Damage PDF

Damage and Failure of Composite Materials
Understanding damage and failure of composite materials is critical for reliable

and cost-effective engineering design. Bringing together materials mechanics and
modeling, this book provides a complete guide to damage, fatigue, and failure of
composite materials. Early chapters focus on the underlying principles governing
composite damage, reviewing basic equations and mechanics theory, before
describing mechanisms of damage such as cracking, breakage, and buckling. In
subsequent chapters, the physical mechanisms underlying the formation and
progression of damage under mechanical loads are described with ample experimental data, and micro- and macro-level damage models are combined. Finally,
fatigue of composite materials is discussed using fatigue-life diagrams. While there
is a special emphasis on polymer matrix composites, metal and ceramic matrix
composites are also described. Outlining methods for more reliable design of
composite structures, this is a valuable resource for engineers and materials
scientists in industry and academia.
Ramesh Talreja is a Professor of Aerospace Engineering at Texas A&M University.
He earned his Ph.D. and Doctor of Technical Sciences degrees from the Technical
University of Denmark. He has contributed extensively to the fields of damage,
fatigue, and failure of composite materials by authoring numerous books and
book chapters as well as by editing several encyclopedic works.
Chandra Veer Singh is an Assistant Professor of Materials Science and Engineering at
the University of Toronto. He earned his Ph.D. in aerospace engineering from Texas
A&M University, and worked as a post-doctoral Fellow at Cornell University. His
research expertise is in damage mechanics of composite materials, atomistic
modeling, and computational materials science. His industry experience includes
R&D at GE Aircraft Engines.
Damage and Failure

of Composite Materials
RAMESH TALREJA
Texas A&M University
C H A N D R A V E E R SI N G H
University of Toronto
cambridge university press

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# R. Talreja and C. V. Singh 2012
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First published 2012
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A catalogue record for this publication is available from the British Library
Library of Congress Cataloging-in-Publication Data
Talreja, R.
Damage and failure of composite materials / Ramesh Talreja, Chandra Veer Singh.
p. cm.
Includes bibliographical references.
ISBN 978-0-521-81942-8 (Hardback)
1. Composite materialsFatigue. 2. Composite materialsFracture.
I. Singh, Chandra Veer. II. Title.
TA418.9.C6T338 2012
620.10 126dc23
2011035578
ISBN 978-0-521-81942-8 Hardback
Cambridge University Press has no responsibility for the persistence or
accuracy of URLs for external or third-party internet websites referred to
in this publication, and does not guarantee that any content on such
websites is, or will remain, accurate or appropriate.
Contents
Preface
1
page ix
Durability assessment of composite structures
1.1 Introduction
1.2 Historical development of damage mechanics of composites
1.3 Fatigue of composite materials
References
1
3
5
7
Review of mechanics of composite materials
2.1 Equations of elasticity

2.1.1 Straindisplacement relations
2.1.2 Conservation of linear and angular momenta
2.1.3 Constitutive relations
2.1.4 Equations of motion
2.1.5 Energy principles
2.2 Micromechanics
2.2.1 Stiffness properties of a unidirectional lamina
2.2.2 Thermal properties of a unidirectional lamina
2.2.3 Constitutive equations for a lamina
2.2.4 Strength of a unidirectional lamina
2.3 Analysis of laminates
2.3.1 Straindisplacement relations
2.3.2 Constitutive relationships for the laminate
2.3.3 Stresses and strains in a lamina within a laminate
2.3.4 Effect of layup configuration
2.4 Linear elastic fracture mechanics
2.4.1 Fracture criteria
2.4.2 Crack separation modes
2.4.3 Crack surface displacements
2.4.4 Relevance of fracture mechanics for damage analysis
References
9
9
10
11
15
15
17
18
19
20
21
24
25
26
28
28
29
30
31
32
33
34
vi
Contents
Damage in composite materials
36
3.1 Mechanisms of damage

3.1.1 Interfacial debonding
3.1.2 Matrix microcracking/intralaminar (ply) cracking
3.1.3 Interfacial sliding
3.1.4 Delamination/interlaminar cracking
3.1.5 Fiber breakage
3.1.6 Fiber microbuckling
3.1.7 Particle cleavage
3.1.8 Void growth
3.1.9 Damage modes
3.2 Development of damage in composite laminates
3.3 Intralaminar ply cracking in laminates
3.4 Damage mechanics
References
37
37
39
39
41
42
42
44
44
45
46
49
50
52
Micro-damage mechanics
57
4.1 Introduction
4.2 Phenomena of single and multiple fracture: ACK theory
4.2.1 Multiple matrix cracking
4.2.2 Perfectly bonded fiber/matrix interface: a modified shear
lag analysis
4.2.3 Frictional fiber/matrix interface
4.3 Stress analysis (boundary value problem) for cracked laminates
4.3.1 Complexity and issues
4.3.2 Assumptions
4.4 One-dimensional models: shear lag analysis
4.4.1 Initial shear lag analysis
4.4.2 Interlaminar shear lag analysis
4.4.3 Extended shear lag analysis
4.4.4 2-D shear lag models
4.4.5 Summary of shear lag models
4.5 Self-consistent scheme
4.6 2-D stress analysis: variational methods
4.6.1 Hashins variational analysis
4.6.2 Effect of residual stresses
4.6.3 [0m/90n]s vs. [90n/0m]s laminates
4.6.4 Improved variational analysis
4.6.5 Related works
4.6.6 Comparison between 1-D and 2-D stress-based models
4.7 Generalized plain strain analysis McCartneys model
57
58
61
65
67
68
68
71
73
74
77
79
80
80
84
87
87
96
97
97
101
101
104
Contents
vii
4.8 COD-based methods

4.8.1 3-D laminate theory: Gudmundsons model
4.8.2 LundmarkVarna model
4.9 Computational methods
4.9.1 Finite element method (FEM)
4.9.2 Finite strip method
4.9.3 Layerwise theory
4.10 Other methods
4.11 Changes in thermal expansion coefficients
4.12 Summary
References
110
111
117
119
120
121
123
124
125
126
126
Macro-damage mechanics
134
5.1 Introduction
5.2 Continuum damage mechanics (CDM) of composite materials
5.2.1 RVE for damage characterization
5.2.2 Characterization of damage
5.2.3 A thermodynamics framework for materials response
5.2.4 Stiffnessdamage relationships
Case 1: Cracking in one off-axis orientation
Case 2: Cross-ply laminates
Evaluation of material constants
5.3 Synergistic damage mechanics (SDM)
5.3.1 Two damage modes
5.3.2 Three damage modes
5.4 Viscoelastic composites with ply cracking
5.5 Summary
References
134
138
139
141
144
148
152
152
153
155
156
165
170
176
177
Damage progression
179
6.1 Introduction
6.2 Experimental techniques
6.3 Experimental observations
6.3.1 Initiation of ply cracking
6.3.2 Crack growth and multiplication
6.3.3 Crack shapes
6.3.4 Effect of cracking
6.3.5 Loading and environmental effects
6.3.6 Cracking in multidirectional laminates
6.4 Modeling approaches
6.4.1 Strength-based approaches
6.4.2 Energy-based approaches
6.4.3 Strength vs. energy criteria for multiple cracking
179
180
185
185
187
189
189
191
193
194
194
198
210
viii
Contents
6.5
6.6
6.7
6.8
211
217
223
229
230
Damage mechanisms and fatigue-life diagrams
237
7.1
7.2
7.3
7.4
7.5
237
237
238
241
242
242
247
250
252
257
259
260
261
263
265
266
273
273
274
7.6
7.7
7.8
7.9
Randomness in ply cracking

Damage evolution in multidirectional laminates
Damage evolution under cyclic loading
Summary
References
Introduction
Fatigue-life diagrams
On-axis fatigue of unidirectional composites
Effects of constituent properties
Unidirectional composites loaded parallel to the fibers
7.5.1 Polymer matrix composites (PMCs)
7.5.1.1 Experimental studies of mechanisms
7.5.2 Metal matrix composites (MMCs)
7.5.3 Ceramic matrix composites (CMCs)
Unidirectional composites loaded inclined to the fibers
Fatigue of laminates
7.7.1 Angle-ply laminates
7.7.2 Cross-ply laminates
7.7.3 General multidirectional laminates
Fatigue-life prediction
7.8.1 Cross-ply laminates
7.8.2 General laminates
Summary
References
Future directions
276
8.1 Computational structural analysis

8.2 Multiscale modeling of damage
8.2.1 Length scales of damage
8.2.2 Hierarchical multiscale modeling
8.2.3 Implication on multiscale modeling: Synergistic damage
mechanics
8.3 Cost-effective manufacturing and defect damage mechanics
8.3.1 Cost-effective manufacturing
8.3.2 Defect damage mechanics
8.4 Final remarks
References
276
278
280
282
286
287
288
291
296
298
Author index
Subject index
301
303
Preface
The field of composite materials has advanced steadily from the early developments during the 1970s when laminate plate theory and anisotropic failure criteria
were in focus to todays diversification of composite materials to multifunctional
and nanostructured composite morphologies. Throughout the 1970s and 1980s
several books appeared along with courses that were developed and taught at
advanced levels dealing with mechanics of composite materials and structures.
The failure analysis was mostly limited to descriptions of strength that extended
previous continuum descriptions of metal yielding and failure. Beginning around
the mid-1980s, micromechanics and continuum damage mechanics were applied
to multiple cracking observed in composite materials. Under the overall description of damage mechanics a flurry of activities took place as evidenced by
conferences and symposia. Other than several conference proceedings that
recorded such activities, a collection of seminal contributions to the field appeared
in a volume (Damage Mechanics of Composite Materials, R. Talreja, ed., Composite
Materials Series, R.B. Pipes, series ed., Vol. 9, Amsterdam: Elsevier Science
Publishers, 1994). The two main avenues of approach to damage in composite
materials and its effect on materials response, now referred to as micro-damage
mechanics (MIDM) and macro-damage mechanics (MADM), were presented in a
balanced form in that volume. In the years since then, many developments have
taken place that have brought this field to such level of maturity that a book
coherently presenting the material was felt to be timely. It is hoped that this book
will help provide impetus for teaching advanced courses in composite damage at
universities as well as support short courses for professional development of
engineers in industry. The wealth of material covered can also help new researchers in advancing the field further. To this end, the last chapter provides some
guidance in identifying gaps and needs for further work.
The structure of the book is as follows. Chapter 1 lays down the overall strategy
for durability assessment of composite structures, emphasizing the needs and
motivating the content of the book to follow. Chapter 2 provides an easy reference
to the basic continuum mechanics topics that are felt to be relevant to the
subsequent treatment. Chapter 3 describes the mechanisms of damage that underlie the phenomena aimed for modeling. Many of the physical observations
described there are viewed to be vital to developing proper understanding of the
complex field of damage in composite materials. Chapters 4 and 5 deal with the
Preface
two main approaches stated above, i.e., the MIDM and the MADM. Selected
works from the literature, including the authors own, are given as much treatment
as was found justified to generate coherency without overly including details.
While these two chapters focus on descriptions of damage and the constitutive
property changes caused by it, Chapter 6 is devoted to the progression of damage.
The crack multiplication is a distinctive feature of damage in composite materials
that distinguishes it from single crack growth in monolithic materials, and therefore justifies treatment in a chapter by itself. Chapter 7 is on fatigue of composite
materials. This field suffers from the historical treatments of metal fatigue and is
unfortunately the least understood part of damage in composite materials. Multiaxial fatigue illustrates the situation well where the literature displays little understanding of the mechanisms underlying failure. While a separate book on fatigue
of composite materials is needed to do full justice to the field, a single chapter here
is added to draw attention to the mechanisms-based concepts for proper interpretation and modeling. Finally, Chapter 8 presents a summary of the book and
points to the directions in which further advances are seen to be necessary.
Particular emphasis is given to the computational incorporation of damage modeling in durability assessment as well as taking account of the manufacturinginduced defects in an integrated manner.
Although the authors have written this book, the credit goes to many researchers who have worked on various aspects of damage in composite materials. Their
collective contributions have made it possible for us to present what we have seen
as a coherent story at this time. The field is evolving, and future versions of the
story will hopefully spur further development and, most importantly, transfer of
this knowledge to industry will take place.
Durability assessment of composite

structures
1.1
Introduction
Composite structures for mechanical and aerospace applications are designed to
retain structural integrity and remain durable for the intended service life. Since
the early 1970s important advances have been made in characterizing and modeling the underlying mechanical behavior and developing tools and methodologies
for predicting the fracture and fatigue of composite materials. This book provides
an exposition of the concepts and analyses related to this area and presents recent
results. The next chapters treat damage in composite materials as observed by a
variety of techniques, followed by modeling at the micro and macro levels. Fatigue
is treated separately because of its particular complexities that require systematic
interpretation schemes developed for the purpose. A chapter is added in the
beginning to provide convenient access to the mechanics concepts needed for the
modeling analyses in later chapters.
Here we present an overview of the durability assessment process for composite
structures. Figure 1.1 depicts the connectivity and flow of the elements of this
process. To begin, one usually conducts stress analysis of the component using the
initial constitutive behavior of the composite along with the service loading on
the component as input. In contrast to monolithic materials, such as metals, the
constitutive behavior of a composite can change due to damage incurred in
service. The stress analysis combined with prior experience allows identifying
critical sites (hot spots) in the component that are prone to be the sites of
failure. Further examination of these sites in terms of the local stress/strain/
temperature excursions combined with the composite material composition at
those sites helps to identify the possible mechanisms of damage that can result.
Examples of such mechanisms are microcracking of the matrix, delamination
(separation of layers at interfaces), aging (of the polymer matrix), etc. Chapter 3
describes these mechanisms in some detail. The next step is to analyze the consequences of the mechanisms on the material response and in turn on the structural
performance. Chapters 4 and 5 deal with different models to predict the damageinduced material response changes. Since the scales at which damage occurs are
small in comparison to the characteristic geometrical size of the hot spots,
models must account for the multiple length (or size) scales. The differentiation
of scales is conventionally described as micro (the scale of damage) and
Figure 1.1. A durability analysis scheme for composite structural components.
macro (the scale at which structural response is characterized). Since connectivity between these scales must be established, an intermediate scale called meso is
defined as needed by the particular model used. In micromechanics the concept of
representative volume element (RVE) has been proposed. The size of this
element is commonly taken to be the meso scale. Chapters 4 and 5 describe
the three scales in the context of different models. Chapter 6 is focused on the
initiation and progression of damage. Together the three chapters provide the
content of the subject known as damage mechanics, which as indicated in
Figure 1.1 is central to durability assessment.
The common output of the damage mechanics models is a description of the
material response, often described as stiffness degradation, caused by damage.
This description necessarily involves averaging over the so-called RVE. Thus the
materials response, or averaged constitutive behavior description, forms the new
input to the stress analysis that was conducted initially using pristine (undamaged)
material properties. The resulting iterative process of stress analysis should be an
inherent feature of composite structural analysis, although the industry practice
currently does not fully implement this procedure. Another output of the damage
mechanics analysis is strength degradation, i.e., reduction in the load-bearing
capability of the structure due to damage. Depending on the functional requirements
of a given structure, degradation of stiffness or strength would be the path to loss
of structural integrity. A typical example of a stiffness-critical structure is an
aircraft wing that must deform appropriately to perform its aerodynamic function,
while a fuselage is strength-critical as its design requirement is to contain the pressure
within it.
While monolithic materials such as metals fail due to unstable growth of a
crack, the heterogeneous internal structure of a composite leads to formation of
multiple cracks. A generic heterogeneous solid is illustrated in Figure 1.2 in three
states: pristine (undamaged) to the left in the figure shows a representative region
1.2 Historical development of damage mechanics of composites
t
u
t
u1
u2
Figure 1.2. A heterogeneous solid in pristine (undamaged) state (left) and in two possible
multiple cracking states (middle and right).
of the solid within which heterogeneities (reinforcements) are indicated symbolically as filled circles, and two states that have multiple cracks resulting from
debonding of reinforcements (middle figure) and from local failure of the matrix
induced by defects and/or stress concentrations. Consider the external loading on
a composite structure resulting in tractions t on the surface bounding the representative region of the composite shown. If the response to these tractions in terms
of the bounding surface displacements is given by u in the pristine state, then the
surface displacements of the multiple cracks (commonly expressed as crack
opening displacements, COD, and crack sliding displacement, CSD) within
the volume will change this to u1 or u2 depending on the type of damage (see
Figure 1.2). The local environment around the cracks influences the COD and
CSD of distributed cracks within the volume. This local environment is typically
described as a constraint (i.e., moderation) to the crack surface displacements
and is expressed in terms of the variables of heterogeneities. If the heterogeneous
solid with multiple cracks is homogenized over the representative region, then the
stressstrain response averaged over the RVE is given by the averaged stiffness
properties that change (degrade) with increasing number of cracks and the constraint to the crack surface displacements. This stiffness degradation is the subject
of damage mechanics, as discussed above in describing the durability assessment
procedure depicted in Figure 1.1.
1.2
Historical development of damage mechanics of composites

Although the field of solid mechanics applied to heterogeneous solids was developed
in the late 1950s and early 1960s, and became known as micromechanics, the specific
situations encountered in composite materials such as those with continuous fiber
reinforcements were not addressed until much later. The concepts developed in
micromechanics turned out to be useful for multiple cracking in composite materials
and are recommended as essential background (see the text by Nemat-Nasser and
Hori [1]). However, the first pioneering work that clarified the phenomenon of
multiple cracking in the presence of fiber/matrix interfaces in reinforced composites
was by Aveston et al. [2] published as a conference proceedings paper in 1971.
This work, which became known as the ACK theory, treated multiple parallel cracks
normal to fibers in a matrix with all fibers in one direction loaded in tension along
fibers. The model produced an expression for the overall strain at which multiple
cracking occurs based on a simplified stress analysis and energy balance concepts.
The expression provided a basis for assessing the roles of fiber and matrix properties,
their volume fractions, and the fiber diameter in resisting multiple cracking.
The ACK model was motivated by the observation of multiple cracking in brittle
matrix composites such as cement reinforced with steel wires. For polymer matrix
composites, the application of the ACK theory was at first not clear since a ply with
unidirectional fibers of glass or carbon does not have the right conditions for multiple
cracking when loaded in tension along fibers. Garrett and Bailey in 1977 [3] found
that the multiple cracking observed in cross-ply laminates of glass fiber-reinforced
polyester under axial tension could in fact be described well by the case of fully
bonded interfaces treated by Aveston and Kelly [4] in a follow on paper to the ACK
model. This required replacing the matrix and fibers in that model by the transverse
and longitudinal plies, respectively. Garrett and Bailey then repeated with appropriate modification the one-dimensional stress analysis and energy balance considerations used in [4]. Thus began a long series of works that applied the one-dimensional
stress analysis, known as shear lag analysis, which assumes axial load transfer from
cracked to uncracked plies by the shear stress at the interfaces.
The inadequacy of the shear lag analysis to properly provide stresses in the
cracked cross-ply laminate was a severe limitation until a variational analysisbased two-dimensional approximation appeared in the English literature [5]. This
spurred further work of more accuracy [6] and extension to partially debonded
frictional interfaces [7], while extension to cracked plies of other than transverse
orientation required other approaches [8]. The analyses that use local ply stress
solutions to evaluate overall stiffness degradation are grouped together in microdamage mechanics (MIDM) and are treated in Chapter 4.
In some ways parallel to the MIDM emerged another approach that became
known as continuum damage mechanics (CDM). Its beginnings are not attributed to composite materials but to metals undergoing creep. Kachanov in 1958
[9] put forth a concept of a field of internal material discontinuity responsible
for distributed local stress enhancement leading to overall creep strain. Later,
the internal state was called damage and a (hidden) scalar variable D was
associated with it. The continuum now had an internal damage state and
because of its irreversible nature its treatment required thermodynamics, in
particular the Second Law, which places conditions on the entropy changes.
Kachanovs work stayed relatively unknown until Lemaitre and Chaboche [10]
applied it to analysis of various structural materials with distributed cavities
and cracks. Krajcinovic [11] further enhanced the field by connecting it to
concepts known from fracture mechanics and plasticity and by elaborating
the thermodynamics implications. For composite materials of technological
interests that are constructed with specific symmetries such as orthotropic, the
first work to apply CDM was by Talreja [12] and its companion paper that
1.3 Fatigue of composite materials
Stationary microstructure
Evolving
microstructure
RVE
Homogenization
of
stationary
microstructure
a
n
P
Damage entity
Homogenized continuum
with damage
Figure 1.3. Illustration of the CDM concept for composites.
validated the stiffness degradation relationships by experimental data [13]. The

CDM concept for composites is illustrated in Figure 1.3. The reinforcements in
a composite are regarded as a stationary microstructure and are homogenized
as an anisotropic medium in which the damage entities such as cracks are
embedded. Further homogenization is done by smearing out the damage
entities into an internal field, which is represented by a pair of vectors, whose
dyadic product averaged over all damage entities in a RVE provides the
characterization of damage. Since the early papers [12, 13] the CDM field for
composite materials has developed steadily, more recently in a version named
as synergistic damage mechanics (SDM) where the micromechanics is judiciously applied to enhance the applicability of CDM. All this is the subject of
Chapter 5 on macro-damage mechanics (MADM).
As depicted in Figure 1.1, the stress analysis of critical structural sites
requires stressstrain relationships that reflect the presence of damage. These
relationships are developed by combining stiffness degradation and damage evolution. The subject of damage evolution is complex with its own challenges.
Therefore Chapter 6 is devoted exclusively to its treatment.
1.3
Fatigue of composite materials

It is natural to assume that the complexities of damage in composite materials
observed under quasi-static loading would be enhanced when the loading is
applied in a cyclic manner. The experience with metal fatigue indicates that the
fracture surface of a sample failed in fatigue shows distinctly different features
than if failed in the application of a monotonically increasing load. The fracture
surface of a unidirectional fiber-reinforced composite loaded along fibers monotonically or cyclically does not give clear indication of mechanisms preceding
failure in either case. In more general fiber architectures, such as laminates and
woven fabric composites, following the events from the first (initiation) to the last
(separation by breakage) is generally difficult. However, as advances in nondestructive observation techniques are made, increasing clarity in mechanisms is
emerging. In the early years of composite fatigue studies in the 1970s, little was
understood of mechanisms and consequently the assumptions made in predictive
models were speculative at best.
One study of a unidirectional glass/epoxy composite made assumptions of
fatigue mechanisms that led to reasonable explanation of the trends in fatigue
life [14]. Following that work, a systematic conceptual framework for interpretation of fatigue damage and failure was proposed by Talreja [15] for more
general cases of loading as well as for more general fiber orientations. The
framework took the form of a two-dimensional plot called a fatigue life diagram in which regions of dominant mechanisms were separated. The diagram is
not meant to be a data-fitted S-N curve (historically known as a Wohler diagram) but as a means of interpreting the roles of fibers, matrix, and interfaces as
well as of laminate configuration parameters such as ply orientation, sequence,
and thickness.
Since the unidirectional composite (or ply) is a basic unit in laminates, the
fatigue life diagram for this composite under tensiontension loading forms the
baseline diagram from which more general cases evolve. This diagram is illustrated
in Figure 1.4 and discussed in detail in Chapter 7. As shown, the vertical axis of
the diagram is the maximum strain attained at the first application of maximum
stress in a load controlled fatigue test. This quantity forms a proper reference to
the loading condition and provides upper and lower limits to the fatigue behavior.
Thus the strain to failure (of fiber) forms the upper limit while the strain corresponding to the fatigue limit (primarily a matrix property) forms the lower limit.
These strain values can always be converted to applied stress, but plotting these in
the diagram allows a systematic and proper interpretation of the roles of the
constituents. The regions indicated in the fatigue life diagram provide clarity of
the governing mechanisms dictated by the constituent properties. The construction of the diagram for unidirectional composites was initially based on systematic
arguments and logical deduction. Physical evidence to support the diagram was
later presented by an elaborate and tedious experimental study [16].
The fatigue life diagram can also serve the purpose of facilitating mechanismsbased life prediction modeling. For cross-ply laminate this was demonstrated
in [17]. Generally the path to predictive modeling with account of the underlying
damage mechanisms is long and hard. Consequently, the literature has a preponderance of studies that resort to failure criteria that are mostly extensions of
those for static failure with assumed procedures without fundamental validation.
The models are therefore not reliable enough to extend beyond the cases that
formed the impetus for the proposed schemes.
Chapter 7 treats the subject of composite damage with emphasis on mechanisms. It is not exhaustive in the sense of including the literature on models for life
References
Figure 1.4. Fatigue life diagram of a unidirectional fiber-reinforced composite subjected to

cyclic tension in the fiber direction.
prediction. A recent paper [18] has a fairly thorough examination of the main
models for multiaxial fatigue. It reveals the frustrating situation of lack of reliability of the models. In Chapter 7 the main findings of this review are discussed and a
mechanisms-based methodology is proposed.
References
1. S. Nemat-Nasser and M. Hori, Micromechanics: Overall Properties of Heterogeneous
Materials. (Amsterdam: Elsevier, 1993).
2. J. Aveston, G. A. Cooper, and A. Kelly, Single and multiple fracture. In The Properties
of Fiber Composites. (Surrey, UK: IPC Science and Technology Press, National Physical Laboratory, 1971), pp. 1526.
3. K. W. Garrett and J. E. Bailey, Multiple transverse fracture in 90 degrees cross-ply
laminates of a glass fiber-reinforced polyester. J Mater Sci, 12:1 (1977), 15768.
4. J. Aveston and A. Kelly, Theory of multiple fracture of fibrous composites. J Mater Sci,
8:3 (1973), 35262.
5. Z. Hashin, Analysis of cracked laminates: a variational approach. Mech Mater, 4:2
(1985), 12136.
6. J. Varna and L. A. Berglund, Multiple transverse cracking and stiffness reduction in
cross-ply laminates. J Compos Tech Res, 13:2 (1991), 97106.
7. N. V. Akshantala and R. Talreja, A mechanistic model for fatigue damage evolution in
composite laminates. Mech Mater, 29 (1998), 12340.
8. L. N. McCartney, Model to predict effects of triaxial loading on ply cracking in general
symmetric laminates. Compos Sci Technol, 60 (2000), 225579 (see Errata in Compos Sci
Technol, 62:9 (2002), 12734).
9. L. M. Kachanov, On the creep rupture time. Izv Akad Nauk SSR, Otd Tekhn Nauk,
8 (1958), 2631.
10. J. Lemaitre and J. L. Chaboche, Mechanique des Materiaux Solide. (Paris: Dunod, 1985).
11. D. Krajcinovic, Continuous damage mechanics. Appl Mech Rev, 37 (1984), 15.
12. R. Talreja, A continuum-mechanics characterization of damage in compositematerials. Proc R Soc London A, 399:1817 (1985), 195216.
13. R. Talreja, Transverse cracking and stiffness reduction in composite laminates.

J Compos Mater, 19 (1985), 35575.
14. C. K. H. Dharan, Fatigue failure mechanisms in a unidirectionally reinforced composite material. In Fatigue in Composite Materials, ASTM STP 569. (Philadelphia, PA:
ASTM, 1975), pp. 17188.
15. R. Talreja, Fatigue of composite materials: damage mechanisms and fatigue-life diagrams. Proc R Soc London A, 378 (1981), 46175.
16. E. K. Gamstedt and R. Talreja, Fatigue damage mechanisms in unidirectional carbon
fibre-reinforced plastics. J Mater Sci, 34 (1999), 253546.
17. N. V. Akshantala and R. Talreja, A micromechanics based model for predicting fatigue
life of composite laminates. Mater Sci Eng A, 285 (2000), 30313.
18. M. Quaresimin, L. Susmel, and R. Talreja, Fatigue behaviour and life assessment of
composite laminates under multiaxial loadings. Int J Fatigue, 32 (2010), 216.
Review of mechanics of
composite materials
In this chapter the fundamental aspects of elasticity, strength, and fracture of

composite solids are reviewed. Although this information is available in numerous
texts, more comprehensively and in greater detail than here, a brief exposition is
provided for convenient reference. For further in-depth treatment, the reader may
consult, e.g., [15] for theory of elasticity and continuum mechanics, [612] for
mechanics of composite materials, and [1317] for fracture mechanics.
2.1
Equations of elasticity
2.1.1
Straindisplacement relations
Figure 2.1 illustrates the initial and deformed configurations of a body whose
representative material point P is described with respect to a fixed rectangular
Cartesian frame by coordinates Xj and xi respectively, j, i = 1, 2, 3. The components of displacement of the point are given by
ui x i
2:1
Xj dij ;
where Xj are the coordinates of the material point in the initial undeformed
configuration, xi are the coordinates of the material point in the final deformed
configuration, and dij is the Kronecker delta. The Lagrangian description of
displacement at time t is expressed in terms of the Xj coordinates as
ui xi X1 ; X2 ; X3 ; t
Xj dij :
2:2
The components of the GreenLagrange strain tensor are given by

Eij

1
ui;j uj;i ui;k uj;k ;
2
2:3
@ui
where ui;j
; etc., and repeated indices imply summation.
@X
j
When ui;j 1, Eij reduces to the infinitesimal strain tensor eij given by

1 @ui @uj
1
eij
ui;j uj;i :
2:4
2 @xj @xi
2
10
Deformed configuration
P
Initial configuration
u
X3
X2
X1
Figure 2.1. Initial and deformed geometry of a continuum body.
From Eq. (2.4) it is seen that the strain tensor is symmetric. Thus, there are six
independent strain components, which in the infinitesimal version are three normal
strains (e11, e22, and e33), and three shear strains (e12 = e21, e23 = e32, and e13 = e31).
To ensure single-valued displacements ui, the strain components eij cannot be
assigned arbitrarily but must satisfy certain integrability or compatibility conditions, given by
eij;kl ekl;ij eik;jl ejl;ik 0:
2:5
Of the 81 equations included in Eq. (2.5), only six are independent. The remainder
are either identities or repetitions due to symmetry of eij. For the special case of
plane stress conditions, the only surviving compatibility equation is
2:6
e11;22 e22;11 2e12;12 0:
2.1.2
Conservation of linear and angular momenta

In general, the forces exerted on a continuum body are body forces and surface forces.
Body forces, such as gravitational and magnetic forces, act on all particles within the
volume of the body and are described in terms of force intensity per unit mass or per
unit volume, while surface forces are contact forces that act across an internal surface
or an external (bounding) surface. The continuum description of surface forces is
given by the traction vector t acting on a surface element dS with a unit normal n (see
Figure 2.2(a)). Let dP be the total force exerted on dS by the material points on the
side of dS toward which n is pointing. The traction vector t is then defined as
dP
t lim
:
2:7
dS!0 dS
At an internal point P there are infinitely many surface elements, each with a different
unit normal vector. According to the Cauchy theorem a traction vector on any of these
(a)
(b)
s33
dS
s32
t
n
11
s31
s13
s23
s22
P
s12 s21
s11
Figure 2.2. (a) Traction vector; (b) a volume element with components of stress tensor.
planes can be expressed in terms of the traction vectors on three orthogonal planes
passing through the point P. In a Cartesian reference frame, the three planes are chosen
parallel to the coordinate planes and the resultant traction vectors on these planes are
decomposed along the three coordinate axes. These 3 3 = 9 components taken
together form the components of the second rank stress tensor associated with the
considered point P. They are indicated in Figure 2.2(b) where their positive directions
are shown. In index notation, they are denoted by sij, where the first index refers to the
direction of the unit normal on the surface (the face of the cube in Figure 2.2(b)) and the
second index stands for the direction of the resolved traction component. The stress
components with two equal indices, e.g., s11, are called normal stresses while those with
unequal indices, e.g., s23, are termed shear stresses.
The traction vector components are related to the stress tensor components by
the following equation
ti sij nj ;
2:8
where nj are components of the normal vector associated with the traction vector.
The conservation of linear momentum at a material point inside the continuum
body gives the following relation
sji; j fi r
ui ;
2:9
where fi are components of the body force vector, and r is the mass density. For
quasi-static problems the right-hand side of Eq. (2.9) vanishes, and if the body
forces are neglected, the equations of equilibrium reduce to
sji; j 0:
2:10
When there are no body moments, the conservation of angular momentum results
in the symmetry of the stress tensor, i.e.,
sij sji :
2.1.3
2:11
Constitutive relations
For an elastic material there exists a positive-definite, single-valued, potential
function of strains ekl, defined as
12
ekl
sij deij :
2:12
This function is termed as the strain energy density. U is independent of the

loading path and thus a function of final strains only. Differentiating Eq. (2.12)
with respect to the strains, the stress tensor can be written as
sij
@U
:
@eij
2:13
If we consider a linear elastic material, then U can be written as a quadratic

function in ekl
1
U ekl Cijkl eij ekl ;
2
2:14
where Cijkl is a fourth-order tensor of material stiffness coefficients known as

the stiffness tensor. Using Eqs. (2.13) and (2.14), one obtains the generalized
Hookes law
sij Cijkl ekl :
2:15
A potential function of stresses known as the complementary energy density is

defined as

U sij sij eij U:
2:16
Differentiation of Eq. (2.16) with respect to stress tensor yields the relation
eij
@U
:
@sij
2:17
Analogous to Eq. (2.14), U* can also be represented as a quadratic function as

1
U sij Sijkl sij skl ;
2
2:18
eij Sijkl skl :
2:19
where Sijkl are components of the compliance tensor. Using Eqs. (2.17) and (2.18),
one obtains the inverse constitutive law
In all, the stiffness matrix Cijkl has 81 coefficients. However, not all of these
coefficients are independent. Note first that the symmetry of the strain components (ekl = elk) leads to Cijkl = Cijlk, which reduces the number of coefficients from
81 to 54. Similarly, the symmetry of the stress tensor further reduces the number of
these coefficients to 36. Finally, differentiating Eq. (2.14) twice with respect to
strains, one obtains
Cijkl
@2U
:
@eij @ekl
2:20
13
Since the order of differentiation in the above equation is arbitrary, one infers
that
Cijkl Cklij ;
2:21
which reduces the number of independent material coefficients to 21.

The coefficient matrix Cijkl is expressed in compact form by using the Voigt
notation, in which stress and strain tensor components are denoted using a single
subscript, whereas two subscripts are used to denote the stiffness tensor. With this,
the constitutive relation, Eq. (2.15), can be written as sp = Cpqeq; p, q = 1,2, . . ., 6,
or in expanded matrix form as
8 9 2
38 9
C11 C12 C13 C14 C15 C16 >
s1 >
>
>
>
>
> e1 >
>
> 6 C21 C22 C23 C24 C25 C26 7>
>
> s2 >
> e2 >
>
>
>
>
>
>
>
7
6
=
< = 6
< >
7
s3
C
C
C
C
C
C
e
31
32
33
34
35
36 7
3
6
2:22
6 C41 C42 C43 C44 C45 C46 7> e4 >;
s4 >
>
>
>
>
6
7>
>
>
>
>
>
s >
e >
> 4 C51 C52 C53 C54 C55 C56 5>
>
>
>
>
>
;
;
: 5>
: 5>
s6
C61 C62 C63 C64 C65 C66
e6
where Cpq = Cqp, and
s1 s11 ; s2 s22 ; s3 s33 ; s4 s23 ; s5 s31 ; s6 s12
e1 e11 ; e2 e22 ; e3 e33 ; e4 2e23 ; e5 2e31 ; e6 2e12

C11 C1111 ; C22 C2222 ; : : : ; etc:
2:23
These constitutive relationships are for an anisotropic material. If material symmetry exists, then further reduction occurs in the number of independent coefficients of the stiffness matrix. It should be noted that the stiffness matrix in the
Voigt notation does not follow the transformation rule for tensors. The fourthorder stiffness tensor Cijkl transforms as
0
Cijkl ip jq kr ls Cpqrs ;
2:24
where ij is the matrix of direction cosines associated with coordinate transformation from one coordinate system (x1, x2, x3) to another x01 ; x02 ; x03 .
A material with one plane of symmetry is called monoclinic, and if this plane is
parallel to the x1x2 plane then it can be shown that the constitutive relation is
given by
8 9 2
38 9
C11 C12 C13
0
0 C16 >
e1 >
s1 >
>
>
>
>
> 6
>
> >
> >
>
>
7>
s
C
C
C
0
0
C
e
>
>
>
2
21
22
23
26
2>
>
7>
= 6
=
< >
< >
7
6
s3
C31 C32 C33
0
0 C36 7 e3
6
:
2:25
6
0
0 C44 C45
0 7
>
> 6 0
>
> s4 >
> e4 >
7>
>
>
>
>
> 4 0
>
>
0 5>
0
0 C54 C55
>
>
>
>
> s5 >
> e5 >
;
;
:
:
C61 C62 C63
s6
0
0 C66
e6
Here, the stiffness matrix has 13 independent material coefficients. If a material has two mutually orthogonal planes of symmetry, then the plane
14
orthogonal to these planes is also a plane of symmetry. In this case, the

material symmetry is described as orthotropic, and the number of independent
constants in the stiffness matrix reduces to nine. The stressstrain relations
when the symmetry planes are parallel to the three coordinate planes take the
following form
8 9 2
C11
s1 >
>
>
>
> >
>
>
6 C21
s
>
>
2
>
= 6
< >
6 C31
s3
6
6
>
> 6 0
> s4 >
>
>
>
>
4 0
>
>
> s5 >
;
:
s6
0
C12
C22
C32
0
0
0
C13
C23
C33
0
0
0
0
0
0
C44
0
0
38 9
e1 >
0 >
>
>
>
>
>
>
0 7
e
>
2>
7>
=
< >
7
0 7 e3
:
7
0 7>
e4 >
>
>
>
>
0 5>
e >
>
>
>
;
: 5>
e6
C66
0
0
0
0
C55
0
2:26
In terms of the engineering elastic constants the inverse strainstress relations for
the orthotropic case become as follows
2
1
E1
n12
E1
n13
E1
6
6
6
8 9 6
6
e1 >
>
6
>
>
>
>
>
>
e2 > 6
>
>
= 6
< >
6
e3
6
6
e4 >
>
>
>
6 0
>
>
>
>
e > 6
>
>
; 6
: 5>
6
e6
6 0
6
6
4
0
n21
E2
1
E2
n23
E2
n31
E3
n32
E3
1
E3
1
G23
1
G31
3
0 7
7
7
8 9
0 7
7 > s1 >
7>
>
>
>
>
7>
>
>
> s2 >
0 7
<
7 s3 =
7
7> s4 >;
> >
0 7
>
> s5 >
7>
>
> >
7>
7: s6 ;
7
0 7
7
1 5
2:27
G12
where E1, E2, E3 are Youngs moduli in the three material symmetry directions
(x1, x2, x3) respectively, nij ; i 6 j; are the six Poissons ratios defined in the
conventional way, e.g., n12 = e2 / e1 with s1 applied, and G23, G31, and G12 are
shear moduli in the x2x3, x1x3, and x1x2 planes, respectively. The compliance
matrix in Eq. (2.27), being the inverse of a symmetric matrix, is also symmetric.
From this symmetry follows the reciprocal relationship,
nij nji
E i Ej
no sum on i; j;
2:28
which can be used to eliminate three of the six Poissons ratios.

If the material is isotropic in a plane, i.e., with same elastic properties in all
directions in the plane, it is called transversely isotropic. Let the x2x3 plane be the
E2
plane of isotropy, i.e., E3 E2 ; n31 n12 ; G31 G12 ; G23
: The com21 n23
pliance tensor is then given by
1
E1
n12
E1
n12
E1
6
3 6
6
S11 S12 S12
0
0
0
6
6
6 S12 S22 S23
0
0
0 7
7 6
6
7 6
6 S12 S23 S22
0
0
0
76
S 6
6
6 0
0
0 2S22 S23 0
0 7
7 6
6
5
6 0
4 0
0
0
0
S66 0
6
6
0
0
0
0
0 S66
6
4 0
0
2
n12
E1
1
E2
n23
E2
n12
E1
n23
E2
1
E2
0
0
0
0
15
E2
21 n23
0
0
0
1
G12
3
0 7
7
7
0 7
7
7
7
0 7:
7
7
0 7
7
7
7
0 5
1
G12
2:29
As seen above, a transversely isotropic material has five independent stiffness

coefficients, viz. E1, E2, n23, n12, and G12. For a completely isotropic material there
are only two independent material coefficients, namely the Youngs modulus (E)
and Poissons ratio (n) or, alternatively, the Lame constants (l and m). The
constitutive relations can now be written as
sij lekk dij 2meij ;
2:30
where dij is the Kronecker delta. Alternatively,

eij
2.1.4
1
1 nsij
E

nskk dij :
2:31
Equations of motion
The equations governing the motion of a deformable body can be obtained by
combining kinematic relations, Eq. (2.4), equilibrium equations, Eq. (2.10), and
the constitutive relations, Eq. (2.15). For the particular case of linear elastic
isotropic materials, they can be written as
l muj; ji mui; jj fi r
ui :
2:32
These equations are known as Naviers equations. The displacement field obtained
from these equations is unique and results into the determination of strains and
stresses by use of kinematic and constitutive relations.
2.1.5
Energy principles
Energy principles for a continuum body allow formulating the relationships
between stresses, strains or deformations, displacements, material properties,
and external effects in the form of energy or work done by internal and external
forces. They are also useful for obtaining approximate solutions of complex
boundary value problems, e.g., finite element methods. Detailed treatment of these
concepts can be found in [1820].
16
ni
tj
Su
fi
V
ui
St
Figure 2.3. A continuum body loaded with body forces inside its volume, and traction and
displacement on the boundary.
Principle of virtual work

In the context of an elastic boundary value problem, consider a solid continuum
body (Figure 2.3), occupying a volume V and bounded by surface S = St Su, to
be in static equilibrium under prescribed body forces fi over volume V, surface
tractions ti on St, and displacements ui over remaining portion of the boundary Su.
~ij (such that s
~ij; j 0 in V, and ~ti s
~ij nj
For a statically admissible stress field s
on St) and a kinematically admissible displacement field uî (such that
êij 12 uî; j u^j;i ), the principle of virtual work states
~ti uî dS
fi uî dV
~ijêij dV:
s
2:33
~ij are
It should be noted that the displacement field uî and the stress field s
completely independent of each other.
Principle of minimum potential energy

For a kinematically admissible displacement field uî , the potential energy of a
linear elastic continuum body under the action of conservative forces fi and
prescribed surface tractions ti on St is defined as
1
îjêij dV
ti uî dS
fi uî dV:
2:34
uî
s
2 V
S
V
The principle of minimum potential energy states that among all the kinematically
admissible displacement fields the actual displacement field minimizes the potential energy. Thus, if ui represents the actual displacement field, then
uî ui :
2:35
2.2 Micromechanics
P, D
17
Figure 2.4. A typical loaddisplacement diagram.
Principle of minimum complementary energy

îj , the complementary potential energy of a
For a statically admissible stress field s
linear elastic body is defined as
1

^ti ui dS;
îj
îjêij dV
s
2:36
s
2 V
S
îj nj is the reaction on Su. The principle of minimum complementary
where ^ti s
energy states that among all the statically admissible stress fields the actual stress
field minimizes the complementary potential energy. Thus, if ui represents the
actual displacement field, then

îj sij :
2:37
s
For actual stress, strain, and displacement fields, addition of Eqs. (2.34) and (2.36) yields

ui sij sij eij dV
ti ui dS
fi ui dV:
2:38
V
The right-hand side of Eq. (2.38) vanishes by virtue of the principle of virtual
work. Hence,

ui sij :
2:39
Using Eqs. (2.35), (2.37), and (2.39), we obtain the lower and upper bounds to the
potential energy of a continuum body

îj :
uî ui sij s
2:40
For the purpose of illustration, the potential and complementary energies for a
typical loaddisplacement response are shown in Figure 2.4.
2.2
Micromechanics
Micromechanics is a well-developed advanced field that treats the response of a
heterogeneous solid based on the behavior of its constituents and their geometrical
configurations. For a detailed exposition the reader may refer to, e.g., [8]. Here a
brief summary of simple micromechanics estimates of the linear elastic properties
18
(a)
(b)
A unidirectional lamina
(c)
Lamination
Laminate
Figure 2.5. Stacking of a number of laminae makes up a laminate.
of a unidirectional fiber-reinforced composite is provided. These estimates are

useful in selecting fibers and matrix materials and their volume fractions. In many
structural applications a unidirectional composite, fabricated as a thin layer,
called lamina or ply, is used as a basic unit and a laminate is constructed by
stacking these layers as illustrated in Figure 2.5.
2.2.1
Stiffness properties of a unidirectional lamina

Linear elastic properties of a lamina can be referred to a coordinate system (x1, x2,
x3) where the x1-axis is aligned with fibers, x2-axis is transverse to fibers in
the plane of the lamina, and the x3-axis is normal to the plane of lamina
(see Figure 2.6). Noting that the lamina has orthotropic symmetry, the nine
independent elastic constants, as described in Section 2.1.3 above, in this reference
system are the three Youngs moduli (E1, E2, E3), the three Poissons ratios (n12,
n13, n23), and the three shear moduli (G12, G13, G23). For a subset of these constants
that represents in-plane properties, i.e., E1, E2, n12, n21, and G12, in the x1x2 plane,
the following expressions hold
E1 Ef V f E m V m ;
2:41
n12 nf Vf nm Vm ;
2:42
1
Vf Vm

;
E2 Ef Em
2:43
1
Vf Vm
;
G12 Gf Gm
2:44
where E, n, G, and V stand for the Youngs modulus, Poissons ratio, shear
modulus, and volume fraction, respectively, with the subscripts f and m indicating
fibers and matrix, respectively. The minor Poissons ratio n21 can be estimated
using the reciprocal relationship n21 = n12 (E2/E1).
Equations (2.41) and (2.42) have the form of the familiar rule of mixtures and
Eqs. (2.43) and (2.44) follow that rule for the inverse of the respective properties.
2.2 Micromechanics
19
x1
x 3, z
x2
x
Figure 2.6. Coordinate systems for a unidirectional ply. The material system is denoted by
x1, x2, x3; while the laminate system is denoted by x, y, z.
The first two expressions predict the experimental properties usually well while the
third and fourth expressions are found to be less accurate. Halpin and Kardos [21]
and Halpin and Tsai [22] proposed semi-empirical relationships based on numerical computations. These relations can be used in place of Eqs. (2.43) and (2.44),
and are together expressed as
p
1 xVf
;
pm
1 Vf
2:45
pf
1
pm
pf
:
x
pm
2:46
where
Here p represents E2 or G12, and pf and pm are the corresponding moduli for fiber
and matrix, respectively. The fitting parameter x needs to be determined by
comparing predictions with experimental data.
More advanced micromechanics approaches, such as HashinShtrikman variational bounds [2329], MoriTanaka model [30], composite sphere and cylinder
assemblage model [31, 32], self-consistent method [33], method of cells [3436], etc.
have also been developed in the past four decades. Interested readers are referred to
texts on micromechanics, e.g., [8, 37, 38], for detailed treatment of these approaches.
2.2.2
Thermal properties of a unidirectional lamina

Simple micromechanics estimates for the linear coefficient of thermal expansion of
a lamina can be obtained in the same way as the linear elastic properties. The
expressions obtained are as follows
1
af Ef Vf am Em Vm ;
E1
a2 1 nf af Vf 1 nm am Vm
a1
a1 n12 ;
2:47
20
where a1 and a2 are the thermal expansion coefficients in the fiber and transverse
directions, respectively, and E1 and n12 are given by Eqs. (2.41) and (2.42).
2.2.3
Constitutive equations for a lamina

A lamina is thin compared to other dimensions of the entire laminate. Therefore,
the lamina can be assumed to be in a state of generalized plane stress. Consequently, all the through-thickness stress components are zero, i.e., s4 = s5 =
s6 = 0. In such a case, the constitutive relation for an individual lamina referred
to the three axes of symmetry can be written in Voigt notation as
8 9 2
38 9
Q11 Q12
0 < e1 =
< s1 =
s
0 5 e2 ;
4 Q12 Q22
2:48
: 2;
: ;
0
0 Q66
s6
e6
with
Q11
E1
E2
n12 E2
n21 E1
; Q22
; Q12
; Q66 G12 : 2:49

1 n12 n21
1 n12 n21
1 n12 n21 1 n12 n21
The inverse constitutive relation for the lamina is given by

3
2
1
n21
0 8 9
8 9 6 E
7
E2
< e1 = 6 n1
7< s1 =
1
7
6
12
eij Sijkl skl ) e2 6
0 7 s2 :
: ; 6 E1
7: ;
E
2
e6
4
1 5 s6
0
0
G12
2:50
The above constitutive relations are written in the lamina coordinate system (i.e.,
with x1 along the fiber direction, x2 normal to the fiber direction, and x3 along the
lamina thickness). The constitutive relation for the lamina in another coordinate
system (xyz), which, for instance, could be aligned with the coordinate system
chosen for the laminate, is
8
9 2
9
38
Q11 Q12 Q16 < exx =
< sxx =
syy 4 Q12 Q22 Q26 5 eyy ;
2:51
:
:
;
;

sxy
2e
Q16 Q26 Q66
xy
where Qij are known as reduced stiffness coefficients. These are related to Qij ,
defined by Eq. (2.49), by the transformation rules for stresses and strains. Thus,
8 9 2
8
9
9
38
m2
n2
2mn
< s1 =
< sxx =
< sxx =
s2 4 n2
2:52
m2
2mn 5 syy T syy
: ;
:
:
;
;
2
sxy
sxy
s6
n2
mn mn m
8 9 2
m2
< e1 =
4
e
n2
: 2;
e6
2mn
n2
m2
2mn
8 9
38 9
mn
< exx =
T < exx =
1
eyy
mn 5 eyy T
: ;
2
2 :e ;
exy
m
n
xy
2:53
2.2 Micromechanics
21
where m = cos y, n = sin y, where y is the angle between the x- and x1-axes (Figure
2.6). Then by inverting Eqs. (2.52) and (2.53), substituting these in Eq. (2.51), and
on using Eq. (2.48) one obtains

1

Q T 1 Q T T
:
2:54
[T] 1 is simply given by changing y to y, i.e., [T(y)]
above relation, we have
= [T( y)]. Expanding the
Q11 Q11 m4 2Q12 2Q66 m2 n2 Q22 n4 ;

Q22 Q11 n4 2Q12 2Q66 m2 n2 Q22 m4 ;

Q12 Q11 Q22 4Q66 m2 n2 Q12 m4 n4 ;
Q16 Q11 Q12

Q26 Q11 Q12
Q66 Q11 Q22
2Q66 m3 n Q12
2Q66 mn3 Q12
2Q12
Q22 2Q66 mn3 ;
2:55
Q22 2Q66 m3 n;

2Q66 m2 n2 Q66 m4 n4 :
The transformation rules described above enable us to express engineering moduli

for the lamina referred to arbitrary in-plane axes (xy) in terms of moduli in the
principal (x1x2) directions as

1
m 4 n4
1
2n12
m 2 n2 ;
E x E 1 E2
G12
E1

1
n4 m4
1
2n12
m 2 n2 ;
Ey E1 E2
G12
E1
2:56

nxy n12
1 2n12
1
1
m 2 n2 ;
Ex
E1
E1
E2 G12

1
1
1
n
1 n21
1
12
4m2 n2
:
Gxy G12
G12
E1
E2
To account for thermal stresses, we need to modify strains in Eq. (2.51) to include
thermal strains, as
8
9 8 0 9 8 th 9
< exx >
< exx >
= >
=
< exx = >
0
eyy
eyy
eth
;
2:57
yy
:
; >
; >
;
: 2e0 >
: 2eth >
2exy
xy
xy
2.2.4
where the superscripts 0 and th denote mechanical and thermal strains, respectively, with
9
8
8 th 9
8 9
th
>
< e1 =
=
< exx >
< a1 =
th
eth
a T :
2:58
e
yy
e
e
: 2th ;
>
: 2;
;
: 2eth >
0
2e
xy
12
Strength of a unidirectional lamina
Phenomenological failure (strength) criteria that use experimental data to determine material constants have been proposed for composite materials along the
22
lines of those used for metals such as the von Mises yield criterion. Failure
mechanisms in composite materials are, however, significantly more complex,
resulting in a large number of criteria. Here, some common criteria will be stated
for reference; the interested reader is encouraged to consult [39] for more in-depth
treatment.
For a unidirectional fiber-reinforced lamina, the five basic strength parameters
under in-plane loading are as follows:
X = ultimate tensile strength in the fiber direction
X0 = ultimate compressive strength in the fiber direction
Y = ultimate tensile strength transverse to fibers
Y0 = ultimate compressive strength transverse to fibers
S = ultimate shear strength in the lamina plane.
These parameters are obtained by experimental testing. See, e.g., [39, 40] for
further details.
Maximum stress theory

