchanger has been designed for heat duty and very much suitable for cryogenic
fluids
• The specialty of this heat exchanger is both of the fluids are changing its original phase
Working Range:
• 50KW
• 200KW

Features:
• Heavy Vehicle
• Aircrafts
• Industrial Applications
• Less cost with high compact PLATE & SHELL HEAT EXCHANGER
• Less weight CAPACITY: 50Kw
• Easy installation

DESIGN CODE ASME, TEMA

CAPACITY 200Kw, 50Kw.

Design pressure 6 bar

Design temperature -253 /+50oC

Fluid service LH2

Fluid used LNe / He

Insulation MLI

Material AL 6061-T6

PLATE & SHELL HEAT EXCHANGER

CAPACITY: 200Kw
PROTON EXCHANGE MEMBRANE (PEM) FUEL CELL:
Proton Exchange Membrane Fuel Cell (PEMFC) it is also known as Polymer Electrolyte Membrane (PEM). Fuel cells work like batteries,
but they do not run down or need recharging. They produce electricity and heat as long as fuel is supplied.

❖ FEATURES
• Fuel flexibility
• High efficiency over 60%
• Zero emission
• Good load response

❖ APPLICATIONS
• Transport applications
• Stationary fuel-cell applications
• Portable fuel-cell applications
• Emergency backup power for
industries/commercial/residential buildings

❖ ADVANTAGES
• High power densities
• Proven long operating life
• Very low GHG emission
• Silent and smooth operation
• Less maintenance and more economic PROTON EXCHANGE MEMBRANE (PEM) FUEL CELL
 Liquid Hydrogen
Transportation Through
Vacuum Jacketed Piping

Hydrogen Projects

Liquid Hydrogen
Transportation Through
Vacuum Jacketed Piping

Generation of Hydrogen
Hydrogen ISO Container through Municipal Solid
Waste

Hydrogen Generation
Plate & Shell Heat exchanger Through SMR

Generation of Hydrogen through

Reversible Solid Oxide Cell
H.NO: 21-52, Tadikonda,
+91 8497976862 vinod.n@jesvidcryo.com www.jesvidcryo.com
Guntur, Andhra Pradesh,
India- 522236.