According to this theory, a lamina fails if

X
s1
X0

Y
s2
Y0
js6 j S:
s1 > 0;
s1 < 0;
s2 > 0;
s2 < 0;
2:59
For combined loading, theoretical predictions of the theory are inaccurate because
the maximum stress criterion does not account for stress interactions. For an offaxis normal loading, i.e., loading axis inclined to fibers, this theory can be applied
by transforming the stresses to the principal material directions and then using the
criteria in Eq. (2.59).
Maximum strain theory

This theory states that failure occurs when

Xe
e1
X0 e

Ye
e2
Y0e
je6 j Se ;
e1 > 0;
e1 < 0;
e2 > 0;
e2 < 0;
2:60
where Xe X=E1 ; Xe0 X0 =E1 ; Ye Y=E2 ; Ye0 Y 0 =E2 ; and Se S=G12 are the
ultimate failure strains analogous to the stress-based parameters mentioned above.
2.2 Micromechanics
23
Distortional energy (TsaiHill) criterion

This criterion is based on the distortional energy failure (yield) theory of
von Mises. Hill [41] further developed this yield criterion for anisotropic
materials and Azzi and Tsai [42] modified it to describe failure of a composite
lamina as follows
s21
X2
s1 s2 s22 s26
2 2 1;
X2
Y
S
2:61
where s1 and s2 are the tensile normal stresses along fibers and normal to
fibers, respectively, and s6 is the in-plane shear stress. When the normal
stresses are compressive, the compressive strength values in Eq. (2.61) are to
be used.
TsaiWu criterion
A polynomial function of stress components can be formulated with the multiplying terms of the polynomial expressing strength properties. Restricted to quadratic
terms of in-plane stress components, such a function is known as the TsaiWu
criterion [43] and can be expressed as
F1 s1 F2 s2 F11 s21 F22 s22 F66 s26 2F12 s1 s2 1:
2:62
The product terms s1s6 and s2s6 are not present in Eq. (2.62) because the
multiplying coefficients to these terms can be shown to vanish. Also, the linear
term in s6 is absent because of the shear strength being independent of the sign
of shear stress, which renders the coefficient of this term to be zero.
The six material constants in the TsaiWu criterion require two tests (tension
and compression) in the fiber direction, two similar tests normal to fibers, an inplane shear test, and a biaxial normal load test.
Hashins criterion
Hashin [44] formulated three-dimensional failure criteria for unidirectional fiber
composites in terms of quadratic stress polynomials. The terms used in the
polynomials were functions of the stress invariants for transversely isotropic
symmetry. Thus the cross-sectional plane of a unidirectional fiber composite was
assumed as an isotropic plane. For relatively thick layers this may be a good
assumption.
A unidirectional fiber composite was assumed to fail in one of four possible
separate modes: tensile fiber mode (s1 > 0), compressive fiber mode (s1 < 0),
tensile matrix mode (s2 + s3 > 0), and compressive matrix mode (s2 + s3 < 0)
For a thin unidirectional fiber composite layer (lamina), the four failure criteria
are given by
24
s
2 s
2
2
6
1;
X
S
s1 X0 ;
s
2 s
2
2
6
1;
Y
S
"
#
s
2
Y0 2
s2 s6
2
2
1 0
1;
0
0
2S
2S
Y
S
s1 > 0;
s1 < 0;
s2 > 0;
2:63
s2 < 0;
where S0 is the strength in transverse shear, while S here is the same in axial shear.
The difference between the two shear strengths is not fully unambiguous.
Over the years, a wide variety of failure criteria have been proposed. There is no
single failure theory that seems to capture all the complexities of composite failure.
A world-wide failure exercise was conducted to evaluate applicability of most
theories by comparing their predictions with test data [45].
2.3
Analysis of laminates
Laminates used in most engineering applications are fabricated by stacking plies in
different orientations. An example of a laminate with layup [0/90/45]s is shown in
Figure 2.7. A commonly used method of determining stresses and strains for such
laminates is based on the classical laminate plate theory (CLPT). More advanced
theories are treated in [9, 46]. The geometrical conditions needed for the application
of the CLPT are: (a) the individual plies are of uniform thickness, (b) they are
perfectly bonded to their neighboring plies, and (c) the total thickness of the
laminate follows the so-called thin plate assumption, which states that the thickness
dimension is much smaller than other structural dimensions (width and length).
The kinematic assumptions of the CLPT derive from the Kirchhoff assumptions,
which state that (a) a line element normal to the mid-plane in the undeformed state
z0
z1
z2
0
90
45
45
90
0
x
q
zn
Figure 2.7. Stacking of unidirectional plies in different orientations to make a

multidirectional [0/90/45]s laminate. The subscript s denotes that the laminate is symmetric
about the mid-plane.
25
of the plate remains straight and perpendicular to the mid-plane after deformation,
and (b) such a line element does not change its length when the plate deforms.
2.3.1
Straindisplacement relations
The Kirchoff assumptions stated above lead to the x-, y-, and z-displacements u, v,
and w, respectively, in the coordinate system shown in Figure 2.7 as follows
ux; y; z u0 x; y
vx; y; z v0 x; y
@w0 x; y
;
@x
@w0 x; y
z
;
@y
z
2:64
wx; y; z w0 x; y;
where (u0, v0, w0) are the displacements of the laminate mid-plane. The corresponding straindisplacement relations are given by
@u @u0
@ 2 w0
z 2 ;
@x
@x
@x
@v @v0
@ 2 w0
eyy
z 2 ;
@y
@y
@y
@w
ezz
0;
@z

1 @u @v
1 @u0 @v0
exy
@x
2 @y @x
2 @y

1 @u @w
exz
0;
2 @z @x

1 @v @w
0:
eyz
2 @z @y
exx
@ 2 w0
;
@x@y
2:65
The nonzero equations can be written in the following form

8 9 8 0 9
8
9
< exx >
=
< exx = >
< kxx =
eyy e0yy z kyy ;
2:66
:g ; >
:
;
;
: g0 >
k
xy
xy
xy

where e0xx ; e0yy ; g0xy are the mid-plane strains and kxx ; kyy ; kxy are the laminate
curvatures, given by
9
8
9
8
@ 2 w0 >
>
@u
0
>
>
>
>
>
>
>
8 9 >
>
>
>
9 >
8
>
>
>
@x2 >
0
>
>
>
>
@x
>
>
>
kxx = >
=
=
<
= >
<
< exx >
<
2
@
w
@v0
0
0
eyy
:
2:67
and kyy
>
; >
:
>
@y2 >
@y
>
>
>
: g0 >
>
; >
k
>
>
>
>
xy
>
>
>
xy
@u0 @v0 >
>
>
>
@ 2 w0 >
>
>
>
>
>
;
:
>
;
:
2
@y
@x
@x@y
26
2.3.2
Constitutive relationships for the laminate

Using the lamina constitutive relations described earlier, the constitutive equation
for the kth (k = 1, 2, . . .) layer of the laminate can be written as
k
fsgk Q fegk :
2:68

fegk e0 zfkg:
2:69
In the above equation, the square bracket represents a 33 matrix and the curly
bracket is for a 31 vector. The strains in the kth ply are given by
The thermal strains can be added to these strains, such that

fegk e0 zfkg
fagk T:
2:70
The kth ply stresses on using Eq. (2.68) can now be written as
k 0
e
fsgk Q

k
fagk T z Q fkg:
At the laminate level the force and moment resultants are defined as
8
8
9
9
>
< Nxx >
< sxx >
= h=2 >
=
syy dz;
N Nyy
>
>
>
h=2 >
;
;
:
:
Nxy
sxy
9
9
8
8
>
= h=2 >
=
< Mxx >
< sxx >
syy z dz:
M Myy
>
>
>
h=2 >
;
;
:
:
Mxy
sxy
In terms of ply stresses that generally vary from ply to ply, we have
9
9
8
8
N zk1 < sxx =
< Nxx = X
Nyy
syy dz;
; k1 zk :
;
:
Nxy
sxy
2:71
2:72
2:73
which gives us
9 8 th 9
8
>
= >
=
< Nxx >
< Nxx >
th
Nyy Nyy
>
>
; >
;
:
: th >
Nxy
Nxy
9
38 0 9
38
2
2
Q11 Q12 Q16 >
Q11 Q12 Q16 >
=
=
N zk1
N zk1
< exx >
< kxx >
X
X
7 0
7
6
6
4 Q12 Q22 Q26 5 eyy dz

4 Q12 Q22 Q26 5 kyy z dz;
>
>
>
;
;
: 0 >
:
k1 zk
k1 zk
kxy
Q16 Q26 Q66
Q16 Q26 Q66
gxy
2:74
where the force resultants due to thermal stresses are given by
9
8
2
th
>
Q11
N zk1
= X
< Nxx >
th
4
Nyy
Q12
>
: N th >
; k1 zk
Q16
xy
The relations in Eq. (2.74) can be

matrices [A] and [B] as follows
8
9 8 th 9 2
A11 A12
=
< Nxx >
< Nxx = >
th
Nyy Nyy
4 A12 A22
:
; >
;
: N th >
Nxy
A16 A26
xy
Q12
Q22
Q26
9
38
Q16 < ax T =
Q26 5 ay T dz:
;
:
0
Q66
27
2:75
rewritten in more compact form by using
38 0 9 2
B11
A16 >
=
< exx >
A26 5 e0yy 4 B12
> >
A66 : g0xy ;
B16
9
38
B16 < kxx =
B26 5 kyy :
:
;
kxy
B66
B12
B22
B26
2:76
Similarly,
i.e.,
8
9 8 th 9
>
< Mxx >
< Mxx >
= >
=
th
Myy Myy
>
>
:
: th >
; >
;
Mxy
Mxy
2
Q11 Q12
N zk1
X
6
4 Q12 Q22
k1 zk
Q16 Q26
8
8
9
9
N zk1 < sxx =
< Mxx = X
Myy
syy zdz;
:
; k1 zk :
;
Mxy
sxy
2
38 0 9
Q11
Q16 >
N zk1
=
< exx >
X
6
7
0
Q26 5 eyy zdz
4 Q12
>
>
zk
;
:
k1
0
Q16
Q66
g
xy
2:77
Q12
Q22
Q26
9
38
Q16 >
=
< kxx >
7
Q26 5 kyy z2 dz;
>
>
;
:
kxy
Q66
2:78
where
8
9
2
th
>
Q11
< Mxx >
= X
N zk1
th
4
Myy
Q12
>
: Mth >
; k1 zk
Q16
xy
Introducing a new matrix [D],

8
9 8 th 9 2
B11
< Mxx >
=
< Mxx = >
th
Myy Myy
4 B12
:
; >
: Mth >
;
Mxy
B16
xy
Q12
Q22
Q26
9
38
Q16 < ax T =
Q26 5 ay T zdz:
:
;
0
Q66
Eq. (2.78) can be rewritten as

38 0 9 2
D11 D12
B12 B16 >
< exx >
=
5
e0yy 4 D12 D22
B22 B26
> >
B26 B66 : g0xy ;
D16 D26
2:79
9
38
D16 < kxx =
D26 5 kyy :
:
;
kxy
D66
2:80
The material coefficients (Aij, Bij, Dij) are known as the extensional stiffness, the
extensionbending coupling stiffness, and the bending stiffness coefficients, respectively. These are given by

Aij ; Bij ; Dij
h
2
h
2

Qij 1; z; z2 dz;
2:81
28
or
Aij
Bij
Dij
N
X
k1
Qij zk1
zk ;
N

1X
Qij z2k1
2 k1
N

1X
Qij z3k1
3 k1

z2k ;
2:82

z3k :
The laminate constitutive relations can now be written in compact form as

0

A B
fNg
e
2:83
B D
f Mg
fkg
where {N}, {M} include thermal resultants.
2.3.3
Stresses and strains in a lamina within a laminate

The laminate constitutive relations in Eq. (2.83) can be reverted to yield the midplane strains and curvatures in terms of the stress and moment resultants.
A partial inversion is first done by inverting Eq. (2.76) and substituting into
Eq. (2.80) to obtain

0
N
A B
e
;
2:84
k
C D
M
where
A A 1 ;
B
A 1 B;
C BA
B T ;
D D
BA 1 B;
2:85
and the brackets for matrix/vector representation have been dropped for convenience. Solving Eq. (2.84) for k and its substitution back gives
0 0

A B0
N
e
;
2:86
B0 D0
M
k
where
A0 A B D 1 B T ;
B0 B D 1 ;
D 0 D 1 :
2:87
Once mid-plane strains and curvatures are known, the strains and stresses in each
lamina can be determined using Eqs. (2.70) and (2.68), respectively.
2.3.4
Effect of layup configuration

The sequence of ply layup has a significant impact on the stiffness properties of the
designed laminate. Some interesting ply configurations are described below.
29
Balanced laminate: If for each +y-ply, we have another identical ply of

the same thickness, but y orientation, we have A16 = A26 = 0. Such
laminates are known as balanced laminates. If additionally these plies are
at the same distance about the mid-plane (one above and another below
the mid-plane), then D16 = D26 = 0. An example of a balanced
laminate is [0/+45/ 45/902/0]T, where the subscript T denotes total laminate
sequence.
Symmetric laminate: If a laminate has plies stacked in such a way that through
its thickness the plies are symmetrical about the mid-plane, then Bij = 0. Thus,
such laminates will not exhibit any extensionbending coupling, e.g., [0/30/
452/902/452/30/0]T [0/30/452/90]s, where the subscript s represents symmetry about mid-plane.
Cross-ply laminate: If the plies are stacked in two orthogonal directions, e.g., in
longitudinal (0 ) and transverse (90 ) directions, the laminate thus built is
known as a cross-ply laminate, e.g., [02/904/0]T.
Quasi-isotropic laminate: If plies of identical properties and thickness are
oriented in such a way that the angle between any two adjacent plies is equal
to p/n, where n is the number of plies equal to or greater than three, then [A]
becomes directionally independent, thereby showing isotropy in the in-plane
material properties. This construction does not imply that the matrices [B] and
[D] are also isotropic, e.g., [0/45/90]s.
For the special case of a symmetric balanced laminate, the in-plane engineering
moduli can be obtained from the [A], [B], and [D] matrices using

A212
A212
Ex 1h A11
; Ey 1h A22
;
A22
A11
2:88
A12
A66
;
;
Gxy
nxy
A22
h
where h is the total laminate thickness.
The laminate analysis summarized here is inadequate at and near free edges in
laminates. The stress state in a laminate near a free boundary is three-dimensional
and cannot be assumed to be well described by plane stress or plane strain
assumptions. The through-thickness normal and shear stresses can, in some cases,
be significant and could cause laminate failure.
2.4
Linear elastic fracture mechanics

The basic concepts of fracture mechanics are useful in analyzing damage and
failure in composite materials. Here we will briefly review those concepts and
list some of the commonly used results from the linear elastic fracture mechanics.
For more detailed treatment of fracture mechanics comprehensive texts, e.g.,
[13, 15, 17, 47] are suggested.
30
2.4.1
Fracture criteria
The traditional strength of the materials approach to structural design and material selection is based on the notion of yield or failure stress (strength) of a given
material. The fracture mechanics approach instead recognizes the presence of
material flaws whose unstable growth could cause catastrophic failure. To determine conditions for this type of failure the local stress field in the vicinity of flaws
(modeled as cracks) is analyzed. The singularity of this stress field is characterized
by the so-called stress intensity factor and its critical value is associated with
unstable crack growth. Alternatively, energy balance considerations are used to
find the so-called energy release rate, per unit increment in the crack surface, and
its critical value is associated with the condition of unstable crack growth. For
linear elastic materials undergoing brittle failure the two approaches produce the
same failure criteria.
The stress intensity criterion

Consider an infinite plate with a through thickness edge crack of size a subjected
to a remote tensile stress as shown in Figure 2.8. For a linear elastic plate material
the stress field in close vicinity of the crack tip is given by

KI
y
y
3y
sxx p cos
1 sin
sin
;
2
2
2
2pr

KI
y
y
3y
1 sin
sin
;
syy p cos
2
2
2
2pr

KI
y
y
3y
sin
cos
;
txy p cos
2
2
2
2pr
2:89
where r and y are as shown in the figure and KI, known as the stress intensity
factor, is given by
p
2:90
KI s pa:
where the subscript I denotes the opening mode (mode I). It can be noted that the
stress field is singular at the crack tip with a r1/2 singularity.
The condition of failure, i.e., unstable crack growth, is assumed when
KI KIC :
2:91
KIC, known as the critical stress intensity factor, or fracture toughness, is a

parameter representing the material resistance to fracture, and can be obtained
experimentally.
The energy criterion

In the energy-based approach, one considers a cracked body and examines the
changes brought about by an incremental crack growth in the potential energy of
31
txy
sxx
y
r
q
syy
x
s
Figure 2.8. Edge crack in a plate in tension.
applied forces the stored elastic strain energy and the crack surface energy. The
condition for unstable crack growth is then expressed as
G GC ;
2:92
where G is the energy available for crack growth per unit of crack surface area,
called the energy release rate, and GC is its critical value, which depends on the
material in which the crack is advancing. GC is viewed as the resistance to crack
growth induced by the material. For a linear elastic material undergoing smallscale yielding at the crack front, the energy release rate is found to be related to the
stress intensity factor, described above, as
G
KI2
;
E0
where E0 = E for plane stress condition, and E0
2.4.2
2:93
E
1
n2
for plane strain condition.
Crack separation modes

A crack is activated, i.e., it produces stresses at its front, when the two crack
surfaces separate. The separation can take place in combination of three
32
(a)
(b)
(c)
x3
x2
x1
Figure 2.9. Crack separation modes: (a) opening; (b) sliding; and (c) tearing.
independent modes, denoted as modes I, II, and III, illustrated in Figure 2.9. In
mode I, also called the crack opening mode, the two crack surfaces separate
symmetrically about the crack plane. Mode II is a sliding mode, in which the two
crack surfaces remain in contact and slide past each other in the crack plane.
Finally, mode III, described as the tearing mode, is driven by out-of-plane shear,
resulting in displacement of the two crack surfaces in the x3-direction.
Any displacement of the crack surfaces for a general loading can be viewed as
a superposition of these three modes. Denoting the stress intensity factors in individual modes as KI, KII, and KIII, the energy release rate for mixed-mode is given by
G
KI2 KII2 1 n 2
KIII ;
0
E
E0
E
2:94
p
KII s12 pa;
2:95
where
p
KI s11 pa;
p
KIII s13 pa;
where the stresses s11, etc. refer to the axes shown in Figure 2.9.
2.4.3
Crack surface displacements

The displacement jump across the two crack surfaces, expressed as
ui u
i
ui ;
2:96
where u
i and ui represent the displacements of the upper and lower crack
surfaces, respectively, is a quantity of interest in fracture analysis. For the opening
mode of crack separation, mode I, illustrated in Figure 2.10, i = 2, this quantity is
described as crack opening displacement (COD). For an infinite isotropic homogeneous medium the COD value is given by
r
x
2
1
u2 k 1
;
2:97
a
which describes an elliptical crack opening profile.
33
x2
+
u2
+
x1
u 2
s
Figure 2.10. Crack opening displacement for a crack of size 2a.
2.4.4
Relevance of fracture mechanics for damage analysis

Fracture mechanics developed and matured well before damage mechanics
emerged. For both fields, the impetus came from the need to analyze failure of
metals. Fracture mechanics initially addressed brittle failure from sharp defects
based on idealized stress analysis of cracks. In contrast, damage mechanics was
concerned with the effect of distributed voids and cracks on the average response of
a solid. For composite materials, the complexity of failure processes involving
a multitude of cracks gave rise to further development of damage mechanics. Today,
damage mechanics of composite materials stands on its own as a mature field solidly
founded in thermodynamics and having a variety of analytical and computational
methodologies associated with it. Fracture mechanics has aided the development of
damage mechanics of composite materials in providing energy-based concepts for
addressing evolution of failure states. However, the stress analysis of cracks, characterized by stress intensity factors, is less relevant to composite damage analysis.
Other than a few cases where single crack growth is a dominant failure mechanism,
such as delamination emanating from free edges in laminates, crack front singularities are of little interest. Indeed, individual cracks constituting damage modes are
usually arrested at interfaces. Therefore, their growth is of little interest. Instead,
energy dissipation occurs due to crack multiplication. Therefore, an appropriate
energy-based analysis, needed to treat this type of situation, does not resort to stress
intensity factors, as is the case in brittle fracture of metals.
34
References
1. Y. C. Fung, A First Course in Continuum Mechanics. (Englewood Cliffs, NJ: PrenticeHall, Inc., 1977).
2. L. E. Malvern, Introduction to the Mechanics of a Continuous Medium. (Englewood
Cliffs, NJ: Prentice-Hall, Inc., 1969).
3. I. S. Sokolnikoff, Mathematical Theory of Elasticity, 2nd edn. (New York: McGraw-Hill, 1956).
4. A. E. H. Love, A Treatise on the Mathematical Theory of Elasticity. (New York: Dover
Publications, 1944).
5. S. P. Timoshenko and J. N. Goodier, Theory of Elasticity. (New York: McGraw-Hill, 1951).
6. R. M. Jones, Mechanics of Composite Materials, 2nd edn. (Philadelphia, PA: Taylor &
Francis, 1999).
7. R. M. Christensen, Mechanics of Composite Materials. (Dover Publications, 2005).
8. J. Qu and M. Cherkaoui, Fundamentals of Micromechanics of Solids. (Hoboken, NJ:
Wiley, 2006).
9. J. N. Reddy, Mechanics of Laminated Composite Plates and Shells: Theory and Analysis,
2nd edn. (Boca Raton, FL: CRC Press, 2004).
10. I. M. Daniel and O. Ishai, Engineering Mechanics of Composite Materials. (Oxford:
Oxford University Press, 1994).
11. A. K. Kaw, Mechanics of Composite Materials. (Boca Raton, FL: CRC Press, 1997).
12. L. P. Kollar and G. S. Springer, Mechanics of Composite Structures. (Cambridge:
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13. D. Broek, Elementary Engineering Fracture Mechanics, 4th revised edn. (Dordrecht,
Netherlands: Kluwer Academic Publishers, 1991).
14. T. L. Anderson, Fracture Mechanics: Fundamentals and Applications, 2nd edn. (Boca
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15. E. E. Gdoutos, Fracture Mechanics: An Introduction, 2nd edn. Solid Mechanics and its
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17. R. W. Hertzberg, Deformation and Fracture Mechanics of Engineering Materials, 3rd
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18. K. Washizu, Variational Methods in Elasticity and Plasticity, 2nd edn. (Oxford: Pergamon Press, 1974).
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20. J. N. Reddy, Energy Principles and Variational Methods in Applied Mechanics, 2nd edn.
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All structures are designed for a purpose. If the purpose is to carry loads, then a
designer must assure that the structure has sufficient load-bearing capacity. If the
structure is to function over a period of time, then it must be designed to meet its
functionality over that period without losing its integrity.
These are generic structural design issues irrespective of the material used. There
are, however, significant differences in design procedures depending on whether the
material used is a so-called monolithic material, e.g., a metal or a ceramic, or
whether it is a composite material with distinctly different constituents. The heterogeneity of microstructure as well as the anisotropy of properties provide significantly different characteristics to composite materials in how they deform and fail
when compared to metals or ceramics. This chapter will review those characteristics. However, before proceeding we need to introduce certain definitions.
Fracture: Conventionally, fracture is understood to be breakage of material,
or at a more fundamental level, breakage of atomic bonds, manifesting itself in
formation of internal surfaces. Examples of fracture in composites are fiber
breakage, cracks in matrix, fiber/matrix debonds, and separation of bonded
plies (delamination). The field known as fracture mechanics deals with conditions for formation and enlargement of the surfaces of material separation.
Damage: Damage, on the other hand, refers to a collection of all the irreversible
changes brought about in a material by a set of energy dissipating physical or
chemical processes, resulting from the application of thermomechanical loadings. Damage may inherently be manifested by atomic bond breakage. Unless
specified differently, damage is understood to refer to distributed changes.
Examples of damage in composites are multiple fiber-bridged matrix cracking
in a unidirectional composite, multiple intralaminar cracking in a laminate,
local delamination distributed in an interlaminar plane, and fiber/matrix interfacial slip associated with multiple matrix cracking. These damage mechanisms
will be explained in some detail later in this chapter. The field of damage
mechanics deals with conditions for initiation and progression of distributed
changes as well as with consequences of those changes on the response of a
material (and by implication, a structure) to external loading.
Failure: The inability of a given material system (and consequently, a structure
made from it) to perform its design function. Fracture is one example of a
37
possible failure; but, generally, a material could fracture (locally) and still
perform its design function. Upon suffering damage, e.g., in the form of
multiple cracking, a composite material may still continue to carry loads and,
thereby, meet its load-bearing requirement but fail to deform in a manner
needed for its other design requirements, such as vibration characteristics and
deflection limits. It is a common practice for engineers to predict composite
failure based on any of the multitude of lamina failure criteria described in the
previous chapter. These criteria only predict the final event of failure, and
generally cannot characterize the damage mechanisms leading to the final
failure. In reality, the failure event in a composite structure is preceded and
influenced by the progressive occurrence and interaction of various damage
mechanisms.
Structural integrity: The ability of a load-bearing structure to remain intact and
functional upon the application of loads. In contrast to metals, remaining intact
(not breaking up in pieces) for composites is not necessarily the same as
remaining functional. For instance, composites can lose their functionality by
suffering degradation in their stiffness properties while still carrying significant
loads.
Durability: A term very close in meaning to structural integrity. Specifically,
durability is defined as the ability of a structure to retain adequate properties
(strength, stiffness, and environmental resistance) throughout its life to the
extent that any deterioration can be controlled and repaired [1]. The long-term
durability of a composite structure is an important design requirement in civil,
infrastructure, and aircraft industries.
3.1
Mechanisms of damage
The heterogeneous microstructure of composites, the large differences between
constituent properties, the presence of interfaces as well as directionality of
reinforcement that induces anisotropy in overall properties, are reasons for the
complexities observed in geometrical features of micro-level failure (microcracks)
in composites. Additionally, when interfaces are present, such as between fibers
and matrix and between plies in a laminate, the stress transfer via interfaces
provides conditions for multiple cracking (to be discussed later). The wealth of
observations reported in the literature on various cracking processes, collectively
referred to as damage mechanisms, are summarized below for the purpose of
treatments in later chapters related to deformation and failure of composite
materials at a macro level.
3.1.1
Interfacial debonding
The performance of a fiber-reinforced composite is markedly influenced by the
properties of the interface between the fiber and the matrix resin. The
38
20 m
Figure 3.1. Debonds in a fiber-reinforced composite. Reprinted, with kind permission, from
Compos Sci Technol, Vol. 59, E. K. Gamstedt and B. A. Sjogren, Micromechanisms in
tension-compression fatigue of composite laminates containing transverse plies, pp. 16778,
copyright Elsevier (1999).
adhesion bond at the interfacial surface affects the macroscopic mechanical

properties of the composite. The interface plays a significant role in stress
transfer between fiber and matrix. For instance, if the fibers are weakly held
by the matrix, the composite starts to form a matrix crack at a relatively low
stress. On the other hand, if the fibers are strongly bonded to the matrix, the
matrix cracking is delayed and the composite fails catastrophically because of
fiber fracture as the matrix cracks. The constraint between the fiber and the
matrix also influences other damage mechanisms such as interfacial slipping,
and fiber pull-out. Controlling interfacial properties can thus provide a way to
control the performance of a composite structure. In unidirectional composites, debonding occurs at the interface between fiber and matrix when the
interface is weak. Figure 3.1 shows debond surfaces observed in a fiberreinforced composite [2].
The longitudinal interfacial debonding behavior of single-fiber composites has
been studied in detail by the use of the pull-out [37] and fragmentation [811]
tests. The mechanics of fiber/matrix interfacial debonding in a unidirectional
fiber-reinforced composite is depicted in Figure 3.2. When fracture strain of the
fiber is greater than that of the matrix, a crack originating at a point of stress
concentration, e.g., voids, air bubbles, or inclusions, in the matrix is either halted
by the fiber, if the stress is not high enough (Figure 3.2(b)), or it may pass
around the fiber without destroying the interfacial bond. As the applied load
increases, the fiber and matrix deform differentially, resulting in a buildup of
large local stresses in the fiber. This causes local Poisson contraction and eventually when the shear stress developed at the interface exceeds the interfacial
shear strength, debonding extending over a distance along the fiber results
(Figure 3.2(c)). Shear lag and cohesive zone models are commonly used
approaches to predict initiation of debonding and stress transfer at the interface
[3, 5, 1217].
(a)
(b)
39
(c)
Figure 3.2. Mechanics of interfacial debonding in a simple composite: (a) perfect laminate;
(b) differential deformation of fiber and matrix crack causes high stresses at fiber/matrix
interface; (c) shear stress exceeds the interfacial shear strength nucleating a debond.
Reprinted from [18], with kind permission from Maney Publishing.
3.1.2
Matrix microcracking/intralaminar (ply) cracking

Fiber-reinforced composites offer high strength and stiffness properties in the
longitudinal direction. Their properties, however, in the transverse directions are
generally low. As a result, they readily develop cracks along fibers. These cracks
are usually the first observed form of damage in fiber-reinforced composites [19].
In laminates with plies in different fiber orientations, these cracks can form from
defects in a given ply and grow traversing the thickness of the ply and running
parallel to the fibers in that ply. The terms matrix microcracks, transverse cracks,
intralaminar cracks, and ply cracks are invariably used to refer to these very same
cracks. Such cracks are found to be caused by tensile loading, fatigue loading, as
well as by changes in temperature or by thermal cycling. They can originate from
fiber/matrix debonds or manufacturing-induced defects such as voids and inclusions [20] (see Figure 3.3). Matrix cracks can also form in ceramic matrix composites (CMC), and in short fiber composites (SFC). The field of damage mechanics
deals with prediction of formation, growth, and effects of matrix cracks on overall
material behavior. Analysis, design, and behavior of composites subjected to
intralaminar cracking will be dealt with in detail in the subsequent chapters.
Figure 3.4 illustrates matrix cracks observed on the free edges of continuous
fiber and woven fabric polymer composite laminates induced due to fatigue
loading [21, 22]. Although matrix cracking does not cause structural failure by
itself, it can result in significant degradation in material stiffness and can also
induce more severe forms of damage, such as delamination and fiber breakage,
and give pathways for entry of fluids.
3.1.3
Interfacial sliding
Interfacial sliding between constituents in a composite can take place by differential
displacement of the constituents. One example of this is when fibers and matrix in a
composite are not bonded together adhesively but by a shrink-fit mechanism
due to difference in thermal expansion properties of the constituents. On
40
(b)
(a)
Matrix
Debond
Void
Fiber
5 m
10 m
Figure 3.3. Matrix crack initiation from: (a) fiber debonds; (b) void results. Reprinted, with
kind permission, from Compos Sci Technol, Vol. 57, C. A. Wood and W. L. Bradley,
Determination of the effect of seawater on the interfacial strength of an interlayer E-glass/
graphite/epoxy composite by in situ observation of transverse cracking in an environmental
SEM, pp. 103343, copyright Elsevier (1997).
(a)
(b)
Figure 3.4. Examples of matrix cracks observed in (a) continuous fiber and (b) woven fabric
polymer composite laminates [22]. Part (a) reprinted, with kind permission, from Compos Sci
Technol, Vol. 68, D. T. G. Katerelos, J. Varna, and C. Galiotis, Energy criterion for modeling
damage evolution in cross-ply composite laminates, pp. 231824, copyright Elsevier (2008).
thermomechanical loading, the shrink-fit (residual) stresses can be removed,

leading to a relative displacement (sliding) at the interface. The relief of interfacial
normal stress can also occur when a matrix crack tip approaches or hits the
interface.
41
When the two constituents are bonded together adhesively, interfacial sliding
can occur subsequent to debonding if a compressive normal stress on the interface
is present. The debonding can be induced by a matrix crack, or it can result from
growth of interfacial defects. Thus, interfacial sliding that follows debonding can
be a separate damage mode or it can be a damage mode coupled with matrix
damage.
Interfacial sliding in ceramic matrix composites (CMCs) can be significant if the
temperature change imposed is high and the thermal expansion mismatch between
the fibers and matrix is also large. When the matrix in a CMC cracks, the resulting
interfacial debonding affects interfacial sliding, causing interactive effect on the
composite deformation [23].
3.1.4
Delamination/interlaminar cracking
Interlaminar cracking, i.e., cracking in the interfacial plane between two adjoining
plies in a laminate, causes separation of the plies (laminae) and is referred to as
delamination. In composite laminates, delamination can occur at cut (free) edges,
such as at holes, or at an exposed surface through the thickness. When loaded in
the plane, the laminate develops through-thickness normal and shear stresses at
the traction-free surface extending a short distance into the laminate plane. These
stresses can result in local cracking in the interlaminar planes. Delaminations can
also form as a result of low-velocity impact [2426]. In contrast to metals, in
polymer composite laminates delamination can occur below the surface of a
structure under a relatively light impact, such as that from a dropped tool, while
the surface appears undamaged to visual inspection [25, 27, 28]. The growth of
delamination cracks under the subsequent application of external loads leads to a
rapid deterioration of the mechanical properties and may cause catastrophic
failure of the composite structure [29, 30]. Another source of delamination is the
local interlaminar cracking induced by ply cracks. This delamination can grow
and separate the region between two adjacent ply matrix cracks as illustrated in
Figure 3.5.
Delamination can be a substantial problem in designing composite structures
as it can diminish the role of strong fibers and make the weaker matrix
properties govern the structural strength [31]. In initiating delamination the
critical material property is the interlaminar strength, which is determined by
the matrix [26, 31]. Once the interlaminar cracks are formed, their growth is
determined by the interlaminar fracture toughness, which is also governed by
the matrix. If delamination is viewed as decohesion of the cohesive zone
between the separating plies, then both the matrix strength and the fracture
toughness act as material parameters [32]. As a design approach, delamination
can be reduced either by improving the interlaminar strength and fracture
toughness or by modifying the fiber architecture to reduce the driving forces
for delamination [33, 34].
42
Figure 3.5. Interlaminar delamination crack formed due to joining of two adjacent matrix
cracks in a fiber-reinforced composite laminate.
3.1.5
Fiber breakage
The failure (separation) of a fiber-reinforced composite ultimately comes from
breakage of fibers. In a unidirectional composite loaded in tension along fibers the
individual fibers fail at their weak points and stress redistribution between fibers
and matrix occurs, affecting other fibers in the local vicinity of the broken fibers
and possibly breaking some. The fiber/matrix interface transfers the stress from
the broken fiber back to the fiber at a certain distance, making another fiber break
possible if the strength is exceeded by the stress. The fiber breakage process is of
a statistical nature because of the nonuniformity of fiber strength along the fiber
length and the stress redistribution. When plies of unidirectional fibers are stacked
in a laminate, the stress on fibers is enhanced in the vicinity of ply cracks in the
adjacent plies, causing a narrow distribution of fiber failure sites [35]. A greater
number of fiber breaks per unit volume is found closer to the interface where the
ply crack terminates than away from the interface where the local stress concentration falls off [35].
The ultimate tensile strength of a ply within a general laminate is difficult to
predict from the tensile strength of fibers due to the statistical nature of fiber
failure and the progression of fiber failures [36, 37]. Fracture (crack growth)
properties such as the fracture toughness of a composite depend not only on the
failure properties of the constituents but significantly also on the efficiency of
bonding across the interface [38].
3.1.6
Fiber microbuckling
When a unidirectional composite is loaded in compression, the failure is governed
by a mechanism known as microbuckling of fibers. There are two idealized
basic modes of microbuckling deformation, denoted extensional and shear
modes [39], illustrated in Figure 3.6, depending upon whether the fibers deform
out of phase or in phase with one another. The corresponding compressive
strength for the onset of instability is given as
Extensional Mode
43
Shear Mode
Figure 3.6. Extensional and shear modes of fiber microbuckling.
sffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
Vf E f Em
sc 2Vf
;
31 Vf
3:1
for the extension mode, and

sc
Gm
;
1Vf
3:2
for the shear mode, where E and G denote Youngs modulus and shear modulus,
respectively, and the subscripts f and m designate fiber and matrix, respectively.
These expressions for idealized deformation modes do not generally agree with
experimental data for compression strength. It has been argued that in practical
composites the manufacturing process tends to cause misalignment of fibers,
which can induce localized kinking of fibers. The kinking process is driven by
local shear, which depends on the initial misalignment angle f0 [40]. The critical
compressive stress corresponding to instability then is given by
sc
ty
;
f0
3:3
where ty represents the in-plane shear strength (yielding). Budiansky [41] considered the kink band geometry (see Figure 3.7) and derived the following estimate
for the kink band angle b in terms of the transverse modulus ET and shear
modulus G of a composite layer:
pffiffi
G sc
G sc
2 12
< tan2 b<
:
ET
ET
3:4
To account for shear deformation effects, Niu and Talreja [42] modeled the fiber
as a generalized Timoshenko beam with the matrix as an elastic foundation. It was
observed that not only an initial fiber misalignment but also any misalignment in
the loading system can affect the critical stress for kinking.
44
W
s
s
j0
b
Figure 3.7. Kink band geometry assumed in Budiansky [41]. Reprinted, with kind
permission, from Computers & Structures, Vol. 16, B. Budiansky, Micromechanics,
pp. 312, copyright Elsevier (1983).
3.1.7
Particle cleavage
If brittle particles (e.g., ceramics) are placed in a ductile but strong and tough
matrix, particle cleavage is the main mode of damage in initial stages of deformation. This mode of damage is found in particulate metal matrix composites.
Cleavage refers to the breakage of the reinforcing particle. The cleavage crack
typically forms perpendicular to the global maximum principal stress. The damage
analysis has been performed assuming viscoplastic material behavior [43]. Failure
of many practically relevant particulate two-phase composites can typically be
attributed to cleavage fracture of the brittle particles followed by ductile crack
growth in the matrix [44]. To account for particle geometry and distribution,
statistical methods are employed to predict inclusion fracture. To fully characterize brittle fracture of a particle embedded in a ductile metallic matrix, careful
computational modeling (FEA) sometimes becomes necessary (see, e.g., [4547]).
3.1.8
Void growth
A composite structure may contain an appreciable amount of manufacturinginduced defects. For polymer matrix composites, the defects induced during
manufacturing can be in the fiber architecture, e.g., fiber misalignment, irregular
fiber distribution in the cross section, and broken fibers; in the matrix, e.g., voids;
or at the fiber/matrix interface, e.g., disbonds and delaminations. Voids are one of
the primary defects found virtually in all types of composite materials. The
formation of voids is controlled by manufacturing parameters, such as vacuum
pressure, cure temperature, cure pressure, and resin viscosity.
The presence of voids, even at low volume fractions, is found to have a
significant detrimental effect on the overall material behavior. The flexural, transverse, and shear properties are affected the most. Their shape, size, and distribution also play role in material degradation. Micromechanics homogenization
methods, such as MoriTanaka [48], are commonly used to estimate the average
composite property assuming voids as inclusions with zero properties. More
sophisticated methods have also been developed to analyze the effect of voids on
overall composite elastic and failure properties [49].
Voids can also lead to appreciable inelastic deformations in the material locally,
which can act as precursors to initiation of damage processes, such as crazing,
45
shear yielding, fibrillation, and local fracture. These damage processes in the final
stage may have significant influence on the deformation response and failure
properties of the composite material.
In composites with metallic and polymer matrices, the matrix phase undergoes
ductile fracture due to nucleation, growth and coalescence of voids and cavities.
These voids grow and expand due to high local inelastic strains and high stress
triaxiality in the matrix. Ductile fracture models, such as RiceTracy [50] can be
used to model the initiation and growth of voids in ductile matrices [51]. These
voids can sometimes coalesce to form matrix cracks, and may also cause fiber
matrix debonds.
3.1.9
Damage modes
The damage mechanisms described above have different characteristics depending
on a variety of geometric and material parameters. Each mechanism has different
governing length scales and evolves differently when the applied load is increased.
Interactions between individual mechanisms further complicate the damage picture. As the loading increases, stress transfer takes place from a region of high
damage to that of low damage, and the composite failure results from the criticality of the last load-bearing element or region. For clarity of treatment, the full
range of damage can be separated into damage modes, treating them individually
followed by examining their interactions.
Which damage mechanisms become active in a given life period of a composite
structure depends mainly on the properties of the base material (e.g., matrix),
architecture, orientation, distribution, and volume fraction of the reinforcing agent
(fiber), the properties of the interface, and loading and environmental conditions.
Intralaminar and interlaminar cracking, fiber fracture, and microbuckling are the
dominant damage mechanisms in long fiber composites. Short fiber composites
show three basic mechanisms of interfacial failure [52], as depicted in Figure 3.8:
Mode a: Localized matrix yielding at the interface due to the stress concentration at the fiber end (see Figure 3.8(a)). Typically, this occurs in combination
with debonding of the fiber end and the formation of a penny-shaped crack.
Mode b: If the interface is relatively weak, an interface crack propagates from
the debonded fiber end (Figure 3.8(b)). This is different than the fiber end
penny-shaped crack and remains closed upon increase in tensile loading on
the composite, and the load transfer occurs by frictional stress transfer.
Mode g: If the interface is relatively strong, a conical matrix crack propagates
from the debonded fiber end at an angle yc to the fiber axis (Figure 3.8(c)). This
matrix crack opens with increasing applied load and suppresses load transfer
across the crack faces.
For particulate composites, the major damage mechanisms are dewetting
(debonding) of the particle and cavity nucleation [53] (see Figure 3.9). At a critical
tensile load, the particles separate from the matrix causing dewetting. Dewetting
46
(b)
(a)
(c)
qc
qc
Figure 3.8. Failure mechanisms of interfacial failure in short fiber/epoxy composites:

(a) mode a; (b) mode b; (c) mode g. Reprinted, with kind permission, from Compos Sci
Technol, Vol. 60, S. Sirivedin, D. N. Fenner, R. B. Nath, and C. Galiotis, Matrix crack
propagation criteria for model short-carbon fibre/epoxy composites, pp. 283547,
of the particle eventually leads to cavity formation which grows on subsequent

loading. Dewetting introduces volume dilatation and results in nonlinearity in the
stressstrain behavior. For well-bonded particles, cavities and cracks may form
entirely within the matrix [54].
Damage modes in continuous fiber laminates are thus rich in complexity. These
will be described below in the context of their evolution with loading.
3.2
Development of damage in composite laminates

A schematic description of damage development in composite laminates in tension
is depicted in Figure 3.10, where the five identifiable damage mechanisms are
indicated in the order of their occurrence. Although the figure is developed on
the basis of fatigue experiments [5560], it provides the basic details for quasistatic loading as well.
In the early stage of damage accumulation, multiple matrix cracking dominates
in the layers which have fibers aligned transverse to the applied load direction.
3.2 Development of damage in composite laminates
47
Matrix
Debond
Particle
Cavity
Figure 3.9. Damage mechanisms in particulate composites. Reprinted, with kind permission,
from Int J Solids Struct, Vol. 32, G. Ravichandran and C. T. Liu, Modeling constitutive
behavior of particulate composites undergoing damage, pp. 97990, copyright Elsevier (1995).
Static tensile tests on cross-ply laminates have shown that the transverse matrix
cracks can initiate as early as at 0.4% applied strain depending upon the laminate
configuration. They initiate from the locations of defects such as voids, or areas of
high fiber volume fraction or resin rich areas. Ply cracks grow unstably through
the width direction and quickly span the specimen width. As the applied load is
increased (or the specimen is loaded cyclically), more and more cracks appear. The
accumulation of ply cracks in a cracked ply is depicted in Figure 3.11. Initially
these cracks are irregularly spaced and isolated from each other, i.e., have no
interaction among themselves. However, as cracks become closer they start interacting, i.e., the in-between tensile stresses diminish and can no longer build up to
earlier levels. Thus further increase in load is required to produce new cracks. This
is well illustrated in Figure 3.12 by plots of diminishing crack spacing versus load
or number of cycles. The configuration to which crack density saturates, often
reached only under fatigue loading, has been termed the characteristic damage
state (CDS) [5759]. This state seems to mark the termination of the intralaminar
cracking. The uniqueness of the CDS for a given laminate irrespective of the
loading path has, however, not been found to hold in all cases [61].
Subsequent loading causes initiation of cracks transverse to the primary (intralaminar) cracks lying in plies adjacent to the ones with those primary cracks (see
Figure 3.10). These cracks, known as secondary cracks, are small in size and they
can cause interfacial debonding, thereby initiating interlaminar cracks. The interlaminar cracks are also initially small, isolated and distributed in the interlaminar
planes. Subsequently, some interlaminar cracks merge into strip-like zones leading
to large scale delaminations. This results into loss of the integrity of the laminate
3. Delamination
1. Matrix Cracking
5. Fracture
0
DAMAGE
48
CDS
2. Crack couplingInterfacial debonding

PERCENT OF LIFE
4. Fiber Breakage
100
Figure 3.10. Development of damage in composite laminates [62].
Figure 3.11. Accumulation of intralaminar cracks in an off-axis ply of a composite laminate.
Based on X-ray radiographs reported in [64].
in those regions. Further development of damage is highly localized, increasing

unstably, and involving extensive fiber breakage. The final failure event is manifested by the formation of a failure path through the locally failed regions and is
therefore highly stochastic.
The damage prior to localization is sometimes referred to as sub-critical
damage. The intralaminar (ply) cracking in this stage causes loss of stiffness
properties in the laminate and can by itself lead to loss of functionality (failure)
of the composite structure. The field of damage mechanics addresses the initiation and progression of the sub-critical damage. Later chapters will be devoted to
this subject. The next section discusses the phenomenon of multiple cracking and
its effects on overall (average) laminate response.
3.3 Intralaminar ply cracking in laminates
49
10.0
Crack spacing (mm)
8.0
Fatigue data
Quasistatic data
6.0
4.0
2.0
0
0.4
0.2
0.6
0.8
1.0
Cycles ( 106)
0
100
200
300
400
500
600
700
Applied stress (MPa)

Figure 3.12. Spacing of cracks in 45 -plies of [0/90/ 45]s graphite/epoxy laminates as a
function of quasi-static and fatigue loading [57]. Reprinted, with kind permission, from
Damage in Composite Materials, ASTM STP 775, copyright ASTM International, 100 Barr
Harbor Drive, West Conshohocken, PA 19428.
3.3
Intralaminar ply cracking in laminates

One of the earliest observations of ply cracking in laminates was reported by
Broutman and Sahu [65]. However, the first major explanation of multiple matrix
cracking was proposed by Aveston, Cooper, and Kelly [66, 67]. They argued that
multiple fracture occurs in a fibrous composite when one of the constituents (fiber or
matrix) fractures at a much lower elongation than the other and when the unbroken
constituent is able to take the additional load; otherwise single fracture results. Later,
a group of experimentalists, Garret, Bailey, Parvizi, and colleagues [6874] carried
out significant tests to analyze the ply cracking behavior in cross-ply laminates. These
experiments showed the initiation of microcracking in glass-fiber reinforced polyster
and epoxy cross-ply laminates. It was observed that for thick 90 -plies, transverse
cracks initiated at the edge of the specimen and propagated instantly through the
width of entire cross section. As the 90 -plies were made thinner, the strain to initiate
transverse cracks increased (see Figure 3.13). For very thin 90 -plies (< 0.1 mm),
cracks were suppressed and the laminates failed before crack initiation. One of these
experiments [74] involved a microscopy study into the origins of matrix cracks and
revealed that they nucleate from the processing flaws, voids and the regions of high
fiber volume fraction, and progress through fiber-matrix debonding.
The thickness effect on crack initiation can be explained in terms of the
constraint posed by uncracked plies over displacement of crack surfaces
in cracked plies (Figure 3.13). On one hand, as the thickness of (cracked) 90 -plies
50
eFPF
%
0 Ply failure
1.00
Gr./Ep. [04 / 90n]s

C
0.75
0.50
0.25
90 Ply failure
0
0
2.0
4.0
6.0
8.0
2n Number of
90 plies
Figure 3.13. The strain at first ply failure (eFPF) as a function of the number of transverse
plies in [04/90n]s laminates. Source: [75].
increases, the relative constraint from (uncracked) 0 -plies decreases leading to ply
cracking at lower applied strains. On the other hand, thicker 0 -plies exert a larger
constraint on opening of cracks in 90 -plies, thereby delaying the crack initiation
in those plies. For qualitative understanding, Talreja [75] classified this constraint
in four categories: A no constraint; B low constraint; C high constraint; and
D full constraint. The stressstrain behavior for each of these four cases varies
greatly and is illustrated in Figure 3.14. On one extreme, it resembles an elasticrigid plastic like deformation behavior for constraint type A, and on the other end
a linear elastic behavior for constraint type D.
Over the past four decades, numerous approaches to analyze ply cracking in
composite laminates have been developed. They can be categorized into two broad
categories: micromechanics-based models (Chapter 4), and continuum damage
models (Chapter 5). Based on the dimensionality of the boundary value
problem, micromechanics-based models can be sub-divided into one-dimensional
[59, 7681], two-dimensional [8285], and three-dimensional [8688]. The next
chapter is devoted to these approaches.
3.4
Damage mechanics
Damage mechanics can be broadly defined as the subject dealing with mechanicsbased analyses of microstructural events in solids responsible for changes in their
3.4 Damage mechanics
(a)
(b)
eFPF
ec
(c)
(d)
eFPF
ec
ec
eFPF
ec
51
Figure 3.14. Schematic stressstrain response of cross-ply laminates at different constraints to
transverse cracking: (a) single fracture, no constraint; (b) multiple fracture, low constraint;
(c) multiple fracture, high constraint; (d) multiple fracture, full constraint (with crack
suppression). Source: [75].
response to external loading. The general objectives of damage mechanics analysis are as follows:
1.
2.
3.
4.
Understand the conditions for initiation of the first damage event.

Predict the evolution of progressive damage.
Characterize and quantify damage in the structure.
Analyze the effect of damage on thermomechanical response, e.g., by expressing stiffness properties as a function of damage.
5. Assess failure (criticality of damage) and durability of the structure.
6. Provide input into overall structural analysis and design.
This chapter provided an overview of damage development in composites.
The next three chapters will describe analysis methods for quasi-static loading.
Chapter 4 will describe micro-damage mechanics (MIDM), whereas Chapter 5
will describe the macro-damage mechanics (MADM). Evolution of damage will
be covered in Chapter 6. Damage in fatigue and models for lifetime prediction will
be treated in Chapter 7.
52
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4.1
Introduction
As explained in the previous chapter, damage affects the overall stressstrain
response of the solid continuum body. Damage mechanics pertains to the study
of this effect. Two widely different subfields have emerged over the years in this
field. One concerns study of damage directly at the scale of formation of cracks,
i.e., the microstructural scale, and hence can be called micro-damage mechanics
(MIDM). The other approach, on the contrary, looks at the overall response at
the macro or structural scale by using some internal variables to characterize
damage, and thus can be termed as macro-damage mechanics (MADM). These
terms were originally coined by Hashin [1]. MADM is the same as continuum
damage mechanics (CDM), which is still the commonly used terminology.
MIDM for composite materials is derived from an older and more mature field
called micromechanics that deals with overall properties of heterogeneous materials (see, e.g., [2]). In micromechanics one views heterogeneities such as inclusions
and voids as microstructure and estimates overall properties by various
methods, e.g., averaging schemes such as self-consistent and differential schemes,
or variational methods to obtain bounds to average properties. Microcracks are
treated as limiting geometry of microvoids, such as ellipsoidal voids with one
dimension much smaller than the other two. As illustrated in the previous chapter,
damage in composite materials has significant complexities concerning the
geometry as well as evolution characteristics such as multiplication of cracks
within a fixed volume. For these reasons a simple extension of micromechanics
to damage in composites is generally not possible. A separate field identified as
MIDM has therefore emerged. This chapter will treat the features of MIDM that
have been developed to specifically treat certain cases of damage in composite
materials. Since determining local (micro-level) stress or displacement fields is a
necessary feature of micromechanics, it is expected that not all cases within the
wide range of damage in composites can be handled by MIDM. However, this
limitation can be alleviated by incorporating computational solutions of the local
stress or displacement fields, thereby broadening classical micromechanics to
include so-called computational micromechanics. In the most recent versions of
MIDM this strategy has been used. More on this will be discussed toward the end
of this chapter.
58
In the following we will first treat the aspect of damage in composite materials that is due to the presence of continuous interfaces between dissimilar
materials, such as fibers and matrix or plies oriented differently in a laminate.
In fact this aspect is fundamental to understanding damage in composite
materials. Historically, it was first analyzed in a classical work by Aveston,
Cooper, and Kelly [3] who explained conditions that lead to failure of a
composite from a single crack versus when multiple cracks precede the final
failure. Their work has become known as the ACK theory. Although the case
treated by them is of simple geometry and loading, namely a unidirectional
fiber-reinforced brittle matrix composite loaded in tension along fibers, it
explains the basic mechanism underlying multiple cracking in a wide range of
cases. The simplified stress analysis and the associated energy balance considerations in the ACK paper have later been extended to include more accurate
solutions, but little further insight into the multiple cracking mechanism has
resulted by these efforts.
4.2
Phenomena of single and multiple fracture: ACK theory

The mode of failure (separation in two or more pieces) in homogeneous materials such as metals and ceramics may be described as single fracture in the
sense that the failure is attributable to a single source a crack. Heterogeneous
materials, on the other hand, can fail in the mode of single fracture or sustain
multiple fractures of one of the phases before ultimately separating in two or
more pieces. The latter phenomenon is known as multiple fracture and can
commonly occur in fibrous composites with brittle matrices, such as cement
plaster, glass, etc.
Damage in composite materials usually initiates with matrix cracking.
Figure 4.1 depicts the isotropic stressstrain response of an unreinforced glass
and of a fiber-reinforced glass in tension loading along fibers. Other than the
enhancement of the stressstrain response in the fiber direction, a striking aspect is
the nonlinearity shown by the reinforced specimen. This nonlinearity is a type of
ductility which occurs due to multiple cracking of the matrix (glass) [4].
Although the phenomenon of multiple fracture was observed earlier, e.g., by
Cooper and Sillwood [5] it was systematically investigated in a landmark paper by
Aveston, Cooper, and Kelly [3]. Their work, the ACK theory, is the basis of the
treatment presented below.
Consider a unidirectional fibrous composite loaded in tension along fibers as
shown in Figure 4.2 and assume the following:
1.
2.
3.
4.
Fibers are of the same diameter and uniformly distributed in the matrix.
All the fibers are aligned parallel to one another.
There are no pre-existing flaws in the matrix such as voids and cracks.
Both the matrix and the fibers are linearly elastic.
Fibrereinforced
glass
1000
800
Stress/MPa
59
600
400
200
Unreinforced glass
0
0.4
0.8
1.2
Strain (%)
Figure 4.1. The stressstrain curves for borosilicate glass alone (dotted line) and
reinforced with aligned carbon fibers. Reprinted from [4] with kind permission
from Royal Society Publishing, London.
sc
sm
sf
Figure 4.2. A unidirectional fibrous composite loaded in tension.
Assuming that fibers and matrix have different failure strain in tension, when one
of the constituents fails, the other will either fail simultaneously or continue
deforming by carrying the additional load. In the latter case, the constituent that
failed first will fail again at a different site. Thus, there are two necessary conditions for multiple fracture to occur in a composite:
1. One of the constituents has a lower failure strain than the other.
2. When the weaker constituent fails, i.e., when it no longer carries any load,
the stronger constituent must be able to carry the additional load thrown
upon it.
If Pc is the total tensile load on the composite and Pf and Pm represent the load
taken up by the fibers and matrix, respectively, then by force balance we have
Pc Pf Pm :
4:1
60
(a)
(b)
s
s
sf
Multiple
fracture
of fibers
Single
fracture
Single Multiple
fracture fracture
of matrix
sm
f
A
A
sm
sm
Vf
Vf
Figure 4.3. Single and multiple fractures in a unidirectional composite. Fracture stress is
plotted against the fiber volume fraction: (a) case 1: emu > efu; (b) case 2: emu < efu.
Dividing by the composites cross-sectional area A, we get

Pc P f Pm

;
A
A
A
4:2
P c Pf Af Pm Am
:
A
Af A Am A
4:3
or
Assuming unit composite length, we obtain

sc sf Vf sm Vm ;
4:4
where Vf and Vm are the volume fractions of fibers and matrix, respectively.
Depending upon which phase fails first, two cases as shown in Figure 4.3 arise. Case
1 is when fibers have a lower breaking strain than the matrix (efu < emu), while Case 2 is
for the opposite (emu < efu). In the first case, fibers will undergo multiple fracture if the
matrix is able to carry the additional load thrown upon it due to fiber failure, i.e., if
i:e:; if
Pmu > Pc jefu ;
smu Vm > sfu Vf sm Vm
4:5
where Pmu is the maximum load that can be carried by the matrix, sfu and smu
are the tensile strength values for fibers and matrix, respectively, and
0
sm Em efu smu =emu efu is the stress in the matrix required to produce a strain equal
to the breaking strain of the fibers. In this case, the fibers will be successively fractured
into shorter lengths until the matrix attains its failure strain and at that instant the whole
composite fails. On the other hand, for Case 2, the matrix will undergo multiple fracture if
Pfu > Pc jemu ;
0
i:e:; if sfu Vf > smu Vm sf Vf ;
4:6
61
Pm
Figure 4.4. Mechanism of load transfer at the fiber/matrix interface.
where Pmu is the maximum load that can be carried by the matrix, sfu and smu
are the tensile strength values for fibers and matrix, respectively, and
0
sf Ef emu sfu =efu emu is the stress in the fibers required to produce a strain
equal to the breaking strain of the matrix.
4.2.1
Multiple matrix cracking

From this point on we will focus on the case of multiple matrix cracking, assuming
emu < efu. In addition to the assumptions described in the previous section, the
following analysis will assume:
1. Fibers remain intact throughout entire loading history.
2. Matrix cracks extend in the entire cross section.
3. Fibers debond completely between adjacent matrix cracks.
If we concentrate on the matrix region between two fibers, the force Pm shed by the
matrix, subsequent to its failure, is carried by fibers in the cracked cross section,
and is transferred back to the matrix over a distance x0 . This load transfer takes
place through shear at the fiber/matrix interface with constant shear stress t. The
mechanism of interfacial load transfer is illustrated in Figure 4.4. The load balance
between the total matrix load Pm and the total shear force at the fiber-matrix
interfaces yields
Pm smu Am t
2pr
x0
N;
4:7
where r is the fiber radius and N is the number of fibers in the composite cross
section of area A.
62
Thus,
x0
Now,
A
m
:
t 2prN
4:8
s
V r
mu
m
:
t Vf 2
4:9
mu
Am
Am =A
Vm :r
Vm :r
: Hence,
2Vf
2prN 2prN=A 2N:pr 2 =A
x0
The assumption of constant shear stress at the interface simplifies the analysis. However,
its inaccuracy can be noted by realizing that the shear stress at the point where the matrix
crack meets the interface must vanish if the crack surface is to remain traction free.
Stress distribution in fibers and matrix

The balance of forces for a piece of fiber of length Dx0 , over which the change in
the fiber stress is Dsf, yields
sf :pr 2 t
2pr
x0 :
4:10
Thus the rate of load transfer is a constant given by

sf t
;
x0 r
4:11
and consequently the fiber stress sf varies linearly, and correspondingly sm also
varies linearly, along the fiber axis. The maximum stress in fiber occurs at the
matrix crack and can be determined as
sf;max sf
Pmu
Am
Vm
sf smu
sf smu
:
Af
Af
Vf
4:12
Additional strain due to cracking The strain in fibers increases from emu at
cracking to the maximum value given by
ef; max
sf;max sf smu Vm
smu Em Vm

ef
emu 1 a;
Ef
Ef
Ef V f
Em E f Vf
4:13
with
a
Em Vm
:
Ef Vf
4:14
The mean strain over crack spacing 2x0 is equal to

1
a
emean;2x0 emu emu 1 a emu 1 :

2
2
When the crack spacing reduces to x0 , the mean strain increases to

3a
emean;x0 emu 1
:
4
4:15
4:16
63
Energy considerations in multiple cracking

Consider the unidirectional composite of Figure 4.2 at fixed applied load Pc =
scA. Let its initial configuration be denoted as state 1 and let state 2 refer to its
configuration with multiple matrix cracking. The energy changes in going from
state 1 to state 2 are described below.
Supply of energy
1. DW: the work done per unit cross-sectional area A by an external (fixed) load
through specimen extension caused by cracking is given by

1
a
W Pc
2x0 sc
2 emu x0 Ec emu
emu ax0
A
2
4:17
Ec e2mu ax0 :
2. DUm: the reduction in elastic strain energy of matrix over distance 2x0 is given by

x0

1
1
x
2
Em Vm e2mu Em Vm emu 0
Um 2
dx
2
x
0 2
2
4:18
Em Vm e2mu x0
3
E m Vm 3
e ar:
3t mu
Consumption of energy
1. Energy spent in formation of matrix cracks. If gm is the surface energy per unit
area of crack surface, then the energy spent in formation of a matrix crack per
unit cross-sectional area A is
2gm
Am
2gm Vm :
A
4:19
2. Energy spent in fiber/matrix interfacial debonding. If we take GII to be the

energy released per unit area of the debond surface, then the debond energy gdb
per unit cross-sectional area A can be expressed as
gdb A GII
2pr
2x0
N;
4:20
i.e.,
2prN
Af Vm smu
2x0 2GII

r
A
Ar Vf
t
smu
:
2GII Vm
t
gdb GII
4:21
3. Us: the energy spent in sliding of the matrix onto the fiber surface over a
distance 2x0 , per unit cross-sectional area A is given by
x0
1
Us
N
2 v
t
2pr dx
4:22
A
0
64
where Dn is the sliding displacement at x. This sliding displacement is equal to the

difference in displacements of the fiber and the matrix. It can be found by
integrating the strain in matrix and fiber:

x0
x0

a x2
a
x2 x0
tv dx t emu 1 ax 0 x0 1
dx
2x
2 x0
2
0
0
4:23
temu x0 2
1 a:
6
Thus,
Us
E f Em V m 3
emu ra1 a:
6t
4:24
4. DUf : the increase in the elastic energy of fibers due to additional extension
caused by additional fiber stress, per cross-sectional area A, is given by

x0
n

1
x
o2 1
2
1
Uf Uf Uf 2
Ef Vf emu a 1 0 emu Ef Vf e2mu dx
x
2
0 2

a
2
0
4:25
Ef Vf emu x a 1
3

E f E m Vm 3
a
emu ra 1 :
3
2t
Conditions for multiple matrix cracking

1. Stress in the matrix is greater than or equal to the matrix failure stress, i.e.,
sm smu
or
em emu :
4:26
2. The supply of energy in going from state 1 to state 2 is greater than or equal
to the consumption of energy, i.e.,
2gm Vm gdb Us Uf W Um :
4:27
Substituting Eqs. (4.17)(4.25) derived above into Eq. (4.27), one obtains

smu
Ec Ef e3mu a2 r
2Vm gm GII
:

6t
t
4:28
It can be argued that the energy term GII is much smaller than the other energy
contributions. Assuming GII = 0 then gives
2Vm gm
Ec Ef e3mu a2 r
:
6t
4:29
Thus, the strain required to cause multiple matrix cracking is given by the
following expression
emuc
12tgm Ef Vf2
Ec Em V m r
1=3
4:30
65
s
C
sfuV f
Vf
Ef
A
E
c
emu 1+
e fu
emu
a
2
emu 1+
3a
4
e fu
aemu
2
e fu
aemu
4
Figure 4.5. The stressstrain response subsequent to multiple fracture for a unidirectional
composite according to the ACK theory.
Stressstrain response
When the composite is loaded to an applied strain level equal to the failure strain of
the matrix, multiple cracking in the matrix starts occurring. If the matrix has a welldefined single-valued breaking strain, the cracking will continue at a constant applied
stress Ecemu until the matrix is broken down into a set of blocks of length between x0
and 2x0 . The composite stressstrain behavior subsequent to multiple fracture of the
matrix is shown in Figure 4.5. During
matrix
(Point A to Point B),
multiple

cracking

a
3a
the mean strain varies between emu 1 2 and emu 1 4 while going from a crack
spacing of 2x0 to x0 . The total strain at the limit of multiple cracking emc is therefore

a
3a
emu 1 <emc <emu 1
:
4:31
2
4
When the applied load is increased, fibers are stretched further and start slipping
through the blocks of matrix (point B to Point C). Since the matrix can no longer take
any load the Youngs modulus of the specimen is reduced to EfVf. The composite will
eventually fail at a stress sfuVf. The failure strain of the composite ecu is given by

aemu
aemu
<ecu < efu

:
4:32
efu
2
4
4.2.2
Perfectly bonded fiber/matrix interface: a modified shear lag analysis

The previous analysis was based on the assumption that the fibers debond completely from the matrix during the fracture process. In reality the displacements of
matrix and fibers are interrelated. The complete debonding scenario can be viewed
as one extreme, the other extreme being the fully bonded case. For the latter, a
modified shear lag model [6] is applicable.
66
For both cases the fundamental equation governing load transfer between fibers
and matrix is obtained from a simple force balance and is, for discrete fibers of
radius r in a continuous matrix, given by
dF 2Vf ti
;
dy
r
4:33
where dF is the load per cross-sectional area A transferred over the distance dy and
ti is the shear stress acting at the interface.
For the unbonded case, the load transfer from fiber to matrix is given by
Eq. (4.11), whereas for the bonded case the fibers in the plane of the first crack
will be subjected to an additional stress, Ds0, given by
s0
sa
Ef emu ;
Vf
4:34
where sa is the applied stress. This additional stress has its maximum value at the
plane of the matrix crack and decays with distance from the crack surface. Using a
modified shear lag analysis, Aveston and Kelly [6] showed that the variation of
this additional stress along the fiber is given by
p
s y s0 e w y ;
4:35
with

2Gm Ec
1
;
Ef Em Vm r 2 ln Rr
4:36
where Gm is the shear modulus of the matrix.

Carrying out a force balance over an element of fiber of length dy,
ds
pr 2 ti
2pr
dy 0;
4:37
from which the rate of change of stress in the fiber is given by

ds
2
ti :
dy
r
4:38
Differentiating Eq. (4.35) w.r.t. y and substituting into Eq. (4.38), the shear stress
at the interface between the fibers and matrix is given by
p
r
ti s0 we w y :
4:39
2
Substituting Eq. (4.39) into Eq. (4.33), and integrating, the load F per crosssectional area A transferred to the matrix over any distance l from the crack
surface can be found as
p

F Vf s0 1 e w l :
4:40
67
If Ds0 smu(Vm/Vf), the matrix will undergo further cracking into blocks of
length between l and 2l, where l is obtained by setting F = smu Vm into Eq. (4.40),

1
smu Vm
l p ln 1
:
4:41
w
s0 Vf
The energetic considerations in this case result into the crack initiation strain for
the matrix, as given by

p
2gm Vm w 1=2
:
4:42
emu
aEc
The effective Youngs modulus for the matrix can be determined by averaging the
stress distribution in the matrix, i.e.,
1 1 s
sm ydy;
4:43
Em
emu s 0
where 2s is the mutual crack spacing, and the stress distribution in the matrix is
given by
sm y Em emu s
Vf
:
Vm
Using Eqs. (4.34), (4.43), and (4.44), Em can be derived as [7]

Em p
Em Em p es w 1 :
s w
4:44
4:45
The effective modulus for the unidirectional composite can then be determined
using the rule of mixture
Ec Ef Vf Em Vm :
4:46
4.2.3
Frictional fiber/matrix interface

As suggested by Wang and Parvizi-Majidi [7], another important case is to assume
that the fiber/matrix interface is frictional. For this case, the load transfer between
fiber and matrix is assumed constant. After the development of matrix cracking,
the additional stress transferred to the fiber at the crack surface should be
transferred back to the matrix by a constant interfacial shear stress over the
distance of the limiting matrix crack spacing, x. Accordingly, the stress in the
matrix away from the crack surface will vary linearly, from a zero value at the crack
to a maximum of sm at a distance x from the crack. This stress will stay at its
maximum level for distances longer than x. The average stress and the stiffness
values in the matrix can therefore be represented by the following equations
2s x
;
x
2s x
Em Em
:
x
m sm
s
4:47
The overall stiffness for the composite can then be calculated from Eq. (4.46).
68
The one-dimensional analyses of stress transfer used in the ACK theory and its
later version are inadequate to give accurate prediction, e.g., of the strain to onset
of multiple cracking. The main value of these works was in explaining the phenomenon of multiple cracking. In subsequent sections we will address the problem
of multiple cracking more generally and describe a wide range of approaches
taken since the appearance of the ACK theory.
4.3
Stress analysis (boundary value problem) for cracked laminates
4.3.1
Complexity and issues

Damage analysis of cracked laminates of a general layup is a highly complex task. The
major issues in analyzing damage in a multidirectional laminate are discussed below:
1. Anisotropy and heterogeneity: The commonly used laminate analysis is based
on the assumption that the plies are homogeneous and anisotropic, with the
effective properties of a unidirectional composite. This is a valid assumption
for undamaged laminates for the usual cases of membrane force and moment
loading when the variation of the primary, in-plane, laminate stresses through
the ply thickness is constant or linear. But the presence of intralaminar cracks
may cause local conditions such as high stress gradients to invalidate assumptions needed for homogenization of plies [1]. Furthermore, an in-plane stress
analysis will be inadequate to account for interactions between cracks in
different plies.
2. Stress singularity: An assumption of ideal cracks within plies will produce
stress singularity. In reality, however, the crack tips will be blunted due to the
presence of finitely sized fibers near the ply interfaces and by local flow of the
matrix at crack tips. Hence, the actual stress field in the vicinity of the crack
tip may not be accurately given by the usual stress analysis of cracks in
homogeneous elastic medium. In such instances, numerical approaches such
as the finite element method may become necessary.
3. Interaction between cracks: At sufficient crack densities, the stress fields
around two adjacent cracks in a ply start interacting, thereby relaxing the
region between those two cracks. This crack interaction affects the crack
surface displacements as well as the overall stress fields. Accurate modeling
of crack interaction is a complex task.
4. Three-dimensionality of the boundary value problem: Following all the
previous points, and realizing that in a real scenario the ply cracks in a
general laminate may be curved, irregularly spaced, or not fully grown
through the laminate width, a complex 3-D boundary value problem
(BVP) arises. In the simpler case of cracked cross-ply laminate, assuming
that cracks are periodic, straight, and fully grown through the ply thickness
and width, the resulting BVP can be reduced to a generalized plane strain
problem. For the off-axis ply cracking, however, the stress analysis problem
5.
6.
7.
8.
69
is still a truly 3-D BVP, and any reduction to a 2-D problem will not produce
accurate predictions.
Defining RVE size: In homogenizing a heterogeneous solid such as a composite
ply the RVE size must be large enough to contain sufficiently many fibers to
provide average properties. With fibers of typically 0.01 mm in diameter, and a
ply thickness of typically 0.125 mm, the RVE extending across a ply thickness
may or may not suffice, depending on the fiber volume fraction and fiber
distribution irregularity, but it is implicitly assumed to suffice in the classical
laminate theory. However, when cracks appear within a ply, the local stress
gradients increase sharply, leading to a breakdown of the homogenized ply
properties. Away from the cracks, nevertheless, the properties hold. In
obtaining the overall (average) composite properties with multiple cracks, the
RVE size must be large enough to contain a representation of the cracks. To
satisfy this requirement the RVE must extend in the laminate length direction
while it is limited in the thickness direction by the laminate thickness.
Multiscale considerations: Connected with the RVE issue is the consideration
of the multiscale nature of the stress and failure analysis. The RVE scale is the
so-called meso (intermediate) scale, while the scale of discrete entities within
the RVE is the micro scale. The scale at which structural analysis is conducted
is the macro scale. Most of the MIDM is concerned with determining changes
of mesoscale properties using stress fields at the microscale. In fact the
analyses described in the following mostly assume uniform distribution of
cracks, giving repeating unit cells for BVP solutions.
Constraint effects: In a cracked laminate, stress perturbations are caused by
the surface displacements of the ply cracks in response to the applied loading.
These surface displacements do not occur freely, as they would if the cracks
were to lie in a homogeneous ply of infinite thickness, but are affected by
constraint from the neighboring plies. Understanding these constraint effects
is the key in determining the effective properties of cracked laminate. They
will be discussed in further detail in a subsequent chapter.
Complexity of off-axis ply cracking: Unlike in cross-ply laminates, intralaminar cracking in off-axis plies of orientations other than 90 can be complex.
Microscopic observations suggest that depending on the off-axis angle, ply
thickness, and orientation of neighboring plies these cracks may be partially
grown and erratic in shape and size, and of nonuniform distribution [8, 9].
Raman Spectroscopy experiments on [0/45]s laminates show that a crack
developing in the 45 -ply behaves differently from a similar crack in the 90 ply of a cross-ply laminate [10], which seemed to suggest that the initiation and
propagation strains for a 45 crack were different. For the laminates containing
a 90 -ply, the cracks usually initiate in that ply under axial tension, while cracks
in other off-axis plies initiate at higher loading. The observations on multidirectional laminates indicate that the angle between the two adjacent plies may
have significant effects on damage initiation and progression. When this angle
is small, partially formed cracks are observed before propagation in the fiber
70
(a)
60
(b)
(c)
(d)
90
10 mm
x= 315[MPa] x = 0.71%
x= 347[MPa] x = 0.80%
x= 388[MPa] x = 0.89%
x= 428[MPa] x = 1.00%
Figure 4.6. Consecutive matrix cracking behavior in contiguous plies in a [0/602/90]s
laminate. Parts (a)(d) show damage state at different levels of applied strain. Reprinted,
with kind permission, from Int J Solids Struct, Vol. 42, T. Yokozeki, T. Aoki, and
T. Ishikawa, Consecutive matrix cracking in contiguous plies of composite laminates,
direction. However, fully developed cracks mainly form in the cases of large
intersecting angles [11, 12]. The damage development in the 60 -ply of a [0/602/
90]s laminate is shown in Figure 4.6. Moreover, shearextension coupling may
introduce some additional complexity in analysis of off-axis laminates [13, 14].
9. Randomness in cracking process: In general, damage models assume a uniform distribution of transverse cracks, i.e., they are assumed to be periodic
and self-similar. In reality the variation in crack spacing can be considerable,
particularly at large crack spacing. Recently, there have been some developments to account for the influence of the spatial nonuniformity of matrix
cracking on the stress transfer and the effective mechanical properties of
cracked cross-ply laminates [1517].
71
10. Multiple damage mechanisms: In general, composite laminates can display

a multitude of damage modes. Here, our focus is on ply cracking, which
usually occurs much before other damage mechanisms such as delaminations and fiber fracture. The influence of manufacturing-induced defects
such as voids and fiber clusters may further complicate the analysis. These
interactions may become important for failure analysis and have been
considered in some studies [1824].
The above list of complex issues concerning cracked laminates, even for simple
configurations, makes the task of stress and failure analysis daunting. The
accuracy of stress analysis by itself may not always be the answer to the
engineering problem at hand. Often approximations and simplifications need to
be made in a judicious manner guided by the application. In the following the
efforts made at analyzing damage and its effects are treated in increasing order of
complexity.
4.3.2
Assumptions
Consider a cross-ply laminate loaded in tension (Figure 4.7(a)). At a certain value
of the load, it develops transverse cracks in the 90 -plies. As described in Chapter
3 these cracks instantaneously traverse the thickness of the 90 -plies and span the
composite specimen width, i.e., the extent of the uniformly distributed load in the
width direction. Thus, regarding the width direction to be infinite in extent,
the boundary value problem can be reduced to a generalized plane strain problem,
as indicated in Figure 4.7(b). The crack spacing 2l shown in the figure is assumed
to be periodic. Experimental observations indicate that although the crack spacing
is nonuniform in the early stage of the cracking process, it attains uniformity soon
and maintains it until crack saturation.
In addition to the assumptions concerning the crack geometry and spacing, the
ply material is assumed to be homogeneous, linearly elastic, with symmetry properties dictated by the fiber direction. Assuming all fibers to be parallel, the crosssectional plane becomes a plane of symmetry. The two mutually orthogonal planes
that are orthogonal to the cross-sectional plane, namely the mid-plane and the
through-thickness plane, can both be assumed as planes of symmetry, rendering the
ply an orthotropic symmetry. Alternatively, one can assume the cross-sectional
plane to be the plane of isotropy, which would make the ply transversely isotropic.
Boundary value problem for cracked cross-ply laminates

As stated above, the cracked cross-ply laminate can be treated as a twodimensional BVP shown in Figure 4.7(b). The laminate coordinate system xyz
is shown in the figure. For the two-dimensional geometry shown in Figure 4.7(b) the
xz axes are placed with the origin located midway between the cracks, as indicated. The local material coordinate system in a given lamina is x1x2x3, denoted
simply as 123.
72
(a)
Nxx
Nxx
(b)
z
t0
t 90
90
h
x
0
2l
Figure 4.7. Construction of a unit cell for stress analysis of a cracked cross-ply laminate:
(a) cracked laminate in tension; (b) equivalent 2-D unit cell.
The following are specified for the BVP:

Ply material transversely isotropic:
E1 Longitudinal Youngs modulus
E2 Transverse Youngs modulus

n12 Major Poissons ratio
G12 In-plane shear modulus
E2
n21 n12
Minor Poissons ratio
E1
Ex Longitudinal Youngs modulus for the laminate
Ex0 or Ec Longitudinal Youngs modulus for the virgin (undamaged) laminate
E0x0 Longitudinal Youngs modulus for the 0 -ply (undamaged laminate)

E90
x0 Longitudinal Youngs modulus for the 90 -ply (undamaged laminate)
4:48
Geometry:
A Cross-sectional area
2t0 Thickness of 0 -ply
2t90 Thickness of 90o -ply
2h 2t0 t90 Total laminate thickness

2l Average spacing between two adjacent cracks
4:49
73
Loading:
Nxx Applied tensile load per unit width in x-direction
(in-plane stress resultant)
4:50
Stresses and strains:

sc Total applied stress for laminate along x-direction
s0xx Total x-direction stress in 0 -ply

s90
xx Total x-direction stress in 90 -ply
s0xx0
s90
xx0
Initial (virgin-laminate) x-direction stress in 0 -ply
4:51
Initial (virgin-laminate) x-direction stress in 90 -ply
Other notations will be defined as and when needed. The boundary value problem
can be stated as:
For a cracked cross-ply laminate loaded in tension determine the displacement and stress
fields which satisfy equilibrium and boundary conditions, and further determine its effective
stiffness properties for a fixed state of damage (given crack spacing).
That is, determine sij which satisfy the following conditions:

1. Force balance:
Nxx
sc A:
4:52
0:
4:53
2. Equilibrium conditions:
sij; j
3. Boundary and continuity conditions:
Laminate mid-plane symmetry:
s90
xz x; 0 0
0
Traction continuity across interface: s90
xz x; t90 sxz x; t90
Traction-free boundary:
Traction-free crack surfaces:
4.4
0
s90
zz x; t90 szz x; t90
s0xz x; h
s0zz x; h
s90
xz l; z
s90
xx l; z
0;
0;
4:54
t90 z t90
t90 z t90 :
One-dimensional models: shear lag analysis

A class of one-dimensional models that has been useful in the analysis of
multiple cracking is the so-called shear lag models. Although the stress analysis
is inherently inaccurate in these models, their ability to capture the stress
74
transfer at the interface by shear stress makes them useful. Historically, the
shear lag analysis was first used by Cox [25] to describe the stress transfer
between a fiber and a matrix for discontinuous fiber composites. He considered
an axisymmetrical model of a single fiber embedded in the matrix. Later,
Aveston and Kelly [6] modified the model for predicting strain to initiate
multiple matrix cracking in a unidirectional fiber composite with brittle matrix.
A recent work considering axisymmetrical model has shown that Coxs original
result can be derived by a series of approximations to the elasticity theory [26].
Garrett, Bailey, and Parvizi [27, 28] and Manders et al. [29] adopted Coxs
approach for the particular case of transverse cracking. Most of the early
studies on transverse cracking used shear lag analysis for the unit cell shown
in Figure 4.7(b). There have been many modifications and extensions of the
same analysis. For a more detailed discussion on shear lag analysis, the reader
is referred to [3058].
All shear lag analyses are based on the following basic concept:
In the plane of a transverse crack the transverse ply does not carry the axial load,
while away from the crack a part of this load is transferred back to the transverse ply
by axial shear at the interface between the cracked transverse ply and the adjacent
uncracked ply.
The shear lag analysis is essentially a 1-D analysis and it uses the following basic
assumptions:
1. The axial shear stress, txy a dn/dx, where v is the displacement in the
axial, y-direction. This violates the relationship of linear elasticity,

dn du
. Hence, this is equivalent to assuming that du/dy = 0 or

txy Gxy
dx dy
du/dy dn/dx.
2. The axial normal stress remains constant over the thickness of the transverse
ply after cracking. In other words, concentration of local stress near cracks is
neglected.
3. Cracks remain sufficiently far apart so that their mutual interactions can be
neglected.
The shear lag analyses will be presented here with consistent notations and
expressions that may differ in form from those given in the original articles.
4.4.1
Initial shear lag analysis

Here we describe the analysis presented by Garrett, Bailey, and Parvizi [27, 43]
and modified by Manders et al. [29] to account for the presence of neighboring
cracks. For convenience, we follow a treatment similar to the one described in a
review paper by Berthelot [41].
The objective is to determine the variation of the axial (x-direction) stress
in the transverse plies on crack formation in these plies. To begin, one
75
0
90
xx
90
90
90
xx + d xx
0
x
dx
Figure 4.8. Stresses acting on an element of 90 -ply.
assumes that the x-displacement in the 0 -ply is constant through its thickness while the corresponding displacement of the transverse plies increases
linearly from the 0/90 ply interface towards the laminate mid-plane. In
accordance with the first shear lag assumption stated above, the interfacial
shear stress is given by

u90 u0
t G90
;
4:55
xz
t90
where u0 is the x-displacement in the 0 -ply, u90 is the x-displacement at mid-plane,

and G90
xz is the transverse shear modulus of the 90 -ply. The equilibrium of axial

forces in an element of the 90 -ply (see Figure 4.8) gives
t t90
ds90
xx
;
dx
4:56

where s90
xz is the axial normal stress, assumed to be constant in the 90 -ply
across the thickness (z-direction). Substituting Eq. (4.56) into Eq. (4.55), one
obtains

ds90
90 u90 u0
xx
:
4:57
Gxz
dx
t290
The axial stresses in the 0 - and 90 -plies are related to the applied stress sc as
ls0xx s90
xx 1 lsc ;
4:58
where the ply thickness ratio l is defined as

l
t0
:
t90
4:59
Lastly, the stressstrain relations in the 0 - and 90 -plies are:

du0
;
dx
du90
;
dx
s0xx E0x0 e0xx ; with e0xx

90 90
s90
xx Ex0 exx ;
with e90
xx
4:60
76

where E0x0 E1 and E90
x0 E2 are the initial axial Youngs moduli of the 0 - and

90 -plies, respectively. Differentiating Eq. (4.57) with respect to x and using
Eqs. (4.58)(4.60), one obtains the differential equation for axial stress in the
transverse ply as
d2 s90
b2 90
b2 E90
xx
x0

s

sc ;
dx2
t290 xx
t290 Ex0
4:61
with
b2 G90
xz0

1
1
;
E90
lE0x0
x0
4:62

where G90
xz0 is the initial in-plane shear modulus of the 90 -ply and E x0 = E c
is the axial modulus of the undamaged laminate given by the rule of
mixtures as
Ex0
lE0x0 E90
x0
:
1l
4:63
This value can be estimated accurately by using the classical laminates plate
theory. Since the crack surfaces are traction free, the axial stress in the transverse
ply vanishes on the crack planes (x = l). Hence, the solution of Eq. (4.61) is
given by
0
1
x
cosh
b
B
E90
t90 C
x0 B
C:
s90
4:64
1
xx sc
@
lA
Ex0
cosh b
t90
Thus b appears as a load transfer parameter, and is sometimes known as the shear
lag parameter.
A quite similar shear lag analysis was conducted by Dvorak et al. [44], except
that they included residual thermal stresses and in place of Eq. (4.55) assumed that
the shear stress is given by
t K u90 u0 ;
4:65
where K is a shear parameter, which is to be determined from experimental data.

Dvorak et al. [44] suggested determining b from the experimentally measured stress at first ply failure. The differential equation for the axial stress in this
case is

d2 s90
b2 90
b2
E90
90
xx
x0
4:66

s

s
s
c ;
xxR
dx2
Ex0
t290 xx
t290
where the shear lag parameter is now given by

Kt90 t0 E0x0 t90 E90
1
1
x0
2
b
Kt90 90 0 ;
Ex0 lEx0
t0 E0x0 E90
x0
4:67
77
0
c
t0
ts
t 90
90
0
2l
Figure 4.9. Unit cell for interlaminar shear lag analysis.
and the solution obtained for axial stress in the transverse ply is
1
0
x

cosh
b
B
E90
t90 C
90
x0 B
C;
s90
1
xx sxxR sc
@
lA
Ex0
cosh b
t90
4:68

where s90
xxR is the axial residual thermal stress in the 90 -ply.
4.4.2
Interlaminar shear lag analysis

Based on extensive experimental observations of cracks, Highsmith and Reifsnider
[30] found that shear deformations in a given ply were restricted to a thin region
near interfaces between adjacent plies. This region is resin rich and thus is less stiff in
its response to shear stress than the central portion of the ply. Transverse cracks
were observed to extend up to the region, but not into it. Based on these observations, interlaminar shear lag models were developed [30, 45], in which shear stresses
were assumed to develop only within this thin region, whose thickness and shear
modulus are unknown. The unit cell for such models is shown in Figure 4.9.
We present here the interlaminar shear lag analysis reported by Fukunaga et al.
[45], who incorporated the thermal residual stresses and Poissons effect into the
analysis. The displacements in the x- and y-directions of each ply are still assumed
to be constant across thickness, as above, but are expressed as
u0 ec x U0 x;
u90 ec x U90 x;
A12
ec y V0 x;
A22
A12

ec y V90 x;
A22
v0
v90
4:69
where the coefficients Aij are the in-plane stiffness components of half the cross-ply
laminate. These are the same as the components of the [A] matrix in classical
laminates plate theory, and can be expressed in terms of the reduced stiffness
components Qij of the 0 - and 90 -plies as
A11 Q11 t0 Q22 t90 ;
A12 Q12 h; A22 Q22 t0 Q11 t90 :
4:70
78
These relations suppose that the 0 - and 90 -plies have the same elastic properties.
The strain ec is the average strain of the laminate and is given by
ec
sc
;
Ex
4:71
where the axial Youngs modulus of the laminate Ex is given by

Ex
A11 A22 A212

:
hA22
4:72
The equilibrium of the axial forces yields

d2 u0
G
u90 u0 0;
dx2 t0 ts
d2 u90
G

u90 u0 0;
Q22
dx2
t90 ts
Q11
4:73
where G and ts represent the shear modulus and the thickness of the resin-rich
layers, respectively. Next, the balance of the in-plane shear loads gives
d2 v0
G
v90 v0 0;
dx2 t0 ts
d2 v90
G
Q66

v90 v0 0:
dx2
t90 ts
Q66
4:74
The solution of the equilibrium equations, Eqs. (4.73) and (4.74), determines the
displacement field, from which the strains are determined using the straindisplacement relations. Finally, the stress components are found by using the constitutive relations. The axial stress in the 90 -ply is obtained as
0
1
x

cosh
b
Q22
Q12 A12 B
t90 C
90
B1
C;
1
4:75
s90
xx sxxR sc
@
0
lA
Ex
Q22 A22
cosh b
t90
where the shear lag parameter b is given by

t90 1
1
2
b G
:
ts Q22 lQ11
4:76
The interlaminar shear lag models by Highsmith and Reifsnider [30] differ from
Fukunagas analysis [45] in their definition of the shear-lag parameter. For the
HighsmithReifsnider model,

t90 1
1
:
4:77
b2 G
ts E90
lE0x0
x0
It can be seen that the expressions for the axial stress in the 90 -ply, Eqs. (4.64),
(4.68), and (4.75), are very similar in different shear lag models. Usually, the
definition of the shear lag parameter is different. The biggest limitation of the
79
interlaminar shear lag analysis is that the thickness of the boundary layer must be
assumed in a somewhat arbitrary fashion.
4.4.3
Extended shear lag analysis

Lim and Hong [38] modified the interlaminar shear lag model of Fukunaga et al. [45]
to include the effect of crack interaction. The governing differential equations are the
the same as in Fukunagas analysis (Eqs. (4.73), (4.74)). However, the boundary
conditions are used such that they are valid for any crack spacing. With this
modification, the axial stress in the 90 -ply is given by
h

i
90
bx=t90
bx=t90
s90
a
;
4:78
s
1

a
e
e
1
2
xx
xx0
where
a1
1 e2bl=t90
;
e2bl=t90 e2bl=t90
a2
e2bl=t90 1
;
e2bl=t90 e2bl=t90
4:79
and the shear lag parameter b is given by Eq. (4.76). The solution in Eq. (4.78) is
different than in Eq. (4.75) due to differences in the assumed boundary conditions.
It is noted that s90
xx0 in Eq. (4.78) is the total stress in the transverse ply before
cracking, and thus includes thermal residual stress, if any.
To account for the progressive shear in the 90 ply, Steif [46] developed a shear
lag theory, where he used an x-displacement that was constant through the 0 layer
thickness but varied parabolically through the 90 layer thickness. This analysis
leads to an expression of the axial stress in the transverse ply similar to that given
in Eq. (4.64), with a modification in the shear lag parameter:

1
1
2
90
b 3Gxz0 90 0 ;
4:80
Ex0 lEx0
which is three times the value of b2 as given by Eq. (4.62). Later, the same
approach was applied by Ogin et al. [47, 48] to study the stiffness reduction of
glass-fiber cross-ply laminates subjected to quasi-static or fatigue loading. The
transverse shear effects in both 0 - and 90 -plies have been considered by Nuismer
and Tan [49] and Lee, Daniel and Yaniv [31, 56]. These authors consider stress
approaches based on the assumption of linear shear stress variation in each layer
through the thickness, which extends the initial shear lag analysis. Lee and Daniel
[31] relate these linear variations to parabolic variations of the x-displacements
through the thicknesses of the 0 and 90 -plies. These approaches also lead to
modified expressions for the load transfer parameter. For example, the analysis by
Lee and Daniel yields the following expression for the shear lag parameter

3G90
1
1
xz0
b2
:
4:81
90
lE0x0
G90
xz0 Ex0
1l 0
Gxz0
It can be seen that Eq. (4.81) reduces to Eq. (4.80) when G0xz0 G90
xz0 .
80
4.4.4
2-D shear lag models

Flaggs [32], and Nuismer and Tan [33, 49] developed two-dimensional shear lag
models. Contrary to the authors claims, these models are essentially equivalent to
1-D models with a minor modification to correct for the contraction due to the
Poissons effect [42].
The analysis by Flaggs [32] accounts for both applied normal and shear loadings and results into a system of two coupled second-order differential equations.
For only normal applied loading, it reduces to a single ODE identical to general
1-D analysis equations, except that the shear lag parameter is given by
0

1
90
90 0
0
Q

Q
Q
=Q
yy0
xy0 xy0
xx0 C
B 1
2@ 0

2 A
lQxx0
90
90
Q90
xx0 Qyy0 Qxy0

b2
;
4:82
1 1 1
l

0
k2 2 G90
2Gxz0
xz0
where k is a transverse shear correction factor and the Qs are stiffness coefficients
for the virgin laminate. The Flaggs analysis therefore uses a minor correction for
the Poissons contraction introduced by approximate inclusion of the transverse
coordinate (y).
Another 2-D elasticity analysis was performed by Nuismer and Tan [33, 49].
This analysis uses the shear lag parameter defined as
1
1
0
90
Q
lQ
xx0
b2 xx0
:
1
l
3G90
3G0xz0
xz0
4:83
The analysis also yields a nonzero o (see Eq. (4.85) described in the next subsection), given by
o
0

1 0
t90 ti b2 s90
x0 ;
l
4:84
where ti is the slope of the interfacial shear stress at the crack location. This
analysis is also equivalent to other 1-D models with a minor correction for the
Poissons ratio.
More recently, there have been efforts to modify and extend the 1-D and 2-D
shear lag models to enable predictions for laminates of other than cross-ply
layups, such as the equivalent constraint models [13, 5153] and 2-D displacement
analysis [54, 55]. These models also suffer from deficiencies that are common in the
shear lag models described above.
4.4.5
Summary of shear lag models

It can be shown [42] that all one-dimensional stress analyses discussed above can
be reduced to a generalized form of Garrett and Baileys equation [27],
d2 s
b2 s oP;
dx2
81
4:85
where Ds represents the total stress transferred from the 90 -layer to the 0 -layer,
and is given by
s s0xx s0xx0 ;
4:86
and x = x/t90 is a dimensionless x-coordinate, b is the shear lag parameter, and

o(P) is a function which may depend on the laminate structure, crack spacing, and
the applied load (P). The corresponding boundary conditions, equivalent to
traction-free crack surfaces, are
sx r
s90
xx0
;
l
4:87
where r = l/t90 denotes the crack spacing normalized by the cracked ply thickness.
Other than in the one-dimensional model by Nuismer and Tan [33, 49], the
function o is chosen to be zero. It can be clearly observed that all the onedimensional shear lag models are essentially the same; the difference being in the
choice of the shear lag parameter. The different shear lag models are summarized
in Table 4.1.
The solution of the differential equation (4.85) provides
90

sxx0 o cosh bx
o
s 2
:
4:88
2
l
b
b cosh br
With this, the stress in the 0 -layer is given by
90

o
sxx0 o cosh bx
0
0
;
2
sxx sxx0 2
l
b
b cosh br
and in the 90 -layer, it is given by

lo
cosh bx
90
:
s90
1
xx
xx0
cosh br
b2
4:89
4:90
Now, the rate of load transfer from the 90 -layer to the 0 -layer, analogous to Eq.
(4.56), can be rewritten as
ds t
:
dx
l
4:91
It is noted here that the difference in Eqs. (4.56) and (4.91) is due to the definition
of Ds (see Eq. (4.86)). Differentiating Eq. (4.88) with respect to x, and comparing
the result with Eq. (4.91), gives the interfacial shear stress as

lo cosh bx
0
ti sxx0 2
:
4:92
b cosh br
82
Table 4.1 A summary of different shear lag models to analyze cracked cross-ply laminates
Shear lag model
Feature
Garret and Bailey [27], Simplest shear

Manders et al. [29]
lag model
Laws and
Use first ply
Dvorak [36]
failure data to
determine b
Steif [46],
Parabolic
Ogin et al. [47, 48]
displacement
profile
Highsmith and
Use an effective
Reifsnider [30]
shear transfer
layer
Fukunaga et al. [45]
Use an effective
shear transfer
layer
Lim and Hong [38]
Use an effective
shear transfer
layer, account
for crack
interaction
Nuismer and Tan
Account for
[33, 49]
Poissons effect
Flaggs [32]
Lee and Daniel [31]
Shear lag parameter (b2)

1
1
G90
xz0
E90 lE0x0
x0

1
1
Kt90 90 0
Ex0 lEx0
3G90
xz0
1
1
0
90
Ex0 lEx0

t90 1
1
ts E90
lE0x0
x0

t90 1
1
ts Q22 lQ11

t90 1
1
G
ts Q22 lQ11
1
1
0
lQ
Q90
xx0
xx0
1
l
0
3G90
3Gxz0
xz0
0
o(P)
0
0

1 0
t90 t i b2 s90
x0
l
1
0
2-D shear lag
0
Q90
xy0 Qxy0
90
Q

yy0
B 1
C
analysis to
0
Qxx0
B
C
2B 0
account for

2 C
@lQxx0
A
90
90
90
Qxx0 Qyy0 Qxy0
both transverse

and shear
1 1
1
l
loading

0
k2 2 G90
2Gxz0
xz0

0
Parabolic
3G90
1
1
xz0
0
90
displacement
E
lE
G90
x0
x0
1 l 0xz0
variation,
Gxz0
account for
Poissons effect
The stress predictions from various shear lag models are compared in Figure 4.10 for
[0/902]s carbon/epoxy (Hercules AS4/35016) laminate with lamina properties [31,
56]: tply = 0.154 mm, E1 = 130 GPa, E2 = 9.7 GPa, G12 = 5.0 GPa, G13 = 3.6 GPa,
n12 = 0.3, and n13 = 0.5. The axial normal stress in the 90 -plies increases from zero on
the crack to a maximum value midway between two cracks, as the load is transferred
from the 0 -plies back into the 90 -plies. The traction-free boundary condition at the
crack surfaces is thus fulfilled accurately for the normal stress in all models. However,
none of the shear lag models represents interfacial shear stress accurately. The shear
stress has a maximum on the crack surface and decays towards zero as we move away
83
60
90
20
xx
90
xz (MPa)
40
20
Manders et al.
Laws & Dvorak
Fukunaga et al.
Lee & Daniel
Steif
40
60
4
Figure 4.10. Variation of the axial normal and interfacial stresses between two cracks in a
[0/902]s laminate from shear lag analysis assuming normalized crack spacing r = 4 and
applied stress of 50 MPa.
from the crack. The nonzero shear stress on the crack surfaces is a clear violation of
the boundary condition. This makes all 1-D analyses inherently inaccurate.
Let us now turn our attention to the stiffness degradation. The treatment
provided here follows the approach covered in a book chapter by Nairn and
Hu [42]. Before cracking, both the 0 - and 90 -plies share the applied load. But
after cracking, the 90 -layers at the crack planes do not carry any load. The total
applied load at these planes is carried by the 0 -plies. Away from cracks, the
90 -plies take up load again through the shear transfer mechanism. To determine
the modulus of the cracked laminate, let us first determine the total x-displacement
of the load bearing layer in the region between two cracks in the transverse ply.
It can be found by integrating the axial strain as
!
l
r
s0xx n0xz s0zz n0xy s0yy
0
u P
exx dx t90
0
dx;
4:93
E0x
Ex
E0x
l
r
where P is the applied load. It is noted that the thermal strain is ignored because for
linear thermoelastic materials the modulus is independent of the residual stresses.
The compliance of a unit cell of the laminate with cracks is defined as
C
u P u 0
:
P
4:94
The effective modulus is then given by

E
2l
:
hWC
4:95
84
Assuming a plane stress state,

s0yy 0:
Moreover there is no load applied in the thickness (z) direction, i.e.,
r
s0zz dx 0:
r
4:96
4:97
Thus, for both one-dimensional analysis and two-dimensional plane stress analysis the total displacement reduces to
uP t90
s0xx
dx:
0
r Ex
Substituting stress from Eq. (4.89) for 1-D shear lag analyses, we obtain

1
1
E90 tanh br
o P o 0
tanh br
0 1 x00
1

:
E x Ec
br
lEx0 br
E0x0 b2 s0
4:98
4:99
Assuming o(P)o(0) = 0, as is the case for most one-dimensional analyses, the

effective axial modulus is then

E90
1
1
x0 tanh br
:
1 0
Ex E0c
lEx0 br
4:100
Thus, the axial modulus for the cracked laminate normalized with its virgin value
is given by
Ex
E0c

1
E90
x0 tanh br
1 0
:
lEx0 br
4:101
The predictions for stiffness reduction using various shear lag models as a function of
crack density for [0/903]s glass/epoxy (Scotch Ply 1003) laminate are shown in Figure
4.11. It should be noted, however, that these predictions may vary depending upon
the parameters used in the models. It is important to note that the original shear lag
model by Garrett, Bailey, and Parvizi [27, 43], or equivalently by Manders et al. [29],
is reasonably accurate. More complicated shear lag models not only involve more
complicated analysis, and adjustable parameters, but also do not yield more accurate
predictions. The basic deficiency of shear lag models lies in their one-dimensionality
of stress field, and no significant improvement is essentially possible.
4.5
Self-consistent scheme
The self-consistent method is widely employed for estimating properties of elastic
solids containing entities such as inclusions, voids, and cracks; see for example
Nemat-Nasser and Hori [2]. Using this method generally requires assuming
4.5 Self-consistent scheme
85
1.0
[0/903]s
Relative Stiffness
0.9
Glass/Epoxy
Ogin et al.
0.8
Nuismer & Tan
Reifsnider
0.7
Flaggs
Garrett & Bailey
0.6
Hashin
0.5
0.0
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
1.0
Microcrack Density (1/mm)
Figure 4.11. Variation of normalized Youngs modulus as a function of crack density for a
[0/903]s glass/epoxy (Scotch Ply 1003) laminate. The experimental data are from [30].
Reprinted, with kind permission, from Damage Mechanics of Composite Materials,
J. A. Nairn and S. Hu, Micromechanics of damage: a case study of matrix microcracking,
an infinite solid. For composite laminates containing ply cracks, Laws and
Dvorak [59] estimated elastic properties using this method. They first assumed that
a unidirectional ply (within a laminate) with cracks along its fibers can be modeled
as an infinite solid with the same fiber volume fraction and crack density. Taking
then the estimated average properties of the infinite solid as those of the cracked ply,
they replaced the cracked ply in a composite laminate by a homogeneous ply of the
degraded properties of the infinite solid. Figure 4.12 illustrates the assumed scheme.
Elastic properties of the cracked composite laminate were then calculated by the
classical laminate plate theory. This procedure in principle allows calculating
stiffness degradation of any composite laminate with given crack density in any
ply, i.e., for any orientation of cracks. It is doubtful, however, that the assumption
of an infinite solid will give accurate elastic property estimates for plies that are
typically of a fraction of a millimeter in thickness. The predicted properties of
various laminates with cracks in different plies and with different crack density
values were reported in Laws and Dvorak [59] but these properties were not
compared with experimental data or independent numerical computations.
Readers interested in details of the self-consistent method for composite materials with cracks are referred to Laws et al. [60]. We provide here a brief account
of the concepts involved. Essentially, Hill [61] and Budiansky [62] developed the
self-consistent method for composite materials, i.e., homogeneous solids with
inclusions. The idea in this method is that a single inclusion is embedded in a
homogeneous elastic solid which has the yet-unknown overall properties of the
heterogeneous solid and the local fields thus estimated are then used to obtain the
overall properties. Laws et al. [60] use a key result obtained for ellipsoidal
inclusions by Eshelby [63, 64] that the elastic field within the inclusion is uniform.
This result was used for two models: a three-phase system and a two-phase system.
86
(a)
(b)
Figure 4.12. Self-consistent scheme: (a) cracked laminate containing fibers of small
diameter and periodic cracks (b) homogenized cracked lamina.
In the former the fibers and cracks are considered as two phases (special cases of
inclusions) embedded in an elastic matrix, while in the latter the fibers and matrix are
smeared into a homogeneous solid in which cracks are embedded. Cracks in both
models are introduced as slits that are regarded as limiting cases of elliptical voids.
When the fiber diameter is much smaller than the crack size, the two-phase
model is more appropriate. Thus if Q is the estimated stiffness matrix of the
cracked ply, and Q0 is its value without the cracks present, then the two matrices
are related by [60]
1
Q Q0 bQ0 Q;
4
4:102
where b is a crack density parameter and L is a function of the aspect ratio of the
elliptical crack and the stiffness coefficient matrix Q.
It is seen from this equation that the estimation procedure for stiffness of a
cracked ply is iterative and it requires quantities L that are estimated by assuming
the homogenized composite ply to be of infinite extent.
Variations of the self-consistent method described above have also appeared in
the literature. Noteworthy work is that of Hoiseth and Qu [65, 66]. They followed
the differential self-consistent method and derived an incremental differential
equation describing the effective axial modulus for the cracked laminate by
representing the change in strain energy due to an increase in terms of the number
of cracks in a lamina. If r = t90/l denotes the normalized crack density, then the
axial modulus is given by

d
dEc
E1

2Ec r
;
4t90
dr
1 n12 n21
87
4:103
subject to the initial condition

Ec 0 Ec0 ;
where d is the average crack opening displacement (COD), defined as
1 t90

dz dz;
d
t90 0
4:104
4:105
with d(z) being the COD variation across the z-direction (thickness). The authors
obtained it numerically using finite element calculations on a unit cell. For crossply laminates, their predictions compared well with the independent FE simulations that they carried out themselves. For multidirectional laminates, these
approaches become complex and do not yield accurate estimates.
4.6
2-D stress analysis: variational methods
4.6.1
Hashins variational analysis

An improved 2-D stress analysis can be obtained using the principle of minimum
complementary energy applied on a cracked laminate volume. Hashin [67] considered cross-ply laminates and used this principle to solve the boundary value
problem. He constructed an admissible stress field assuming that the normal
stresses in the loading direction are constant over the ply thickness. The admissible
stress field satisfies equilibrium and boundary and interface conditions. The
boundary volume problem thus solved provides the stresses and the reduced
stiffness coefficients for the cracked cross-ply laminate.
We follow the general notations for geometry, material, and stress components as
given in Section 4.3. Consider a symmetric cross-ply laminate containing a parallel
array of transverse cracks and subjected to a uniform axial load (Figure 4.13)
Nxx per unit laminate width. Let us first investigate the stress states before and after
cracking. Before cracking, all shear stresses and the transverse normal stress in the
entire laminate are zero, i.e.,
s0xx0 ; s90
xx0 6 0;
0
szz0 s90
zz0 0;
s0xz0 s90
xz0 0;
s0yy0 ; s90
yy0 6 0;
0
syz0 s90
yz0 0;
s0xy0 s90
xy0 0;
4:106
where superscripts denote the layer orientations. The nonzero axial stresses in the
0 - and 90 -layers for virgin laminate are constant throughout individual layers
and can be obtained using the laminate theory as
s0xx0
E0x0
sc ;
Ex0
s90
xx
E90
x0
sc ;
Ex0
where sc = Nxx/2h is the normal tensile stress on the laminate.
4:107
88
Nxx
y
t90
t0
h
t90
t0
h
Figure 4.13. A cross-ply laminate loaded in axial tension.
Now on sufficient tensile load, the 90 -ply develops continuous intralaminar

cracks in the fiber direction that extend through the whole laminate width. These
cracks will cause perturbation in the stress fields in both layers. In a homogeneous
elastic material, there is theoretically a crack-tip singularity in the stress field.
However, for transverse matrix cracking in composite laminates, the stresses at a
crack tip are finite because the fibers have a finite size and will blunt the crack tip.
In Hashins analysis, he assumes the following:
0
1. The perturbations in axial stresses s90
xx and sxx are constant through the
thickness of layers. Thus,
90
0
0
s90
xx sxx x; sxx sxx x:
4:108
90
90
0
0
0
s90
yy sxy syz syy sxy syz 0:
4:109
2. There are no perturbations in syy, sxy, and syz, i.e.,
The stress components for layer m (m = 0, and 90 for 0 -ply and 90 -ply,
respectively) of the cracked laminate can be expressed as
m
m
sm
ij sij0 sij
4:110
where the subscript 0 indicates the uncracked laminate. The stress perturbations
can be expressed as
90
s90
xx sxx0 f90 x;
s0xx s0xx0 f0 x;
where f90 and f0 are unknown perturbation functions.
4:111
89
The equilibrium equations for the plies are given by

m
@sxy @sm
@sm
xx
xz 0;
@x
@y
@z
m
m
@sm
@s
@s
yx
yy
yz
0;
@x
@y
@z
@sm
@sm
@sm
zy
zx
zz 0:
@x
@y
@z
4:112
Using Eqs. (4.108)(4.110), one obtains

@sm
@sm
xx
xz
0;
@x
@z
@sm
@sm
zx
zz
0:
@x
@z
4:113
Substituting Eq. (4.111) into Eq. (4.113) and integrating, one gets
0
90
s90
xz sxx0 f90 xz f90 x;

90 1 00
2
0
f
s90
s
x
z
x
z
;
90
90
zz
xx0
2 90
4:114
for m = 90 (90 -ply), and

s0xz s0xx0 f00 xz f0 x;

1
0
0
szz sxx0 f000 xz2 f 00 xz g0 x;
2
4:115
for m = 0 (0 -ply), where f0(x), f90(x), g0(x), and g90(x) are unknown functions
and primes denote derivatives with respect to x.
To obtain the relation between f90 and f0, consider equilibrium in the
x-direction of the undamaged laminate
h

0
Nxx
4:116
sxx0 dz 2 s90
xx0 t90 sxx0 t0 :
h
If the same membrane force is applied to the cracked laminate, the equilibrium in
the x-direction will give

90

0
0
Nxx 2 s90
4:117
xx0 t90 sxx0 t0 2 sxx0 t90 f90 x sxx0 t0 f0 x :
From Eqs. (4.116) and (4.117), we get
0
s90
xx0 t90 f90 x sxx0 t0 f0 x 0;
4:118
i.e.,
f0 x
s90
xx0 1
f x;
s0xx0 l 90
where l = t0/t90 is the ply thickness ratio (Eq. (4.59)).
4:119
90
t90
t0
h
Figure 4.14. A repeating unit cell for a cracked cross-ply laminate.
The boundary value problem for solving the three stress components sxx, sxz,
and szz is defined on the unit cell shown in Figure 4.14, in which the origin of the
coordinate system is placed at the mid-plane of the laminate, and midway between
two cracks.
Clearly z = 0 is the plane of symmetry. Hence, the shear stress sxz at all points
along this plane is zero. At the interface between the cracked 90 -ply and the
uncracked 0 -ply (z = t90), the shear stress sxz and normal stress szz must be continuous. Moreover, the surface at z = h is free from any external loading, i.e., the shear
stress sxz and normal stress szz are zero on that surface. Finally, the crack surfaces
0
90
90
90
x = l are traction free, i.e., s90
xz sxz 0 and sxx sxx0 sxx 0 at x = l.
Thus, all the applicable boundary conditions for the total stresses are written as
Symmetry :
Interface :
Free boundary
Traction free :
s90
xz x; 0 0;
s90
xz x; t90
90
szz x; t90
s0xz x; t90 ;
s0zz x; t90 ;
: s0xz x; h 0;
s0zz x; h 0;
s90
xz l; z 0;
90
sxx l; z 0;
b
c
d
e
4:120
t90 z t90 ; f
t90 z t90 ; g
where 2l is the distance between any two adjacent cracks. These conditions are the
same as those given earlier without derivation in Eq. (4.54)
Denoting f90(x) by f(x), putting boundary conditions, Eq. (4.120), into Eqs.
(4.114)(4.115), and using Eq. (4.119), after some mathematical manipulations,
the resulting stress field in the cracked laminate is given by
91
90
s90
xx sxx0 1 f x;
in the 90 -ply, and
90 0
s90
xz sxx0 f xz;

1
90 00
1 lt290 z2 ;
s90
zz sxx0 f x
2
1
s0xx s0xx0 s90
xx0 f x;
l
1
0
s0xz s90
xx0 f x 1 lt90 z;
l
1
00
1 lt90 z2 ;
s0zz s90
xx0 f x
2l
4:121
4:122
in the 0 -ply. Using the crack surface boundary conditions, Eq. (4.120fg), we get
additional conditions for the unknown perturbation function f(x)
At
90
x l : s90
xx 0 sxx0 1 f x;
0
s0xz 0 s90
xx0 f xz :
4:123
Thus,
fl l;
f l 0;
t90 z t90 :
4:124
This completes the description of the resulting boundary value problem. The objective is to estimate f(x) in order to determine the stress field in the cracked laminate.
The stress field in Eqs. (4.121)(4.122) represents an admissible stress field as it
satisfies all equilibrium and boundary conditions. Thus, the principle of minimum
complementary energy (see Section 2.1.5) can be applied to obtain the unknown
function f(x). The procedure for doing this, given in Hashin [67], is described next.
For the problem at hand, we can define an admissible stress field seij within the
volume V of the cracked body with associated tractions Tei which satisfy only
equilibrium and the traction boundary conditions. Since the tractions are not
altered during the cracking process,
T~i Ti0 on S ST ;
4:125
where Ti0 are the tractions applied on the uncracked body. Also, the crack surfaces
Sc are traction free, i.e.,
T~i 0 on S Sc :
4:126
If we write
~ij s0ij s0ij ;
s
T~i Ti0 Ti0 ;

0
4:127
where s0ij are stresses in the uncracked laminate, sij are the perturbation stresses
due to cracking, and T0 is the additional traction due to cracking. Then from the
traction boundary conditions in Eqs. (4.125) and (4.126), we obtain
92
T 0 i 0 on S ST ;
4:128
T 0 i Ti0 on S Sc :
The complementary energy functional is given by (see Eq. (2.36), Section 2.1.5)
1
0
Sijkl s0ij s0kl dV Ti0 uî dS
4:129
2
V
Su
for the uncracked body, where Sijkl is the compliance tensor, and
~ 1 Sijkl s
~ij s
~kl dV T~i uî dS

2
V
4:130
Su
for the cracked body. Since only traction boundary conditions are applied, the second
term is zero (Su = 0; ST = St). However, for the sake of completeness, we will follow
the proof given in Appendix 1 of [67], which applies to mixed boundary conditions.
Substituting the stress field given in Eq. (4.127) into Eq. (4.130) and using Eq. (4.129),
the complementary energy for the cracked solid can be expressed as
~ Sijkl s0 skl0 dV 1 Sijkl s0ij s0kl dV T 0i uî dS :

4:131
0
ij
2
V
Su
0
Consider the first integral in Eq. (4.131). The stresses sij satisfy equilibrium since
s0ij and seij do. Also, the strain field in the uncracked body is given by
e0ij Sijkl s0kl :
4:132
Therefore, by virtual work (see Eq. (2.33), Section 2.1.5)
0 0
0 0
J Sijkl skl sij dV T i ui dS T 0i u0i dS0 ;
V
Su
4:133
Sc
where the tractions in the second surface integral are defined with respect to the
inward normal to Sc. Using the boundary condition in Eq. (4.128), we have
0
4:134
J T i uî dS Ti0 u0i dS :
Su
Sc
The second integral is taken over the two adjacent surfaces of each crack. Since the
normal on one surface is the negative of the normal on the other surface and since
Ti0 and u0i are continuous across the crack surface, the integrals on the two crack
surfaces cancel one another and therefore the total integral vanishes. Introducing
the remainder of Eq. (4.134) into Eq. (4.131) we obtain the complementary energy
for a cracked solid as
1

~
0
Sijkl s0ij s0kl dV 0 0
4:135
2
V
93
where 0 is the complementary energy due to perturbation stresses. The effective

elastic compliances of the undamaged and damaged laminates can be expressed in
terms of the complementary energy functionals. To obtain the relation, consider
homogeneous boundary conditions on the cracked body
ij nj ; s
ij constant;
Ti s
4:136
and let
ij
s
1
sij dV:
V
4:137
Then, from Eq. (4.130) we have

1
ij s
kl V;
Sijkl s
2
4:138
where Sijkl is the effective elastic compliance tensor for the homogenized medium [68].
The laminate under consideration is loaded by a membrane force Nxx on two
horizontal edges. Thus, volume and the average stress for this laminate are given by
V 2Ah sxx
Nxx
sc ;
2h
4:139
where A is the area of the plane normal to the x-axis. The complementary energy
for cracked and uncracked laminates takes the form
0
1 s2c
2Ah
2 Ex0

1 s2c
2Ah;
2 Ex
4:140
where Ex0, Ex are the longitudinal moduli of undamaged and damaged laminates,
respectively. Now, from the principle of minimum complementary energy, it
follows that if the admissible stress system, Eqs. (4.121)(4.122), with boundary
conditions, Eq. (4.124), is introduced into Eq. (4.135) then
~ :

4:141
Using Eqs. (4.135) and (4.140) into Eq. (4.141), we obtain

1 s2c
1 s2c
2Ah 0
2Ah;
2 Ex0
2 Ex
4:142
where 0 represents the perturbation in complementary energy due to cracking. Hence,

1
1
0

2 :
Ex Ex0 sc Ah
4:143
Therefore, the variational boundary value problem results in the following calculus of variations problem:
Find f(x) that minimizes 0 .
94
The complementary energy change 0 is the sum of energies brought about by

perturbation stresses in the individual laminae, i.e.,
0
2
l t90
l
W90 dz dx 2
l h
W0 dz dx;
l t90
4:144
where W90 and W0 are stress energy densities due to perturbation stresses in the
90 - and 0 -layers, respectively. The stress energy density in a transversely isotropic unidirectional fiber composite is given by
1
W sij eij
2
2

2

s22 s233
s12 s213
1 s211
2n12 s11 s22 s33 2n23 s22 s33 s223

;
E2
G12
E2
G23
2 E1
E1
4:145
where 1 is in the fiber direction and 2, 3 are transverse directions, and the elastic
moduli are defined in Eq. (4.48). To determine the perturbation stress energy, we
can express stress energy densities in the 90 - and 0 -plies in terms of the perturbation stresses in the corresponding plies. The stresses in each lamina are given in
terms of perturbation stresses by
s22 s90
xx ;
s23 s90
xz ;
s33 s90
zz ;
s11 s12 s13 0
4:146
s13 s0xz ;
s33 s0zz ;
s12 s22 s23 0
4:147
for the 90 -ply, and

s11 s0xx ;
for the 0 -ply. Thus, the energy densities in the two sets of laminae are
"
2 90 2
90 2 #
90
szz
sxz
1 s90
2n23 s90
xx
xx szz
W90
;
2
E2
E2
E2
G23
"
2 0 2
0 2 #
szz
sxz
1 s0xx
2n12 s0xx s0zz
W0
:
2
E1
E2
E1
G12
4:148
Consider again the laminate region bounded by two transverse planes through
adjacent cracks, Figure 4.14. Due to symmetry about z = 0, it is sufficient to take
one half of the laminate l x l, 0 z h with unit width in y direction.
Further, the symmetry across x results into
f x fx;
4:149
Substituting Eqs. (4.121), (4.122), and (4.148) into Eq. (4.144), and carrying out
the integration along z, 0 is given by
i
90 2 l h
2
2
0
sxx0
t90 C00 f2 t390 C02 ff00 t390 C11 f0 t590 C22 f00 dx;
4:150
l
95
where
C00
C11
1
1
;
E2 lE1

1 1
l
;
3 G23 G12

2 u23 l u12
C02 l

;
3 E2 3 E 1

1
C22 l 1 3l2 12l 8
:
60E2
4:151
Introducing a nondimensional geometry parameter x = x/t90, Eq. (4.150) can be

rewritten as
2
2 2 #
r "
2

d
f
df
df
2
2
dx; 4:152
0 s90
C00 f2 C02 f 2 C11
C22
xx0 t90
dx
dx
dx2
r
where r = l/t90 denotes the crack spacing normalized with the cracked ply thickness.
The EulerLagrange equation for f(x) is
d4 f
d2 f
p
qf 0;
dx4
dx2
where the coefficients p and q are given by
p
C02 C11
;
C22
C00
:
C22
4:153
4:154
This is a fourth-order ODE whose characteristic equation is

r 4 pr 2 q 0 :
4:155
The roots of the characteristic equation are

p
r a1 ia2 ; i 1;
y
y
a1 q1=4 cos ; a2 q1=4 sin ;
2
s2
y tan1
4q
1;
p2
4:156
provided that 4q/p2 > 1. The general solution to Eq. (4.153) will involve terms with
ea1 x cos a2 x and ea1 x sin a2 x. However, it is more convenient to use hyperbolic
functions instead of exponentials, because of symmetry condition, Eq. (4.149).
Since only even product functions are admissible solutions, the solution of the
fourth-order ODE, Eq. (4.153), leads to the following expression for f(x)
f A1 cosh a1 x cos a2 x A2 sinh a1 x sin a2 x;
4:157
where A1 and A2 are constants determined from the boundary conditions as

2a1 cosh a1 r sin a2 r a2 sinh a1 r cos a2 r
;
a1 sin 2a1 r a2 sinh 2a2 r
2a2 cosh a1 r sin a2 r a1 sinh a1 r cos a2 r
A2
;
a1 sin 2a1 r a2 sinh 2a2 r
A1
4:158
96
when 4q/p2 < 1, f(x) is given by [68]

0
a2 cosh a1 x
a1 cosh a2 x
;
0
0
0
0
0
sinh a1 ra2 coth a1 r a1 coth a2 r sinh a2 ra1 coth a20 r a20 coth a10 r
0
4:159
where a1 ; a2 are defined as
s
r
p
p2
0
0

q;
a1 ; a2
2
4
4:160
assuming that p < 0, which usually holds good for typical glass/epoxy and
graphite epoxy materials [69]. Once f is known, the stress field can be calculated
from Eqs. (4.121)(4.122). The effective stiffness coefficients for the cracked
laminate are then determined by calculating average stresses and strains.
It is important to note here that variational analysis gives lower bounds of stiffness
properties for the cracked laminates, as can be seen from the inequality in Eq. (4.143).
4.6.2
Effect of residual stresses

As a laminate is cooled from the cure temperature, thermal residual stresses are
generated due to differential thermal expansion of the 0 and 90 -plies. These
residual stresses can be easily incorporated by laminate theory for uncracked
laminate. The effect of thermal stresses on crack initiation was investigated in
detail by [70]. The variational stress formulation for cracked cross-ply laminate
including thermal residual stresses is covered in [69, 71]. The complementary
energy analogous to Eq. (4.152) is then given by [69]
r
0 00 t290
"
r
#
2
2 2
d2 c
dc
dc
d2 c
C00 c C02 c 2 C11
C22
2a Tc C2T 2 dx;
dx
dx
dx2
dx
2
4:161
where
c
s90
xx0

a T
a T
f
;
C00
C00
b
a a22 a11 ; T T0 Tref ;

2
n23 sc
2
n12 sc l
C2T a22 T
l a22 T
; c
3
Ec
Ec
3
4:162
where a11 and a22 are the coefficients of thermal expansion in the longitudinal and
transverse directions, respectively, T0 is the service temperature, and Tref is the
stress-free (reference/curing) temperature of the laminate. The corresponding
EulerLagrange equation for this case is
d4 c
d2 c
a T
p
qc
:
4
2
C22
dx
dx
97
4:163
The solution for f remains the same as in Eqs. (4.158)(4.160), from which c can be
obtained using Eq. (4.162a). The stresses can then be calculated using Eqs. (4.121)(4.122).
4.6.3
[0m/90n]s vs. [90n/0m]s laminates

The stiffness changes due to cracking in [0m/90n]s laminates are different than in [90n/
0m]s laminates because in the former case we have cracks in an internal 90 -layer,
whereas the cracks in the latter are exposed to the free boundary. For the same area
of crack surfaces, the tractions on the crack surfaces (see Eq. (4.128)) do more work
in closing (or opening) the crack surfaces in the latter case, and, therefore, the
perturbation complementary energy has a higher value. This results in a lower
effective axial stiffness as compared to laminates with cracks in internal plies.
Nairn [69] carried out a variation of the solution for transverse cracking in
[90n/0m]s laminates. The procedure is the same as for [0m/90n]s laminates. The
obtained solution for f is also the same, except that some of the constants
appearing in Eqs. (4.150) and (4.162) are different. The new constants are as follows

2
n12 n23
C02 1 l

;
3
E1 3E2

1
4:164
;
C22 l 1 3 12l 8l2
60E

2

1 n23 sc
n12 sc
2
a22 T
a22 T
l l2 :
C2T
Ec
3 Ec
3
A comparison of the stress profiles in [0/902]s and [902/0]s laminates is illustrated in
Figure 4.15(b)(c). A discussion follows later.
4.6.4
Improved variational analysis

Some major improvements to Hashins variational analysis were suggested by Varna and
Berglund [7173] with the most refined model described in [73]. In Hashins approach,
the axial stress variation across the thickness is assumed constant, whereas the Varna
Berglund approach determines these by further application of the principle of minimum
complementary energy. The stress functions in the 90 - and 0 -plies are chosen as
2

2

z

z

90
90

cx
A
sxx0
c1 x2 z t290 ;
2
2
4:165

z2
0
0
90
90
2

sxx0 sxx0 1
zcx sxx0 c1 x3 z t90 ;
2

where s0xx0 ands90
xx0 are the axial stresses in the 0 - and 90 -plies of uncracked
laminate, respectively, x x=t90 and z z=t90 are nondimensional coordinates,
98
(a)
60
50
40
30
20
10
90
s xx
Crack
2
1 10
4
90
s xz
(interfacial)
(b)
(MPa)
Crack
x
3
4
20
30
40
60 (MPa)
90
50
40
30
20
10
xx
Crack
1 10
4
20
30
90
xz (interfacial)
40
3
(c)
Crack
3
4
90
zz (interfacial)
70 (MPa)
60
s 90
zz (interfacial)
50
90
s xx
40
30
20
10
Crack
3
10
Crack
1
3
4
20
s 90
xz (interfacial)
30
Figure 4.15. Profile of stresses between two adjacent ply cracks in a carbon/epoxy cross-ply
laminate: (a) using 1-D shear lag analysis for [0/902]s; (b) using 2-D variational analysis for
[0/902]s; and (c) using 2-D variational analysis for a [902/0]s laminate. The normal stress s90
xx
90
is same for the entire 90 -ply group, whereas shear stress s90
xz and transverse stress szz are
plotted at the 0/90 ply interface x = 1. Reprinted, with kind permission, from Damage
Mechanics of Composite Materials, J. A. Nairn and S. Hu, Micromechanics of damage: a
case study of matrix microcracking, pp. 187243, copyright Elsevier (1994).
and A* is a constant. In the above expressions, the arbitrary function 2 z represents nonuniformity in the x-axis stress distribution in the 90 -layer close to the
cracks along z, whereas c1 x characterizes this stress variation along the x-direction. For the 0 -layer, the redistribution in the stress field is described by c1 x and
3 z along the x- and z-directions, respectively. If we neglect 2 z; 3 z; c1 x and
set A h=2t90 and 1 z h z2=2t0 t90 we revert back to Hashins model.
For the current model, the stress components in layer m are given by
sm
xx
@ 2 m
@z2
sm
zz
@ 2 m
@x2
sm
xz
@ 2 m
:
@x@z
99
4:166
Thus,
(a) in the 90 -layer
90
c1 x002 z;
s90
xx sxx0 1 cx
0
90

s90
z c0 1 x02 z;
xz sxx0 c x
2

z

00
00
90

c
s90
s
c
z

2
1
zz
xx0
2
4:167
(b) in the 0 -layer

001 z c1 x003 z;
s0xx s0xx0 s90
xx0 cx
0
01 z c01 x03 z;
s0xz s90
xx0 c x
s0zz
00
1 z
s90
xx0 c x
c001 x3 z :
4:168
The boundary and interface conditions remain the same as given in Eq. (4.120),
which, after using Eqs. (4.167) and (4.168), results in
1
1 1 A ; 01 h 1 h 0;
2
03 h 3 h 0; 02 1 03 1 1; 2 1 3 1;
01 1 0;
cr 1;
4:169
c0 r c01 r c1 r 0;
where h h=t90 . Clearly, this model is complex and requires determining the
constant A*, and the functions cx; c1 x; and 1 z; 2 z3 z. However, the
authors found that the following choice of functions 1 z; 2 z; 3 z is useful
1 cosh 1 z h
;
1 sinh 1 l
z2n
2
z A
;
2n
1 cosh 3 z h
z
3
;
3 sinh 3 l
z
1
4:170
with A a constant and D1, D3, and n arbitrary shape parameters, where n is an
integer. Using the boundary conditions described in Eq. (4.169), we obtain
1 1 cosh 1 l
;
A
2 1 sinh 1 l
A
1 1 cosh 3 l
:
2n 3 sinh 3 l
4:171
Now, the total complementary energy of the cracked laminate system is given by
r
0 00
vc; c;0 c00; c1 ; c01 ; c001 d
x;
4:172
r
100
where 0 is the complementary energy of the virgin laminate, and v is the complementary energy density due to perturbation stresses. Using the minimization
procedure as described above, we finally obtain the following system of ordinary
differential equations with constant coefficients

000
00
01
C022 c000 C002 C011 c00 C000 c C01
22 c 1 CR c 1 C00 c1 0;
4:173

000
00
000
00
01
1
1
1
1
C01
22 c CR c C00 c C22 c 1 C02 C11 c 1 C00 c1 0;
with the boundary conditions as in Eq. (4.169) and constants given by
E2
I1 ;
E1
E2
E2
I3 ;
3G23 G12
E2
I1T I1L ;
E1
E2 T
E2 L
I
I ;
G23 3 G12 3
E2
1 I1C ;
E1
E2
E2 C
F1
I ;
G23
G12 3
E2
2n23 F4 2n12 I4C1 ;
E1
1 A
2
A I 2 ;
20 3

1
E2
2n23 A
2n12 I4 ;
E1
6
C000 1
C022
C011
C002
C100
C111
C01
00
C01
11
C01
20
C122 I2T I2L ;

C102 2n23 I4T 2n12
I4
h
C01
02 2n23 F2 2n12
CR
I3T
I4L
I3C
I2
1
z001
zd
z;
I1T
1
0
F2
I1L
00 1
z d
z;
h
h
1
02
z d
z;
h
h
2
zd
z;
2
003
z d
z;
3
z003 zd
z;
0
1 z03
zd
z;
h
1
1
0
I4T
F3
I2L
I4C1
h
1
h
1 z2 dz;
2
002 z dz;
2 z

z2
A dz;
2
3 z2 dz;
1 00 z003 zdz;
h
1
E2 C2
I ;
E1 4

1 01
01
C C01
02 C11 ;
2 20
2 z002 zdz;
I1C
4:174
C
C01
22 F3 I2 ;
where
I1
E2 L
I ;
E1 4
1 z003 zdz;
I3
I2T
h
1
1
0
F1
01 z dz;
2 z2 dz;
1
0
z2 zdz;
1
A 2 1 F2 ;
2
h
2
I3L 03 z dz;
F4
I2C
I4C2
h
1
1 z3 zdz;
h
1
001 z3 zdz:

4:175
101
The minimum value of the complementary energy corresponding to the obtained

solution is given by [73] as
0min
00
90 2
s t90 01 000
xx0
C22 1 r C022 000 r :
2E2
4:176
The stresses resulting from cracking can be calculated by solving the system of
coupled ODEs in Eq. (4.173) to get the perturbation functions, and then putting
them into Eqs. (4.167)(4.168). The average of the stresses will yield the average
stiffness properties of the cracked laminate. For this model, the longitudinal
Youngs modulus normalized with its virgin state value is given by [73]
Ex
Ex0
1
E2
1 lE
1
f r
r
4:177
where
f r
1
2
r
r
x 1 x d
x:
4:178
The normalized effective Poissons ratio for the cracked cross-ply laminate is
given by

t f r
90
1 1 EE21
nxy
h r
:
n0xy
E2 f r
1 lE
1
r
4.6.5
4:179
Related works
There have been some further developments based on the variational analysis
procedure. The analysis of transverse cracks in cross-ply laminates undergoing
shear loading was covered by Hashin in his original paper [67]. Later he utilized
the variational approach to predict the thermal expansion coefficients for the
cracked cross-ply laminate [74]; this is covered later in Section 4.11. In another
paper [75], he also analyzed the case of orthogonally cracked cross-ply laminates. Another significant analysis of cross-ply laminates was carried out by
Kuriakose and Talreja [76] where they analyzed cross-ply laminates subjected
to bending moments.
4.6.6
Comparison between 1-D and 2-D stress-based models

Comparison of stress predictions between 1-D shear lag [27] and 2-D
variational analysis [67] for a [0/902]s carbon epoxy laminate are shown in
102
Figure 4.15(a)(b). The laminate is subjected to an applied mechanical stress

of 100 MPa, and a temperature change of DT = 125 C. The normalized
crack spacing is r = 4.
As seen in Figure 4.15(b), s90
xx 0 at x r as the crack surfaces are traction
free and the transverse plies carry no axial load at the crack planes. As we move
away from the crack surfaces, s90
xx increases as stress is transferred back into the
90 -layer from the 0 -layer. This stress reaches a maximum midway between two
transverse cracks and its value depends on the crack spacing. When the cracks are
sufficiently far apart (i.e., no interaction between adjacent cracks), s90
xx will reach
90
90
sxx0 at this position (x = 0). The distributions of sxx are qualitatively similar for
shear lag and variational models. However, the maximum value of s90
xx is different
in the two cases. Also, variational predictions correctly show that this stress has
zero slope at crack surfaces (x = r), while the shear lag models display a
nonzero slope.
Shear lag analysis predicts a maximum value for the interfacial shear stress
ti s90
xz z t90 at the crack surfaces, in violation of the boundary conditions that
require ti = 0 at crack planes (Figure 4.15(a)). In addition, it cannot provide the
transverse normal stress s90
zz . The one-dimensional nature of the shear lag models
results in no distinction between [0/90]s and [90/0]s laminates, while experimental
observations show differences in the cracking behavior and resultant stiffness
degradation in the two cases. These differences are appropriately predicted by
the variational solution shown for a [902/0]s laminate in Figure 4.15(c), where the
stress variations shown are different from the [0/902]s case. The interfacial transverse stress s90
zz near crack surfaces is compressive in [0/902]s while it is tensile in
[902/0]s laminate. This suggests that cracks in a [902/0]s laminate will tend to
promote mode I delamination.
In an alternative way, Varna and coauthors [7779] investigated shear lag and
variational methods from the viewpoint of average crack opening displacement
(COD). They noted that the basic difference between different models is how they
model the average COD, which is defined as
u
1
t90
t90
0
uz dz :
4:180
Consider transverse cracking in a symmetric and balanced [S/90n]s laminate,

consisting of two balanced sublaminates as outer layers and 90 layers in the
middle. The longitudinal modulus and Poissons ratio for the laminate are
given by
Exx
eSyy
s0
;
n

;
xy
eSxx
eSxx
4:181
where s0 is the applied stress, the overbars denote volume averages, and
superscript S denotes sublaminate. The average COD for this laminate is given by

u l eSxx e90
xx :
103
4:182
Following [79], the stiffness properties for the cracked laminate can be shown to
be given by
Exx
1
;
Exx0 1 arR l

1 crR l
uxy
;
uxy0 1 arR l
4:183
where r = 1/2l is the crack density; a, c, and g are known functions of laminate
material and thickness; Rl is the average stress perturbation function;
and l l=t90 is the half-crack spacing normalized with the 90 -layer thickness.
Different approaches model Rl differently:
1. Shear lag models:
2
Rl tanhbl;
b
4:184
where b is the shear lag parameter. Different shear lag models use different
definitions for this parameter [78].
2. Variational methods:
4a1 a2 cosh2a1 l cos2a2 l
Rl 2
;
a1 a22 a2 sinh2a1 l a1 sin2a2 l
4:185
where the constants a1, a2 are defined as per model.

The comparisons of different models for [S/904]s laminates, as performed
by Joffe and Varna [79] are shown in Figures 4.164.19 for different values
of y. For the 2-D-0 model, the expression for the stress perturbation function
is the same as for Hashins variational analysis, except that the coefficients are
now given as [79]
1
1
I1 ;
E2 ESx

n32 1
nS

A 2 xzS I4 ;
2
E2 6
Ex
1
1
I3 :
2G23 GSxz
C00
C02
C11
4:186
This comparison confirms that variational analyses consistently provide a

lower bound to stiffness properties and are significantly better than shear lag
models. The variational analysis predictions are also very close to FE
predictions.
104
(a)
1.0
[02/904]s
0.9
Ex/Ex0
0.8
0.7
0.6
0.5
0.4
0.0
Sh.L.-2
Hashin
FE
2D-0
Experiment
0.1
0.2
0.3
0.4
0.5
Crack density (cr/mm)
(b)
1.0
0.7
[02/904]s
Sh.L.-2
Hashin
FE
2D-0
Experiment
0.9
0.8
Vxy/Vxy0
0.6
0.7
0.6
0.5
0.4
0.0
0.1
0.2
0.3
0.4
0.5
0.6
0.7
Figure 4.16. Variation of elastic stiffness moduli with crack density for a [02/904]s glass/epoxy
laminate: (a) normalized Youngs modulus; (b) normalized Poissons ratio versus crack
density. Reprinted, with kind permission, from Compos Sci Technol, Vol. 59, R. Joffe and
J. Varna, Analytical modeling of stiffness reduction in symmetric and balanced laminates
due to cracks in 90 degrees layers, pp. 164152, copyright Elsevier (1999).
4.7
Generalized plain strain analysis McCartneys model

These models may be seen as a further development of stress analysis-based
damage models for cracked laminates. The cracked cross-ply laminates, symmetric
about the laminate mid-plane, were considered in a generalized plane strain
condition, thereby reducing the directional dependence of essentially a 3-D stress
field in the cracked laminate. Assuming a regular array of fully grown parallel
cracks in 90 -ply, McCartney [80] developed a theory of stress transfer between
0 - and 90 -plies while retaining all relevant stress and strain components.
The equilibrium equations, as in Hashins formulation, are given by Eq. (4.112).
Assuming lamina properties to be transversely isotropic (or orthotropic), the
105
[+_15/904]s
(a)
1.0
0.9
Ex /Ex0
0.8
0.7
0.6
0.5
0.4
0.0
Sh.L.-2
Hashin
FE
2D-0
Experiment
0.1
0.2
0.3
0.4
0.5
0.6
0.7
[15/904]s
(b)
1.0
Sh.L.-2
Hashin
FE
2D-0
Experiment
0.9
Vxy /Vxy0
0.8
0.7
0.6
0.5
0.4
0.0
0.1
0.2
0.3
0.4
0.5
0.6
0.7
Figure 4.17. Variation of elastic stiffness moduli with crack density for a [15/904]s glass/
epoxy laminate: (a) normalized Youngs modulus; (b) normalized Poissons ratio versus
crack density. Reprinted, with kind permission, from Compos Sci Technol, Vol. 59, R. Joffe
and J. Varna, Analytical modeling of stiffness reduction in symmetric and balanced
laminates due to cracks in 90 degrees layers, pp. 164152, copyright Elsevier (1999).
thermomechanical constitutive relations for 0 - and 90 -plies in material (lamina)

coordinate system can be written as
m
m
sm
nm
nm
m
11
21 s22
31 s33
m
m
m a11 T;
E11
E22
E33
m
nm
nm sm sm
m
32 s33
12 m 11 22
m
m a22 T;
E11
E22
E33
em
11
em
22
m
m
nm
nm
sm
m
13 s11
23 s22
33
m
m a33 T;
Em
E
E
11
22
33
sm
sm
sm
m
m
13
23
12
;
e
;
e
;
13
23
2Gm
2Gm
2Gm
12
13
23
em
33
em
12
4:187
(a)
Shear lag model: [30/904]s

1.0
Experiment
0.9
1
Ex /Ex0
0.8
3
0.7
2
0.6
0.5
0.4
0.0
0.1
0.4
0.5
0.2
0.3
0.6
0.7
0.6
0.7
[30/904]s
(b)
1.0
0.9
0.8
Vxy /Vxy0
106
0.7
0.6
0.5
0.4
0.0
Sh.L.-2
Hashin
FE
2D-0
Experiment
0.1
0.2
0.3
0.4
0.5
epoxy laminate: (a) normalized Youngs modulus; (b) normalized Poissons ratio
versus crack density. Reprinted, with kind permission, from Compos Sci Technol, Vol. 59,
R. Joffe and J. Varna, Analytical modeling of stiffness reduction in symmetric and
balanced laminates due to cracks in 90 degrees layers, pp. 164152, copyright Elsevier
(1999).
where m = 0, 90 for 0 -ply and 90 -ply, respectively, and Eii, Gij, nij; i, j = 1, 2, 3
represent the Youngs modulus, shear modulus, and Poissons ratio, respectively,
in corresponding directions and planes. Following the plane strain assumption,
the displacement field for the damaged laminate has the following form
um um x; z;
nm ecT y;
wm wm x; z;
4:188
where ecT is the uniform strain in the cracked laminate along the transverse (y)
direction. This representation of the displacement field is valid if ply cracks form
in planes normal to the x-direction, and are well away from the laminate edges.
[40/904]s
(a)
1.0
Sh.L.-2
Hashin
FE
2D-0
Experiment
0.9
0.8
Ex /Ex0
107
0.7
0.6
0.5
0.4
0.0
0.1
0.2
0.3
0.4
0.5
(b)
0.6
0.7
[40/904]s
1.0
Vxy / Vxy0
0.9
0.8
0.7
Sh.L.-2
Hashin
FE
2D-0
Experiment
0.6
0.5
0.4
0.0
0.1
0.2
0.3
0.4
0.5
0.6
0.7

epoxy laminate: (a) normalized Youngs modulus; (b) normalized Poissons ratio versus
crack density. Reprinted, with kind permission, from Compos Sci Technol, Vol. 59, R. Joffe
and J. Varna, Analytical modeling of stiffness reduction in symmetric and balanced
laminates due to cracks in 90 degrees layers, pp. 164152, copyright Elsevier (1999).
Now, if we additionally assume that the longitudinal stress components in both

the 0 - and 90 -plies are independent of the transverse coordinate z, the relevant
stress components can be written in the following functional form
90
s0xx s0xx0 C x; s90
xx sxx0 lC x;
4:189
where
s0xx0
Q011

n012 E022
0
0
0
90
0 c
90
ec 0 a11 T ; s90
xx0 Q11 ec n12 eT a22 T ;
E11
4:190
where ec is the average longitudinal strain applied to the laminate, and Q011 and Q90
11
are the reduced stiffnesses for the 0 - and 90 -plies, respectively, given by
108
Qm
11
00
0 90
Em
11
m ; m 0; 90
1 nm
12 n21
4:191
and a 11 and a 22 are given as

0
0
a11
a011 n012
E022 0
0
90
0 90
a ; a22
a90
11 n12 a11 :
E011 22
4:192
To fully represent the stress state in the cracked laminate, the basic task is to
determine the unknown function C(x) appearing in Eq. (4.189). The boundary
conditions for the stress field are: symmetry about the mid-plane, symmetry about
the plane parallel to cracks lying midway between two adjacent cracks, stress
continuity at the interface between the 0 - and 90 -plies, and zero traction at crack
surfaces and the external surfaces of the outer plies (similar to Hashins analysis,
see Eq. (4.120)). Additionally, by force balance we have
sc h
t90
0
s90
xx dz
t90
s0xx dz :
4:193
Also, since there is no load applied on the laminate in the transverse direction, the
average transverse stress must add to zero, i.e.,
t90 l
0
s90
yy dxdz
h l
t90
s90
yy dxdz 0 :
4:194
The stress field in the cracked laminate can be obtained by substituting Eq. (4.189)
into the equilibrium equations, Eq. (4.112), and integrating and applying boundary conditions. Thus, the transverse normal and shear stresses in the laminate are
given by
0
s0xz C0 x1 lt90 z; s90
xz lC xz;
4:195

1
1 00
2
2
s0zz C00 x1 lt90 z2 ; s90
zz C x 1 lt90 z :
2
2
It can be observed that these relations are quite similar in form to those obtained
by Hashin (Eqs. (4.121) and (4.122)). In fact, they are identical when
Cx 1=ls90
xx fx. The complete stress field is given by combining Eqs.
(4.189) and (4.195).
The displacement field, given by Eq. (4.188), can be obtained by using the
stress field into constitutive relations, Eq. (4.187), and integrating. However, the
stressstrain relations must be satisfied in an average sense. Hence, the stress
and strain fields are averaged over each ply thickness. These averaged relations
lead to the following fourth-order differential equation for the unknown function C(x)
FCIV x GC00 x HC x 0;
where the coefficients F, G, H are given by
4:196
"
#
1
2 t90
t90 2 5 t90 15
F
;
2 t0
8
t0
20E022 15E90
22 t0

1 1
1 t90 n012 n90
t90
23

2 3 ;
G
3 G012 G023 t0 E011 E90
t0
22
1
t90 1
:
H 0
E11 t0 E022
109
4:197
When the inner and outer plies are made of the same material the differential
equation, Eq. (4.196), has the same form as the EulerLagrange equation derived
by Hashin. It is worth noting that the Reissner energy functional has a stationary
value when the constitutive relations and equilibrium equations are satisfied in
an average sense. Thus, McCartneys approach is quite analogous to Hashins
approach: the former uses a displacement formulation (equivalent to minimization of Reissners energy functional), while the latter uses a stress formulation
(equivalent to minimization of complementary energy functional).
For a cracked cross-ply laminate, McCartneys 2-D approach yields the
following relations for the effective longitudinal modulus
Exx
Exx0
;
t90 E022
1

l E011
4:198
where

2pq
2 pl
2 ql
;
cosh
cosh
2
p q2
t0
t0
1
pl
pl
ql
ql
q sinh cosh p sin cos ;

t0
t0
t0
t0
r
r
4:199
rs
jr sj
p
;
;
q
2
2
r
G
H
r
> 0;
s
> 0:
2F
F
If the plies are thick, the averaging of stresses and strains is not advisable as it can result
in inaccurate predictions. To improve the approach, McCartney [8186] used the socalled ply-refinement procedure, in which each ply is divided thickness-wise into N
segments, and the resulting stressstrain relations are satisfied, in an average sense,
over each ply segment. Consequently, the unknown functions Ci(x) for the ith ply
segment (i = 1,2, . . . , N), satisfy the following N homogeneous differential equations
N
X
i1
Fij CIV
i x
N
X
i1
00
Gij Ci x
N
X
i1
Hij Ci x 0; j 1; 2; : : : ; N;
4:200
where the coefficients Fij, Gij, and Hij are calculated numerically using a suitable
ODE solver. McCartney [82, 84, 86] has later generalized this approach for multilayered cross-ply laminates, and also for triaxial loading.
110
McCartney [82, 84, 86] has also shown that for cracked cross-ply laminates, the
moduli are interrelated. Similar interrelationships among the Poissons ratio,
transverse modulus, and longitudinal modulus have also been independently
derived by Nairn [87]. If we define a damage parameter or normalized stiffness
parameter as
D
1
1

;
Exx Exx0
4:201
then other moduli for the cracked cross-ply laminate are interrelated as
nxy0 nxy

k1 D;
Exx0 Exx
nxz0 nxz

k2 D;
Exx0 Exx
nyz0 nyz

k1 k2 D;
Eyy0 Eyy
1
Eyy
1
Ezz
E1 k12 D;
yy0
1
Ezz0
k22 D;
4:202
and
axx axx0 k3 D; ayy ayy0 k1 k3 D; azz azz0 k2 k3 D ;
where
with
A
4:203

Exx0 B nxy0 Eyy0 =Exx0
k1
;
1 nxy0 B
Eyy0

Exx0 A nxz0 nxz0 Exx0 =Eyy0 B
k2
;
1 nxy0 B

Exx0 sxx0 Bayy0 C
k3
;
1 nxy0 B
4:204
n13 n23 n12
;
E22
E11
4:205
B n12 ;
C a22 n12 a11 :
These interrelationships can in principle reduce the burden of evaluating change in

each modulus subsequent to matrix cracking. Instead, the evaluation of degradation in longitudinal modulus is sufficient for predicting other moduli. However,
this result has yet to be verified experimentally.
4.8
COD-based methods
One way to view the elastic response changes caused by the presence of cracks in a
medium is to consider the additional overall (global) strain of the RVE contributed by the crack surface displacements of the individual cracks within the RVE.
Contrarily, if none of the cracks in the RVE conducts surface displacements, the
overall elastic response of the RVE will not change. This observation motivates
the focus on crack surface displacements. Although generally these displacements
111
tk lk
k+1
k
lk
Figure 4.20. A general 3-D laminate with cracks in some off-axis layers.
can be described as crack opening displacement (COD) and crack sliding displacement (CSD), one commonly refers only to COD. We will in the following discuss
stiffness relations in terms of average COD that can be calculated either analytically [8896] or numerically [97101].
4.8.1
3-D laminate theory: Gudmundsons model

Consider a general three-dimensional laminate consisting of N plies (see
Figure 4.20). Each ply is defined by its material properties, layup angle, and
ij and strains eij
thickness. For uncracked laminate the global average stresses s
are defined as [102]
ij
s
N
X
k1
Vk skij ; eij
N
X
Vk ekij ;
k1
4:206
where skij ; ekij are the average stresses and strains, respectively, in the kth ply (k =
1, 2, . . ., N), and Vk stands for the volume fraction of the kth ply such that
PN
k1 Vk 1. Note that for uncracked laminates the ply average stresses and
strains are the same as the individual (constant) ply stresses. For the sake of
simplicity, we will denote the tensors with a . Now, let us partition the stresses,
strains, and thermal expansion coefficients into in-plane and out-of-plane parts

s I
e
sI
I
s
; e
;s
4:207
;

s
e
s
O
O

O
where
0
1
0
1
0
1
sxx
exx
axx
s
a I @ ayy A;
@ syy A; e I @ eyy A;
I
sxy
2exy
2axy
4:208
denote the in-plane stresses, strains, and thermal expansion coefficients, and
0
1
0
1
0
1
szz
ezz
azz
@ sxz A; e O @ 2exz A;
aO @ 2axz A;
4:209
s
O
syz
2eyz
2ayz
112
denote the out-of-plane stresses, strains, and thermal expansion coefficients. The constitutive law between global average stress tensor and average strain tensor is given by
e
I
e O
e Ss

aT

SII
6
4 T
SIO

SIO

aI
I
7 s
5 T;
a O
O
s
SOO

4:210
where S is the compliance tensor, and the superscript T represents the trans
pose. Similarly, the relation between ply stress tensor and ply strain tensor can
be written as

k
k
kr

s

a T
e k S s

0 1
Sk
ek
I
I
6
) @ k A 4 T
eO
Sk
IO
3
S k 0s k
IO
7 I
5@
Sk
OO
kr
s
I
k
s
O
0 1
sIk
A @ AT;
k
s
O
4:211
kr
where s
denote residual stresses present due to reasons other than thermal

mismatch, such as chemical shrinkage during the manufacturing process. The
global average in-plane and out-of-plane residual stresses vanish due to equilibrium. The compatibility and equilibrium conditions in the laminate give us
ek
I
k
:
e I ; s
s
O
O
Substituting Eq. (4.212) into Eq. (4.210), one obtains

1
k
k
k
k
kr
S II
e S IO s
a I T s
:
s
O
I
I
I

4:212
4:213
Using Eq. (4.206), and using the fact that the volume average of residual stresses
vanish, the above equation can be rewritten as
e
SII s

SIO s

aI T;
I
O
I
4:214
where
"
1 #1
S
Vk SIIk
;
II

k1
"
1 #
N
P
S
SII
Vk S IIk
S IOk ;
IO

" k1
#
1
N
P
k
k
a
SII
Vk S II
a :
I
I
N
P
k1
4:215
113
In a similar way, substituting Eq. (4.212) into Eq. (4.211), and applying Eq.
(4.206), we get
T
e
SIO s

SOO s

aO T;
4:216
O
I
O
where
T 1 #
k
Vk S OO
S IOk
SOO
SIO
SII
SIO
Sk
Sk ;

II
IO
k1
"
T 1
T

N
P
k
k
k 1 k
:
a
V
a

a
SIO
SII
S
S
k O
O
I
I

IO
II

T
1
"
N
P
4:217
k1
Eqs. (4.215) and (4.217) relate the effective laminate properties to the local
ply level properties. The above equations form the basis of a 3-D laminate
theory. The corresponding relations for a 2-D laminate theory are obtained
by considering only the in-plane tensors. To obtain the effective laminate
properties for a cracked laminate, define the nondimensional crack density in
the kth ply as
rk
tk
;
lk
4:218
where tk and lk denote the thickness and average crack spacing, respectively, in the
kth ply. The process of transverse cracking reduces the elastic energy of the
laminate and the change in elastic energy is associated with the release of tractions
on the crack surfaces. It was shown by Gudmundson and Ostlund [92] that the
coupling terms between the energy of the uncracked laminate and the change in
elastic energy due to matrix cracking vanish (see also the proof by Hashin [67],
which is described earlier in the chapter, Eq. (4.135)).
It is noted that for a cracked laminate, the effective strains are different from the
average strains, whereas there is no distinction between global effective and
average stresses. The effective strains are the strains measured on a global scale,
whereas average strains come from averaging strains in individual plies over the
RVE. The difference between the effective strains and average strains is equal to
strain increment caused by crack opening displacements. Thus, the average
stresses are defined as (see Eq. (4.206))
a
ij
s
N
X
ka
Vk sij ;
k1
4:219
where the superscript (a) denotes average variables. The global effective strains are
defined as
ee
ij
2V
out

ui nj uj ni d ;
4:220
114
where ui, i = 1, 2, 3 indicates the displacement vector, ni is the unit normal vector
on the outer boundary surface Gout of the representative volume V, and the
superscript (e) denotes the effective variables. In the same way the effective ply
strains can be defined as [102]
1
ke
eij k
4:221
uki nkj ukj nki d ;
2V
kout
where Vk is the volume of the ply k and the surface integral is performed on the
outer boundary of ply k. Obviously,
1
2V
out
N
X
1
ui n j u j n i d
Vk
2V k
k1
kout

k k
k k
u i nj u j n i d :
4:222
Hence, from Eqs. (4.220)(4.222), one gets

ee
ij
N
X
ke
Vk eij :
k1
Applying the divergence theorem on Eq. (4.221), we get

1
1
ke
k
k
eij k
ui;j uj;i d k
uki nkj ukj nki d ;
2V V k
2V
kc
where the first integral is equal to the average ply strain, given by

1
a
eij k
uki;j ukj;i d ;
2V V k
4:223
4:224
4:225
and the second integral is the strain increment due to matrix cracks ekij is
given by

1
rk k k
k
eij k

ui nj
uki nkj ;
4:226
uki nkj ukj nki d
2tk
2V
kc
where

uki
tk
tk
1 tk
k
k
dtk

uki dtk
ui ui
tk 0
0
4:227
is the average crack opening displacement for ply k. Thus, we can write effective
ply strains as
ke
eij
ka
eij
ekij :
4:228
Finally, after applying the proper boundary conditions, Gudmundson and

Zang [89] arrive at the following expressions for effective properties of cracked
laminate
IIc
"
SII
1
"
N
P
115
#1
T N
P
;
nk rk Ak
bki Ak

i1
k1
#1
T N
P
i
k
;
bki B
S
S
SII
SIO nk rk A

IOc IIc

i1
k1
T N

T
1
T 1
N
k
P ki i
P
k k
b B;
SIOc
SIO
S
S
S
SII
SIO
SOO n r B

OOc

IIc
IOc

i1
k1

T N
N
P ki i
P
a a SIIc nk rk Ak
b C;
Ic I

N
N
k1 T
i1
1
P k k k TP
bki Ci ;
n
r
a
a
a
a
S
S
B
Oc O
Ic I

IOc
IIc

1
N
P
i1
k1
4:229
where matrices SII ; SIO ; SOO ; SII ;

aI ; and
aO are given in Eqs. (4.215) and (4.217),

b is the matrix containing average crack opening displacements (COD), and

matrices A; B; C are given by

1

k
N kI
S kII
; B k N Ok N kI
SkII 1
S kIO ; C k Ak
aI
ak ;
A

where the matrices N kI and N kO represent the unit

surfaces in ply k, i.e.,
2
2 k
3
0
n1 0 nk2
k 4
0 nk2 nk1 5 N Ok 4 0
N
I

0
0 0 0
4:230
normal vector on the crack
0
0
nk1
3
0
0 5:
nk2
4:231
The expressions in Eq. (4.229) for stiffness of the cracked laminates are exact
assuming the homogenization procedure. However, the main problem is the
determination of average COD for the cracked laminate. The heterogeneity in
the composite laminates and constraint effects on crack surfaces from the surrounding uncracked plies make it impossible to derive exact analytical solutions.
Gudmundson and coworkers, however, made the following assumptions in order
to evaluate the average crack opening displacements:
1. The surface displacements of a ply crack in a finite-thickness laminate are
equal to those of a crack in an infinite, homogeneous transversely isotropic
medium. The stress intensity factors for an infinite row of equidistant cracks
in an infinite homogeneous isotropic medium under the action of uniform
tractions on crack surfaces, given by Benthem and Koiter [104] and Tada et al.
[105], are assumed to hold for the current case of transversely isotropic
medium.
2. There is no effect of orientation of a cracked ply. This means that the matrices bki

in Eq. (4.229) may not be accurate for off-axis cracks in laminates.
116
Table 4.2 Numerical parameters used in calculation of COD matrix coefficients bk1 ; bk2 ; and bk3
j
1
2
3
4
5
6
7
8
9
10
0.63666
0.51806
0.51695
1.04897
8.95572
33.0944
74.32002
103.064
73.60337
20.3433
0.63666
0.08945
0.15653
0.13964
0.16463
0.06661
0.54819
1.07983
0.45704
0.25256
0.27079
0.49814
8.62962
51.2466
180.9631
374.298
449.5947
286.51
73.84223
3. The crack density is low (r 1).

4. There is no coupling between crack opening displacements of different plies.
Hence the matrices bki are diagonal.

With these assumptions, the matrices bki are given by

bki 0;
for all k 6 i;
3
bk1 0 0
or bkk 4 0 bk2 0 5;

0 0 bk3

4:232
where bk1 ; bk2 ; and bk3 are determined by Gudmundson using a numerical integration and are given by
h
k
i
ln cosh pr2
4
bk1 g1
;
p
rk 2
10
aj
p X
4:233
;
bk2 g2
2 j1 1 rk j
9
bj
p X
bk3 g3
;
2 j1 1 rk j2
for cracks in an internal ply, where

1
1 u12 u21
; g2 g3
;
4:234
g1
2G12
E2
and aj and bj are numerical parameters given in Table 4.2. For surface cracks (or
cracks in external plies), we have

8 ln cosh prk
ks
;
b1 g1
p
2rk 2
"
#
4:235
10
X
cj
ks
2 p
b2 21:12
g2
;
2 j1 1 rk j
117
where cj are another set of numerical parameters also given in Table 4.2.
It is clear despite the assumptions used in COD calculation, the above approach
is quite complex and difficult to implement in a numerical scheme. Similar
relations are also available for the combined extension and bending loading
scenario [94, 95].
4.8.2
LundmarkVarna model
Lundmark and Varna [98, 99, 106, 107] have recently derived effective properties
using a homogenization very similar to that in Gudmundsons approach. However, their relationships are simpler and they use the crack surface displacements
numerically obtained from FEM simulations, which makes their model much
more accurate. However, their model has been checked against experimental
data only for cross-ply laminates. Here, we provide the main relations derived
by them. Accordingly, the average strains in a ply, analogous to (4.228), are
defined as
a LAM
;
eij k eij
b
4:236
ij k
where the superscript a means average and
8
8
8
9a
9LAM
9
=
< b
11
a < e11 = LAM < e11 =

e
e
eij k
; eij
; b
;
b
ij k
: 22 ;
: 22 ;
: 22 ;
2e12 k
2e12
2b12 k

where b
ij k represents the VakulenkoKachanov tensor, defined by

1

bij k k
uki nkj ukj nki d ;
2V
kc
4:237
4:238

which is same as ekij in Eq. (4.226). In terms of crack surface displacements, b
ij k
for a cracked ply is derived as
i

h
rkn A U A Q fe0 gLAM fa0 g T ;
4:239
b
k
k
k
k
k
k
E2
where [A]k is the transformation matrix for ply k and [U]k is the displacement
matrix given by
2
3
0
0
0
0 5;
U k 2 4 0 uk2an
4:240
E2 k
0
0
G12 u1an
where uk1an and uk2an are the normalized average crack face sliding and opening
displacements, respectively, and are given by
uk1an uk1a
G12
E2
; uk2an uk2a k ;
tk sk120
tk s20
4:241
118
with uk1a and uk2a being the average crack surface displacements, defined as
tk
uk1a
1
2tk
t
2k
tk
u1 z dz; uk2a
1
2tk
t
2k
u2 z dz;
4:242
where Du1 and Du2 are the relative separation of the two crack faces along and
normal to the crack surface. Now, the average stressstrain relationships for the
kth ply in the global coordinate system are

gak Q k fegak fagk T :
4:243
fs
Since, the average stresses for the laminate remain equal to the applied stresses,
we have
ga
fsgLAM fs
N
X
k1
gak
fs
tk
;
H
4:244
where H is the total thickness of the laminate. Substituting Eqs. (4.236) and (4.239)
into Eq. (4.244), we obtain
N
h
i 1X

;
tk Q k b
fsgLAM Q0 LAM fegLAM fe0 gLAM

th
k
H k1
4:245
where [Q0]LAM is the stiffness matrix for the undamaged laminate, and
P
1=H Nk1 tk f
agk T are the thermal strains in the undamaged
fe0 gLAM
th
laminate. Substituting Eq. (4.239) into Eq. (4.245), the average thermomechanical
response of the damaged laminate is given by
h
i
fsgLAM Q0 LAM fegLAM fe0 gLAM
th
N
i

h
1 X
rkn tk Q k Ak U k Ak Q k fe0 gLAM fa0 gk T :
HE2 k1
4:246
For purely mechanical response, the stiffness matrix of the damaged laminate is
given by
Q
LAM
N

1 X
I
rkn tk Q k Ak Uk Ak Q k S0 LAM
HE2 k1
!1
Q0 LAM ;
4:247
where [S0]LAM = ([Q0]LAM)1 is the compliance tensor for the undamaged

laminate.
The only remaining unknown in this model is [U]k, Eq. (4.240). To determine the
crack surface displacements, Lundmark and Varna [98] suggest using actual FE
calculations on a unit cell of cracked laminate. For cross-ply laminates, they
carried out a set of such FE calculations for varying values of ply thickness and
(a)
(b)
[30/30/904]s
1.0
[30/30/904]s
1.0
+ experimental
model
+ experimental
model
0.9
nxy /nxy0
0.9
Ex /Ex0
119
0.8
0.8
0.7
0.7
0.6
0.6
0
0.2
0.4
Crack density (cracks/mm)
0.6
0.2
0.4
0.6
Crack density (cracks/mm)
Figure 4.21. Reductions in longitudinal modulus (a) and Poissons ratio (b) for a graphite/
epoxy [30/904]s laminate using the LundmarkVarna model [98]. Reprinted, with kind
permission, from P. Lundmark and J. Varna, Int J Damage Mech, Vol. 14, pp. 23559,
copyright # 2005 by Sage Publications.
stiffness, and by curve fitting they provided the following power law-type expressions for the normalized average crack opening displacements
p
E2
u2an A B s ;
4:248
Ex
where A, B, and p are constants that depend on the thickness ratio of cracked to
uncracked plies, and the type of crack (in an internal or external ply). For
example, for an internal crack in a GFRP [Sn/90m]s laminate,

t90 2ts
;
A 0:52; B 0:3075 0:1652
2ts
4:249
2

t90
t90
p 0:0307
0:0626
0:7037;
2ts
2ts
where t90 and ts are the thicknesses of cracked 90 and each uncracked sublaminate
layer. Figure 4.21 shows comparison of the model with experimental data for a
[30/904]s laminate with cracks in the central 90 layer.
4.9
Computational methods
For simulating the effect of damage in composite laminates, in general,
many computational methods have been utilized, such as the finite element
method (FEM), the finite difference method (FDM), and the boundary element
method (BEM). For the particular problem of transverse cracking, the most
common numerical tool is FEM. Some simpler numerical tools have also been
devised, e.g., the finite strip method by Li et al. [108], and the layerwise theory of
Reddy [109]. In this subsection, we will briefly describe some of these
developments.
120
4.9.1
Finite element method (FEM)

FEM is the most widely used numerical approach to analyze damage in composite
laminates. Its advantages are that it can model highly complex situations, and
provides quite accurate results. As can be seen from the preceding discussion, the
analytical models of cracking are severely limited in scope with respect to laminate
layup and loading scenario. Nonetheless, all numerical methods have a unique
limitation: every time the laminate geometry, loading, or material changes, simulations need to be carried out afresh, which might involve new mesh generation,
and computation. Hence, FE modeling of cracked laminates is time consuming
and does not by itself provide much insight into the damage mechanisms. Even
with these limitations it can be successfully used for calibration/verification of
analytical models as well as for computation of parameters or constants useful
in analytical methods (for example, it can be used to evaluate constants used in
Talrejas continuum damage model, see the next chapter for details). FE modeling
can also be utilized to simulate complex experimental situations, a task equivalent
to carrying out numerical experiments, and eliminating the need for cumbersome experimentation whenever possible.
The first task in FE modeling is to define a geometrical model of the cracked
laminate. Mostly, a representative unit cell is developed assuming periodic array
of self-similar cracks (see Figure 4.7(a)). For cross-ply laminates, a 3-D repeating
unit can be reduced to a 2-D plane stress/strain model (see Figure 4.7(b)).
Furthermore, the symmetry of the resulting boundary value problem can
reduce the size of the modeled unit cell. For example, cracking in a [0/90]s
laminate can be modeled using a quarter of a representative unit cell as illustrated in Figure 4.22.
For multidirectional laminates with cracks in more than one orientation, however, a repeating unit cannot be defined uniquely because of differences in directionality and mutual spacing of cracks in different plies. A repeating unit cell can
be defined for up to two off-axis cracking modes with cracked surfaces represented
on nonorthogonal boundaries [110]. The RVE in such cases is therefore 3-D and
skewed (nonorthogonal in the xy plane; z being the thickness direction).
A reduction to two dimensions is often not possible in such cases.
As is common in micromechanics, the displacement, strain, and stress fields
must be periodic across repeating unit cells. Thus the following periodic boundary
conditions [111] are applied on the FE model

@ui
ui xa xa ui xa xb
;
@xb
4:250
eij xa xa eij xa ;
sij xa xa sij xa ;
where ui, h@ui/@ubi, and Dxb, i, b = 1,2,3 represent the displacements, the volume
averaged displacement gradients, and the vector of periodicity, respectively. For a
(a)
(b)
z
t0
0
sc
121
t90
90
sc
h
x
0
2l
Figure 4.22. Building FE model for a cracked cross-ply laminate: (a) 2-D representative unit
cell; (b) FE model (1/4 cell).
skewed RVE, periodic BC might be complicated to enforce. For a detailed

discussion about skewed RVE, periodic BCs, and symmetries in composites, the
reader is referred to [110, 112114].
Once the FE results are available, the overall stiffness properties of the damaged
laminate can be calculated by volume averaging of stresses and strains inside the
RVE. For example, for a cracked laminate undergoing in-plane loading, the inplane elasticity properties can be calculated by

syy
sxy
eyy
hsxx i
Ex
; Ey ; Gxy ; nxy
;
4:251
hexx i
hexx i
eyy
gxy
where <g> denotes the volume average of a field g. Important numerical
studies related to analysis of cracked composite laminates can be found in [110
113, 115, 116].
4.9.2
Finite strip method

To enable predictions for laminated composites with arbitrary layups [110,
117, 118], Li et al. [108] devised an approximate numerical approach based on
the generalized plain strain formulation. Although there can be more than
one cracked ply, all the cracked plies have to be of the same orientation.
Hence, this method cannot be used for laminates with cracks in multiple
orientations.
Consider first an uncracked laminate. Given the generalized strains {e},

T
4:252
feg exx0 ; eyy0 ; 2exy0 ; kxx ; kyy ; 2kxy ;
the displacement field based on the classical laminate theory without rigid body
displacements can be written as
u0 xexx0 yexy0 xzkxx yzkxy ;
v0 yeyy0 xexy0 yzkyy xzkxy ;
x2
y2
w0 kxx kyy xykxy oz;
2
2
4:253
122
where o is an arbitrary integration function which depends on boundary

conditions.
When transverse cracks appear, perturbations to this displacement field are
induced. These perturbations can simply be superimposed on the displacements due
to the linearity of the problem. Assuming sufficiently long cracks, the perturbations
are independent of y. Hence, the displacement field for a cracked laminate reads
u u0 U x; z;
v v0 Vx; z;
w w0 Wx; z;
4:254
where U, V, and W denote changes due to the presence of cracks. The resulting
strains are calculated using infinitesimal deformation theory. Our objective then is
to solve for U, V, and W. The approach in the finite strip method is to divide the
planar region of a typical segment of the cracked laminate into a finite number of
strip elements parallel to the x-axis. In each element, M nodal lines are introduced
along which displacements are functions of x only and the displacements in the
strip elements are then interpolated by polynomials in the z-direction. For a
typical element, the displacement field can be expressed as
9e
8
8 9e
3
< U =
< Ui =
X
V
Ni z Vi
;
4:255
;
:
: ;
i1
oW
Wi
where the superscript e denotes the element number, and Ni are shape functions,
the same as those used in the one-dimensional finite element analysis [119], which
are given by
1
1
N1 z1 z; N2 1 z2 ; N1 z1 z;
2
2
with 1 z 1 being the nondimensional coordinate along the z-axis
z
3
X
i1
Ni zzi ;
4:256
4:257
where zi is the z-coordinate of the ith nodal line in the element. Going through the
usual FEM formulation, Li et al. arrived at the following set of differential
equations for the resulting variational problem
n o
n o
K2
4:258
y K1 K1 T y_ K0 fyg fF0 g;
and a set of boundary conditions, where [K2], [K1], and [K0] are the matrices
defined in Li et al. [108] and
8 9
<U=
4:259
fyg V :
: ;
W
123
No direct solution to the differential Eq. (4.258) exists. An approximate solution

can be obtained by taking the nodal displacements as a Fourier series of unknown
constants, as
Kn
x X
kpx
Un Unh
;
Unk sin
l k1
l
Kn
x X
kpx
;
Vn Vnh
V k sin
l k1 n
l
Wn Wnh
4:260
Kn
x
2
X
kpx
;
Wn0
Unk cos
l
l
k1
for n = 1,2, . . ., M, and the coefficients Unh ; Vnh ; Wnh ; Unk ; Vnk ; Vnk ; and Wn0 are
unknown constants to be determined, Kn is the order where the Fourier series is
truncated for the approximate solution, and M is the number of nodal lines in the
laminate. Substituting Eq. (4.260) into Eq. (4.258), and rearranging, the following
algebraic equations similar to FEM are obtained
Afg fg :
4:261
The solution of these algebraic equations along with the appropriate boundary
conditions gives the displacement field, from which the strain field can be
obtained.
4.9.3
Layerwise theory
The layerwise theory of Reddy [109] is motivated by a desire to develop a
computational model that is more efficient than the conventional 3-D finite
element models [119] and can incorporate damage effects such as transverse cracks
and delaminations in a layered medium. It is based on 3-D kinematics where the
displacement field within each layer is expanded using the Lagrange family of
finite elements. For a comparable mesh, the layerwise theory typically takes less
computational time as compared to the conventional 3-D FEM while providing
the same level of accuracy.
In the theory, the whole laminate is divided into a number of subdivisions
across its thickness. The displacement field in the laminate is written as
ui x; y; z
N
X
J1
UiJ x; yJ z; i 1; 2; 3;
4:262
where N is the number of subdivisions through the thickness of the laminate and FJ
are global interpolation functions defined in terms of the Lagrange interpolation
functions associated with the layers connected to the Jth interface through the
laminate thickness, and UiJ are the nodal displacements. Independent interpolation
functions for u1, u2, and u3 can also be used whenever necessary. The strain field is
determined using the von Karman nonlinear theory. Then the governing equations
124
for the nodal displacements are derived using the principle of virtual displacements
[120, 121]. The resulting system of partial differential equations can be converted to
a system of equations analogous to the FEM in a procedure similar to that followed
in previous subsection. Solution of this system gives us the nodal displacement,
from which strain and stress fields can be determined. Further details on the
approach and its implementation can be found in [122127]. Recent papers by Na
and Reddy [128, 129] provide direct implementation of the layerwise theory for
transverse cracking and delaminations, respectively, in cross-ply laminates.
4.10
Other methods
There have been other developments in analyzing cracked laminates. The detailed
treatment is not covered here and we will highlight the important aspects of these
approaches. The readers are referred to the cited articles for further details. It
should be pointed out, however, that these approaches are mostly extensions of
the previously developed ideas, and do not really improve the predictions. Moreover, many of these approaches are complex, semi-analytical and thus difficult to
implement, and may sometimes need high computational times.
Close to the development of the variational analysis by Hashin, Aboudi and
coworkers [130, 131] developed a three-dimensional semi-analytical method. In
this approach, an approximate analytical solution for the displacement field is
sought using a series expansion in the form of Legendre polynomials.
In a somewhat similar way, Lee and Hong [132] developed a refinement of
the shear lag approach using a series polynomial expansion. The approach
accounted for the crack opening displacement, thermal stresses, and Poissons
effects. However, the improvement over the traditional shear lag methods was
insignificant.
Another similar effort by Gamby and Rebiere [133] used the transverse shear
stresses in the 0 - and 90 -layers as double Fourier series in x and z (longitudinal
and transverse coordinates). Vanishing tractions at the crack surfaces were used as
boundary conditions. To obtain the stresses and strains in the cracked laminate,
the use of constitutive equations and the equilibrium equations was made. Finally,
the coefficients of the Fourier series were derived using the principle of minimum
complementary energy.
Quite recently, Zhang et al. [134, 135] have developed a state space method to
analyze cracked off-axis laminates. In this approach they use displacement fields
and the stresses to be given by the Fourier series expansions. The coefficient terms
in expansions are obtained numerically using the equilibrium equations, boundary
conditions, and ply refinement.
Following on the lines of modeling of thin shells, Shoeppner and Pagano [136
138] developed a method to model the thermoelastic response of flat laminated
composites. This approach employs the idea that the stress field in an axisymmetric cylinder approaches that in a long flat coupon as the radius to thickness
4.11 Changes in thermal expansion coefficients
125
ratio approaches infinity. Thus, the stress field in a flat laminate is nearly the same
as in a large radius axisymmetric hollow layered cylinder model. To obtain the
stress fields, they used Reissners variational principle along with the equilibrium
equations. The predictions matched quite well with FE simulations. However, the
governing equations are very complex, need numerical tools to solve them,
and this limits the usability of the approach. The models of McCartney and
ShoeppnerPagano are compared in [139].
4.11
Changes in thermal expansion coefficients

Hashin [74] and Nairn [140] have developed variational models to predict changes
in thermal expansion coefficients due to ply cracking. They can be derived in a
relatively straightforward way following Hashins treatment (refer to [74] for
details). The longitudinal expansion coefficient for a cracked cross-ply laminate
is given by

a11 a22
B0 90
a90
4:263
k f;
c
xx
1l
C0 x
where ac is the longitudinal thermal expansion coefficient for an uncracked
composite laminate, and
1 l

f
f x dx;
2l l
4:264
n12
;
B 0 1 l
E1
Lundmark and Varna [98] also developed a model for thermal expansion coefficients. Following the analysis covered in Section 4.8.2 and noting that only
thermal loading is present, the strain field in the laminate is given by (setting
mechanical loads to zero in Eq. (4.245))
S0 LAM
fegLAM fe0 gLAM
th
N

1X
:
tk Q k b
k
H k1

from Eq. (4.239) and dividing by DT yields
Substituting b
k
!
N
N
X
1X
LAM
I
tk rkn Dk fagLAM

tk r D fagk ;
fag
0
H k1 kn k
k1
4:265
4:266
where
Dk S0 LAM

1
Q k T Tk U k T k Q k :
E2
4:267
The model predictions for longitudinal thermal expansion coefficient are plotted
in Figure 4.23 for a [0/90]s carbon/epoxy laminate. For comparison, experimental
and model data from Kim et al. [141] are also shown.
126
[0/90]s
1.0
experimental, Kim et al. (2000)
model
ax / ax0
0.8
model, Kim et al. (2000)
0.6
0.4
0.2
0.0
0.5
1.0
1.5
2.0
Crack density (cracks / mm)
2.5
3.0
Figure 4.23. Variation in longitudinal thermal expansion coefficient for a carbon/epoxy
[02/902]s laminate. The LundmarkVarna model is compared with model and

experiment from Kim et al. [141]. Reprinted, with kind permission, from P. Lundmark and
J. Varna, Int J Damage Mech, Vol. 14, pp. 23559, copyright # 2005 by Sage Publications.
4.12
Summary
This chapter has provided an exposition of the main concepts and methods related to
evaluating the effects of multiple cracking in composite materials on their deformational response. Beginning with the early approaches, known as shear lag methods,
where one-dimensional stress analysis is used, and progressing to computational
methods that accurately determine the local stress fields, the range is covered as much
as possible. While the field is still evolving and more methods are appearing in the
literature, it is hoped that the treatments and discussions provided here are useful for
researchers in the field to gain an appreciation of this class of approaches. A key
consideration in selecting an approach is the purpose at hand. For material selection
purposes a quick assessment of the elastic modulus may be needed, in which case the
shear lag approach may be adequate, while for structural analysis purposes an
evaluation of all properties and the suitability of the approach as an integral part
of a structural analysis scheme would be the factors of consideration. In any case, the
micro-damage mechanics (MIDM) treated here is one part of the total damage
mechanics picture. The next chapter on macro-damage mechanics (MADM) provides another perspective on the complex problem of damage in composite materials.
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5.1
Introduction
As described in the previous chapter, the two main approaches to treating damage
in composite materials are micro-damage mechanics (MIDM) and macro-damage
mechanics (MADM). We shall now discuss MADM, which is also commonly
known as continuum damage mechanics (CDM).
Consider an undamaged continuum (Figure 5.1, left) representing a heterogeneous solid undergoing deformation upon prescribed traction t and displacement
u on parts of the bounding surfaces St and Su, respectively. Assuming the average
response of the solid to be linear elastic, the stressstrain relationships can be
written as
sij Cijkl ekl ;
5:1
where sij ; ekl ; and Cijkl denote the tensors of stress, strain, and stiffness, respectively,
at a point of the continuum body in its undamaged state. At some loading state, the
body may initiate and evolve damage in the form of voids, microcracks, cavities, etc.
(Figure 5.1, middle). These damage entities will cause perturbations in the local
stress and strain states of the continuum body. The stressstrain response averaged
over a representative volume element (RVE) at a fixed damage state is still given by
Eq. (5.1) but now Cijkl denotes the stiffness tensor of the homogenized continuum
body containing damage. The main objective of the CDM approach is to characterize Cijkl for the continuum body in which damage entities have been homogenized.
A concept central to CDM is the internal state representing the damage entities
that have been homogenized in the continuum (Figure 5.1, right). Historically, this
concept is credited to Kachanov [1, 2] who introduced the so-called continuity as a
varying state of a metal in an attempt to describe its degradation due to creep.
Accordingly, a single scalar variable, denoted as f, was used to describe the continuity with values equal to 1 in the virgin state, and 0 at rupture. The loss of continuity
signifies material deterioration, and was assumed to occur at a rate given by
m
df
s
A
;
5:2
dt
f
where A and m are material constants and s is the maximum principal tensile stress.
5.1 Introduction
St
ti
St
ti
St
135
ti
Homogenization
Damage
Initiation
ui
ui
Su
Undamaged
homogenized
continuum
ui
Su
Su
Homogenized
damaged
continuum
Continuum
with damage
Figure 5.1. The basic concept of internal variable damage mechanics.
Force, F = s.S
Force, F = s.S
Area S*
Area S
Damaged state
(0<<1)
Equivalent fictitious undamaged state

( = 0)
Figure 5.2. The concept of effective stress for isotropic damage in uniaxial loading.
The variable f can be viewed as representing surface density of discontinuities

in the material, and can then be used to describe an effective stress. Thus in
Eq. (5.2), the effective stress is equal to s/f, which represents the current level
of stress causing further material degradation. Later, Robotnov [3] interpreted
discontinuity, defined by the parameter o 1 f, as a measure of net area
reduction (see Figure 5.2). Accordingly, o is defined as
o
SD S S
;
S
S
5:3
where the damaged cross section SD S S*, in which S is the cross-sectional

area in the undamaged state and S* is the net area of the damaged specimen which
excludes the area held by the damage entities (discontinuities). Thus the net area of
the specimen effectively carries the applied load. The damage parameter o 0
signifies an undamaged state, while o oc represents a critical state corresponding
136
to the rupture of the specimen. Following this approach, Robotnov [3] postulated
the creep strain rate as
s
n
de
B
;
dt
1o
5:4
where B and n are constants. It should be noted here that Kachanovs

effective stress, as defined, increases to infinity at failure, while Robotnovs effective stress, as interpreted, would increase only by a few percent since the volume
fraction of voids or discontinuities at failure is found by microstructural studies
for metals to be small.
Robotvovs concept of effective stress was also used later by Murakami and
Ohno [4] for creep damage of polycrystalline metals and by Lemaitre and coworkers [5, 6] for effective elastic properties. Denoting the quantity in parenthesis
in Eq. (5.4) by
~
s
s
;
1o
5:5
Hookes law can be expressed in two equivalent forms as

~ e; s
~ Eee ;
s Ee
5:6
where ee is the elastic strain and E~ is the effective Youngs modulus, which is
related to the damage parameter o as follows
~
s
E~
s
E
s)o1 :
E
1 o E~
5:7
In a somewhat similar way, for brittle creep damage, Lemaitre and Chaboche [7]
defined the damage variable in terms of the strain rate. Using a power law, the
strain rate during secondary creep (undamaged state), e_ s , can be described by
e_ s
s
N
l
5:8
where l is a material constant and the exponent N is found from experimental

tests. The damage variable follows easily from the measurement of the strain rate
during tertiary creep, e_ , and the use of effective stress concept as
1=N
e_
:
5:9
o1
e_ s
Similar to the effective stress concept, the strain equivalence principle has also
been proposed by Lemaitre and coworkers [6, 8], which states that any strain
constitutive equation for a damaged material may be derived in the same way as
for a virgin material except that the usual stress is replaced by the effective stress.
In creep of metals as well as in brittle cracking of ceramics, rocks, concrete, etc. the
voids and cracks usually form along some preferred orientations, e.g., on grain
5.1 Introduction
137
boundaries and in weak planes. It is obvious that a scalar damage variable cannot
account for the directional dependence of the effects of voids and cracks.
To characterize this effect, Murakami and Ohno [4] considered an arbitrarily oriented
plane in a solid containing arbitrarily distributed voids and defined a second-order
tensor to describe the anisotropic net area reduction. This tensor was assumed to
represent the directional nature of discontinuities and was called the damage tensor.
The MurakamiOhno damage tensor V relates the elemental area dA of an
arbitrarily oriented plane with the unit normal n lying in the damaged configuration to the elemental area dA* of the same plane with the unit normal n* lying in
a fictitious configuration with reduced net load carrying area. Thus,
n dA I Vn dA;
5:10
where I is the identity tensor of second order.

The effective stress tensor s* then is the magnified (net area) stress in the fictitious
configuration which is related to the stress in the damaged configuration by
s I V1 s:
5:11
Following (5.7), Chaboche [911] generalized the relation between elastic constants and the damage variable to the three-dimensional case, replacing o by a
damage tensor D. This damage tensor, in general, is a nonsymmetric fourth-order
tensor, and is defined by the following transformation

E I D : E;
5:12

where I is the identity tensor of fourth order, E and E are the elasticity tensor for
the undamaged and damaged materials, respectively, and (:) stands for the secondorder contraction. Thus, the damage tensor is given by

D I E
E1 ;
5:13
and the effective stress tensor is given by

s I D1 : s:
5:14
It is worth noting that the second-order damage tensor defined by Murakami and
Ohno [4], Eq. (5.10), is based on the notion of effective net area reduction, while
the fourth-order damage tensor defined by Chaboche [911], Eq. (5.13), uses the
notion of the effective stress defined by Eq. (5.6).
The damage tensor D defined by (5.13) has been the focus of much attention in
several works on continuum damage mechanics. Ju [12], for instance, has discussed the notion of isotropic and anisotropic damage variables and has demonstrated that isotropic damage does not necessarily imply a scalar damage variable.
From a mechanics study of changes in the elasticity compliance tensor due to
microcracks he found that the fourth-order tensor D is isotropic for the case of
isotropic damage, e.g., when the cracks are perfectly randomly distributed in all
138
Figure 5.3. Schematic illustration of anisotropic constraint effect in composites. An

ellipsoid entity is shown surrounded by fibers or plies in a composite. The axes of the
ellipsoid are inclined with respect to the axes of the constraining elements. Reprinted, with
kind permission, from Damage Mechanics of Composite Materials, R. Talreja, Damage
characterization by internal variables, pp. 5378, copyright Elsevier (1994).
directions. However, for preferred directions in crack orientations the damage

tensor will, in general, be anisotropic.
5.2
Continuum damage mechanics (CDM) of composite materials

The damage variables defined on the basis of the effective stress concept, or
the associated notion of the reduced net area, do not contain any specific details
of the damage entities. In the LemaitreChaboche damage tensor, for instance,
the components of the damage tensor are determined from the elastic compliance changes. Thus, e.g., two sets of damage entities of different characteristic
sizes and concentrations leading to the same elastic compliance changes will be
represented by the same variables. Such equivalency of different sets of damage
entities cannot, in general, be expected to hold for all effects of damage.
Furthermore, in media with, say, two levels of microstructure, e.g., in composites, the damage entities forming at the lower size-scale may be affected by the
higher size-scale microstructure as well as by the difference in the symmetry
properties of the two microstructures. To illustrate this aspect, consider an
ellipsoidal particle embedded in a compliant matrix and surrounded by a
parallel array of stiff fibers (Figure 5.3). Let the particle debond from the
matrix under appropriate loading such that an ellipsoidal damage entity is
formed. The local stress perturbation induced by the surface displacements of
this damage entity, and the resulting overall elastic compliance, will depend on
the local microstructure details such as inclination of the fibers with respect to
the principal planes of the damage entity and the fiber stiffness. Thus the same
microstructure arranged differently can produce a different effect on the overall
elastic response. This example serves to illustrate that a characterization of
damage in terms of the elastic compliance changes will not necessarily be
unique.
139
In the alternative characterization of damage, adopted here, the damage

entities are represented by appropriate specific variables, and averages of these
variables over an RVE then give the damage variables. The degree of characterization, i.e., to what extent the details of damage entities are represented,
depends on the type of variables chosen. Thus, a scalar variable will only
represent the size but not the shape or orientation characteristics of the damage
entities. A vector variable can account for the size and orientation, but the
positive and negative senses of a vector introduce ambiguities in the damage
characterization that cause difficulties in the description of damage evolution.
With two vectors simultaneously associated with a damage entity these difficulties are overcome. At the same time, the resulting second-order tensor gives
mathematical convenience of formulating response functions, which are commonly expressed in terms of the second-order stress and strain tensors, as
discussed below.
Talrejas original paper on CDM used a vectorial description of damage [13].
Although the ambiguities concerning the sense of damage vector could be remedied by imposing an additional condition, it was found that using a second-order
tensor instead avoided this step [1417]. Here we will follow the tensorial
description.
5.2.1
RVE for damage characterization

Any continuum description of a solid entails homogenization since materials
are inherently heterogeneous. For polycrystalline metals, for instance, the scale
of heterogeneity (e.g., grain size) is often small compared to the scale at which
material response characteristics (e.g., the elastic constants) are measured,
allowing the stress and strain states to be defined as continuous fields. For
commonly used fiber-reinforced solids, such as glass/epoxy and carbon/epoxy,
the fiber diameter of approximately 10 micrometers allows treating these
materials as a homogeneous continuum with good accuracy. When internal
surfaces in composite materials form, their characteristic dimensions and
mutual distances between them can be orders of magnitude larger than the
scale of heterogeneities underlying the homogenized pristine composite.
Furthermore, on application of external loads the internal surfaces are subject
to evolution (enlargement and multiplication), as discussed above. This warrants a separate (and different) homogenization of the composite with internal
surfaces (collectively called damage).
Figure 5.4 depicts a homogenization procedure for a composite solid containing damage. The heterogeneities in the pristine (undamaged) composite are
referred to as stationary microstructure and are homogenized first. This may
also be called classical homogenization. Textbooks on mechanics of composite
materials usually begin with this homogenization. In fact, the classical laminate
theory goes one step further by developing homogeneous constitutive relations
for laminates consisting of stacked layers of homogenized unidirectionally
140
Evolving microstructure
Step 1
Homogenization of
stationary microstructure
V
Step 2
Homogenization of
evolving microstructure
Continuum after homogenizing

the stationary microstructures
P
ai
nj
Fully homogenized continuum

Characterization of a
damage entity
Figure 5.4. Homogenization of a continuum body with heterogeneous stationary

structure and evolving damage entities. A tensorial characterization of a damage entity
is depicted on the right.
reinforced composite (ply or lamina). Returning to Figure 5.4, the second homogenization pertains to the internal surfaces, collectively named as damage or
evolving microstructure to highlight their ability to permanently change by
processes of energy dissipation. Homogenization of the evolving microstructure
necessitates employing the notion of a representative volume element (RVE),
which will be discussed next.
A general and thorough exposition of the RVE notion in the context of micromechanics is given in [18]. Here, we shall apply this notion to the particular case
of composite materials with damage. With reference to Figure 5.4 again, a generic
point P in the homogenized composite with damage has associated with it a
damage state (in addition to stress and strain states), which is given by an
appropriate volume-averaged measure of the presence of internal surfaces that
affect the constitutive behavior (stressstrain relations) at the point P. The volume
over which the averaging is performed must be representative of the neighborhood
of point P that can be associated with P. This neighborhood is the RVE, whose
volume is not fixed but depends on the geometrical configuration (size, spacing,
etc.) of the internal surfaces around P. As this configuration changes under
applied loading, the RVE size changes.
With the notion of RVE at hand, the damage state at P can be defined by a
set of variables obtained by averaging over the RVE. The choice of the
variables is guided by the type of internal surfaces formed, and in this respect
141
the knowledge of damage mechanisms discussed above is useful. In general,

the variables can be scalars, vectors, or tensors of second order or higher.
Settling on which variables to employ is a matter of finding a balance between
capturing sufficient physics of the damage process and usefulness of the ensuing formulation of constitutive relations. In the following the second-order
characterization of damage in composite materials adopted by Talreja [14, 15,
17] is described.
5.2.2
Characterization of damage
As shown in Figure 5.4, a single internal surface within a RVE, called a damage
entity from now on, can be characterized by two vectors: a unit outward normal n
at a point on the surface, and an influence vector a at the same point. A dyadic
product of the two vectors, integrated over the surface S, is denoted the damage
entity tensor, and given by
dij ai nj dS;
5:15
S
where the components of the vectors are with reference to a Cartesian coordinate
system. The dyadic product assures consistency of the signs of the two vectors.
A characterization of this type was first proposed by Vakulenko and Kachanov
[19] for flat cracks, where the influence vector a represented the displacement jump
across the crack surface.
The physical significance of this characterization is that it represents the
oriented nature of the presence of internal surfaces. As illustrated by the examples
of damage in Chapter 3, common internal surfaces are cracks (flat or curved)
generated by interface debonding and matrix failure. The unit normal vector at a
point on the damage entity carries the information on orientation of the surface
(with respect to the frame of reference), while the other vector represents an
appropriate influence induced by activation of the considered point on the surface.
This influence is generally also directed in nature. For the case of mechanical
response, the appropriate influence would be the displacement of the activated
point on the damage entity surface. For a nonmechanical response, such as
thermal or electrical conductivity, the perturbation induced by an internal surface
can also be cast as a vector-valued quantity.
Integrating the dyadic product in Eq. (5.15) over the damage entity surface
provides the total net effect of the entity. For example, if the entity is a flat crack,
then taking a as the displacement vector in the integral gives the crack surface
separation times the crack surface area. This product may be viewed as an
affected volume associated with the crack. For a penny-shaped crack with the
two surfaces separating symmetrically about the initial crack plane, the sole
surviving term of the damage entity tensor represents an ellipsoidal-shaped
volume.
142
Referring once again to Figure 5.4, the RVE associated with a generic point P
carries a sufficiently large number of the discrete damage entities to represent
the collective effect on the homogenized constitutive response at the point. The
number of damage entities needed for this representation, and the consequent
RVE size, depend on the distribution of the entities. For instance, if the entities
are sparsely distributed, then the RVE size would be large, while for densely
distributed case a small RVE would suffice. Furthermore, for uniformly distributed entities of the same geometry, a repeating unit cell containing a single
entity can replace the RVE, while for the cases of nonuniform distribution of
unequal entities, the RVE size will increase until a statistically homogeneous
representation is attained. This implies that further increasing the RVE size will
have no impact on the averages of the selected characteristics. As an example, if
the selected characteristic is the affected matrix volume by a damage entity, as
mentioned above, then the average value of this quantity will vary as the RVE
size increases and will approach a constant value at a certain RVE size. The
minimum RVE size beyond which no appreciable change in the considered
average is found may be taken as the needed RVE. It is apparent that the
RVE is not unique but is subject to the choice made for the particular formulation of the constitutive response of a continuum with damage. Consequently,
there is no unique constitutive theory of a continuum with damage; however,
the use of the concept of an internal state in a given theory requires specifying
RVE in a consistent manner and assuring that the conditions for its existence
are present.
From the cases of damage mechanisms reviewed in Chapter 3 it can be noted
that in composite laminates the damage tends to occur as sets of parallel cracks
within the plies, each oriented along fibers in the given ply. It is therefore
convenient to separate each set of ply cracks according to its orientation,
referred to a fixed frame of reference, and assign it a damage mode number.
Denoting damage mode by a 1, 2, . . ., n, a damage mode tensor can be
defined as
1 X
a
Dij
5:16
dij ka ;
V k
a
where ka is the number of damage entities in the ath mode, and V is the RVE
volume. As noted above, if the ply cracks of a given orientation are uniformly
spaced, then the RVE will reduce to the unit cell containing one crack. For
nonuniform distribution of ply cracks, V must be large enough to provide a steady
average of the damage mode tensor components.
As defined by Eq. (5.16) the damage mode tensor will in general be asymmetrical. Decomposing the influence vector a along directions normal and tangential
to the damage entity surface S gives,
ai ani bmi ;
5:17
where n and m are unit normal and tangential vectors on S such that nimi 0.
143
Using Eq. (5.17) in Eq. (5.16) the damage entity tensor can be written in two
parts as
dij dij1 dij2 ;
5:18
where
dij1
dij2
ani nj dS;
bmi nj dS:
5:19
Here a and b are the magnitudes of the normal and tangential projections,
respectively, of vector ai and vectors ni and mj are unit normal and tangential
vectors, respectively. The damage mode tensor for a given mode can now be
written as
a
1a
Dij Dij
2a
Dij ;
5:20
where
1a
Dij
1 X 1
1 X 2
2a
dij ; Dij
dij :
ka
ka
V k
V k
a
5:21
This separation of the damage mode tensor in two parts allows the analysis to
be simplified to avoid having to deal with asymmetric tensors. For instance,
for damage entities consisting of flat cracks, the two parts of the damage mode
tensor represent the two crack surface separation modes. If an assumption can
be made that only the symmetric crack surface separation (known as mode I or
crack opening mode in fracture mechanics) is significant, then the second term
in Eq. (5.21) can be neglected. This will render the damage mode tensor
symmetrical and it can then be written as
a
1a
Dij Dij
1X
V k
a
ani nj dS
S
5:22
ka
The consequence of this assumption was examined by Varna [20] for one class of
laminates and it was found that not including the crack sliding displacement
(CSD) for ply cracks inclined to the laminate symmetry directions resulted in
errors in estimating the degradation of the average elastic properties of laminates.
However, these errors were found to be small in absolute values while being
significant in percentages. In fact for those ply crack orientations where CSD
dominates, the cracks are difficult to initiate until high loads close to failure load
are applied.
Some damage mechanisms such as crystalline slip may require only the
tangential part. For other situations the sliding between the crack faces can
be negligible, e.g., for intralaminar cracks constrained by stiff plies, and fiber/
matrix debonds. Hence Dij2(a) 0 under such conditions. For cases where the
144
Table 5.1 Thermodynamics variables for damage analysis

Thermodynamic state variables

1. Strain tensor eij 12 ui; j uj;i
2. Temperature T
3. Temperature gradient gi T,i
4. Damage tensors Dij(a)
Thermodynamic response variables

1. Cauchy stress tensor sij
2. Specific Helmholtz free energy c
3. Specific entropy
4. Heat flux vector qi
a
5. Damage rate tensors D_ ij
damage entity surfaces conduct tangential displacements only (e.g., CSD by flat
cracks), it is possible to formulate the damage mode tensor as a symmetric tensor.
One example of this is sliding of the fiber/matrix interface in ceramic matrix
composites [16].
With stress, strain, and damage, all expressed as symmetric second-order
tensors, a constitutive theory can now be formulated to have a convenient, usable
form. Such a formulation is described next.
5.2.3
A thermodynamics framework for materials response

Referring once again to Figure 5.4, a formulation of the constitutive response
of a homogenized continuum with damage will now be discussed. In view of the
observed behavior of common composite materials such as glass/epoxy and
carbon/epoxy, only elastic response will be considered. Theoretical treatment of
elastic response of solids is classical and can be found in textbooks. Incorporating damage is, however, not a simple extension of the classical theory of
elasticity. The CDM approach to be described here is based on thermodynamics and is naturally suited for thermomechanical response. It can be extended to
incorporate nonmechanical effects, such as electrical and magnetic, as well as
chemical. Every extension, however, comes with the price of having to determine associated response coefficients (material constants) by a certain identification procedure. In the treatment presented here, the task of determining
material constants is reduced by use of selected micromechanics. This way of
combining micromechanics with CDM generates useful synergism, justifying
the characterization of the combined approach as synergistic damage mechanics (SDM), to be discussed later. We begin with the conventional CDM framework first.
At the foundation of CDM are the first and second laws of thermodynamics.
Additionally, use is made of the concept of an internal state, which is identified here
as the evolving microstructure depicted in Figure 5.4. As discussed before, this
microstructure is homogenized into a damage field characterized by the set of damage
mode tensors Dij(a). The collection of all variables resulting from thermodynamics with
internal state can now be placed in two categories: state variables and response
functions (see Table 5.1). The thermodynamical response of a composite body, limited
to small strains, is given by a set of five response functions: the Cauchy stress tensor sij,
145
the specific Helmholtz free energy c, the specific entropy , the heat flux vector qi, and
a
a set of damage rate tensors D_ ij , a 1,2,
..., n. The
thermodynamic state of the body is
given by the strain tensor eij 1=2 ui; j uj;i , with displacement vector ui, absolute
temperature T, temperature gradient gi T,i, and a set of damage tensors D(a)
ij .
Following Truesdells principle of equipresence, which states that all state
variables should be present in all response functions unless thermodynamics or
other relevant considerations preclude their dependency, we write

a
sij sij ekl ; T; gk ; Dkl ;

a
c c ekl ; T; gk ; Dkl ;

a
ekl ; T; gk ; Dkl ;

a
q q ekl ; T; gk ; Dkl ;

a
a
b
D_ kl D_ kl ekl ; T; gk ; Dkl :
5:23
The following balance laws should hold for the continuum body:
Balance of linear momentum:
sij;j rbj r
xj ;
5:24
where bj are the components of the body force per unit mass and r is the mass
density.
Balance of angular momentum:
sij sji :
5:25
ru_ sij e_ ij qi;i rr;
5:26
Balance of energy:
where u is the specific internal energy per unit mass and r is the heat supply per
unit mass.
Second law of thermodynamics in the form of the ClausiusDuhem
inequality:
_
sij e_ ij rc_ rT
qi gi
0;
T
5:27
where c u T.
Time differentiation of c in (5.23) gives,
@c
@c _ @c
@c _ a
D :
T
c_
e_ kl
g_ i
a kl
@ekl
@T
@gi
@D
kl
Substitution of Eq. (5.28) into Eq. (5.27) gives
5:28
146
sij r

X @c a qi gi
@c
@c _
@c
Tr
0;
e_ ij r
D_
g_ i r
a kl
@ekl
@T
@gi
T
a @D
5:29
kl
where the summation sign is shown on a to include all damage modes. Now
requiring (5.29) to hold for the independently varying strain, temperature, and
temperature gradient gives the following results
sij r
@c
;
@ekl
5:30
@c
;
@T
5:31
@c
0:
@gi
5:32
Equation (5.32) states that the Helmholz free energy function does not depend on
the temperature gradient and, consequently, Eqs. (5.30) and (5.31) eliminate this
dependency from stress and entropy. The last two equations in the response
function set (Eq. (5.23)) remain unaffected.
Equations (5.30)(5.32) lead to the following functional dependencies

a
sij sij ekl ; T; Dkl ;

a
c c ekl ; T; Dkl ;

a
ekl ; T; Dkl ;
5:33
a
q q ekl ; T; gk ; Dkl ;
a
a
b
D_ kl D_ kl ekl ; T; gk ; Dkl :
From Eq. (5.29) the following restriction (also known as internal dissipation
inequality) results
X a a qi gi
0;
5:34
Rkl D_ kl
T
a
(a)
where R(a)
kl are the thermodynamic forces conjugate to Dkl and are given by
Rkl r
@c
a
@Dkl
5:35
Each of these forces is analogous to the crack extension force (i.e., energy release
rate) for a single crack. As an example, for a damage mode component, say
D11 of mode a 1, the quantity R(1)
11 can be interpreted as the force causing
an infinitesimal change in the internal state represented by D(1)
11 . Equation (5.34)
147
expresses the condition these forces must satisfy as damage evolves under thermomechanical impulses.
The complete thermomechanical response for the composite body is governed
by the set of functions Eq. (5.33) and the internal dissipation inequality Eq. (5.34).
In view of the experimental data, which are mostly available for polymer matrix
composites at room temperature, the thermomechanical framework will be
developed further for the purely mechanical response. Thus, for isothermal conditions (T 0, gi 0) the set of response functions is reduced to the following

a
sij sij ekl ; Dkl ;

a
c c ekl ; Dkl ;
5:36
a
a
b
D_ kl D_ kl ekl ; gk ; Dkl ;
X
a
a a
Rkl D_ kl 0 :
Since sij are derivable from c, according to Eq. (5.30), it suffices to formulate c and
a
D_ kl for a purely mechanical response. Dealing with this scalar-valued function (c) as
the sole response function for a given internal state of damage provides a favorable
situation for further development of the theory. The form of the Helmholz free
energy function can be chosen in different ways. A powerful way is possible by use
of the theory of invariants for polynomial functions [21]. In the following it is
illustrated for one case of orthotropic composites containing one damage mode.
To derive the rate equations for sij, we differentiate Eq. (5.30) with respect to
time and use the functional dependency given in Eq. (5.36), which yields
s_ ij r
X @2c
@2c
D_ a :
e_ kl r
a mn
@eij @ekl
@D
@e
a
mn
ij
5:37
Substitution of Eq. (5.35) gives

a
s_ ij r
X @Rmn
@2c
D_ a ;
e_ kl
@eij @ekl
@eij mn
a
5:38
which may be rewritten as

s_ ij Cijkl e_ kl
a
Kijmn D_ a
mn ;
5:39
where
Cijkl r
and
@2c
@eij @ekl
5:40
148
Kijmn
@Rmn
@2c
r
:
a
@eij
@eij @Dmn
5:41
The matrix Cijkl contains stiffness coefficients of the composite in its virgin mater(a)
ial state, whereas coefficients of Kijmn
are functions determining the change of state
caused by the internal dissipative mechanisms. The rate shown in Eq. (5.39)
a
requires formulation of the scalar function c and the tensor components D_ kl .
The discussion of damage evolution is left for later; the next section will treat the
stressstrain relations at a fixed damage state.
5.2.4
Stiffnessdamage relationships
The stiffness coefficient matrix Cijkl of the composite in a given state of damage
is derivable from the Helmholtz free energy function c according to Eq. (5.40).
The scalar valued function c can be written as a polynomial in its variables, i.e.,

a
c cP eij ; Dij ;
5:42
where cP stands for the polynomial function.
Let us now focus on the particular case of intralaminar cracking in composite
laminates. Figure 5.5 shows an RVE illustrating one set of intralaminar cracks in
an off-axis ply of a composite laminate. Although for clarity of illustration the
cracking is shown only in one lamina, it is understood that in general it exists in
multiple plies of the laminate. The thickness of the cracked plies is denoted by tc, s
is the average crack spacing, t is the total laminate thickness, and W and L
stand for the width and the length, respectively, of the RVE. The volume of the
RVE, the surface area of a crack, S, and the influence vector magnitude, a, are
specified as
V L:W:t;
S
W:tc
;
sin y
5:43
a ktc ;
where k, called the constraint parameter, is an unspecified constant of (assumed)
proportionality between a and the crack size tc (also the cracked-ply thickness).
Here, y is a positive quantity so that the surface area is always positive. Assuming
a to be constant over the crack surface S, one gets from Eq. (5.22)
a
Dij
kt2c
n i nj ;
st sin y
5:44
where ni sin y; cos y; 0.

Expansion of the polynomial function in Eq. (5.42) can in general have infinite
terms, which will obviously present an impractical situation. One way to restrict
the functional form is by expanding the polynomial in terms that account for the
149
Figure 5.5. A representative volume element illustrating intralaminar multiple cracking in

a general off-axis ply of a composite laminate.
initial material symmetry. This is done in the polynomial invariant theory by using
the so-called integrity bases [21]. Such bases have been developed for scalar
functions of various vector and tensor variables. For the case of two symmetric
second-order tensors, such as in Eq. (5.42), the integrity bases for orthotropic
symmetry are given by Adkins [22]. Considering a single damage mode, a 1, we
have the following set of invariant terms
e11 ; e22 ; e33 ; e223 ; e231 ; e212 ; e23 e31 e12 ;
D11 ; D22 ; D33 ; D223 ; D231 ; D212 ; D23 D31 D12 ;
e23 D23 ; e31 D31 ; e12 D12 ;
5:45
e31 e12 D23 ; e12 e23 D31 ; e23 e31 D12 ;

e23 D31 D12 ; e31 D12 D23 ; e12 D23 D31 :
For the sake of applying the constitutive theory to thin laminates where only
in-plane strains are of interest, and for small strains, the expansion of the function
c (Eq. (5.42)) can be restricted to no more than quadratic terms in strain components e11, e22, and e12
To what extent the damage tensor components are to be
taken in the expansion depends on the nature and amount of information that can
150
be acquired for evaluation of the material constants that will appear in the
polynomial function. This issue will be discussed later. To begin with the simplest
possible case, we will include only linear terms in D11, D22, and D12, which are the
nonzero components for intralaminar cracks. Thus the set of invariant terms
reduces to
e1 ; e2 ; e26 ;
D1 ; D2 ; D26 ;
5:46
e6 D 6 ;
where e1 e11 ; e2 e22 ; e6 e12 ; D1 D11 ; D2 D22 ; D6 D12 . The most general
polynomial form for the Helmholtz free energy, restricted to second-order terms
in the strain components and first-order terms in damage tensor components, is
given by

rc P0 c1 e21 c2 e22 c3 e26 c4 e1 e2

c5 e21 D1 c6 e21 D2 c7 e22 D1 c8 e22 D2 c9 e26 D1 c10 e26 D2
5:47
fc11 e1 e2 D1 c12 e1 e2 D2 g fc13 e1 e6 D6 c14 e2 e6 D6 g
P1 ep ; Dq P2 Dq ;
where P0 and ci, i 1, 2, . . ., 14 are material constants, P1 is a linear function of
strain and damage tensor components, and P2 is a linear function of damage
tensor components. Setting the free energy to zero for unstrained and undamaged
material, we have P0 0, and assuming the unstrained material of any damaged
state to be stress free, we get P1 0. The stress components in the Voigt notation
are now given by (from Eq. (5.30))
sp r
@c
;
@ep
5:48
where p 1, 2, 6. A differential in stress can now be written as

dsp r
@c
@c
deq r
dDr Cpq deq Kpr dDr ;
@ep @eq
@ep @Dr
5:49
@c
@ep @eq
5:50
where
Cpq r
is the stiffness matrix when dDr 0, i.e., at constant damage. This is illustrated for
the uniaxial stressstrain response in Figure 5.6. As seen there, the elastic modulus
at any point on the stressstrain curve is the secant modulus, not the tangent
modulus.
Combining Eqs. (5.47), (5.48), and (5.50), one obtains
Cpq C0pq C1
pq
5:51
151
E0
E
e
Figure 5.6. Stressstrain curve of a composite with damage. The secant modulus E varies
with the state of damage.
where
C0pq 4
2c1
c4
2c2
Symm
E0x
0 0
3 6
6 1 nxy nyx
0
6
6
0 56
6
6
2c3
4
Symm
2
n0xy E0y
1 n0xy n0yx
E0y
1 n0xy n0yx
0 7
7
7
7
7
0 7
7
5
0
Gxy
5:52
represents the orthotropic stiffness matrix for virgin composite material, in which
E0x ; E0y ; n0xy ; G0xy are effective moduli for the undamaged laminate, and
2
6
C1
pq 4
2c5 D1 2c6 D2
Symm
c11 D1 c12 D2
c13 D6
2c7 D1 2c8 D2
c14 D6
2c9 D1 2c10 D2
7
5;
5:53
represents the stiffness change brought about by the damage entities of damage
mode 1.
It can be noted here that Eqs. (5.51)(5.53) show linear dependence of the
stiffness properties on damage tensor components. This is the consequence of
including only linear terms in these components in the polynomial expansion of
the free energy function, Eq. (5.47). Including higher-order terms will add additional
constants ci, which will need to be evaluated. The evaluation procedure is described
below, but it is remarked here that the formulation of constitutive response is in
no way restricted only to linear dependence on the chosen damage measure.
152
Case 1: Cracking in one off-axis orientation

From Eqs. (5.51)(5.53), it can be seen that the presence of damage entities, even
for one orientation, removes the initial orthotropic symmetry. For the case of
intralaminar cracks in one orientation, as illustrated in Figure 5.5, the nonzero
components of the damage tensor Dij(1) are given from Eq. (5.44) by
1
D1 D11
1
D2 D22
kt2c
sin y;
st
kt2c cos2 y
;
st sin y
1
D6 D12
5:54
kt2c
cos y:
st
Inserting these into Eq. (5.51) and using Eq. (5.52) and Eq. (5.54) we obtain
the stiffness matrix of the damaged composite laminate for a fixed state of
damage as
3
n0xy E0y
E0x
0 7
6
7
6 1 n0xy n0yx 1 n0xy n0yx
6
7
7
6
0
6
7
Ey
6
7
0
6
7
1 n0xy n0yx
6
7
5
4
0
Symm
Gxy
2
2c5 2c6 cot2 y c11 c12 cot2 y
2
6
kt
c sin y6
2c7 2c8 cot2 y
4
st
Symm
2
Cpq
5:55
3
c13 cot y
c14 cot y
2c9 2c10 cot2 y
7
7:
5
Case 2: Cross-ply laminates

For the special case of cross-ply laminates, y 90 , and hence
2
Cpq
E0x
6
6 1 n0xy n0yx
6
6
6
6
6
6
4
Symm
n0xy E0y
1 n0xy n0yx
E0y
1 n0xy n0yx
0 7
2
7
2a1
7
2
7 ktc 6
7
4
st
0 7
7
7
Symm
5
G0xy
a4
2a2
7
0 5
5:56
2a3
where a1 c5 ; a2 c7 ; a3 c9 ; and a4 c11 . It can be observed that the orthotropic symmetry is retained for intralaminar cracking in cross-ply laminates.
The engineering moduli can be derived from the following relationships
Ex
C11 C22 C212

C22
nxy CC1122 ;
Ey
C11 C22 C212

C11
5:57
Gxy C66 :
Thus, for cross-ply laminates with 90 -ply cracks,

"
n0xy E0y
Ex
E0x
kt2c
a1
2
1 n0xy n0yx
st
kt2c
a4
1 n0xy n0yx
st
#2
E0y
kt2c sin y
a2
2
st
1 n0xy n0yx
"
#2
n0xy E0y
kt2c
a4
1 n0xy n0yx
st
E0y
kt2c
a2
Ey
2
;
1 n0xy n0yx
st
E0x
kt2c
a1
2
1 n0xy n0yx
st
n0xy E0y
nxy
1 n0xy n0yx
kt2c
a4
st
E0y
kt2
2 c a2
0
0
1 nxy nyx
st
Gxy G0xy 2
153
5:58
kt2c
a3 :
st
Evaluation of material constants

In the damagestiffness relations Eq. (5.56) and Eq. (5.58), ai,i 1,2,3,4 are a set of
four phenomenological constants, which need to be determined to predict stiffness
degradation. As seen from Eq. (5.58), the shear modulus is uncoupled from the
other three moduli and thus can be treated independently. These phenomenological constants are material and laminate configuration dependent and can be
evaluated for a selected laminate by using data generated either experimentally or
by an analytical or a computational model. As an example, let the moduli of a
given damaged cross-ply laminate at a fixed state of damage, s s1, be given as
Ex ; Ey ; Gxy ; and nxy , then by using Eq. (5.56), we obtain
"
#
s1 t
Ex
E0x
a1

;
2kt2c 1 nxy nyx 1 n0xy n0yx
"
#
E0y
Ey
s1 t

;
a2
2kt2c 1 nxy nyx 1 n0xy n0yx
5:59
i
s1 t h
0
a3
Gxy Gxy ;
2kt2c
"
#
n0xy E0y
nxy Ey
s1 t

:
a4 2
ktc 1 nxy nyx 1 n0xy n0yx
154
E1/E10
Gl./Ep. [0/903]s
1.0
Calculated
x Measured
0.9
0.8
x
x
0.7
x x
x
x
0.6
Ply discount prediction
0.5
0
100
200
300 s
(MPa)
Figure 5.7. Variation of the longitudinal Youngs modulus with applied stress for a glass/
epoxy [0/903]s laminate. Source: [23].
In the above expressions it should be noted that while the values of ai are fixed for
a given composite laminate (that has been homogenized), the parameter k depends
on the ability of the cracks to perform surface displacements under an applied
mechanical impulse. Thus this parameter may be viewed as a measure of the
constraint to the crack surface separation imposed by the material surrounding
the crack. One way to view this is by considering a crack of a given size embedded
in an infinite isotropic material, in which case the crack surface separation is
unconstrained and can be calculated by fracture mechanics methods. When the
laminate geometry is finite and its symmetry is different from isotropic, the k
parameter will take a value less than that for the infinite isotropic medium. This
consideration allows us to assign k an undetermined value, say k0, for a reference
laminate under reference loading conditions, and evaluate a change from this
value for another crack orientation. This procedure will be discussed in more
detail later.
The CDM approach described here has been used to successfully predict
degradation in the longitudinal and transverse moduli and the Poissons ratio
for a variety of laminates, e.g., [0/903]s, [903/0]s, and [0/45]s as reported in [1315,
17, 23]. Figure 5.7 shows the degradation of the longitudinal Youngs modulus
in a [0/903]s glass/epoxy laminate with the applied tensile stress. The predictions
agree with the observed values fairly well in the entire range of cracking.
The predictions by the ply discount method are found to overestimate the total
modulus reduction. The stressstrain curve constructed from the reduced modulus
is shown in Figure 5.8.
155
s
(MPa)
250
Gl./Ep. [0/903]s
200
150
100
50
0
0
0.5
1.0
1.5
2.0
2.5 e (%)
Figure 5.8. Longitudinal stressstrain response for a glass/epoxy [0/903]s laminate.

Source: [23].
5.3
Synergistic damage mechanics (SDM)

The observation that the k-parameter (hitherto referred to as constraint parameter) may be viewed as a carrier of the local effects on damage entities within a
RVE, while the ai-constants are material constants, led to a number of studies to
explore prediction of elastic property changes due to damage in different modes.
To be sure, the elastic properties are the averages over appropriate RVEs.
At first it was found that from changes in Ex and nxy due to transverse cracking
in [0/903]s glass/epoxy laminates reported in [24] and assuming no changes in Ey,
changes in Ex for the same glass/epoxy of [0/90]s configuration could be predicted
with good accuracy. Also, in [0/45]s laminates of the same glass/epoxy, the
change in Ex could be predicted by setting D1 D2 (a good approximation,
supported by crack density data). These results have been reported in [14].
Later, a systematic study of the effect of constraint on the constraint parameter
was done by experimentally measuring the crack opening displacement (COD)
in [y/902]s laminates [25] for different y-values. By relating these values to the
COD at y 90 normalized by a unit applied strain, the predictions of Ex and nxy
for different y could be made. Another study of the constraint effects was made
by examining [0/y4/01/2]s laminates, where the ply orientation y was varied.
Once again, using experimentally measured COD for y 90 as the reference,
the k-parameter for other ply orientations was evaluated from the COD values
and Ex and nxy for different y were then predicted [33].
While the experimental studies supported the idea of using the constraint
parameter as a carrier of local constraints, the scatter in test data and the cost of
156
testing do not make the experimental approach attractive. Therefore, another

systematic study of [0m/yn/0m/2]s laminates was undertaken [28, 29] where computational micromechanics was employed instead of physical testing. An elaborate
parametric study of the constraint parameter allowed developing a master curve
for elastic property predictions. The most recent study [30] examines damage
modes consisting of transverse ply cracks as well as inclined cracks of different
orientations in [0m/yn/90r]s and [0m/90r/yn]s laminates. The reference value of k
for y 90 , as well as changes in it for other ply orientations, are computed by
finite element models of representative unit cells. Predictions made using k as a
micromechanical carrier of local damage-induced perturbations are compared
with available experimental data for [0/90/45/+45]s laminates. This approach
of combining MIDM (local) and MADM (global) approaches is named synergistic
damage mechanics (SDM). The following sections describe the use of SDM. First
we take multidirectional laminates with cracking in two symmetric off-axis orientations, followed by the case of cracking in three orientations.
5.3.1
Two damage modes

Let us consider a case where two modes of damage are active. In this case, the
irreducible integrity bases for cP are given by, with a 1 and 2,
e11 ; e22 ; e33 ; e223 ; e231 ; e212 ; e23 e31 e12 ;

1
1
1
1 2
1 2
1 2
1 1 1
D11 ; D22 ; D33 ; D23 ; D31 ; D12 ; D23 D31 D12 ;
2
2
2
2 2
2 2
2 2
2 2 2
D11 ; D22 ; D33 ; D23 ; D31 ; D12 ; D23 D31 D12 ;
5:60
1
1
1
2
2
2
e23 D23 ; e31 D31 ; e12 D12 ; e23 D23 ; e31 D31 ; e12 D12 ;
1
e31 e12 D23 ; e12 e23 D31 ; e23 e31 D12 ; e31 e12 D23 ; e12 e23 D31 ; e23 e31 D12 ;
1
e23 D31 D12 ; e31 D12 D23 ; e12 D23 D31 ; e23 D31 D12 ; e31 D12 D23 ; e12 D23 D31 :
For a thin laminate loaded in its plane, the above set can be reduced by considering only the in-plane strain and damage tensor components. Thus, the remaining
integrity bases in the Voigt notation are given by
e1 ; e2 ; e26 ;

2
1
1
1
2
2
2
; D1 ; D2 ; D6
;
D1 ; D2 ; D6
1
e6 D6 ; e6 D6 :
5:61
157
Using the above set of integrity bases, the most general polynomial form for rc,
restricted to second-order terms in the strain components (assuming small strains)
and first-order terms in damage tensor components (assuming small volume
fraction or number density of damage entities in the RVE), is given by

rc P0 c1 e21 c2 e22 c3 e26 c4 e1 e2
n
o
1
1
2
2
e21 c5 D1 c6 D2 c7 D1 c8 D2
n
o
1
1
2
2
e22 c9 D1 c10 D2 c11 D1 c12 D2
n
o
1
1
2
2
e26 c13 D1 c14 D2 c15 D1 c16 D2
5:62
n
o
1
1
2
2
e1 e2 c17 D1 c18 D2 c19 D1 c20 D2
n
o
n
o
1
2
1
2
e1 e6 c21 D6 c22 D6 e2 e6 c23 D6 c24 D6
P1 ep ; D1
P2 ep ; D2
P3 D1
P4 D2
;
q
q
q
q
where P0 and ci, i 1, 2, . . ., 24 are material constants, P1 and P2 are linear

functions of strain and damage tensor components, and P3 and P4 are linear
functions only of the damage tensor components. Setting rc 0 for unstrained
and undamaged material, we have P0 0; and assuming the unstrained material of
any damaged state to be stress free, we get P1 P2 0 on using Eq. (5.48).
Considering the virgin material to be orthotropic and proceeding in a similar
manner as above, we obtain the following relations for the stiffness matrix of
the damaged laminate
2
Cpq C0pq C1
pq Cpq ;
5:63
0
is the stiffness coefficient matrix of the virgin laminate
where p, q 1, 2, 6; Cpq
given by Eq. (5.52), and the changes in stiffness brought about by the individual
(1)
(2)
damage modes are represented by Cpq
and Cpq
, which are given by
6
6
C1
6
pq
4
2
6
6
C2
pq 6
4
2c5 D1 2c6 D2
c17 D1 c18 D2
1
2c9 D1 2c10 D2
c23 D6
1
2c7 D1 2c8 D2
c19 D1 c20 D2
2
2c11 D1 2c12 D2
Symm
3
1
2c13 D1 2c14 D2
Symm
2
c21 D6
7
7
7
5
c22 D6
c24 D6
2
2c15 D1 2c16 D2
7
7
7:
5
5:64
158
(a)
(b)
Figure 5.9. Damage characterization for two damage modes: (a) normal crack spacing syn,
and axial crack spacing sy in a cracked ply; (b) directions of normal vectors for cracks
in +y- and y-plies.
In general, for N damage modes, Eq. (5.63) can be written as

Cpq C0pq
N
X
Ca
pq :
5:65
a1
Let us now consider a special case of a general laminate

undergoing
damage in two

symmetrically placed damage modes, such as 0m = yn =p s , with restricted to
angles that do not cause ply cracking. In such laminates, an in-plane tensile
loading will produce an in-plane stress state in each off-axis ply consisting
of normal stresses along and perpendicular to fibers in that ply and a shear stress
in the plane of the ply. Depending on the values of y, , and ply properties,
the stress perpendicular to the fibers could be tensile or compressive. Thus,
on loading, an off-axis ply may or may not develop intralaminar cracks. When
y 90 , the matrix will undergo multiple cracking in the transverse plies.
For other cases of off-axis ply orientations, multiple cracking is typically observed
to occur for angles from 50 to 90 under an axial tensile load. However, it has
been observed that even in cases where these cracks do not initiate in the off-axis
plies, the laminate moduli change with the applied load due to shear stress-induced
damage within the plies.
The damage state subsequent to ply cracking in the +y and y plies can be
represented by two damage mode tensors. For off-axis ply cracking, it is more
convenient to rewrite the damage mode tensor defined in (5.44) in terms of the
normal crack spacing, syn sy sin y, where sy is the crack spacing in the axial
direction (see Figure 5.9) for a ply of orientation y. Accordingly, the damage
mode tensors are given by
a
Dij
kt2c
ni nj :
syn t
5:66
With reference to Figure 5.9(b) where the orientations of the two damage modes
are shown, the damage mode elements are given by
a 1 : ni
sin y; cos y; 0 ;
D1
ky t2c 2
sin y;
syn t
2
a 2 : ni
D2
ky t2c
cos2 y;
syn t
D6
ky t2c
sin y cos y;
syn t
5:67
sin y; cos y; 0;
D1
159
ky t2c 2
sin y;

syn t
D2
ky t2c
cos2 y;

syn t
D6
ky t2c
sin y cos y;

syn t
where the superscripts y+ and y indicate variables for the +y and y plies,
respectively. Assuming that the intensity and distribution of damage is the same
in both +y and y plies, we have
ky ky ky ; syn syn syn :
5:68
Substituting Eq. (5.67)(5.68) into Eq. (5.64), we obtain

1
1
C12
2
C12
C11 C11 2
C22 C22 2
C66 C66 2

ky t2c
c5 c7 sin2 y c6 c8 cos2 y ;
y
sn t

ky t2c
c9 c11 sin2 y c10 c12 cos2 y ;
y
sn t

ky t2c
c13 c15 sin2 y c14 c16 cos2 y ;
y
sn t
5:69

ky t 2
y c c17 c19 sin2 y c18 c20 cos2 y ;
sn t
C16 C16
C26 C26
ky t2c
sin y cos yc21 c22 0;
syn t
ky t2c
sin y cos yc23 c24 0 :
syn t
Thus,
2
6
2
C1
pq Cpq 4
2a1 D1 2b1 D2
a4 D 1 b 4 D 2
2a2 D1 2b2 D2
0
0
2a3 D1 2b3 D2
Symm
7
5;
5:70
where the superscripts for denoting damage mode have been dropped for convenience,
and ai and bi, i 1, 2, 3, 4 are the two sets of four material constants, given by
a1 c 5 c 7 ;
b1 c 6 c 8 ;
a2 c9 c11 ;
a3 c13 c15 ;
a4 c17 c19 ;
b2 c10 c12 ;
b3 c14 c16 ;
b4 c18 c20 :
Here, ai and bi are functions of y. Denote
5:71
160
a1 y a1 sin2 y b1 cos2 y;
5:72
a4 y a4 sin2 y b4 cos2 y :
Then,
2
6
2
C1
pq Cpq Dy 4
where
2a1 y
a 4 y
2a2 y
2a3 y
Symm
Dy
0
0
5:73
7
5;
ky t2c
:
syn t
5:74
Rewrite Eq. (5.72) as

bi
2
ai y ai sin y bi cos y ai sin y 1 cot y :
ai
2
5:75
Consider for the moment the case when ai bi. Then,

bi
p
p
y :
cot2 y 1 for
4
2
ai
5:76
Also, it can be expected that

bi
p
p
cot2 y 1 for y ;
3
2
ai
p
p
y :
i:e:; ai y ai for
3
2
5:77
For this case, we have laminate stiffness matrix as

2
E0x
6
6 1 n0xy n0yx
6
6
Cpq 6
6
6
6
4
Symm
n0xy E0y
1 n0xy n0yx
E0y
1 n0xy n0yx
0 7
2
7
2a1
7
7
6
7 Dy 6
4
0 7
7
7
Symm
5
0
Gxy
a4
2a2
7
0 7
5;
2a3
5:78
which is of identical form to the expression for 90 cracking in a cross-ply

laminate, see Eq. (5.56). The moduli can be finally obtained using the relations
in Eq. (5.57). The resultant expressions will be of the same form as in Eq. (5.58),
except that ktc2/st is now replaced with Dy.
161
COMPUTATIONAL MICROMECHANICS
Determine COD and constraint parameter(s)
(u 2 q n
b = q =
; ( u2 ) q n = ( u2 ) +q n + ( u2 )q n
)
90
(u
(
2 90
8
Structural scale: Micro
EXPERIMENTAL/
COMPUTATIONAL
Evaluate damage constants
using available data
for reference laminate
configuration [0/908 /01/2]s
SYNERGISTIC DAMAGE MECHANICS

Use SDM to determine stiffness reduction in
present laminate configuration [0m / qn /0m/2]s
Structural scale: Meso
STRUCTURAL ANALYSIS
Analyze overall structural response to external
loading using the reduced stiffness properties
Structural scale: Macro
Figure 5.10. Flowchart showing the multiscale synergistic methodology for analyzing
damage behavior in a class of symmetric laminates with layup [0m/yn/0m/2]s containing
ply cracks in the +y and y layers.
The overall SDM procedure for this laminate is sketched in Figure 5.10.
As illustrated, it combines micromechanics with CDM for complete evaluation
of the structural response. Micromechanics involves analysis to determine CODs
in cracked plies within a RVE (or unit cell, if applicable) of [0m/yn/0m/2]s layup,
from which the constraint effect is evaluated for different y and/or m.
The constraint effect is carried over in the CDM formulation through the constraint parameter. In a separate step, the damage constants ai are determined
from experimental data for a reference laminate, which is chosen here to be
[0/908/01/2]s. A cross-ply laminate of the same class as the ply layup and material
in consideration is a good choice for the reference laminate because either the
experimental data are often available or can be obtained by using any of the
damage models for 90 -ply cracking as described in the previous chapter. For
evaluation of damage constants, expressions in Eq. (5.59) shall be used after
replacing ktc2/st by Dy. With the values of the damage constants and b ky =k90
known, the stiffnessdamage relations given by Eq. (5.78) are employed to predict
stiffness degradation with crack density. The overall structural behavior can be
finally analyzed using the reduced stiffness properties for the laminate.
For computation of average COD values, micromechanics can be performed
using a suitable FE analysis. The 3-D FE model for [0m/yn/0m/2]s layup, along
Figure 5.11. Representative unit cell for COD computation for laminates. Reprinted, with
kind permission, from Int J Solids Struct, Vol. 45, C.V. Singh and R. Talreja, Analysis of
multiple off-axis ply cracks in composite laminates, pp. 457489, copyright Elsevier (2008).
8
6
COD (m)
162
FEM
Experiment
20
30
40
50
60
70
80
90
Ply orientation (q)

Figure 5.12. Variation of average COD with change in ply orientation for a [0m/yn/0m/2]s
glass/epoxy laminate. Reprinted, with kind permission, from Int J Solids Struct, Vol. 45,
C.V. Singh and R. Talreja, Analysis of multiple off-axis ply cracks in composite laminates,
with boundary conditions and coordinate systems, is shown in Figure 5.11 [29, 31,
32]. As can be seen from Figure 5.12, the computed CODs averaged over the
thickness of the cracked plies agree quite well with the experimental data over
103 u2/tc
(c)
103 u2/tc
(b)
(d)
103 u2/tc
103 u2/tc
(a)
163
Figure 5.13. COD profiles for cracked plies in [0/y4/01/2]s laminates: (a) CODs averaged
over +y- and y-plies; (b) Crack profile for 90-ply crack compared with an elliptic profile
for an isotropic medium; (c), (d) COD profiles for +y and y separately: (c) y = 70,
(d) y = 40. Parts (c), (d) depict the asymmetry of opening displacements for off-axis
laminates, especially at a ply orientation farther from y = 90 . Reprinted, with kind
permission, from Int J Solids Struct, Vol. 45, C.V. Singh and R. Talreja, Analysis of multiple
off-axis ply cracks in composite laminates, pp. 457489, copyright Elsevier (2008).
the whole range of ply orientations considered. This suggests that the 3-D FE analysis
is an accurate tool to evaluate the constraint parameter. The profiles of COD normalized with tc through the ply thickness are shown in Figure 5.13. As expected, for
cross-ply laminates, the profile is symmetric about mid-plane of the cracked ply and
consequently the maximum COD occurs at the mid-plane of the cracked layer.
However, due to the difference in constraint from the surrounding material, this
COD profile is different from an elliptical profile for a single crack in an infinite
isotropic elastic medium subjected to a uniform far-field stress (see Figure 5.13 (b)).
Thus, the magnitude of the average COD for a 90 crack is different from that for an
elliptical crack. For other ply orientations, the crack surface displacements are not
symmetric about the mid-plane as shown in Figure 5.13 (c)(d). This asymmetry
increases as we go away from cross-ply laminates (y 90 ) and maximum COD does
not occur midway through the
thickness of the cracked y layers. The aspect ratio of
COD profiles, g u2 max u2 , varies from 1.33 for y 90 to 1.40 for y 40
(Figure 5.13 (a)), which is different from the aspect ratio of 1.273 ( 4/p) for an
164
(a)
(b)
= 70
= 70
Ex
nxy
E x0
nxy
(c)
(d)
= 55
= 55
Ex
nxy
E x0
nxy
Figure 5.14. Variation of longitudinal modulus and Poissons ratio for [0/y4/01/2]s
laminates: (a), (b) for y = 70 ; (c), (d) for y = 55 . Reprinted, with kind permission, from
Int J Solids Struct, Vol. 45, C.V. Singh and R. Talreja, Analysis of multiple off-axis ply
cracks in composite laminates, pp. 457489, copyright Elsevier (2008).
elliptic profile. Here (Du2)max represents the maximum COD and u2 represents the
COD averaged over the thickness direction. Numerically, the COD, Du2, is computed
by taking the difference of the node displacements on either side of the crack along a
direction transverse to the local fiber direction (assuming the crack traverses parallel
to the fiber).
The elastic moduli Ex and nxy predicted by the SDM approach are compared
with the experimental data for y 70 and 55 in Figure 5.14. The agreement with
data is about the same as that obtained by using experimentally measured COD
values to evaluate the constraint parameter. For y 55 , the stiffness reduction
is caused by matrix cracking as well as shear-induced damage in off-axis plies, as
discussed in [33], where a procedure for calculating the stiffness reduction due
to shear damage was described. SDM predictions for this orientation thus
include both effects. It is interesting to note that the stiffness predictions using
experimentally measured COD values are subject to scatter, which is inherent in
testing. Furthermore, the experimental procedure requires a specialized test set-up
[33, 34], which is costly and takes a certain amount of training to operate. The 3-D
FE computations on a unit cell, on the other hand, are easy to perform and can
provide accurate values of CODs.
The SDM approach is quite handy when the relative stiffness or thickness
of cracked and supporting plies change. The difference in stiffness changes for
165
laminates with different ply thickness or axial stiffness are due to difference in the
relative constraint from the supporting plies, and thus can be characterized
by the changes in the constraint parameter. In [29] a parametric study was
conducted to study the effect
90 of changes in ply thicknesses (m and n) and
y
axial stiffness ratio r Ey
A EA over CODs of [0m/yn/0m/2]s laminates, where EA
and EA90 represent the axial stiffness of y-plies and the 90 -plies, respectively.
Figure 5.15 shows the variation of average COD for changes in these parameters.
The computed average CODs are given by the following parametric equation
u2
yn
U:f1 y:f2 r :f3 m:f4 n;
5:79
where U is the average COD for the reference laminate [0/908/01/2]s, and
f1 y sin2 y;
f2 r r c1 ;
c2
f3 m c3 ;
m
f 4 n c 4 n c5 ;
5:80
are fitted functions where fitting constants (unitless) c1c5 are given as: c1
0.0871; c2 0.1038; c3 0.8949; c4 0.247; c5 0.99 for [0m/yn/0m/2]s glass/
epoxy laminates.
The parametric study described above enables us to predict stiffness degradation in off-axis laminates with different geometry and stiffness values. For
example, one can consider a laminate with stiffer outer plies. The variation of
engineering moduli Ex and nxy for different stiffness ratios (r) for a [0/704/01/2]s
laminate is shown in Figure 5.16(a). As expected, stiffer outer plies cause less
severe degradation in the moduli. In contrast to changing the stiffness of outer
plies, one can vary the number of constraining plies (m) or cracked plies (n). The
effect of number of cracked plies on the change in stiffness moduli is shown in
Figure 5.16(b). These results indicate that the cracking ply thickness, i.e., crack
size, has significant effect on stiffness degradation while the thickness of the
constraining plies as well as the change in axial stiffness ratio r have small effect.
5.3.2
Three damage modes

We will now consider a special case of cracking in three off-axis plies, of which two
are symmetrically opposite of each other, and the third is placed along the
transverse direction. Thus cracking is in the +y, y, and 90 plies. For this case
the stiffness matrix of the damaged laminate is given by
2
3
Cpq C0pq C1
pq Cpq Cpq ;
5:81
0
(1)
(2)
is given by Eq. (5.52), and Cpq
+ Cpq
is given by Eq. (5.73). The components
where Cpq
of the third damage mode (a 3) corresponding to cracking in 90 -ply are
166
(a)
(b)
(c)
Figure 5.15. Variation of average COD for [0m/yn/0m/2]s glass/epoxy laminates with
(a) axial stiffness ratio, r (for m = 1, n = 4); (b) number of cracked plies, n; and
(c) number of constraining plies, m. Reprinted, with kind permission, from Int J Solids
Struct, Vol. 45, C.V. Singh and R. Talreja, Analysis of multiple off-axis ply cracks in
composite laminates, pp. 457489, copyright Elsevier (2008).
(a)
167
(b)
1.2
1.2
0.8
0.8
Ex 0.6
0
Ex
nxy
0.6
0
nxy
0.4
0.4
r = 0.5
r=1
r=2
r=5
0.2
0
0.2
r = 0.5
r=1
r=2
r=5
0.2
0.4
0.6
1
1.2
0.8
Crack density (1/mm)
1.4
1.6
(c)
0.2
0.4
(d)
0.6
0.8
1
1.2
1.4
1.6
1.4
1.6
1.2
Ex
1.2
0.8
1
0.8
0.6
nxy
0.6
0
nxy
Ex
0.4
n=1
n=2
n=4
0.2
0
0.4
n=1
n=2
n=4
0.2
0
0.2
0.4
0.6
0.8
1.2
1.4
1.6
0.2
0.4
0.6
0.8
1
1.2
Figure 5.16. Effect of change in axial stiffness ratio (r): (a), (b), and cracked ply thickness (n):
(c), (d), on stiffness degradation in [0m/70n/0m/2]s glass/epoxy laminates. Reprinted, with
kind permission, from Int J Solids Struct, Vol. 45, C.V. Singh and R. Talreja, Analysis of
multiple off-axis ply cracks in composite laminates, pp. 457489, copyright Elsevier (2008).
D1
k90 t290
;
s90 t
D2 D6 0:
5:82
The integrity bases (Eq. (5.61)) have additional components for D(3)
1. The free
energy function thus gets the following terms added to Eq. (5.62)
3
rca 3 a01 e21 D1 a02 e22 D1 a03 e26 D1 a04 e1 e2 D1 ;
5:83
where a0i ; i 1; 2; 3; 4 are additional material constants. Substituting Eq. (5.83)

into Eq. (5.48), we obtain
2
3
2a01
a04
0
7
3 6
C3
2a02
5:84
0 5;
pq D1 4
Symm
2a03
where the contribution to the shear components is zero.

It is important to emphasize here that the relative location of different
damage modes in the whole laminate will cause different losses in stiffness due to
damage in the laminate. To illustrate this let us consider two specific examples of
laminates with damage modes considered in the present section, viz., +y, y, and 90 .
Figure 5.17(a)(b) shows representative unit cells for laminates with [0m/yn/90r]s
168
(b) z
(a) z
0 layer
0 layer
(u)x= 0 = 0
(u)x= 2 1 = u0 (u)x= 0 = 0
+q layer
90 layer
q layer
+q layer
90 layer
q layer
(w)z = 0 = 0
(symmetry about mid-plane)
(u)x= 2 1 = u0
(w)z= 0 = 0
(symmetry about mid-plane)
Figure 5.17. Representative unit cell for (a) [0m/yn/90r]s and (b) [0m/90r/yn]s laminate
configurations.
and [0m/90r/yn/+yn]s configurations, respectively. The boundary conditions are

shown for the 3-D FE computation of average COD values. The global laminate
(X, Y, Z) and local crack plane (x1, x2, x3) coordinate systems are also shown.
Considering first the case of a [0m/yn/90r]s laminate, we note that y modes occur
twice in the whole laminate, above and below the mid-plane
N of the laminate, whereas
P
a
Cpq is given by
90 mode occurs only once. Thus, Cpq Cpq C0pq
n
o a1
2
Cpq 2 C1
y
C3
5:85
pq
pq
pq 90 :
Collecting terms from Eq. (5.73) and Eq. (5.84), while assuming the ais to be
independent of y, we get
2
3
2
3
2a1
a4
0
2a0 1
a0 4
0
0 5;
5:86
2a2 0 5 D90 4
2a0 2
Cpq 2Dy 4
Symm
2a3
Symm
2a0 3
where, for the laminate configuration considered,
Dy
ky 2nt0 2
;
syn t
D90
k90 2rt0 2
;
s90 t
5:87
where t0 denotes the thickness of a single ply. The special case when y 90 , and
DCpq as given by Eq. (5.86) should be equal to that given by a single 90 mode with
crack size of (4n+2r) plies. Consider, for example, the DC11 term. If we assume
that the normal crack spacing is the same in all cracked plies, then DC11 for a
[0m/yn/90r]s laminate at y 90 from Eq. (5.86) is given by
n
o
1
2
3
C11 2 C11 C11 C11
4Dy jy90 a1 90 2D90 a0 1
4ky jy90 2nt0 2

2k90 2rt0 2 0
a
a1
1
s90 t
s90 t

8t20 2
2n ky jy90 a1 90 r 2 k90 a0 1 :
90
s t
5:88
169
Since, for y 90 , [0m/yn/90r]s is equivalent to [0/902n+r]s, we can consider their

stiffness changes to be the same. Thus, DC11 can also be written, using Eq. (5.84), as
3
C11 C11 2a01 D1
k904n2r 4n 2r t0 2 0
:2a1 ;
s90 t
5:89
where the sub-subscript 4n+2r in k904n2r represents the crack size for the 90 mode
in a [0/902n+r]s laminate. Equating DC11 from Eq. (5.88) and Eq. (5.89), we have
2n2 ky jy90 a1 90 r 2 k90 a01 k904n2r 2n r t0 2 a01 ;
5:90
i.e.,
a1 90
k904n2r 2n r 2 r 2 k90 0
a1 :
2n2 ky jy90
5:91
Generalizing, we can write the interrelationship between two sets of constants as

ai
k904n2r 2n r 2 r 2 k90 0
ai
2n2 ky jy90
i 1; 2; 3; 4:
5:92
Substituting Eq. (5.92) into Eq. (5.86), DCpq for a damaged [0m/yn/90r]s laminate
is given by
2
3
2a01
a0 4 0
6
7
0
Cpq D4 2a02
5:93
5;
2a03
Symm
where

o
4t20 1 ky n
2
2
2 k90

D
2n r k904n2r r k90 r 90 ;
t syn ky jy90
s
5:94
where the constraint parameters are given by
ky
uy
y2n
2nt0
; k904n2r
uy
904n2r
4n 2r t0
; k90
uy
902r
2rt0
5:95
Consider now the case of the [0m/90r/yn]s laminate configuration. It must be
noted that, unlike [0m/yn/90r]s laminates, y damage modes in this case are
centrally placed, thereby the corresponding equivalent crack size is 4nt0 (with
averaging over two +y and two y layers). On the other hand, the crack size for
the 90 damage mode is rt0. The derived stiffnessdamage relationships retain the
form of Eq. (5.93). However, D in this case is given by

o
2t20 1 ky n
2
2
2 k90

22n r k904n2r r k90 r 90
D
t syn ky jy90
s
and the corresponding constraint parameters are now given by
5:96
170
ky
uy
y2n
4nt0
; k904n2r
uy
904n2r
4n 2r t0
; k90
uy
rt0
90r
5:97
The SDM procedure for this laminate configuration is quite similar to that
described earlier for the [0m/yn/0m/2]s layup in Figure 5.10. The damage constants
are evaluated from Eq. (5.59) after replacing ktc2/st by D by using the stiffness
degradation data for the reference laminate, which is chosen as [0/903]s in this case.
Depending on the specific 90 -ply placement, the corresponding constraint parameters are calculated using expressions in Eq. (5.95) or Eq. (5.97) by using the
CODs computed from a suitable 3-D FE model. FE modeling details and COD
computations are described in detail in [30, 32]. One important consideration in
COD computation is the interaction between the families of cracks in different
orientations which can modify the crack displacements and consequently the
stiffness changes due to ply cracking [30]. This interaction can also modify the
damage evolution as illustrated in the next chapter. In Figure 5.18, SDM predictions of stiffness moduli of [0/70/90]s and [0/55/90]s glass/epoxy laminates are
compared with the independent calculations from 3-D FE analysis (see [3032]
for details on procedure to calculate stiffness changes using 3-D FE analysis).
The SDM predictions for a quasi-isotropic laminate are shown in Figure 5.19.
In the experiments it was observed that the laminates failed before the cracks in
the plies could grow fully through the laminate width. The effect of partially
grown cracks on stiffness changes is accounted for in the SDM analysis by
reducing the crack density for layers by a relative density factor, defined as
rr
Actual surface area for partial cracks

:
Surface area for full cracks
5:98
To find the actual surface area of partial cracks, the information regarding their
actual length (along lamina width) is necessary. Since such data were not reported
in the above experimental study [35], the results are presented for two assumed
values of rr: 0.25 and 0.5.
5.4
Viscoelastic composites with ply cracking

Polymers used as matrix materials in fiber-reinforced composites usually display
viscoelastic behavior. However, the time-dependent behavior of the matrix does
not translate fully in the composite and while it is isotropic in the polymer, the
directionality of the fibers makes it anisotropic in the composite. Viscoelasticity
models for composite materials, particularly for high temperature applications
where the time dependency is more pronounced, are needed. The composite timedependent response in most cases can be approximated by linear viscoelasticity.
When ply cracking occurs the viscoelastic response can still be linear but with
modified time-dependency.
171
(a)
= 70
= 70
(b)
= 55
= 55
Figure 5.18. Variation of longitudinal modulus and Poissons ratio for [0/y/90]s laminates:
(a) y = 70 , (b) y = 55 . The results are compared with independent FE calculations. SDM
predictions are made for two cases: no interaction between y and 90 cracks, and with
maximum interaction between them. Reprinted, with kind permission, from Mech Mater,
Vol. 41, C.V. Singh and R. Talreja, A synergistic damage mechanics approach for composite
laminates with matrix cracks in multiple orientations, pp. 95468, copyright Elsevier (2009).
(a)
(b)
1.1
1.1
+45 cracks
+45 cracks
45 cracks
45 cracks
1
[0/90/ 45]s
0.9
[0/90/ 45]s
0.9
nxy
Ex 0.8
E 0x
0
nxy
[0/90]s
0.7
0.5
0.4
0
0.2
0.4
0.6
0.8
90-Crack density (1/mm)
[0/90]s
0.7
Test 1: [0/90/45/+45]s
Test 2: [0/90/45/+45]s
Test 3: [0/90/45/+45]s
Test 1: [0/90]s
Test 2: [0/90]s
Test 3: [0/90]s
Test 4: [0/90]s
0.6
0.8
0.6
Test 1: [0/90/45/+45]s
Test 2: [0/90/45/+45]s
Test 3: [0/90/45/+45]s
Test 1: [0/90]s
Test 2: [0/90]s
Test 3: [0/90]s
0.5
0.4
1
1.2
0.2
0.4
0.6
0.8
90-Crack density (1/mm)
1.2
Figure 5.19. Stiffness reduction for quasi-isotropic [0/90/45/+45]s laminate compared with
experimental data [35]: (a) longitudinal modulus, (b) Poissons ratio. Solid lines represent
SDM predictions using assumed values of rr. Reprinted, with kind permission, from Mech
Mater, Vol. 41, C.V. Singh and R. Talreja, A synergistic damage mechanics approach for
composite laminates with matrix cracks in multiple orientations, pp. 95468, copyright
Elsevier (2009).
172
One approach to treating the coupling of viscoelasticity and damage in composite materials is by internal variables based continuum models. Most models of
this nature have been applied to particulate composites. One model that
addresses composite laminates is by Schapery and Sicking [36]. This model
extends the concept of work potential developed for elastic solids to viscoelastic
composite laminates by using the pseudo variables defined by Schapery [37].
However, the SchaperySicking model makes certain assumptions that limit the
usefulness of the model. It is assumed that the shear modulus and the transverse
modulus of a ply are linearly related, and that the ply is transversely isotropic.
Furthermore, modeling is done at the ply level, neglecting the constraint effects
of the neighboring plies. The model developed later by Kumar and Talreja [38]
does not suffer from these limitations. The CDM-based modeling of linear
viscoelastic response of composites with damage in accordance with this model
will be discussed below.
Using the well-known Boltzman superposition principle the constitutive law for
a viscoelastic material can be represented as
t
@ekl
sij Cijkl t t
dt;
5:99
@t
0
where Cijkl(t) is the relaxation modulus tensor. Taking the Laplace transform of
both sides and using the convolution theorem, we obtain
ij C~ijklekl ;
s
5:100
where the Laplace transform fs of a function f(t) is defined as

fs
est f t dt;
5:101
and
C~ijkl sCijkl :
5:102
The constitutive equations (5.100) in the Laplace domain are similar to

the relationships of linear elasticity, except for the dependency on the transformation parameters. Additionally, the equilibrium equations and straindisplacement equations also retain their form in the Laplace domain. This
correspondence between linear elasticity and linear viscoelasticity is the socalled Correspondence Principle [39], and it applies to solving boundary
value problems as long as the boundary conditions do not change in time.
Thus, if ply cracks are present in a composite laminate, then the Correspondence Principle can still be applied by viewing the cracked laminate as a homogeneous solid in which the internal boundaries (cracks) retain the same
boundary conditions in time. This implies that the cracks do not grow or heal
in time. We shall therefore address the linear viscoelastic response of laminates
173
at a given (fixed) damage state. Specifically, we will express the relaxation

modulus tensor in Eq. (5.99) as a function of damage.
Following [38] a pseudo energy density function is defined in the Laplace
domain in terms of transformed strain and damage variables, such that

eij ; Da
@W
ij
ij
s
:
5:103
@eij
It is noted that the above equation is valid for a fixed ply crack density. The timedependent deformation of the plies themselves will result in time-varying constraint on the cracks, leading to the crack surface separation changing in time.
For illustration, let us consider a cross-ply laminate with transverse cracks,
Figure 5.5, with y 90 . In this case the damage mode tensor has a single nonzero
component, which in the Laplace domain takes the form [38]
2
st90
k
:
D11
st t T
5:104
s represents the constraint parameter in the Laplace domain, t90 is

where k
the thickness of the cracked layer, tT is the total laminate thickness, and st is the
crack spacing. Using the same procedure as in Section 5.1.4, Kumar and Talreja
[38] derived the following transformed constitutive relationships (in the Voigt
notation) as
38 9
8 9 2~
~
e1 >

s
0 >
>
= 6 C11 C12
< 1>
7< =
~
~
2 6
5:105
s
0 7
5> e2 >;
4 C12 C22
>
: >
: ;
;
e6
6
s
0
0 C~66
where
C~pq C~0pq C~1

pq :
5:106
Here C~0pq is the transformed relaxation modulus of the cross-ply laminate without
1
cracks and C~pq , given by the following, is transverse cracking (one mode of
damage, a 1)
2
3
2g11 g12
0
6
7
5:107
C~1 D 4 g12 2g22
0 5;
pq
11
2g66
where g11, g12, g22, and g66 are material constants that appear as coefficient terms
in the polynomial expansion of the pseudo strain energy density function W. The
damage function D11 is given by Eq. (5.104).
The time-dependency of the crack opening displacement has been handled in
two ways. In Kumar and Talreja [38] the function W was assumed to depend on
174
the initial (t 0) value of the damage tensor, thereby absorbing all time dependency in the presence of damage into the coefficient terms g11, etc. Later Varna et al.
[41] chose to retain the time dependency in the damage tensor and dealt with the
time-varying constraint to the COD explicitly.
Taking the inverse Laplace transform of Eq. (5.106), one obtains
Cpq t C0pq t
2rn t90
kij t;
tT
5:108
where
rn
t90
2st
5:109
is the normalized crack density, and

g11 =s; k12 t L1 k
g12 =s;
k11 t 2L1 k
g22 =s; k66 t 2L1 k
g66 =s ;
k22 t 2L1 k
5:110
where L1(*) represents the inverse Laplace transform. Note that k k0 , its value
at time t 0, if all time dependency is assumed to be in g11, etc. in the above
equations.
The functions k11, k12, and k22 in Eq. (5.110) can be determined by procedures
similar to those described above for elastic constants. Here these three unknown
functions, which are decoupled from k66, can be evaluated from the time-varying
differences of the axial modulus Ex(t) and Poissons ratio nxy(t) from their initial
values, and by assuming no change in the transverse modulus Ey(t), as done in
Kumar and Talreja [38]. The time-variation of the material constants can be
determined from experimental data, if available, or by a micromechanics approximation. The micromechanics can be analytical, if possible, or numerical, e.g., by a
finite element model.
In Kumar and Talreja [38] cross-ply laminates of given linear viscoelastic ply
properties were considered for validation of the CDM approach described above.
The functions k11(t), k12(t), and k22(t) were determined from the calculated viscoelastic response of a [0/902]s laminate at a fixed crack density of 0.4 cracks/mm.
These functions were then used to predict the time variations of the axial modulus
and Poissons ratio at other crack densities and for other cross-ply laminate
configurations of the same material. The predictions were compared with independently calculated time variations of the properties by a finite element model
and an analytical micromechanics model reported in Kumar and Talreja [40].
Predictions agreed well in all cases.
Varna et al. [41] demonstrated the use of SDM for linear viscoelastic response
predictions by explicitly treating the COD variations in time. The time dependency
of COD, i.e., the constraint parameter k and its counterpart in the Laplace
domain k, were calculated by a FE model. These were then inserted in
175
Eq. (5.110) to determine k11(t), k12(t), and k22(t). Predictions thus made agreed
well with independently calculated viscoelastic response at different crack densities
and different cross-ply laminate configurations. A parametric study was also
performed in Varna et al. [41] to determine a master function for COD variation.
That function has the following form

tc
E2 t d
kt a b c
1
;
E1 t
2ts
5:111
where a, b, c, and d are constants, E1 and E2 are the axial and transverse values,
respectively, of the Youngs modulus of the ply material, and ts here is the
thickness of the 0 -plies in the cross-ply laminate. Note that if more generally a
laminate of configuration [S/90n]s is used, then ts will be the thickness of the
sublaminate denoted by S.
For the nonlinear viscoelastic response of composites with damage another
approach is needed since the Correspondence Principle does not apply. A CDM
approach for this case was developed by Ahci and Talreja [42]. The material
system in the experimental study performed there was a carbon fiber (T-65035)
fabric (8-harness satin, 3K tow size, with UC-309 sizing) in HFPE-II polyimide
thermosetting resin. It was demonstrated that the viscoelastic response of the
virgin material was linear within a range of stress and temperature, beyond which
it became nonlinear. The microcracking within the fiber bundles further enhanced
the nonlinearity of the viscoelastic response. Since the tests measured strain
response under prescribed stress, the CDM formulation was appropriately modified to consider stress as an independent variable. Thus the Gibbs free energy
function G was formulated such that the strain response can be written as

a
@G skl ; Dmn ; T; gs
eij
;
5:112
@skl
where the damage mode tensors D(a)
ij are as defined by Eq. (5.20) and gs are
the viscoelastic internal state variables. Note that the damage mode tensor is kept
time independent by taking its initial value at time t 0, analogous to the linear
viscoelastic case in the CDM approach by Kumar and Talreja [38] treated above.
Using polynomial expansion in terms of the integrity bases of the function G,
similar to the procedures for the linear elastic and viscoelastic cases above, and by
incorporating formulation of polymer viscosities available in the literature, the
time-dependent in-plane strain response of an orthotropic composite with transverse cracks is derived as [42]

g
E
ep CEpq CD
5:113
pq D Cpq g Cpq Dg sq ;
where p, q 1, 2, and 6, and superscripts E, D and g to the compliance matrix C
denote the elastic, damage, and viscous contributions, respectively, and the last
term in the parenthesis stands for the interactive contribution between damage
176
and viscosity. The damage variable D D11, which is the only nonzero component
of the damage mode tensor for transverse cracks.
The material constants in the four matrices in Eq. (5.113) must be evaluated
before these relationships can be used to predict the nonlinear viscoelastic
response. The first matrix is simply the elastic response matrix and can be found
by recording the instantaneous strain response to imposed stresses. The second
matrix can be found experimentally in conditions where the viscoelasticity is
negligible, and the procedure could be one of those discussed above for the case
of damage in elastic composites. In the absence of damage, the third matrix in
Eq. (5.113) represents the time-dependent response. Finally, the fourth matrix
needs determining to see how damage enhances the viscoelastic deformation.
A procedure for the complete evaluation of the material constants involved is
thus far from trivial. An experimental procedure aided by finite element modeling
was developed in Ahci and Talreja [42]. The resulting characterization of nonlinear viscoelasticity and damage was used to illustrate the effects of temperature
and stress levels as well as the nature of the damageviscoelasticity coupling.
5.5
Summary
This chapter has presented the basic concepts of continuum damage mechanics and
illustrated its application to damage in composite materials. The classical field of
continuum thermodynamics combined with internal variables characterization of
damage provides a powerful tool to describe materials response affected by damage.
In its conventional form the CDM relies on material parameter identification by
experimental data. This has been a burden that has been increasingly challenging to
carry because of the multiplicity of damage modes and the ensuing complexity of
response changes. The extension of CDM developed by judiciously aiding it with
selected micromechanics solutions (analytical or numerical) has eased the burden
and thereby increased the attractiveness of CDM. This integrative approach of
combining CDM and micromechanics has been named synergistic damage
mechanics. This chapter has illustrated the application of SDM to multiple (up to
three) damage modes in laminates. Results of parametric studies have also been
presented to offer further insight into the consequences of multiple damage modes.
Although most applications of polymer-based composites have been in structures operating at temperatures safely below the glass transition temperature of
the polymer, there are instances such as in jet engine casings where high temperatures are induced. Viscoelastic response of the composite in such cases takes place
and must be addressed by itself and when damage occurs. The CDM and SDM
methodologies have been presented for linear viscoelastic composites with
damage. At high temperatures and with extensive damage the viscoelastic
response can become nonlinear. This case has added complexity in identification
of material constants. A methodology that uses experimental data as well as
numerical computations has been discussed.
References
177
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26. J. Varna, R. Joffe, and R. Talreja, A synergistic damage-mechanics analysis of transverse cracking in [y/904]s laminates. Compos Sci Technol, 61:5 (2001), 65765.
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Mech, 13:4 (2004), 30134.
42. E. Ahci and R. Talreja, Characterization of viscoelasticity and damage in high temperature polymer matrix composites. Compos Sci Technol, 66:14 (2006), 250619.
Damage progression
6.1
Introduction
As discussed in Chapter 1, material constitutive relationships are needed in order
to conduct failure analysis of a structure subjected to service loading. Contrary to
homogeneous materials such as metals whose stressstrain relationships can be
specified a priori, composite materials suffer damage that can alter these relationships. Thus if strains are prescribed, the stress response can be expressed as
sij Cijkl ekl ekl ;
6:1
where the stiffness matrix Cijkl changes with strain as the composite material
suffers damage. Determination of Cijkl as a function of the applied strain can be
achieved by solving two related sub-problems:
1. Describe stiffness changes as a function of damage: In this step Cijkl is expressed
in terms of some damage characteristic, such as the ply crack density,

6:2
Cijkl Cijkl ra ;
where r(a) is the crack density of damage mode a = 1, 2,. . ., N. As discussed in

Chapter 4, micromechanics solutions for multiple damage modes are not
always possible. Using the CDM formulation for multiple damage modes in
linearized form we can express Eq. (6.2) as
N

X
a
Cijkl C0ijkl
Cijkl ra ;
6:3
a1
C0ijkl
is the stiffness tensor for undamaged laminate, and Cijkl represents

where
the stiffness changes brought about by damage mode a.
2. Describe the evolution of crack density as a function of applied loading:

ra ra ekl :
6:4
Combining the solution to the two sub-problems above, we obtain

Cijkl C0ijkl
N
X
a1
CDAM
ra emn :
ijkl
6:5
180
Damage progression
Cracks/In.
40
[0/90n /0],T300/934
n=4
n=3
n=2
n=1
30
20
10
20
40
60
80
100
120
Ksi
Figure 6.1. Transverse crack density vs. applied axial stress in [0m/90n]s laminates [1].
Reprinted, with kind permission, from Composites Technology Review, copyright ASTM
International, 100 Barr Harbor Drive, West Conshohocken, PA 19428.
The solution to the first sub-problem has been described in Chapters 4 and 5. This
chapter concerns the second sub-problem.
To take advantage of directional properties of plies, composite laminates are
made from a mix of longitudinal, transverse, and angle plies. Since the unidirectional lamina has low strength in the transverse direction, it is prone to cracking
along fibers. When the applied load is increased beyond the strain (or stress) at
which initiation of cracking occurs, new cracks form in the cracked ply in between
existing cracks. Initially these cracks are far apart and do not interact with each
other. However, quickly they form a roughly periodic array of parallel cracks.
Figure 6.1 shows the increase in density of transverse cracks (i.e., number of
cracks per unit length normal to the crack plane) for typical configurations of
cross-ply laminates when loaded under axial tension. Prediction of such curves has
been an extensive subject of study. The approaches used to model crack initiation
and progression (multiplication) can be divided into two categories: strengthbased models and energy-based models. As the names suggest, the first category
of models involves use of strength (failure) criteria, while energy balance concepts
underlie the second category.
6.2
Experimental techniques
Before discussing experimental observations and measurements in Section 6.3
below, a brief description of each of the techniques is given next. This is to help
provide a background against which to interpret the observations. No attempt is
made here to go into any depth on these techniques, as that would distract from
the focus of this chapter. For further details references [24] are suggested.
Over the past forty years many nondestructive evaluation (NDE) techniques
have been developed to detect, monitor, and observe ply cracking damage in
181
composite laminates. The quantities targeted for observations and measurements

concerning ply cracking include the following:
1. Crack initiation strains (or stresses).
2. Increase in number of cracks with applied loading or with number of cycles in
case of fatigue experiments.
3. Changes in stiffness properties with damage.
4. Crack opening displacements (COD) and crack profiles.
5. Final failure strains and damage leading to the final failure.
Brief overviews of the main techniques are provided here.
Edge replication
Although direct optical microscopy can be used [5] for surface observation to evaluate
damage, it requires in most cases specimens to be removed at regular intervals during
loading. If feasible, an optical microscope can be mounted on the testing machine itself,
but it often requires the microscope to be brought close to the specimen surface for
enough resolution. This limitation can be overcome by using edge replication instead.
This is a simple and easy technique if the purpose is to monitor damage (count cracks)
in composites, as was shown early by Stalnaker, Stinchcomb, and Masters [6, 7]. The
approach involves the microscopic examination of surface replicas, which are prepared
by pressing softened rubber tape (or tape with an adhesive, e.g., acetate) against the
specimen edge. With this procedure it is possible to quickly obtain permanent records
of the specimen edge while the specimen itself is held in loading. The popularity of the
technique is evidenced by its utilization by many researchers in the field [2, 814]. Two
examples of photomicrographs from edge replicas are shown in Figure 6.2.
Acoustic emission
In this technique, a sensor is used to monitor acoustic emission (AE) signals from
stress waves generated due to some local failure in the material, such as formation of
a ply crack. A major limitation of the approach is its inability to distinguish between
damage types and to provide information concerning crack location and orientation
[14]. However, if the damage mechanism is known based on prior experience with the
material system, this technique can indicate the applied load at which the damage
initiated. Using this to monitor damage and to take edge replicas accordingly has
been found useful. A combination of ultrasonic polar backscattering scans and AE,
which yields accurate crack location, has also been suggested [15, 16]. Figure 6.3
shows the variation of cumulative count of acoustic events and the corresponding
stressstrain response of a ceramic composite subjected to tensile loading.
X-ray radiography
X-ray radiography is a useful technique in finding internal cracks that are not visible
by optical microscopy. For clarity of observation a penetrant fluid that absorbs X-rays
is often necessary to provide sufficient contrast between exposed and unexposed
regions. Pictures of the developed X-ray films can then be enlarged for further clarity.
Damage progression
(a)
(b)
Transverse Cracking
Transverse Cracking
Longitudinal Cracking
Figure 6.2. Photomicrographs of edge replicas showing details of damage development in

fatigue loading of quasi-isotropic laminates: (a) [0/45/90]s and (b) [0/90/45]s laminate
[2]. Reprinted, with kind permission, from Damage in Composite Materials, copyright
ASTM International, 100 Barr Harbor Drive, West Conshohocken, PA 19428.
(b)
100
(a)
1200
80
900
Stress (MPa)
Cumulative AE counts
182
600
60
40
300
20
20
60
40
Stress (MPa)
80
100
0.05
0.1
Strain (%)
0.15
0.2
Figure 6.3. Variation of cumulative acoustic event (AE) counts (a), and stressstrain curve
(b) for a ceramic composite loaded in tension [14]. Reprinted, with kind permission, from
Damage Detection in Composite Materials, copyright ASTM International, 100 Barr Harbor
Drive, West Conshohocken, PA 19428.
183
Figure 6.4. An X-ray radiograph of damage in a quasi-isotropic laminate [19]. Reprinted,

with permission, from Effects of Defects in Composite Materials, copyright ASTM
The pictures, however, only provide 2-D images of cracks and therefore cannot be
used to find the depth information needed to separate cracks of one layer from
another. For that purpose penetrant enhanced X-ray stereo radiography can be
used. The standard procedure is to make two X-ray radiographs of the object at
slightly different orientations, which is usually done by rotating the X-ray source
relative to the object. The spatial locations of cracks can be observed with a
microscope but cannot be recorded. The approach has been successfully used to
detect fiber fractures, delaminations and matrix cracks [1719]. To enable imaging
and finer precision detection of internal defects, the technique employed is X-ray
tomography, which uses a medical scanner and yields a three-dimensional image of
an object [20]. An X-ray radiograph of damage in a quasi-isotropic laminate is
shown in Figure 6.4.
Ultrasonic C-scan
Ultrasonic C-scan is a nondestructive inspection technique in which a short pulse
of ultrasonic energy is made incident on a sample. The attenuation of the pulse is
influenced by voids, delaminations, state of resin cure, the fiber volume fraction,
184
Damage progression
the condition of the fiber/matrix interface, and any foreign inclusions present. The
technique is, however, limited by its inability to detect very small defects or cracks
with their planes parallel to the wave direction [14].
In some cases a damaged laminate material may contain a large number of
small and partially grown internal cracks. On increase in loading, these cracks can
grow further and coalesce to form larger cracks. The common NDE techniques
described above cannot provide accurate information on the formation, number,
size, and progression of these internal cracks. For such cases a through-transmission ultrasonic C-scan imaging with inclined focusing transducers in confocal
configuration has been recently suggested [21, 22]. Other methods based on
vibrations and lamb waves have also been suggested [23, 24].
Technique for COD measurement

In addition to the observations of damage certain measurements also need to be
made as dictated by the models. For instance, the COD of ply cracks is a quantity
that enters the SDM approach described in Chapter 5. Since there are no standard
methods for measuring this quantity, Varna et al. [2627] developed a set-up for
this purpose. To observe an individual ply crack, the set-up uses a miniature
materials tester (MINIMAT) for loading a thin strip cut out from the cracked
laminate. The open crack is observed under an optical microscope equipped with a
video camera. The video signal transmitted to a TV monitor displays the crack
profile at sufficient magnification ( 2103) to measure the COD. Figure 6.5
presents COD as a function of position along the cracked 90 -ply thickness
(z-direction) and compares it with the theoretical shape prediction obtained using
Linear Elastic Fracture Mechanics (LEFM).
Raman spectroscopy
Recently Katerelos and coworkers [28] have developed an experimental technique
based on Raman spectroscopy, which uses the property that the Raman
vibrational wave numbers (frequencies) of certain chemical groups of commercial
reinforcing fibers, such as aramid or carbon, are stress and strain dependent [16].
Thus, the wave number shift along an embedded fiber can be utilized to determine
stress or strain. The technique can provide a high spatial resolution of 1mm.
However, for the approach to work the matrix needs to be translucent. Also, the
data acquisition can take longer than milliseconds for a single measurement.
Moreover, certain amorphous fibers such as glass have a weak Raman response.
Aramid fibers, on the other hand, scatter the waves well. Therefore, a small
amount of aramid fiber placed in strategic positions within a glass-fiber laminate
can act as Raman sensors of stress and strain. The micromechanical strain
mapping results are then used to derive the properties, i.e., the longitudinal
modulus of elasticity and the magnitude of the residual strains caused by cracking
[29]. The approach has been successfully applied to evaluate ply cracking damage
evolution and resulting stiffness changes [3032].
185
25
Crack opening displacement u (mm)
[O2/908]s
Hybrid CF/GF
20
(Different sections)
LEFM theory
15
10
0
0.0
0.2
0.4
0.6
Relative position in 90-layer
0.8
1.0
zt90
2t90
Figure 6.5. Crack opening displacement measured using MINIMAT along the 90 -layer
thickness of a hybrid CF/GF cross-ply laminate at various sections through the specimen
width. The solid line depicts predictions from LEFM. Source: J. Varna, L. Berglund,
R. Talreja, and A. Jakovics, A Study of crack opening displacement of transverse cracks in
cross-ply laminates, Int J Damage Mech, Vol. 2, pp. 27289 (1993).
6.3
Experimental observations
Experimental studies on initiation and growth of intralaminar cracking in composite
laminates have been extensive. Most of the work has focused on 90 -ply cracking in
cross-ply and quasi-isotropic laminates. Chapter 3 reviewed some of those observations to illustrate the nature of composite damage. A book chapter by Nairn [33] is
also recommended for a good overview of the topic. In the following we review
quantitative data related to the initiation and progression of ply cracking in laminates.
6.3.1
Initiation of ply cracking

The applied loading (stress or strain) at which ply cracking in laminates first
occurs is of interest from materials selection as well as design points of view.
A good laminate configuration (orientation, thickness, and sequence of plies) will
delay initiation of ply cracking to as high a load as possible. Experimental
observations have indicated that all laminate configuration parameters influence
ply crack initiation. Most early studies examined ply cracking in cross-ply laminates of glass-polyester or glass/epoxy under axial tension. The ply cracking in the
90 -plies could in most cases be observed by looking at the specimen surface under
an optical microscope at low magnification. The near-transparency of composites
Damage progression
(b)
(a)
3
Initial cracking strain (%)
Longitudinal cracking strain (%)
186
2.5
2
1.5
1
0.5
0
40
1.2
Unnotched
Notched
1
0.8
0.6
0.4
0.2
0
50
notched
60
70
80
Angle (degrees)
unnotched
90
100
40
60
80
Off-axis angle ()
100
polished unnotched
GFRP [0//0] laminates
CFRP (IM7/8552) [02/4]s laminates
Figure 6.6. Crack initiation strains for angle ply laminates as a function of ply orientation:
(a) GFRP laminates; (b) CFRP laminates. Part (a) reprinted, with kind permission, from
Composites A, Vol. 28, L.E. Crocker, S.L. Ogin, P.A. Smith and P.S. Hill, Intra-laminar fracture
in angle-ply laminates, pp. 83946, copyright Elsevier (1997). Part (b) reprinted, with kind
permission, from Springer Science+Business Media: J Materials Science, Intra-laminar cracking
in CFRP laminates: observations and modeling, Vol. 41, 2006, pp. 6599609, N. Balhi et al.
of glass fibers made this possible. In carbon fiber composites, however, one had to
rely on edge observations until X-ray radiography allowed imaging of the interior
cracks. The axial strain values at initiation of transverse cracking in cross-ply
laminates of glass/epoxy and carbon/epoxy fall typically in the range 0.41.0%.
As the off-axis ply angles decrease from 90 the initiation strain increases. For
instance, for 45 -plies cracking barely initiates at 1.0% axial strain [34]. Figure 6.6
illustrates the effect of off-axis angle on crack initiation strain for (a) GFRP [35],
and (b) CFRP [36]. Data for notched samples are also indicated to illustrate the
effect of local stress enhancement. In Figure 6.6 the data for un-notched samples
with and without polished edges illustrate the effect of machining-induced flaws in
initiating cracking. Also of note is the range of strain and the lowest strain for
GFRP versus CFRP. In the latter case, the lowest strain to crack initiation is higher
due to the higher elastic modulus of carbon fibers. In both cases the initiation strain
at low off-axis angles is limited by the fiber failure strain.
The thickness of the cracking ply also has a large effect on einit. Garret and
others [3744] performed a systematic study of thickness effect on cracking in [0m/90n]s
laminates. They used glass-reinforced polyester [37, 38] and glass-reinforced epoxy
[3941] as the laminate materials and varied the thickness of the 90 -plies while keeping
the thickness of the 0 -ply constant at 0.5 mm. Figure 6.7 shows the variation of einit
with respect to the total thickness of the 90 -plies. As the thickness of the 90 -plies
increases, einit decreases. When the thickness of the 90 -plies is more than 0.4 mm, the
cracks initiate instantly and span the entire cross section of the 90 -plies. At the other
extreme, if the thickness of the 90 -plies is less than 0.1 mm, cracks may be entirely
suppressed and the laminate eventually may fail due to other damage mechanisms,
e.g., delamination and fiber breakage. The experiments on carbon/epoxy laminates
Strain to First Microcrack (%)
187
2
3
4
1
Total Thickness of 90 Plies (mm)
Figure 6.7. The strain to initiate ply cracking in [0m/90n]s glass/epoxy laminates as a function
of the total thickness of 90 -plies [33]. Experimental data from [38]. Reprinted, with
kind permission, from Polymer Matrix Composites, J. A. Nairn, Matrix microcracking in
composites, pp. 40332, copyright Elsevier (2000).
show similar behavior [41, 45]. In general, for [0m/90n]s laminates, complete crack
suppression is expected only when m / n 10 although the suppression effects may be
felt in the range 2 m / n < 10 [46]. This difference in initiation strain for different
thicknesses is attributed to the relative constraint of the supporting 0 -plies onto the
crack opening in the 90 -plies [47].
The actual ply layup in the laminate may also play a role in determining einit.
For instance, [902/0]s laminates develop cracks sooner than [0/902]s laminates [48].
It is because the 90 -plies in [90/0]s laminates are on the outer surface and may not
experience much support for crack suppression from the inner 0 -plies. For
multidirectional laminates, the situation is even more complex and einit will depend
on the thickness ratio and the stiffness properties of the cracking and supporting
plies. The laminate preparation and processing method also may affect crack
initiation; filament-wound laminates may be more prone to cracking than those
made from prepregs using an autoclave.
6.3.2
Crack growth and multiplication

The growth of ply cracks is usually unstable in composites such as GFRP and
CFRP. The initial transverse cracks are found to grow through the lamina
thickness quickly but are usually arrested at interfaces with adjacent plies of
different orientation, e.g., at the 90/0 interface for cross-ply laminates [38, 40]
and at the 90/45 interface in [0/90/45/+45]s laminates [34]. Continued loading
usually leads to formation of progressively more cracks between the already
formed cracks. Most experimental studies point out that once the ply cracks have
grown through the lamina thickness, they often grow unstably along the fiber
direction through the laminate width, and are thus described as tunneling
cracks. In some cases, however, cracks in plies other than 90 may not grow
fully before the laminate fails by delamination [34, 4951]. Such partial cracks can
be observed in the 45 -plies of quasi-isotropic [0/90/45/+45]s laminates [34].
188
Damage progression
Figure 6.8. Transverse cracking in GFRP specimens with transverse-ply thickness of (a) 0.75
mm, (b) 1.5 mm, and (c) 2.6 mm, strained to 1.6%. Reprinted, with kind permission,
from Springer Science+Business Media: J Materials Science, Multiple transverse fracture in
90 degrees cross-ply laminates of a glass fiber-reinforced polyester, Vol. 12, pp. 15768,
K. W. Garrett and J. E. Bailey.
Once the ply cracking has initiated, more and more ply cracks start appearing in
between existing cracks, and the crack density rises quickly. As the crack spacing
between adjacent cracks decreases, the cracks start interacting. Closely interacting
cracks typically provide a shielding effect, which tends to reduce the stresses
between two adjacent cracks. Therefore, on further loading, the rate of cracking
reduces and finally approaches a saturation value. Thus a typical damage growth
curve consists of three stages: crack initiation, rapid rise in crack density by
multiplication, and reducing rate of crack density evolution until saturation (see
Figure 6.11). Reifsnider and associates [10, 52] described this microcrack saturation as a material state and called it the characteristic damage state (CDS). They
proposed that CDS is a well-defined laminate property and does not depend on
load history, environment, or thermal or moisture stresses. However, later investigations by Akshantala and Talreja [53] have suggested that CDS may not be a
single state under fatigue loading but may depend on the maximum stress applied.
The progression from initial rapid rise until saturation of crack density depends
on the ply material, the ply stacking sequence, and also the laminate fabrication
process. For example, well-made carbon/epoxy laminates typically have a rapid
rise in ply crack density. The saturation crack density is often found to inversely
scale with cracking ply thickness, with thin plies accumulating a large number
of cracks/mm [54, 55]. This is well illustrated in Figure 6.8 where experiments
conducted on GFRP specimens with different ply thicknesses [54] showed that thin
90 -plies can accumulate numerous cracks. The evolution of average crack density
with respect to applied load for the same specimens is shown in Figure 6.9. It can be
observed here that the saturation crack density is roughly proportional to 1/t90. The
damage evolution curves in Figure 6.10 also show that thicker cross-ply laminates
typically show lower crack density at saturation. The damage evolution in outer
and inner 90 -plies is also compared. The laminates with outer 90 -plies are
189
Average crack density (1/mm)
1.2
2t90
3.2mm
2mm
0.8
1.5mm
0.75mm
0.6
0.4
0.2
0
0
50
100
150
200
250

Figure 6.9. Average crack density as a function of applied stress for GFRP cross-ply laminates
with different transverse ply thicknesses (2t90). The experimental data are from [54].
observed to have lower saturation crack densities. A typical damage evolution

curve for ply cracking based on these studies is shown in Figure 6.11.
6.3.3
Crack shapes
When cracks are widely spaced, the maximum principal stress occurs on the plane
midway between existing cracks. Thus, at low crack density there is a tendency for
new cracks to form midway and develop into a periodic array. However, at large
crack density cracks interact causing the maximum principal stress to shift towards
the 0/90 interface close to an existing crack. This may result in curved or oblique
microcracks forming near the 0/90 interface [54, 56, 57]. These cracks make an angle
of 4060 with existing straight cracks. Lundmark and Varna [58] have recently
reported that curved microcracks form more readily in the low-temperature regime
than at room temperature. In fact, at low temperatures complex crack trajectories
are observed to form (see Figure 6.12). This may result in a highly damaged region
in the laminate encompassing multiple crack types (Figure 6.13).
6.3.4
Effect of cracking
The most direct effect of ply cracking is the reduction of the thermomechanical
properties of the laminate, including changes in the effective values of Youngs
moduli, Poissons ratios, and thermal expansion coefficients. The changes in
stiffness properties can in turn lead to change in the behavior of the whole
structure, e.g., the magnitude of its deflection and vibrational frequencies, sometimes making the structure unable to carry out its intended design function. Even
if it does not cause the structure to fail, substantial ply cracking may give rise to
Damage progression
(a)
1.4
1.2
[0/902]s
1.0
0.8
[0/904]s
0.6
[0/90]s
0.4
0.2
0.0
200
600
400
800
Stress (MPa)
(b)
1.0
[90/0/90]T
0.8
[90/0]s
[90/02]s
0.6
0.4
[90/04]s
0.2
0.0
100 200 300 400 500 600 700 800 900 1000
Stress (MPa)
Figure 6.10. Damage evolution curves for (a) [0/90m]s and (b) [90/0m]s laminates. Reprinted,
with kind permission, from Polymer Matrix Composites, J. A. Nairn, Matrix microcracking
in composites, pp. 40332, copyright Elsevier (2000).
Crack density (no. of cracks/mm)
190
Stage I
Stage II
Crack initiation &

propagation
through
laminate width
Multiple crack
formation
Stage III
Saturation of
progressive cracking
Applied load (strain or stress)
Figure 6.11. A typical damage evolution curve for ply cracking in laminates.
0 layer
191
t0
90 layer
a
Normal
crack
Crack
type A
a
Crack
type B
t90
Partial
crack
Crack
type C
Crack
type D
Figure 6.12. Different crack types observed during tensile testing of a [02/904]s CF/EP
laminate at cryogenic temperature (150 C). Reprinted, with kind permission, from Eng
Fract Mech, Vol. 75, P. Lundmark and J.Varna, Damage evolution and characterization of
crack types in CF/EP laminates loaded at low tempratures, pp. 263141, copyright (2008),
with permission from Elsevier.
Figure 6.13. A snapshot of a highly damaged region of a [02/904]s CF/EP laminate at an

applied stress of 343 MPa (0.66% strain) during tensile loading at cryogenic temperature
(150 C). Reprinted, with kind permission, from Eng Fract Mech, Vol. 75, P. Lundmark and
J.Varna, Damage evolution and characterization of crack types in CF/EP laminates loaded
at low tempratures, pp. 263141, copyright (2008), with permission from Elsevier.
more deleterious forms of damage such as delamination and longitudinal splits, or

provide pathways for the entry of moisture and corrosive liquids.
6.3.5
Loading and environmental effects

Most experiments are performed using uniaxial tension, but ply cracks will also
form under other loading conditions, such as fatigue, biaxial, or shear loading.
Biaxial loading of [0m/90n]s laminates may show cracks in both 0 - and 90 -plies. If
the material response remains linearly elastic after cracking, then neglecting crack
interaction effects between plies the effect of biaxial loading of [0m/90n]s laminates
may be seen as equivalent to two uniaxial loading cases, one on [0m/90n]s and the
other on [90m/0n]s laminates. On thermal loading, the differential shrinkage
between the 0 - and 90 -plies may also induce biaxial loading [5965]. In general,
192
Damage progression
Figure 6.14. X-radiograph of thermal stress-induced matrix microcracks in a [+454/454/
908]s laminate. The 90 -ply matrix cracks run from left to right, and trigger the formation of
many short, stitch-like 45 -ply matrix cracks. Long +45 -ply matrix cracks appear.
Reprinted, with kind permission, from J. A. Lavoie and E. Adolfsson, J Compos Mater,
Vol 35, pp. 207797, copyright # 2001 by Sage Publications.
thermal effects can be accounted for in the analysis and predictions of classical
laminate theory. Bailey et al. [41] studied the effect of thermal stresses and Poissons
contraction on ply cracking in CFRP and GPRP cross-ply laminates. Thermal
residual stresses typically lower crack initiation strains. Thermal effects are larger
in CFRPs than in GFRPs due to larger differences in both thermal expansion
coefficients and Youngs moduli in directions parallel and perpendicular to fibers
[41]. For instance, a [0/90]s laminate with a ply thickness of 0.5mm shows 0.322%
thermal strains for CFRPs and 0.094% for GFRPs. The Poissons effect was found
to be greater in GFRPs because of their larger failure strains. Poissons strains can
sometimes be so high that they can induce transverse cracking of the 0 -plies.
The mismatch between the thermal expansions of different plies can also result
in a high-density form of microcracking known as stitch cracking. Lavoie and
Adolfsson [66] studied this type of cracking in [+yn/yn/902n]s laminates (see
Figure 6.14). Stitch cracks appear to form instead of interply delamination at
the tip of a 90 crack in the adjacent constraining ply when the included angle
between the two is greater than 50 . Stitch cracking is also observed in case of
fatigue loading [19]. Variation in intralaminar fracture toughness over temperature can also change the initiation and evolution of ply cracking [67].
The residual stresses due to moisture can also affect the cracking process
[63, 68]. This could be due to degradation of the matrix during hygrothermal
aging [69, 70]. A combination of moisture and thermal residual stresses can cause
significant stiffness reduction, especially at high crack density [71].
193
If laminates are loaded in bending, ply cracks will form on the tension side
[11, 72, 73], and for such loading analyses need to account for the resulting local
stress states [11, 7377].
6.3.6
Cracking in multidirectional laminates

Cross-ply laminates are not very common in practical applications. In fact,
efficient use of composite laminates in a wide range of applications requires
placing plies in multiple orientations. A common example is a class of laminates
known as quasi-isotropic that can be constructed in different ways; a common
form usually has a mix of plies with 0 , 45 , and 90 orientations, exemplified by
the [0/90/45]s configuration. In the off-axis plies of such laminates, cracks
usually initiate at much higher applied axial strains than in 90 -plies and may
sometimes show curved patterns due to inclined principal stress trajectories.
Curved cracks and cracks near free edges typically promote delamination at the
ply interface [78]. Experimental data show that the majority of off-axis cracks
form at the edges of the test coupons and often may not grow across the thickness
and width before the specimen fails by extensive delamination.
Furthermore, in some cases, other damage modes such as delamination or fiber
fracture can occur even before any cracking in the off-axis plies ensues. Johnson
and Chang [79, 80] carried out extensive experiments on a variety of multidirectional laminate configurations and found that for laminates having a ply angle
greater than 45 , ply cracking is a dominant damage mode, with possible delamination at free edges. For instance, in [0/y/0] laminates with y 45 the dominant
damage was ply cracking [31, 35], while in [90/30/30]s a combination of edge
delamination and fiber fracture led to final failure. Crocker et al. [35] also found
that in [0/45/0] laminates, delamination ensued as soon as ply cracks initiated in
45 -plies.
In case of multidirectional laminates containing 90 -plies, an off-axis ply
adjacent to a 90 -ply shows numerous partial cracks, which may or may not
join to form through cracks on increase of loading. The cracks in the contiguous
ply almost always start from its interface with the 90 -ply. Experiments by
Yokozeki and coworkers [50, 51] on [0/y2/90]s laminates also point out that
the angle of intersection between the 90 - and y-plies and the thickness of the
y-plies may have a significant impact on the initiation and growth of cracking
in these plies.
In more general crack systems in multiple orientations, another important
consideration is the interaction between cracks in two adjacent plies. This interaction can enhance cracking in a certain orientation thereby causing further
stiffness degradation. For instance, in quasi-isotropic laminates 45 cracks promote enhanced cracking in the 90 -plies. This intra-ply crack interaction is a
complex function of the relative crack positions, orientations, crack sizes (ply
thicknesses), and density of cracks in different orientations. This makes determination of stresses in cracked laminates generally impossible to solve analytically,
194
Damage progression
Figure 6.15. A representative cell illustrating multiple cracking systems in a [0/90/y1/y2]s
laminate.
and numerical computations such as 3-D FEM are then necessary. Figure 6.15
depicts a representative cell of a [0/90/y1/y2]s laminate with cracks in multiple offaxis orientations.
6.4
Modeling approaches
In the following we describe the main approaches to predicting the evolution of
ply cracking in composite laminates. In the models discussed the ply cracks are
assumed to be fully developed through the ply thickness as well as in the specimen
width direction. In a given array of ply cracks, all cracks are assumed to be of the
same size, shape, and orientation. The problem to address here is the crack
multiplication process as a function of applied loading. As described above, there
are two directions in which this problem can be pursued: one based on a strength
criterion (i.e., point failure), and the other based on an energy criterion (i.e.,
surface formation). This section deals exclusively with cross-ply laminates; multidirectional laminates are considered later. The basic BVP to solve here is the same
as that approached earlier in Chapter 4, see Figure 4.7. We will use the same
symbols and notations (Section 4.4), unless specified otherwise.
6.4.1
Strength-based approaches
According to these models, microcracks form when the local stress (or strain) state
in a ply reaches a critical level [3739, 8188]. The most commonly used values of
critical level are: failure strain (e1T) or failure stress (stu) of a ply in transverse
tension. Other lamina failure criteria such as TsaiWu and Hashins criteria,
described in Section 2.2.4, are also utilized. Since the stress state at the onset of
transverse cracking is not generally uniform [45], these models fail to account for
differences in crack initiation (as a material point failure process) and crack
progression (as a surface growth process). Consequently, the ply thickness effect
on transverse cracking cannot be properly treated by these criteria.
One problem with strength-based criteria, and more generally with all procedures that require knowledge of the local stress states for failure assessment, is that
195
determining the local stresses analytically is possible only in a few cases, mostly for
cross-ply laminates. The larger problem, however, is the lack of agreement of
strength-based predictions with the experimental data. Use of statistical strength
concepts [83, 84, 86, 89, 90] may improve predictions, but require additional
material data. In the following we provide a brief overview of the strength-based
models.
A basic shear lag analysis applied to determination of crack initiation strain
and crack multiplication was carried out in [91]; it has been covered previously
in Section 4.2. It is a one-dimensional analysis, and therefore does not provide
accurate stress perturbation caused by cracking. The analysis of multiple
cracking in a unidirectional fiber composite was later applied to the case of
transverse cracking in cross-ply laminates by Garrett and Bailey [38] (see Section
4.4.1). According to the analysis, the load shed by the transverse plies in the
crack plane and transferred back to the transverse plies over the distance y is
given as [38]

F 2t0 ws0 1 eby ;
6:6
where t0 is the thickness of the 0 -ply, w is the specimen width, Ds0 is the maximum
additional stress on the longitudinal ply as a result of cracking in the transverse ply
(occurring in the plane of crack and decaying exponentially away from the crack
surface), and b2 is the shear lag parameter, defined in Eq. (4.62), as

1
1
b2 G90
;
6:7
xz0
E90
lE0x0
x0

where G90
xz0 is the initial in-plane shear modulus of the 90 -ply, l = t0 / t90 is the
0
90
ply thickness ratio, and Ex0 and Ex0 are the longitudinal moduli for the 0 - and
90 -plies, respectively. The transverse ply will fail in tension when
F 2t90 wstu ;
6:8
where stu is the transverse ply strength. The first crack is assumed to form
in the middle of the specimen length at Ds0 = (t90 / t0) stu, i.e., at an applied
load of s0 = Ecetu, where Ec is the longitudinal modulus for the composite and
etu is the transverse ply cracking strain. Next, the cracking process will cause
second and third cracks (one above and one below the first crack) to form
simultaneously. From Eq. (6.6) and Eq. (6.8) with y = l, where 2l is the crack
spacing, Ds0 will be
s0
1 stu
:
l 1 ebl
6:9
These cracks will perturb the force transferred such that the new cracking process
will occur at
s0
1
stu
:
l 1 ebl 2ebl=2
6:10
Damage progression
Crack spacing (mm)
196
100
200
300
Applied stress (MN m2)

Figure 6.16. Prediction of crack spacing as a function of applied stress using the shear
lag model [38]. Reprinted, with kind permission, from Springer Science+Business Media:
J Materials Science, Multiple transverse fracture in 90 degrees cross-ply laminates of a glass
fiber-reinforced polyester, Vol. 12, pp. 15768, K. W. Garrett and J. E. Bailey.
Similarly, the (N+2)th crack formation will occur when

s0
1
stu
:

l 1 e blN 2e2Nbl
6:11
The evolution of crack density thus can be generated using the above iterative
scheme. Figure 6.16 shows the model prediction of crack spacing variation with
increasing loading for a glass-polyester specimen of length 130 mm and transverse
ply thickness of 3.2 mm. Although this model represents the general trends of the
experimental results it generally underestimates the average crack spacing. This is
supposedly due to the constant strength of the 90 -ply resulting in new cracks
midway between existing cracks. Later models tried to address this issue by
representing 90 -ply strength as a probabilistic function. Manders et al. [92]
considered a two-parameter Weibull distribution of the strength along the length
of the 90 -ply and represented the risk of rupture per unit volume as
s
v
6:12
ps ;
s
where the constant s* is the scale parameter in terms of stress, and v is the shape
parameter. The cumulative distribution function for failure is given as
197
Crack spacing (mm)
30
20
10
0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0 2.2
Strain (%)
Figure 6.17. Variation of average crack spacing for a [0/90/0] glass/epoxy composite laminate
as predicted using the probabilistic shear lag model by Manders et al. [92] for. Solid and
open circles represent experimental data from two specimens, while the solid line represents
the model prediction.
SV 1 exp4 ps dV 5 1 exp4A ps dy5;

V
6:13
where A is the area, and L is laminate length. Taking a logarithm of all the terms in
Eq. (6.13) gives
ln 1 SV A ps dy ApL:
6:14
L
The quantity Ap is obtained by plotting ln(1 SV) against L. The Weibull parameters s* and v are obtained by fitting the experimental crack density evolution with
the model. To describe the stress s in the laminate, Manders et al. [92] used initial
shear lag analysis, covered previously in Section 4.4.1. The model predictions of
crack spacing variation as a function of applied strain are shown in Figure 6.17.
A similar analysis was performed by Fukunaga et al. [83] who also used the
Weibull distribution for 90 -ply strength but instead used interlaminar shear lag
analysis, also covered in Section 4.4.1. The effects of thermal residual stresses and
Poissons contraction are also included in this analysis. According to their analysis
the applied axial stress and crack spacing (2l) are related as
"
#

Ec
L0 t1 1=v

90

s
sc
sxx R ;
6:15
2lt90 d1
Q22 1 Q12 A12
Q22 A22
1=v
with L0, w, and t1 being

the length, width, and
where s s90
xx0 ln 2=L0 t1 w
l
thickness of a single 90 -ply, respectively, and d1 1l 0 1 cosh bx= cosh bldx is
a parameter that reflects the effect of stress nonuniformity on 90 -ply strength.
The corresponding strains can be calculated from the stressstrain relations for the
cracked laminate derived in [83] as
198
Damage progression

sc
t90 Q22
Q12 A12 tanh al
t90 s90
xx R tanh al
:
ec
1
1
Ec
t0 Q11
Q22 A22
t0 Q11
al
al
6:16
The crack initiation strain can be obtained by setting tan al / al = 0 (as l ! 1) in

Eq. (6.16), and 2l = L0, d1 = 1 in Eq. (6.15). Therefore, the applied strain at first
cracking in the 90 -ply is given by
"
#
1
t1 1=v

s
s90
6:17
e0
xx R :
12 A12
t90
Q22 1 Q
Q22 A22
These statistical descriptions of ply strength yielded good results for cross-ply
laminates. But these models cannot account properly for effects of changes in ply
thickness. Also, as mentioned before, shear lag analysis is a one-dimensional stress
analysis and therefore cannot be accurate. More recently, 2-D shear lag analysis
based on Steifs parabolic displacement variation in 90 -ply [93] have also been
tried [55, 9496]. A detailed discussion on the probabilistic concept will be covered
later in Section 6.5.
6.4.2
Energy-based approaches
The origin of energy-based approaches to crack extension lies in fracture mechanics
(see Section 2.4 for linear elastic fracture mechanics). In the classical version of
brittle fracture, the energy considerations lead to the condition that crack tip growth
becomes unstable when the energy release rate is equal to or greater than the fracture
toughness of the material containing the crack, i.e., G Gc. This material property is
obtained by an independent test, which has been standardized in some way. For
perfectly brittle fracture, i.e., when no other energy dissipating mechanism other
than that expended in the crack surface formation exists, the fracture toughness
equals twice the surface energy. In multiple cracking within a composite laminate,
however, the situation is not as assumed in the brittle crack extension of a crack tip
for which the criterion stated above applies. Here, a ply crack on extension is
arrested at the ply interfaces and any further input of energy to the laminate supplied
by external loads goes into the formation of more ply cracks. Although the individual ply crack goes through the stages of through-thickness growth and growth in the
fiber direction, in most cases the ply cracks form quickly and the analysis is therefore
focused on their multiplication, i.e., an increase in crack density. Because of this, a
modification of conventional fracture mechanics, called finite fracture mechanics
[97], has been proposed. Thus, in contrast to conventional fracture mechanics,
transverse cracking comprises events that involve a finite amount of new fracture
area. For cross-ply laminates, finite fracture mechanics coupled with variational
stress analysis has been used in several works [5, 33, 46, 9799].
The criterion for finite surface formation under brittle fracture condition can be
written as
g
A;
6:18
199
where DG is the energy change (release) during crack surface increase by area
DA and g is the surface energy per unit area of the new crack formed.
In the following we describe the energy-based approaches combined with different approximate stress analyses used.
Shear lag analysis

Among the early energy-based analyses for ply cracking is that proposed by
Parvizi et al. [81]. They recognized the role of constraint of the outer 0 -plies to
transverse cracking in [0/90]s laminates and took account of it in the energy
balance during cracking. Recalling from ACK theory, Section 4.2, a crack does
not form in a specimen loaded in constant tension until
W US UD 2gm Vm ;
6:19
where Vm is the matrix volume fraction and, defined per unit cross-sectional area
of the composite, DW is the work done by applied stress, DUS is the increase in
energy stored in the composite volume, UD is the energy lost by some dissipative
processes during cracking (sliding friction between debonded fibers and matrix),
and gm is the matrix surface energy per unit surface area. For the present case of
cracking in a transverse ply, the above inequality becomes
W US 2gt
t90
;
h
6:20
where gt is the surface energy of the transverse ply for cracking in a direction
parallel to the fibers, and h = t0 + t90. For a linear elastic body the work of
external forces equals half the stored strain energy, i.e.,
1
US W:
2
6:21
Substituting Eq. (6.21) into Eq. (6.20), the cracking will occur when
W 4gt
t90
:
h
6:22
On cracking an additional stress is thrown on to outer uncracked plies, and the laminate
increases in length. The work done during this process can be derived as [81]
W
2
2E90
x0 Ec etu
;
lE0x0 b
6:23
where b is as defined earlier in Eq. (6.7). Combining Eqs. (6.22) and (6.23), the
strain to initiate cracking in transverse ply is given by
s
2t0 E0x0 gt b
min
e0 etu
:
6:24
hE90
x0 Ec
The model predictions for various transverse ply thicknesses are shown in Figure
6.18 against experimental data for glass/epoxy cross-ply laminates.
Damage progression
in
Transverse cracking strain e tu , e tm
u (%)
200
2.5
Experimental etu
min
Theoretical etu
2.0
1.5
1.0
0.5
0.0
0
Transverse ply thickness 2d (mm)
Figure 6.18. Values of crack initiation strain emin

tu as a function of ply thickness 2t90 = 2d
(from Eq. (6.24)) and experimental data for various ply thicknesses in glass fiber/epoxy
cross-ply laminates. The horizontal line depicts the limiting values of emin
tu for large inner-ply
thicknesses [81]. Reprinted, with kind permission, from Springer Science+Business
Media: J Mater Sci, Constrained cracking in glass fiber-reinforced epoxy cross-ply laminates,
Vol. 13, 1978, pp. 195201, A. Parvizi, K. W. Garrett and J. E. Bailey.
(a)
(b)
s =2l
State 1
l2
l1
State 2
Figure 6.19. Progressive multiplication of ply cracks in transverse layer of cross-ply laminate:
(a) state 1 with crack spacing, s = 2l; (b) state 2 with an additional crack in the ligament
AB at location C.
A more sophisticated energy-based analysis of progressive ply cracking using

one-dimensional stress analysis was performed by Laws and Dvorak [100]. (Refer
to Section 4.4.1 for the shear lag analysis.) Consider a cracked cross-ply laminate
in state 1 where cracks are a distance 2l apart, and the ligament AB between
the cracks is as yet uncracked (Figure 6.19(a)). When the applied load reaches a
critical value sc, a new crack appears in this segment at some location C (Figure
6.19(b)). Assuming that the load is kept fixed during formation of this additional
crack, Laws and Dvorak calculated the energy released during cracking of laminate of width w as

2

2t290 whEc
E90
bl1
bl2
bl
90
x0
sxxR 0 sc
tanh
tanh
tanh
;

t90
2t90
2t90
bt0 E0x0 E90
Ex0
x0
6:25
201

0
where b2 Kt90 1=E90
is the shear lag parameter (see Eq. (4.67)),
x0 1=lEx0
90
and sxxR is the thermal residual stress in the transverse ply. Substituting Eq. (6.25)
in Eq. (6.18), and using DA = 2wt90, a new crack will form if

2

t90 hEc
E90
bl1
bl2
bl
90
x0
sxxR 0 sc
tanh
tanh
tanh
g:
t90
2t90
2t90
bt0 E0x0 E90
Ex0
x0
6:26
The first ply failure stress (the applied stress at crack initiation) will be given by the
limit l ! 1, i.e.,
sfpf
c

1=2
bt0 E0x0 Ec g
Ec
90 s90
xxR :
E
t90 hE90
x0
x0
6:27
The thermal residual stress, s90

xxR , and other parameters in the expression above
are known from property data for an undamaged laminate. Therefore,
fpf
Eq. (6.27) provides a relation among sfpf
and g can
c , b, and g. Now sc
be determined from experimental data. Therefore, Laws and Dvorak regard
Eq. (6.27) as the relation that determines the shear lag parameter b. Once
b is known, the applied stress needed to cause cracking at location C is given
by
sc l1

Ec 90
bl1
bl2
bl 1=2 Ec 90
tanh
sfpf
tanh

tanh
90 sxxR :
c
xxR
t90
2t90
2t90
E90
Ex0
x0
6:28
In a practical scenario, the location C is random due to spatial variation of the

resistance to crack formation. Let p be the probability density function for the
next crack to occur at a given location. In a laminate which already contains
cracks with normalized crack density, rc = t90 / l, the expected value of the applied
stress to cause additional cracking is then
Esc rc
Three possible choices for p(x) are:
2l
0
p xsc x dx:
6:29
Case 1: The next crack occurs midway, so

p x dx l;
6:30
where d(x) is the Dirac delta function.

Case 2: All locations are equally likely. Therefore,
p x
1
:
2l
6:31
Case 3: p(x) is proportional to the stress at the location. For this case, p(x) is
given by [100] as
202
Damage progression
Figure 6.20. Crack density evolution in a glass/epoxy [0/90]s laminate for three choices of
probability distribution function p(x) [100]. The experimental data are from [8]. Note: [8]
has additionally three data points at the high load end that fall away from model
predictions. Reprinted, with kind permission, from N. Laws and G. J. Dvorak, J Compos
Mater, Vol. 23, pp. 90016, copyright # 1988 by Sage Publications.
p x
2
3
bx

cosh
6
E90
t90 7
x0
6
7:
s90
xxR 0 sc 41
bl 5
Ex0
cosh
t90
For case 1, the solution is explicitly given by

Ec 90
b
b 1=2 Ec 90
fpf
Esc rc sc 90 sxxR 2 tanh
tanh
90 sxxR :
2rc
rc
Ex0
Ex0
6:32
6:33
For cases 2 and 3, the integral in Eq. (6.29) must be evaluated numerically.
The model predictions for these cases of p(x) are shown in Figure 6.20 (with
g = 193 J/m2 and b = 0.9). Based on comparison with the experimental data,
Laws and Dvorak argue that fracture mechanics-based p(x) (case 3) is the most
promising choice. With this choice, model predictions also compare well with
another set of experimental data from [1] for graphite/epoxy laminates.
Variational analysis
Nairn [99] used the variational approach [101] for cracked cross-ply laminates,
including thermal residual stresses, in conjunction with the energy release rate
criterion to predict crack densities in cracked cross-ply laminates. His predictions
showed good agreement with experiments when the critical energy release rate for
matrix cracking, defined as such, was deduced from test data rather than evaluating it independently.
Another damage evolution model for cross-ply laminates is by Vinogradov and
Hashin [97, 98, 102]. It uses variational analysis [101] for stress computation and
finite fracture mechanics [97] for cracking criterion. Recalling from Section 4.6,
203
where the stress calculations are described in detail, complementary energy change
due to presence of N transverse cracks can be derived as [98]

N
X
n1
N
X

2 2
n s90
wrn ;
xx0 t90 C22
n1

1
where C22 l 1 3l2 12l 8
(see Eq. (4.151)), and
60E2

cosh 2a1 rn cos2a2 rn
d3 fn
;
wrn
2a1 a2 a1 2 a2 2
3
a1 sin 2a2 rn a2 sinh 2a1 rn
dx rn
6:34
6:35
and the summation in Eq. (6.34) is over all blocks bounded by adjacent cracks. It
is noted that rn = ln/t90 is the normalized crack spacing and should not be
confused with the crack density. For clarity of notations, the reader is referred
to Section 4.6. Initially when the cracks are far apart (rn ! 1), the function
achieves its asymptotic value given by

w1 2a1 a1 2 a2 2 :
6:36
Now consider the state of a laminate with N cracks. When a new crack appears,
the energy release can be expressed as [97]

n s N1 s N ;
6:37

n sN1 s0 sN s0 ;
6:38
N 1
N
X
X

2 2
90 2 2

n s90
sxx0 t90 C22
w rN1
w rNi ;
xx0 t90 C22
i
6:39
where sN and sN+1 are the stress fields before and after formation of a new (N+1)th
crack. The stresses include both mechanical and thermal effects (if present).
Assuming that the new crack appears instantly, both stress fields are evaluated
at the same external load. Equation (6.37) can be rewritten as
where s0 is the stress field in the undamaged material at the same external load.
Assuming Eq. (6.34) is a good approximation of the energy, the energy release
due to the (N+1)th crack is given by
i1
i1

N
where s90
xx0 is the stress in the undamaged 90 -ply, ri is the nondimensional crack
spacing for the ith block for the Nth cracking step (going from N to N+1 cracks).
Using the energy release rate criterion, Eq. (6.18), taking averages and expressing variables as continuous variables, the energy released during cracking can be
expressed as (see [98] for full derivation)

2
d w 2
:
g s90
t
C
6:40
r
90 22
xx0

d
r r
204
Damage progression
Using the lower bound of the laminate longitudinal modulus (see Section 4.6) by
Hashin [101]
w
1
1
t90
k12 C22 ;

Ex E0
h
r
6:41
0
where k1 s90
r, we
xx 0 =sxx 0 if the temperature change is absent. Using A L=2
finally obtain the cracking criterion as

2 d
1
1
g s90
V;
6:42
2 xx0 dA Ex
where V is the laminate volume. Equation (6.42) represents a particular homothermal case of the general fracture criterion derived by Hashin [103] given by

1 @S
@a
1 @cp T 2

T
g s
s
s
V;
6:43
2 @A
2 @A Tr
@A
where S* is the effective elastic compliance tensor, a* is the effective thermal

expansion tensor, cp is the effective specific heat of a composite, and Tr is the
reference temperature.
The damage evolution predictions using this approach are very accurate when
the probabilistic distribution of the energy release rate is utilized. This will be
discussed in the next section.
Nairns original result [48, 99] was quite similar to the fracture criterion
stated above. However, in place of the usual energy release rate (2g) he used
the matrix fracture toughness (Gm) and suggested that it could be obtained
through fitting experimental data for ply cracking. If we assume that the
new crack forms midway between the existing cracks, Nairns fracture criterion is

E2 aT 2
Gm s2c 22 2
t90 C22 2wr=2 wr;
6:44
Ec
C00
where C00 = (1/E2) + (1/lE1) (see Eq. (4.151)). An alternative formulation is to
allow the new crack to form anywhere between two existing cracks. If the probability of crack formation at any position is proportional to the tensile stress, the
energy release rate is given by

E2 aT 2
Gm s2c 22 2
6:45
t90 C22 wd wr d wr;
Ec
C00
where
wd wr d wr
r=2
wd wr d1 fr 2ddd
r=2
1 fr 2ddd
wd: 6:46
205
300
200
100
0
0.0
0.2
0.4
0.6
0.8
1.0
Figure 6.21. The applied stress as a function of crack density in a [0/903]s glass/epoxy
composite. The squares are data from [8]. The solid line is the energy release rate analysis fit
using Eq. (6.45) with Gm = 330 J/m2 and assuming that the initial level of the residual
thermal stresses in the 90 -plies was 13.6 MPa [99]. Reprinted, with kind permission,
from J. A. Nairn, J Compos Mater, Vol. 23, pp. 110629, copyright # 1989 by Sage
Publications.
For cracking in [90m/0n]s laminates, the expressions for energy release rate remain
the same except that the constant C22 is now given as C22 = (l+1)(3+12l+8l2)
(1/60E2) (see Eq. (4.164)). It is noted that Nairns analysis included residual thermal
stresses, which mainly change the crack initiation strain (discussed later in detail).
The parameter Gm is evaluated by fitting the model to the experimental data. The
model predictions for a [0/903]s glass/epoxy laminate with Gm = 330 J/m2 and a
thermal residual stress of 13.6 MPa are shown in Figure 6.21.
Plain-strain formulation
McCartney [104109] developed a model based on the Gibbs free energy, instead
of complementary strain energy as described above. He used a plane strain
formulation for the estimation of elastic moduli of the damaged laminate, which
has been covered in Section 4.7. Consider the damage progression from a state of
m cracks to n cracks in the 90 -ply and assume that each crack formation occurs
under conditions of fixed applied tractions. Based on energy considerations, crack
formation will occur when
G 0;
6:47
where DG is the change in Gibbs free energy, and DG is the energy absorbed in the
volume V of laminate due to the formation of new cracks, given by
V on om ;
6:48
where o denotes the damage parameter which characterizes the crack density
in the laminate. The corresponding change in the Gibbs free energy can be
written as
206
Damage progression
G gon gom dV;
6:49
where g(o) represents the Gibbs free energy per unit volume. After some mathematical treatment (see [109] for details) the cracking criterion becomes
êon êom 2
mA on gon 2 mA om gom 2 2on om > 0;
1
1

E~on E~om
6:50
where êo; E~o; mA o; go, and G(o) denote axial strain, axial Youngs modulus, in-plane axial shear modulus, applied in-plane shear strain, and the energy
absorption per unit volume for length 2L of laminate, respectively, for given
damage state o. G(o) is here given by
o
M
h90 X
90 90
d gj ;
hL j1 j
6:51
where 2h(90) and 2h represent the total thickness of 90 -plies and whole laminate,
respectively; M is the number of potential cracking sites in the 90 -plies, which are
ordered from the top to bottom of the plies, taken in increasing order from the
90
center of the laminate to the outside; and 2gj is the fracture energy for the jth
potential cracking site. The expressions for other parameters can be found in [109].
The crack initiation strain can be obtained by setting om = o0 (undamaged state)
in Eq. (6.50).
COD-based models
Following the work of Parvizi et al. [81] and Wang and Crossman [110] on
energy release rates to study the formation of cracks in cross-ply laminates, Joffe
and coworkers [111114] considered fully developed cracks and developed
a methodology to predict the multiplication of transverse cracks based on the
virtual crack closure technique. The idea is to probe the region between two
existing cracks and introduce a virtual crack. For the introduced virtual
crack the work performed to close the crack surfaces is calculated and compared
with the energy needed to create a crack, the critical energy release rate (Gc),
at this position. A crack is taken to form when the work to close the crack
exceeds Gc.
Consider a damaged [0m/90n]s laminate with a periodic system of N selfsimilar cracks with spacing s = 2l in the 90 -ply (Figure 6.19(a)). At applied

laminate stress s0 (and corresponding far-field stress s90
x0 in the 90 -layer) a new
crack develops midway between two existing cracks and the total number of
cracks becomes 2N with spacing l (Figure 6.19(b)). According to the crack closure
concept the released energy due to these N new cracks is equal to the work needed
207
to close them. If we denote this work by W2N!N and the work to close all cracks
simultaneously by W2N!0, energy balance requires
W2N!0 W2N!N WN!0 ;
6:52
where the work to close N cracks with spacing s is

WN!0
1
N
2
t
90
t90
s90
xx0
uz dz
n l
2Ns90
xx 0 t90 u
s90
N xx0
E2
2
t290 u~n l;
6:53
where unit width is assumed and u(z), un ; and uen represent the variation of the
normal crack opening displacement (COD) along the thickness direction, its
average value, and its average value normalized with respect to the remote
stress and transverse modulus for the ply, respectively. un ; and uen are thus
defined as
1
un
t90
t
90
0
uz dz; u~n
un
:
s90
=E
2 t90
xx0
6:54
Similarly, the work to close 2N cracks with spacing l is given by

W2N!0
s90
4N xx0
E2
2
t290 u~n l=2:
6:55
Substituting Eqs. (6.53) and (6.55) into Eq. (6.52), the energy released by formation of a crack midway between two existing cracks of spacing s is
W2N!N
s90
2N xx0
E2
2
t290 2~
ul=2 u~l:
6:56
The cracks form when this work is greater than or equal to the cumulative surface
energy of newly created surfaces, i.e.,
W2N!N 2
N
2t90
Gc :
From Eqs. (6.56) and (6.57), the criterion for crack formation is
90 2
sxx0
t90 2~
us=2 u~s Gc :
2E2
6:57
6:58
To analyze cracking in an arbitrary position between two pre-existing cracks,

a new crack is introduced in an arbitrary position between the cracks (Figure 6.19
(b)), which leads to a new damage state with one crack spacing equal to s1 and the
second one equal to s2 = s s1. The cracking criterion in this case is
90 2
sxx0
t90 2~
ul1 =2 u~l1 2~
ul2 =2 u~l2 Gc :
6:59
2E2
Damage progression
[q/904]s FEM model, energy approach
0.8
208
0.6
q=0
q =15
q = 30
q = 40
0.4
0.2
0.0
0
50
100
150
200
250
Stress s0 (MPa)
Figure 6.22. Evolution of crack density as a function of applied stress using energy model
for [y/904]s laminates. Symbols represent experimental data and lines represent the
average of four runs using the energy model [113]. Reprinted, with kind permission, from
Compos Sci Technol, Vol. 61, R. Joffe, A. Krasnikovs, and J. Varna, COD-based simulation
of transverse cracking and stiffness reduction in [S/90n]s laminates, pp. 63756, copyright
Elsevier (2001).
The authors applied their analysis for the prediction of crack density evolution
in glass/epoxy [y/904]s laminates for the case of varying crack spacing.
A Weibull distribution for Gc was utilized and the CODs were calculated
using FE analysis. The predictions are shown against experimental data in
Figure 6.22.
Adolfsson and Gudmundson [11] also developed an energy-based damage
evolution approach using their stress analysis. Basic stress analysis using this
approach is covered in Section 4.9.1, although they updated their analysis to
include bending loads, which can be found in [11, 115]. The energy model for
crack density evolution is based on changes in strain energy due to cracking. From
[11], the strain energy per unit in-plane area of the damaged laminate with n plies
may be written as
wc
1
e ac T eR Cc e ac T eR
hk T; skR ; 6:60
2
k1
where bold-face letters represent matrices; C(c), a(c), and e(R) are the stiffnesses,
thermal expansion coefficients and residual stress-induced eigenstrains, respectively, of the cracked laminate. Expressions for these crack density quantities were
derived in [115]. In Eq. (6.60), DT is the temperature difference between the curing
and service temperature and hk are the functions containing energy stored in the
laminate due to interlaminar constraints and thermal residual stresses (their
expressions are given in Appendix A of [11]). From the strain energy, the energy
release rate for the ith cracked ply is derived as
209
600
(0/90/0)
(0/902 /0)
(0/904 /0)
(0/908 /0)
Simulations
500
Stress (MPa)
400
300
200
100
0
0.0
0.5
1.0
1.5
2.0
Strain (%)
2.5
3.0
Figure 6.23. Stressstrain response of graphite/epoxy cross-ply laminates. Symbols
represent experimental data whereas the solid lines represent predictions from the model by
Adolfsson and Gudmundson [11]. Reprinted, with kind permission, from Int J Solids Struct,
Vol. 36, E. Adolfsson and P. Gudmundson, Matrix crack initiation and progression
in composite laminates subjected to bending and extension, pp. 313169, copyright
Elsevier (1999).

@ Awc
@U
G i
;
@A
@Ai
i
6:61
where Ai is the crack surface area in ply i. The area Ai is given by Ai = Ari with
normalized crack density ri = ti / li, where li is the average spacing of cracks in the
ith ply and A is the laminate in-plane area. From Eqs. (6.60) and (6.61) the energy
release rate Gi for cracking in the ith ply is given by
Gi

T

@ac
@eR
T
Cc e ac T eR
i
i
@r
@r
N

T @C
X
1
@hk
c
R
e ac T eR
e

a
T

e
:

c
2
@ri
@ri
k1
6:62
The above expression contains the derivatives of the effective thermoelastic

properties of the damaged laminate with respect to the ply crack densities.
Calculating these quantities is a more complex task than determining the properties themselves. For this purpose, either FEM or the approximate analytical
expressions given in Appendix A of [11] have to be utilized. The model predictions
for the stressstrain response of graphite/epoxy cross-ply laminates are compared
with experimental data in Figure 6.23.
210
Damage progression
2.0
Prediction with Gc = 104 J/m2
sc
Crack density
1.5
= Ecec Prediction with Gc = 130 J/m2

Experimental data
1.0
0.5
AS/350106 [02/902]s
0.0
0.0
0.5
1.0
1.5
Applied stress
2.0
Figure 6.24. Comparison between model predictions and experimental data for the COD
model of Qu and Hoiseth [116] for a cross-ply laminate, sc represents the applied stress on
the composite. Reprinted, with kind permission, from Fatigue Frac Eng Mater, Vol. 24,
J. Qu and K. Hoiseth, Evolution of transverse matrix cracking in cross-ply laminates,
pp. 451464, copyright Wiley (1998).
QuHoiseth analysis
The evaluation of moduli for damaged cross-ply laminates using the approach
proposed by Qu and Hoiseth [116] is covered in Section 4.5. The cracking criterion
for this model is derived as

2ec 2 t90 Ec E2
dr
dr
exp
Gc
exp
;
6:63
E1 E2 r
2t90
t90
where Gc is the in-plane mode I fracture toughness of transverse ply; ec is the applied
strain; Ec is the plain-strain Youngs modulus of the undamaged cross-ply laminate
in the longitudinal direction; E1 and E2 are longitudinal and transverse moduli of
the ply, respectively; d is the average crack opening displacement of the 90 crack;
and r = t90 / l is the normalized crack density. The threshold strain at which the
transverse matrix cracking initiates can be obtained by setting r ! 0 in Eq. (6.63) as
s
Gc E1 E2
6:64
e0
dEc E2 :
The model predictions for a cross-ply laminate made of AS/350106 material for
two values of Gc are shown in Figure 6.24. The experimental data are from [117].
6.4.3
Strength vs. energy criteria for multiple cracking

There is a fundamental difference between strength- and energy-based criteria
when applied to multiple ply cracking in laminates. Strength essentially represents
the failure at a material point when a specified stress component or function of
6.5 Randomness in ply cracking
211
stress components reaches a critical value. This approach is a legacy of homogeneous materials such as metals and ceramics where yielding at a point (in a
metal) is assumed to occur according to, e.g., the von Mises criterion, or brittle
failure (in a ceramic) is assumed to occur when the maximum tensile principal
stress reaches a critical value. In case of yielding there is no ambiguity in terms of
the stress components attaining critical value at a point since this type of failure
can spread spatially from one point to another as indicated by the contour of the
yield criterion. However, brittle failure represents the instability of crack growth,
and unless a crack exists its growth is meaningless. This difficulty has been
conventionally overcome (or bypassed) by assuming that brittle failure according
to a point-failure (strength) criterion is the concurrent formation and instability of
a crack. In an unconstrained failure case, such as the brittle failure of an unreinforced ceramic, this approximating assumption causes little difficulty since the
initiation of cracking and its unstable growth are usually not far apart, i.e., they
occur at roughly the same applied load. However, when the constraint to crack
growth is imposed by the presence of reinforcements, or stiff elements in the matrix
generally, then the formation of a crack and the instability of its growth are
determined by different conditions. This fact was realized in [91] when it was found
that the strength criterion was inadequate to predict the formation of multiple
cracking in unidirectional brittle matrix composites. Energy considerations were
then made by recognizing the dissipation of energy in crack surface formation.
Multiple cracking in composite materials is an inherent feature of the failure
process due to the presence of directed interfaces (fiber/matrix and interlaminar) that impart mechanisms of stress transfer from the cracking elements to
the noncracking elements, which in turn provide a constraint to the cracks.
Thus, the inadequate incorporation of constrained cracking in a multiple
cracking process is bound to induce error. One example, unfortunately not
uncommon, is using solutions of crack opening displacements in an infinite
medium in models of multiple cracking.
6.5
Randomness in ply cracking

Physical observations of ply cracking indicate that in the early stages of the cracking
process randomness exists in the location of cracks, their size, and how the evolution (growth and multiplication) of cracking occurs. As the cracking process
evolves, randomness tends to decrease, and as the process approaches saturation,
uniformity in crack spacing results. The causes of randomness are many, most
induced by the manufacturing process. For instance, the fiber volume fraction can
vary spatially. Image analysis reported in [118] showed that in a T300/914 carbon/
epoxy composite with an average fiber volume fraction of 55.9% the local volume
fraction ranged between 15 and 85%. Other common defects are voids and inclusions in the matrix, partially cured regions of matrix, broken fibers, fiber waviness,
unbonded regions of interfaces at fiber surfaces, and between plies.
Damage progression
Figure 6.25. Distribution of ply cracks in a [02/904]s laminate at different times in the
load history based on the lattice scheme by Silberschmidt [119, 120]: (a) 100 cycles; (b) 4103
cycles; (c) 105 cycles; and (d) 2105 cycles [120]. Reprinted, with kind permission,
from Springer Science+Business Media: J Mater Sci, Effect of micro-randomness on
macroscopic properties and fracture of laminates, Vol. 41, 2006, pp. 676876, V. V.
Silberschmidt.
(a)
(b)
s x90x(MPa)
212
80
70
60
50
40
30
20
10
0
(cm)
10
Figure 6.26. Crack distribution (a) and corresponding variation (b) of the average
longitudinal stress in the 90 -ply along the laminate length, estimated for [0/90]s glass/epoxy
laminates [121]. Reprinted from Compos Sci Technol, Vol. 60, J. M. Berthelot and J. F. Le
Corre, Statistical analysis of the progression of transverse cracking and delamination in
cross-ply laminates, pp. 265969, copyright (2000), with permission from Elsevier.
Several attempts exist in the literature to treat random variations of microstructure. Silberschmidt [119, 120] suggested a lattice scheme which incorporates the
effects of the initial microstructural randomness as well as a dispersed evolution of
damage and its transition to spatially localized matrix cracking. The scheme
involves mapping a dynamic matrix of stress-renormalizing coefficients onto the
lattice of elements covering the cracked (90 ) layer. Figure 6.25 shows the distribution of ply cracks at different times in load history based on the scheme for a
[02/904]s T300934 laminate during fatigue loading.
Another example of crack distribution for [0/90]s glass/epoxy laminates, tested
under quasi-static tensile loading by Manders et al. [87], is shown in Figure 6.26,
along with the average axial stress distribution along the laminate length, estimated by Berthelot and Le Corre [121]. Clearly the stress state is such that it is
difficult to predict damage evolution using deterministic approaches. Probabilistic
notions are often used to correct the cracking predictions for random effects, as
stated earlier. Although some probabilistic fracture criteria have already been
discussed, we shall focus here on the variational stress model, emphasizing details
of probabilistic considerations.
213
A fracture mechanics-based stochastic model to predict progression of ply

cracking was initially proposed by Wang and coworkers [1, 110, 122125]. The
authors postulated that cracking in transverse plies of cross-ply laminates is
governed by a characteristic distribution of effective flaws, which are essentially
inherent material microcracks that cannot be seen until grown to macroscopic
dimensions. Thus these microcracks act individually as initiators of cracks that
propagate to form fully grown transverse cracks. The distribution of flaw size f(a)
and spacing f(S) along specimen length are assumed to follow the following
normal probability distributions
"
#
1
a ma 2
f a p exp
;
2s2a
a 2p
"
#
6:65
1
S mS 2
;
f S p exp
2s2S
S 2p
where 2a is the average flaw size, S is the average distance between two adjacent
flaws, and ma, mS, sa, and sS are fitting parameters. The worst of the flaws causes
the first ply cracking. With increased loading, smaller flaws cause further transverse cracking. The first transverse crack forms when
Gsc ; a0 Gc ;
6:66
where sc is the longitudinal stress applied to the composite, 2a0 is the initial flaw
size, and Gc is the critical energy release rate, which is assumed to be constant
along the laminate length. The propagation of the flaw will be stable if
Gsc ; a0 a<Gc ;
6:67
Gsc ; a0 a > Gc :
6:68
and unstable if
Progressive cracking will ensue when there is enough energy available for multiple
flaws to propagate into fully grown transverse cracks. For crack formation after
the first crack the energy release rate for flaw propagation depends on its relative
distance S from the existing crack and can be expressed as
Gsc ; a RSG0 sc ; a;
6:69
where G0 is the energy release rate when no crack is present, and R(S) is the energy
retention factor, with a value between 0 and 1, accounting for the presence of a
neighboring crack. Similarly, for a flaw to propagate between two existing transverse cracks, the energy release rate is
Gsc ; a RSL G0 sc ; aRSR
6:70
where SL and SR are the distance of the flaw from the left and right cracks,
respectively. Chou et al. [126] implemented the approach using a Monte Carlo
scheme. The results showed a fair agreement with experimental data. Essentially,
214
Damage progression
this approach predicts the event when a micro-flaw develops into a fully grown
transverse crack, thereby predicting the multiplication of ply cracks. However, the
approach has not gained wide usage because it requires many unknown parameters which are found by fitting to experimental data. As mentioned earlier,
experimental observations show that the transverse cracks usually grow quickly
through the 90 -ply thickness as well as the specimen width. Therefore, more
recent approaches do not try to predict crack propagation; rather they focus on
the multiplication of cracks, i.e., an increase in crack density.
To illustrate how a more recent fracture criterion can be modified to include
probabilistic measures we follow the treatment of Vinogradov and Hashin [98].
Accordingly, the uncertainties in the cracking process can be categorized into
two probabilistic notions: geometrical and physical. The geometrical
uncertainty refers to the probability of a crack to appear at a certain location
between two existing adjacent cracks, while the physical aspect deals with the
variation of material resistance to crack formation. The geometrical aspect of
probabilistic cracking can be introduced by considering the statistical variation of
distance between adjacent cracks, i.e.,

r
rprdr; w
wrp r dr;
6:71
where p(r) is the probability density function (PDF) of distances between adjacent
cracks. The criterion for first crack formation can be found by substituting r ! 1
in Eq. (6.40) and using Eq. (6.36), to obtain

2
90 2
2

2
g s90
xx0 t90 C22 w1 2 sxx0 t90 C22 a a b :
6:72
In fact the criterion in Eq. (6.72) is expected to predict the initial stage of the
damage evolution curve. For any material block between two existing adjacent
cracks, the cracking criterion in Eq. (6.40) can be rewritten as [98]

90 2
rx
rx
g sxx0 t90 C22 w
w
w r ;
6:73
2
2
where x denotes the nondimensional coordinate of the new crack location between
the two existing cracks. Equation (6.73) is a local criterion for crack formation
because it deals with the location of the next crack.
The physical nature of damage evolution can be achieved by having a
probabilistic variation of material property g. Thus,
g Gx:
6:74
The parameter G(x) can be thought of as local toughness of the material by

arguing that it is easy to form a crack at a section which contains many flaws and
has a weak interface. The variation of g is usually described using a Weibull
distribution, i.e., the PDF of g can be expressed as

g gmin 1
g gmin
pr g
exp
; g gmin ;
g0
g0
g0
215
6:75
where gmin is the minimum possible value of g, and and g0 are parameters of the
distribution, usually evaluated by fitting experimental data.
For different laminate systems, i.e., for different mixes of 0 and 90 plies,
e.g., [0n1/90m1]s and [0n2/90m2]s laminates, the distribution parameters
may not be the same. If the parameters for the first laminate configuration,
1, g01, are known (through fitting of experimental data), the parameters
2, g02 for the second laminate configuration can be found from the following
relations

2 2
2 1
2 1 2
2 1 1

m2
2

1

2

1
;
1

1

m1
2
1
2
2

1
2
1 1

g02 g01 1 ;
1 2

2
6:76
where G(x) represents the standard gamma function for the random variable x.
The derivation can be found in the original article [98].
The simulation procedure for this model can be summarized as follows:
1. Choose a ply material or a laminate configuration of a ply material.
2. Distribute random points for possible crack locations along the laminate
length.
3. Generate a random value of g at each point according to the Weibull
distribution.
4. Fit the model predictions to the experimental data for crack density evolution
to deduce the parameters of the Weibull distribution.
5. Calculate Weibull parameters for other laminate systems using Eq. (6.76), and
predict the crack density evolution for these laminates.
Some examples of the numerical simulation results with the fitted and calculated
parameters of the distribution are shown in Figure 6.27.
A recent strength-based analysis by Berthelot and Le Corre [121] has revealed
that the choice of probabilistic distribution should account for weakness areas in
the material. This analysis for [0/902]s carbon/epoxy laminate shows that a probabilistic distribution of strength which accounts for weakness areas properly
corrects the crack density evolution in the beginning stage (see Figure 6.28).
A divergence between models with and without consideration of weakness areas
is always observed at low crack densities. This is because, initially, cracking is
preferred at weakness areas where the fracture toughness of the material is low
Damage progression
Avimid K Polymer/IM6
(a)
1
0.9
0.8
0.7
[0/903]s
0.6
0.5
0.4
[0/902]s
0.3
0.2
0.1
0
200
400
600
800
Stress (MPa)
1000
1200
1400
Hercules AS4/35016
(b)
1.2
216
1
0.8
0.6
0.4
[0/904]s
[0/902]s
[0/90]s
0.2
0
100
200
300
400
500
Stress (MPa)
600
700
800
Figure 6.27. Prediction of crack density evolution in cross-ply laminates using the
Vinogradov and Hashin model [98] for two material systems: (a) Avimid K polymer/IM6,
(b) Hercules AS4/3501-6. The experimental data are from [127]. Reprinted, with kind
permission, from Int J Solids Struct, Vol. 42, V. Vinogradov and Z. Hashin, Probabilistic
energy-based model for prediction of transverse cracking in cross-ply laminates, pp. 365
392, copyright Elsevier (2005).
(due to inherent defects) as compared to its average value in the whole laminate.
For glass/epoxy laminates, Berthelot and Le Corre found that delamination
occurs at high crack densities and is the cause of data deviating from the model
prediction.
6.6 Damage evolution in multidirectional laminates
217
(a)
1400
Crack density (m1)
1200
1000
Experimental results
Without weakness areas
With weakness areas
800
600
400
200
0
250
(b)
350
400
450
Average stress (MPa)
500
550
500
550
1400
1200
Crack density (m1)
300
1000
Experimental results
Without weakness areas
With weakness areas
800
600
400
200
0
250
300
350
400
450
Average stress (MPa)
Figure 6.28. Evolution of crack density as a function of applied stress for a [0/902]s carbon/
epoxy laminate [121]. The experimental data are from [1]. Reprinted, with kind permission,
from Compos Sci Technol, Vol. 60, J. M. Berthelot and J. F. Le Corre, Statistical analysis
of the progression of transverse cracking and delamination in cross-ply laminates,
6.6
Damage evolution in multidirectional laminates

Although many generic features of ply cracking are evident in cross-ply laminates,
this class of laminates is used only in limited cases. Most applications require a mix
of lamina orientations in the laminate configuration to generate properties to carry
combinations of normal loads, bending moments and torsion. In a multidirectional
laminate the ply cracking in any ply will generally take place under stresses normal
to and parallel to the fibers, as well as in-plane shear. Experimental investigations
[27, 34, 35, 50, 51, 128] have clarified some of the complexities relating to modemixity of crack growth and interactions between cracks within and among plies.
Consider now a [0/90/y1/y2]s laminate where ply cracks can appear in the 90 -,
y1-, and y2-plies, assuming loading in the 0 -direction. Figure 6.29 illustrates the
development of cracking in multiple orientations in such a laminate configuration.
As indicated there, cracking initiates first in the 90 -plies at an overall strain e90
0 ,
and, on increasing the load, this cracking multiplies. At the strain ey01 the y1-plies
218
Damage progression
90
0
q2
0
q1
0
Figure 6.29. Cracking process in a [0/90/y1/y2]s half-laminate.
x3
x2
tq
s/2
s
State 1: N cracks, crack spacing = s
State 2: 2N cracks, crack spacing = s/2
Figure 6.30. Progressive multiplication of off-axis ply cracks in a multidirectional laminate

[129]. Reprinted, with kind permission, from Int J Solids Struct, Vol. 47, C. V. Singh
and R. Talreja, Evolution of ply cracks in multidirectional composite laminates,
begin cracking (assuming y1 > y2), and with a further increase in the imposed load, an
interactive cracking process continues in the 90 - and y1-ply orientations. At strain ey02
cracking initiates in the y2-plies, and eventually all off-axis plies conduct interactive
crack multiplication. The crack initiation strains and crack multiplication rates
depend on the constraint imposed by the neighboring plies to the cracks in a given ply.
For predicting the evolution of ply cracking the authors of this book have
developed an energy-based approach, which is capable of dealing with cracking
in off-axis plies of orthotropic laminates. In [129] the approach is described and
applied to several ply cracking cases. A brief description of the approach follows.
As illustrated in Figure 6.30, two damage states are considered: state 1 with N parallel
off-axis cracks spaced at distance s, and state 2 where the cracks have multiplied to 2N
and attained the spacing s/2. Evolution of cracking damage is assumed when the work
required in going from state 1 to state 2 (which is the same as the work needed to close N
cracks in going from state 2 to state 1) exceeds a critical value, i.e., if
W2N!N N:Gc :
1
tc ;
sin y
6:77
where y is the off-axis angle and Gc is the critical (threshold) value of the energy
required for multiple ply crack formation within the given laminate (more discussion about this later). The work required to form N additional cracks in going from
state 1 to state 2 (the same as the work required to close those cracks) is given by
W2N!N W2N!0 WN!0 ;
6:78
219
where WN!0 and W2N!0 represent the work required to close N cracks in state 1,
and 2N cracks in state 2, respectively, and the two quantities are calculated as (see
[130] for detailed derivation)
i

2
1
1 h y 2 y
tc 2
s20 :~
un s sy120
u~yt s ;
6:79
WN!0 N
sin y
E2
1
1 h y 2 y s
y 2 y s
i
tc 2
s20 :~
un
W2N!0 2N
s120
u~t
;
6:80
sin y
E2
2
2
where u~yn ; u~yt are the normalized average crack opening and sliding displacements
(COD and CSD), respectively. These are given by
1
uy

u~yn y n y
tc s20 =E2
tc s20 =E2
u~yt
ty =2
ty =2
1
uy
y

y t
tc s120 =E2
tc s120 =E2
ty =2
un zdz;
ty =2
ut z dz;
6:81
where un and ut represent the relative opening and sliding displacement of the
cracked surfaces, respectively, and overbars represent averages. For the special
case of cracking in the 90 -ply only, the sliding displacement is zero and hence the
criterion for ply crack multiplication is written as
tc :
2
i
sy20 h y s
2:~
un
u~yn s GIc ;
2
E2
6:82
where GIc is the critical energy release rate in mode I (crack opening mode).
This is the same relation as that derived for cracking in cross-ply laminates by
Joffe et al. [113] except that they consider centrally placed cracked 90 -plies in
their model and normalize the average COD with half the ply thickness (tc/2).
For cracking in a general off-axis ply, one can use a multi-mode criterion
given as
M

wI
wII N
1;
6:83
GIc
GIIc
where
2
i
sy20 tc h y s
wI
2:~
un
u~yn s ;
E2
2
2
i
sy120 tc h y s
wII
2:~
ut
u~yt s ;
E2
2
6:84
where GIIc is the critical energy release rate in mode II (crack sliding mode), and
the exponents M and N depend on the material system, e.g, for a glass/epoxy
system, M = 1, N = 2 [130].
In our work [129] we interpret the critical material parameters GIc and GIIc not
in the usual linear elastic fracture mechanics sense where they are defined as the
resistance to advancement of the crack front at the point of unstable crack growth.
220
Damage progression
Instead, we postulate that the work required to go from state 1 to state 2 involves a
range of dissipative processes that all depend on the material condition in a
cracking ply within the given laminate. The material parameter representing the
dissipated energy per unit of ply crack surface is, therefore, not what is obtained in
a standard fracture toughness test for determining GIc or GIIc. To emphasize that
the critical energy terms used here are not the usual fracture toughness values GIc
or GIIc, we will henceforth use the symbols WIc and WIIc instead. These new
quantities are not to be obtained by independent tests, but are to be evaluated
by fitting model predictions (Eq. (6.83)) to the experimental data for a reference
laminate. This way the values obtained will be representative of the energies
associated with multiple cracking within a laminate. A reference laminate is
chosen from the class of laminates (material etc.) for which predictions are to be
made, and for which experimental data are readily available [129, 131]. Furthermore, as described in [129], it is argued that a ply crack within a laminate cannot
be formed unless sufficient energy is available to open its surfaces (i.e., in mode I
cracking). In other words, a pure sliding action will not by itself generate the set of
parallel cracks illustrated in Figure 6.30. This will imply that the second term in
Eq. (6.84) is negligible in comparison to the first term. With these assumptions and
approximations the predictions of crack density evolution agree well with experimental data [129].
The complete procedure to implement the described energy model for microcrack initiation and evolution in an off-axis ply of a general symmetric laminate is
outlined below. The procedure is in two parts:
Part I: Estimate WIc
1. From FE simulations, determine the variation of normalized COD and CSD
(Eq. (6.81)) with crack spacing.
2. Assume a value for WIc. Plot the damage evolution for the reference laminate as
follows:
(a) Divide the specimen length into small intervals of length, dX = ty/10 is
chosen here.
(b) Find the multiple crack initiation strain, Eq. (6.82) with the COD value
calculated with a very large spacing (s ! 1).
(c) Assume a small initial crack density, e.g., rinitial = 1/50ty is chosen here.
(d) Choose a random length interval and check for cracking. A new crack forms
when the criterion set in Eq. (6.82) is satisfied. Increase the crack density and
eliminate the cracked length interval from further consideration for ply cracking.
(e) Choose another length interval and repeat the previous step until the
fracture criterion is satisfied.
(f) Increase the applied strain. Repeat steps (d) and (e) using this strain value.
3. Iterate step 2 by varying WIc so that the resulting evolution curve fits the
experimental data for the reference laminate. For example, for predicting the
damage evolution in [0/y4/01/2]s laminates, we chose [0/908/01/2]s as the reference laminate.
Crack initiation strain (%)
221
Model
Experimental Data
3.5
3
2.5
2
1.5
1
0.5
0
40
50
60
70
80
90
Ply Orientation (deg)

Figure 6.31. Variation of crack initiation strain with ply orientation for a glass/epoxy
[0/y4/01/2]s laminate. The experimental data are from [27].
Part II: Predict the damage evolution for other off-axis plies:
1. From FE simulations, determine the variation of COD and CSD (Eq. (6.81))
with crack spacing for a given off-axis laminate.
2. Using the value for WIc obtained above, predict the damage evolution by
following steps 2(a)(f) described in Part I.
The above semi-analytical model is coded in a MATLAB program. The input
data include the following laminate properties: ply material (elastic moduli), ply
thicknesses and orientations (i.e., laminate layup), and variation of COD with
respect to crack density (which can be obtained from independent 3-D FE
analysis).
The energy model described above was applied to predict damage evolution
in glass/epoxy [0/y4/01/2]s, quasi-isotropic ([0/90/45]s), and [0m/90n/yp]s
laminates [129]. Figure 6.31 shows the variation of crack initiation strains with
off-axis ply orientation (y) for [0/y4/01/2]s laminates. As expected, the crack
initiation strain increases as y decreases and it may exceed 1.5% if y < 45 . In
fact, the experiments by Varna et al. [27] for this laminate revealed that ply
cracks did not form fully for y < 40 . Using the procedure described above, WIc is
evaluated by fitting model predictions with experimental data for a chosen
reference laminate [0/908/01/2]s. The evolution of crack density against applied
strain for these laminates are shown in Figure 6.32 and Figure 6.33 for y = 70
and 55 , respectively. For these laminates, direct application of Eq. (6.84)
does not yield accurate predictions. The reason is that at low crack densities,
the work term wI is almost constant (i.e., independent of crack spacing). However, on development of sufficient cracks with a distribution in inter-crack
spacing, wI depends on the crack spacing due to interactions between adjacent
cracks. To account for this behavior, Liu and Nairn [127] suggested that the
effective crack spacing be used in place of the average crack spacing s. Thus, wI is
modified as
222
Damage progression
Figure 6.32. Damage evolution in [0/704/01/2]s laminates. The experimental data are from
[27]. The crack density is average of crack densities in +70 and 70 -plies. Reprinted, with
kind permission, from Int J Solids Struct, Vol. 47, C. V. Singh and R. Talreja, Evolution of
ply cracks in multidirectional composite laminates, pp. 133849, copyright Elsevier (2010).
Figure 6.33. Damage evolution in [0/554/01/2]s laminates. The experimental data are from
[27]. The crack density is the average of crack densities in +55 and 55 -plies. Reprinted,
with kind permission, from Int J Solids Struct, Vol. 47, C. V. Singh and R. Talreja, Evolution
of ply cracks in multidirectional composite laminates, pp. 133849, copyright Elsevier (2010).
2

sy20 tc
y fs
y
wI
2:~
un
u~n fs ;
E2
2
6:85
where the parameter f is the average ratio of the crack interval in which a
microcrack forms to the average crack spacing. For [0/y4/01/2]s laminates, the
predictions shown in Figure 6.32 and Figure 6.33 are made with f = 0.8.
The same model was also used to predict damage evolution in a quasi-isotropic
laminate. The value of WIc for this case was obtained by fitting model predictions
with experimental data for reference [0/90]s laminate. Since 45 -plies in the quasiisotropic laminates contained partially grown cracks, this was accounted for in the
analysis by considering cracks in multiple orientations while calculating CODs
from FE analysis. This showed that COD for the 90 -ply increased resulting in
6.7 Damage evolution under cyclic loading
223
Figure 6.34. Evolution of 90 -crack density in [0/90]s and [0/90/45]s laminates. The
experimental data are from [34]. Reprinted, with kind permission, from Int J Solids Struct,
Vol. 47, C. V. Singh and R. Talreja, Evolution of ply cracks in multidirectional composite
laminates, pp. 133849, copyright Elsevier (2010).
enhanced cracking in the transverse ply. The model predictions for crack density
evolution in this case are compared with experimental data in Figure 6.34. No
modifier for crack spacing was needed for this case, i.e., f = 1.
A parametric study performed for [0m/90n/yp]s laminates reveals that interactions between the crack systems of different orientations may have a significant
effect on damage evolution. If y is close to 90 , this intra-mode interaction is higher
because of the close proximity of the 90 and y-crack planes. Ply cracks usually
initiate in the 90 -plies first and then in the 60 -layers. Thus, initial simulation
assumes only 90 -cracks; whereas after the initiation of 60 -cracks, a multi-mode
scenario is used in FE modeling. The 60 -cracks influence the damage progression
in the 90 -layer. Model predictions for y = 60 for different values of m, n, and p are
shown in Figure 6.35(a)(c) for the 90 -, 60 -, and +60 -layers, respectively. For p
= 2, the model predicts that cracks in the 60 - and +60 -layers will initiate earlier
than in the 90 -layer. If y < 45 , this intra-mode interaction is not appreciable, and
for this case the damage evolution in the 90 -layer may not be affected at all.
6.7
Damage evolution under cyclic loading

While the fatigue process in composite materials is treated in the next chapter, here
we shall describe a modeling approach for the evolution of transverse cracking in
cross-ply laminates under cyclic axial tension. This case because of its simplicity
of geometry serves as a good illustration of the fundamental ideas in the fatigue of
composites. The reader is urged to refer to two papers [53, 132] for full details of
the treatment described below.
(a)
(b)
(c)
Figure 6.35. Evolution of crack density in a [0m/90n/60p]s laminate for varying ply
thicknesses in (a) 90 -layer, (b) 60 -layer, and (c) +60 -layer. Reprinted, with kind
permission, from Int J Solids Struct, Vol. 47, C. V. Singh and R. Talreja, Evolution
of ply cracks in multidirectional composite laminates, pp. 133849, copyright
Elsevier (2010).
225
The guiding principle in any fatigue analysis must be to address the question:
what is the mechanism of irreversibility that causes the accumulation of damage
from one load cycle to another? The common energy-dissipating mechanisms are
plasticity, friction, and surface formation. For composite laminates that are
modeled as layered elastic solids plasticity is not admissible. Frictional processes
within the volume of such composites are possible between crack surfaces if the
surfaces are in contact. Finally, new surface formation without plasticity is possible by brittle fracture.
As a case for illustration we shall consider a cross-ply laminate with ply cracks
in the central 90 -plies that formed under the first application of an axial tensile
load. The problem posed is: if the load is removed and repeatedly reapplied to the
previous maximum value, when would new cracks form between the pre-existing
cracks? To begin the analysis we note that for the cracked cross-ply laminate a
solution of good accuracy for the stress field in the region between cracks is
available (e.g., [101]). This solution is valid for perfectly and linearly elastic
(no plasticity) laminates. Also, the solution does not apply to partial cracks, i.e.,
cracks that are not fully extended in the thickness and width directions of the 90 plies. Thus to use this solution we must retain the symmetry and periodicity of the
cracks assumed in obtaining the solution. This condition eliminates analysis of the
cyclic growth of transverse cracks from partial to full extent. Obviously, a numerical analysis of this case is possible, but that would not provide the analytic fatigue
damage model we intend to develop.
With the analytical stress solution to the cracked cross-ply laminate at hand
we see that unless some irreversible mechanism is included no change in the
crack density can be predicted since any repetition of load in an elastic solid
cannot change the stress field. Therefore, in order to have an analytical stress
solution, i.e., keeping the symmetry of laminate geometry and periodicity of
cracks, and to incorporate irreversibility, a novel idea was proposed in [132].
According to that, all irreversibility leading to damage accumulation is lumped
into delamination surfaces emanating from the transverse crack fronts. Figure
6.36(a) illustrates the resulting model geometry of the cracked laminate while
Figure 6.36(b) shows the repeating unit cell. As shown, the pre-existing transverse cracks are spaced at distance 2a and the delamination on either side of the
cracks is of distance d. The idea behind the model is that the delamination grows
under applied cyclic loading, the same way as a crack does, imparting changes to
the stress field in the region between transverse ply cracks. In this way the model
captures cycle-dependent irreversibility, thereby allowing the fatigue-induced
multiplication of transverse ply cracks to be modeled. Although the formation
of new cracks between pre-existing cracks can be modeled by different criteria, in
[132] a maximum stress criterion for cracking is used, supported by previous
work [133]. It can, however, be shown that if the delamination surfaces are
traction free, then the maximum axial stress between the ply cracks goes down
as the delamination length d increases. This suggests that the irreversibility
captured in such delamination growth is inadequate for the purpose. As argued
226
Damage progression
(b)
(a)
X
Nxx
d
a
Z
X
Z
Region I
Region II
0
90
t1
90 0
t2
Figure 6.36. Schematic of a cracked cross-ply laminate: (a) uniformly distributed transverse
matrix cracks in 90 -plies with the associated delamination of 0 /90 interface; (b) a unit
cell between two matrix cracks with delaminated region (region I) and perfectly bonded
region (region II).
in [132], the delamination surfaces are indeed under compressive stress [134],
making it plausible that frictional contact exists between those surfaces. The
ensuing frictional sliding was modeled by an interfacial shear stress, which
provided the needed increase in the axial stress for crack formation.
A description of the model now follows.
Referring to Figure 6.36(a) and (b), the stress analysis is performed by a
variational approach along the lines in [101], conducting the minimization of
complementary energy separately for region I and region II. First, an admissible
stress system in the xz plane of region II is expressed as
Lm
sij
Lm
0m
sij
sij ;
6:86
0m
where sij and sij are the stress components in the cracked laminate and in the
m
virgin laminate, respectively, and sij are the perturbations; m = 1 and 2 indicate

the 90 - and 0 -plies, respectively. The axial perturbation stresses in the plies are
assumed to have the following form
0m
sxx
2
s1
xx s1 f1 x; sxx s2 f2 x A x
z;
6:87
where
sm has been used; f1(x), f2(x), and A(x) are unknown functions.
Applying the equilibrium in the x direction and the interface iso-strain condition
at z = t1, f2(x) and A(x) in Eq. (6.87) are eliminated, so the axial perturbation
stresses can be expressed by the only unknown function, f1(x). After integrating
equilibrium equations and using Eq. (6.87), all perturbation stress components
227
are expressed as functions of f1(x) by applying interface continuity conditions at

z = t1 and traction-free boundary conditions at z = h. The admissible stress
system for a cracked laminate is then established based on the only unknown
function, f1(x). The corresponding complementary energy functional for linear
elastic materials in a volume V, with only traction boundary conditions in region
II, can be written as [101]:
Uc
Uc0
Uc0
0m 0m
sijkl sij skl dV
m m
sijkl sij skl dV;
6:88
where Sijkl are the components of the compliance tensor. Since the virgin laminate
stresses are constant, Uc0 is not of importance to the analysis. Substituting all
perturbation stress components into Eq. (6.88) gives
Uc0 s1 2
ad h
i
2
2
t1 C00 f21 t31 C11 f01 t51 C22 f001 t31 C02 f1 f001 dx;
ad
6:89
where Cij are constants determined by the elastic constants and thickness of each
layer, a is half the crack spacing, and d is the delamination length. Minimizing Uc0
after introducing the nondimensional variable x = x/t1, the following Euler
Lagrange differential equation in f1 is obtained
d4 f1
d2 f1
p
qf1 0;
4
dx
dx2
6:90
where p and q are constants determined by Cij. Dependent on the material elastic
property and geometry of the given laminate, two solutions for Eq. (6.90) exist
2
9
8
< A1 coshax cosbx A2 sinhax sinbx; p q <0 =
2
4
f1 x
6:91
;
:
A1 coshax A2 coshbx; p q > 0
4
The axial normal stress of interest at the mid-plane in the 90 plies is obtained as
sxx 0; z s1 1 f1 0; t1 <z<t1 :
6:92
The two constants, A1 and A2, are found using the traction continuity conditions at
x = (a d) if the stress in region I is known.
To obtain the stress state in region I, a very similar variational approach is
applied. For an admissible stress system, the perturbation stresses are assumed
first as
2

s1
xx s1 c1 x; sxx s2 c2 x A
z:
6:93
A cubic variation of shear stress along the interface (z = t1) is enforced to account
for the effect of frictional sliding along delamination
s1
xx x; t1
t
x ax a d2 ;
a3
6:94
Damage progression
5.25 107
sxx(x = 0, z = 0) (Pa)
228
5 107
4.75 107
4.5 107
4.25 107
0.0002
0.0004
0.0006
3.75 107
d (m)
Figure 6.37. Typical variation of the axial normal stress with delamination at a fixed crack density.
where t is an unknown. After integrating the equilibrium equation, and applying

continuity of stress across the interface at z = t1, as well as traction-free boundary
conditions at the crack surfaces, the admissible stress system is built up as
functions of the only unknown, t. By minimizing the corresponding complementary energy functional,
dUc
0;
dt
6:95
the only unknown t is solved, so the stress field in region I is obtained. By applying
the traction continuity conditions at the boundary between region I and region II,
A1 and A2 in Eq. (6.91) are determined. Substituting A1 and A2 into Eq. (6.92),
finally, the axial normal stress at the mid-plane in 90 plies is obtained for the
given unit cell with specified crack spacing and delamination length. A typical
variation of the axial normal stress with delamination at a fixed crack density is
shown in Figure 6.37.
The following power-law relation is assumed to describe the growth of delamination under cyclic loading
m
dl
t
B
;
6:96
dN
l
where t tmax tmin =smax and l l=t1 , and where l is the delamination
length, denoted as d in the above stress analysis.
Integration of Eq. (6.96) yields the relationship between delamination length
and the number of cycles, N. From Figure 6.37 we see that after the initial
drop the axial normal stress increases as delamination grows. When the
maximum stress criterion sxx(x = 0, t1 < z < t1) = sc is satisfied, a new
crack forms midway between the pre-existing cracks, and the corresponding
crack spacing (or crack density) is updated. In this way, the multiplication of
matrix crack under fatigue loading is actually controlled by the growth of
delamination, and therefore determined by the number of cycles through
integration of Eq. (6.96). The damage evolution as a function of the number
6.8 Summary
229
2.0
Model prediction
Experiment
Crack density (/mm)
1.8
1.6
1.4
1.2
1.0
0
200 000
400 000 600 000

Number of cycles
800 000 1000 000
Figure 6.38. Transverse crack evolution with cycles for a [0/902]s carbon/epoxy laminate at a
maximum stress of 482.633 MPa and a stress ratio of 0.1.
of cycles in cross-ply laminates is finally quantitatively described in the model.

Figure 6.38 shows the variation of crack density as a function of the number of
cycles under a given cyclic tension.
6.8
Summary
Initiation of cracks within the plies of a laminate, and their growth and multiplication, are part of the field of damage evolution in composites that constitutes a
key element in the performance assessment of structures made of these materials.
This chapter has focused on various stress and failure analysis methods associated with the prediction of initiation and progression of ply cracks. Since cracks
form from material defects that can be considered random in their size and
spatial distributions, statistical considerations have been included in the
analyses.
For the formation of cracks the criteria used are based either on strength or on
the energy associated with fracture. Both criteria have been treated and compared.
Experimental data, wherever available, have been used to assess the predictions.
Most of the damage evolution work in the literature has been for transverse
cracking in cross-ply laminates. While this cracking mode has been amply dealt
with, more recent work on oblique cracks, i.e., cracks in off-axis plies of multidirectional laminates, has also been treated.
While the fatigue of composite laminates is the focus of a separate chapter,
where a broad treatment of the subject is given, a section on ply cracking under
cyclic loading has been included here to illustrate how damage accumulation
under repeated loads is modeled.
230
Damage progression
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Damage mechanisms
and fatigue-life diagrams
7.1
Introduction
The fatigue of composite materials presents a tremendous challenge when one
considers the number and variety of parameters that can possibly affect the
governing mechanisms. There is a considerable risk of the fatigue design becoming
empirically based, and quite cost-ineffective, if rational guidelines based on physical models cannot be developed. To help alleviate this problem, we will in this
chapter develop a mechanisms-based framework for interpretating the fatigue
behavior of composites, beginning with the baseline configuration of unidirectional fiber-reinforced plies and proceeding later to laminate configurations and
other fiber architectures. The framework in the form of fatigue-life diagrams will
allow assessment of the effects of constituent properties, such as fiber stiffness and
matrix ductility, and provide guidelines for fatigue design as well as for developing
mechanism-based life prediction models.
After a review of the fatigue-life diagrams and their utility, we shall discuss the
fatigue design methodologies, taking the examples of aircraft components and
wind turbine blades. Finally, a mechanisms-based modeling of multi-axial fatigue
will be discussed.
7.2
Fatigue-life diagrams
The S-N, or Wohler diagram, originating from metal fatigue, is a familiar way to
represent the resistance of a given material to the cyclic application of loads.
It describes the observed fact that the material strength, given by the maximum
stress sustained in the first application of load, reduces with repeated application
of load, and is inversely dependent on the number of cycles applied. The strength
value corresponding to a pre-selected large number of cycles, e.g., 106, is customarily taken as the fatigue limit. In some cases, a true fatigue limit exists,
representing the stress value below which a fatigue mechanism cannot be initiated,
but in most cases, one uses the operational definition of no failure until the
selected high number of cycles.
In a composite material with two constituents fibers and matrix the usefulness of the Wohler diagram may be questioned. The obvious problem is: how do
238
Figure 7.1. Schematic illustration of fatigue-life diagram for a unidirectional composite,

showing three regions with different damage mechanisms.
we represent the roles of the two constituents in determining the fatigue-life, and
what roles do the constituents play in determining it? In order to address these
issues, a framework for conceptual interpretation of fatigue of composite materials
was proposed by Talreja [1]. That framework will be discussed below, beginning
with the case of on-axis tensiontension fatigue of unidirectional composites.
7.3
On-axis fatigue of unidirectional composites

Consider a unidirectional composite that is subjected to cyclic tension in the fiber
direction. Let the specimens of the composite be tested under load control, i.e., the
load varies between set limits of maximum and minimum. We shall examine the
mechanisms operating and the failure resulting under this condition. To do this,
let us construct a plot with the horizontal axis as a logarithm of the number of
cycles applied and the vertical axis as the maximum strain attained in the first load
cycle as seen in Figure 7.1. The reasons for plotting strain and not stress are
motivated by the following considerations. (1) The failure in the first cycle occurs
when the composite strain equals the failure strain of fibers irrespective of the fiber
volume fraction. A point with coordinates (log 1, ec), where ec is the composite
failure strain, can thus be plotted in the diagram. (2) The composite fatigue limit is
governed by the matrix fatigue limit, as will be discussed later. The matrix within
the composite is subjected to strain controlled fatigue, due to the fiber constraint,
although the composite is undergoing load controlled testing. Thus, the composite
fatigue limit is expressible in terms of strain.
Since the two extreme values of the fatigue-life are given in terms of strain, there
appears to be no compelling reason not to plot the strain between these limits.
We note that for a given fiber type (e.g., glass or carbon) and matrix material
the stressstrain relationship changes when the fiber volume fraction or fiber
stiffness change. The significance of plotting the maximum strain in the first cycle
lies in the fact that this strain value provides a good reference to the damage
attained in the first cycle and that the subsequent damage and fatigue-life are likely
to depend on this damage state.
7.3 On-axis fatigue of unidirectional composites
239
Figure 7.2. Nonprogressive fiber breakage in region I in fatigue of unidirectional composites.
As first described in Talreja [1], the test data plotted on the axes (log N, emax) can
be viewed as falling in three regions. Region I is the horizontally extending scatter
band (e.g., between 5% and 95% probability of failure) of the composite failure
strain. This region represents a lack of degradation in strength (failure strain),
i.e., the underlying predominant mechanism of fiber failure is nonprogressive.
The arguments to support this postulate will be described below. Region II is
the fatigue-life scatter band, which deviates from region I at a certain number of
cycles and extends down to the fatigue limit. This region is governed by the
progressive mechanism of fiber-bridged matrix cracking, as described below.
Finally, region III is the region of no fatigue failure (in a selected large number
of cycles, say 106) lying below the fatigue limit.
Figure 7.2 depicts three scenarios, the first of which shows fiber breaks
resulting from the first application of a high load that produces a maximum
strain lying within the scatter band of composite failure. These fiber breaks are
caused by the local fiber stress (or strain) exceeding the fiber strength at those
(weak) points during the first application of load. Unloading and reapplying
the load would change the local fiber stresses only if an irreversible (inelastic)
deformation occurs. Assume now that the matrix surrounding a fiber break
undergoes only small inelastic deformation due to the constraint of the stiff
fibers. This is likely if the matrix is relatively brittle, such as an epoxy. The case
of a matrix of high ductility (i.e., ability to flow easily) will be considered later.
For small inelastic deformation in the matrix the repeated application of load
would cause little change in the stresses on fibers surrounding a broken fiber
site. The next fibers to break in a subsequent load cycle could appear near any
of the previously broken fibers but not necessarily near all previously broken
fibers when the local stresses exceed their local strengths, see the illustration
at N = N1 in Figure 7.2. The important thing to note is that, due to the small
cycle-to-cycle changes in the local fiber stresses and randomness of the fiber
strength, it is unlikely that the fiber breakage will be a progressive mechanism,
in the sense that the number of fiber failures in a given location increases
monotonically. Thus the final failure, which results from a core of (a few) fiber
failures growing unstably (see illustration in Figure 7.2), could occur in any of
240
Crack front
(N = Nf)
Crack front
(N = N1)
Fiber-bridged matrix crack
Figure 7.3. Fiber bridged matrix cracking in region II in fatigue of unidirectional

composites.
Figure 7.4. Matrix cracking between fibers in region III in fatigue of unidirectional
composites.
the potential failure sites, without preference. The consequence of this is that
the composite failure under the specified loading condition can occur at any
number of load cycles. This can be described as a nonprogressive failure
mechanism, with no associated strength degradation. Thus the scatter band in
region I is horizontal.
The mechanism in region II is illustrated in Figure 7.3. At applied maximum
load levels below the lower bound of the region I scatter band, the composite
failure resulting from a cluster of neighboring fiber breaks is unlikely. Instead,
with increasing load cycles, the matrix will undergo fatigue cracking. The matrix
cracks will progress by failing fibers or by debonding and going around them.
A typical fiber-bridged crack would then appear as illustrated in Figure 7.3.
Among several such cracks the one to cause failure earliest would be the one that
grows unstably first.
Region III of the fatigue-life diagram can be viewed as the domain of no fatigue
failure in a pre-selected large (> 106) number of load cycles. One possible scenario
in this region is illustrated in Figure 7.4. As shown in the figure, fatigue cracks
in the matrix are likely to develop, but they remain confined to the parts of the
cross sections between fibers. The driving force for the cracks is insufficient to
advance them by failing and/or debonding fibers. Another likely scenario in this
region is fiber-bridged matrix cracking progressing at rates too low to cause
failure in the pre-selected large number of cycles. A true fatigue will exist only
if a mechanism of effectively arresting matrix crack growth is available.
7.4 Effects of constituent properties
7.4
241
Effects of constituent properties

The baseline fatigue-life diagram provides a good starting point for making an
assessment of the roles of constituent properties in determining the fatigue
response of composite materials. In the following we shall discuss some expected
trends in the fatigue-life caused by changes to constituent properties.
Fibers of different materials, e.g., glass, carbon, and SiC, have different axial
moduli and fail at different axial tensile strains. Carbon fibers of different stiffness
are commercially available and these fibers can fail at strains as low as 0.5%, or at
strains exceeding 1.8%, depending on processing and surface treatment. The composite stiffness and failure strain in the fiber direction are mainly determined by the
fiber properties in most composites of practical interest. The failure of fibers is
subject to a significant scatter due to imperfections, in particular the surface defects.
The composite failure is therefore also a statistical process, with added complexities
of stress transfer between matrix and fibers, fiber debonding, fiber misalignment,
stress concentration in fibers near a broken fiber, etc. For our considerations
regarding the effect on composite fatigue of changing fibers and/or matrix properties we can view the fatigue-life diagram and identify the following trends, as shown
in Figure 7.5, where fiber-bridged cracking is the progressive mechanism.
1. As explained above, region I consists of the horizontally extended scatter band
of composite failure strain, ec. This strain can be raised or lowered by the fiber
failure strain. Thus, the placement of region I with respect to the fatigue limit
em (which is primarily a matrix property) is determined by the choice of fibers.
This in turn means that the extent of region II (ec em) is also determined
by fibers. This provides a remarkable flexibility in view of the wide variety of
fibers that are commercially available and are being developed. Note also that
region II can be made to vanish (i.e., no fatigue!) by selecting fibers such that ec
is less than or equal to em, as we shall demonstrate later.
2. The progressive fatigue mechanism in region II of the fatigue-life diagram is
influenced significantly by fibers. The closing tractions on the matrix cracks are
Figure 7.5. Trends in fatigue-life diagrams due to constituent properties.
242
supplied by the bridging fibers as they are strained. For the same stretching
strain on the fibers, stiffer fibers would supply greater forces than would more
compliant fibers. Thus, lower fatigue degradation rates would result in composites with stiffer fibers, leading to a rightward displacement of region II with
increasing fiber stiffness, as indicated in Figure 7.5.
3. Consider a ductile matrix versus a brittle matrix, in relative terms. A crack in a
ductile matrix would cause higher strains at the crack tips than in a brittle
matrix. Thus, higher crack opening displacement will result in a ductile matrix
than in a brittle one for the same crack length. This would mean higher strains
in the bridging fibers for cracks in composites with more ductile matrices,
resulting in earlier fiber failures than in the case of brittle matrices. In terms
of fatigue-life this would translate into lower fatigue-life for a more ductile
matrix, as indicated by the trend line in Figure 7.5.
4. The effect of constituent properties on the fatigue limit can be viewed in the
following way. First, fatigue in the composite cannot occur unless cracks can
be initiated in the matrix. Thus, the matrix fatigue limit in strain cycling is the
baseline limit (as described above). This limit can be enhanced by fibers that
provide a means of arresting (obstructing) matrix crack growth. However,
stiffer fibers would be more effective in suppressing the crack growth, than
would be more compliant fibers, by supplying higher closing pressure on the
matrix crack planes. This would result in the trend in the fatigue limit indicated
in Figure 7.5.
The interpretation of fatigue behavior of unidirectional composites under cyclic
on-axis tension will now be illustrated by considering test data.
7.5
Unidirectional composites loaded parallel to the fibers

The fatigue-life diagram, described above, is developed by generic considerations
of damage mechanisms. In what follows we will illustrate the diagram for specific
material systems.
7.5.1
Polymer matrix composites (PMCs)

The fatigue-life diagram will be used as a baseline diagram for interpretation of
fatigue of polymer matrix composites. Fatigue of other material systems metal
matrix composites and ceramic matrix composites then becomes easy to interpret by way of emphasizing the differences and similarities with respect to polymer
matrix composites.
To begin, consider the fatigue-life data shown in Figure 7.6 for a glass/epoxy
composite of three different fiber volume fractions indicated in the figure. These
data are plotted in the conventional manner with the applied cyclic stress
7.5 Unidirectional composites loaded parallel to the fibers
243
Figure 7.6. Stress/life data of a unidirectional glass/epoxy composite loaded in tension

parallel to the fibers [2]. Reprinted, with kind permission, from Fatigue in Composite
Materials, copyright ASTM International, 100 Barr Harbor Drive, West Conshohocken,
PA 19428.
Vf
0.50
0.33
0.16
emax
0.024
ec
0.016
0.008
em
4
log Nf
Figure 7.7. Fatigue-life diagram of a unidirectional glass/epoxy composite loaded in tension
parallel to the fibers [2]. Reprinted, with kind permission, from Fatigue in Composite
Materials, copyright ASTM International, 100 Barr Harbor Drive,West Conshohocken,
PA 19428.
amplitude as the vertical axis. The fatigue-life curves appear as distinct lines for
each case of the fiber volume fraction. The data are replotted in Figure 7.7 using
the maximum strain applied in the first cycle as the vertical axis, in accordance
with the fatigue-life diagram. The data for the three volume fractions are found to
fall together, as seen in the figure. The conceived fatigue-life diagram with the
three regions has been superposed on the data. The horizontal scatter band of
composite failure strain is drawn as region I and fatigue limit of the epoxy resin in
strain control testing, reported by Dharan [2] to be at 0.6% strain, has been drawn
as the assumed fatigue limit of the glass/epoxy composites. A scatter band has
been placed about the fatigue-life data to indicate region II. This plot suggests that
plotting fatigue-life against strain allows more meaningful interpretation, as
argued above. It also provides confirmation of the proposition that the fatigue
244
(a)
(b)
s
Fiber
Fiber
Composite
Composite
Matrix
em
ec
Matrix
em ec
Figure 7.8. Effect of fiber stiffness and strain to failure on composite stiffness in a
unidirectional composite in longitudinal loading, where ec is the composite failure strain
and em is the matrix fatigue limit. (a) Composite with low stiffness fibers; (b) composite with
high stiffness fibers.
limit of the matrix is a good indication of the composite fatigue limit, when plotted
in the strain coordinate. The existence of region I is not strongly indicated by the
glass/epoxy data, for reasons that will become clear as we examine other data.
Consider now a set of unidirectional carbon/epoxy composites where each composite has different type of carbon fibers and the same epoxy matrix. Figure 7.8
illustrates two examples of stressstrain behavior, one with relatively low stiffness
fibers (Figure 7.8(a)) and the other with relatively high stiffness fibers (Figure 7.8(b)).
The composite failure strain ec, assumed equal to the fiber failure strain, has been
marked on the strain axis for both cases. Note that the failure strain is lower for
higher fiber stiffness in accordance with observed behavior of carbon fibers. Also
marked is the fatigue limit of epoxy, at the same value in both cases, assuming for
simplicity that it is a matrix property not affected by fibers.
The consequence of changing carbon fiber stiffness is thus essentially to increase or
decrease the extent of region II. Imagine now that a certain carbon fiber is used that
has such high stiffness that the composite failure strain ec < em, the fatigue limit. This
can also be caused by defective fibers of low strength. The consequence of composite
failing at strains below the fatigue limit is that no fatigue progression would be
possible. In other words, region II would not exist, as the fatigue limit would lie
above region I. Thus, only region I (a horizontal scatter band) will appear in the
fatigue-life diagram. Figure 7.9 illustrates this phenomenon by using fatigue-life data
gathered by Sturgeon [3] for a carbon/epoxy composite with high stiffness fibers. The
fatigue limit, assumed for epoxy to be 0.6% strain, has been marked in the figure
along with the average composite failure strain at approximately 0.48% strain.
The next set of test data, plotted in Figure 7.10, is from Awerbuch and Hahn [4]
for carbon/epoxy with fibers of stiffness lower than those in the composite used by
Sturgeon [3] just discussed. Here the data suggest no fatigue degradation when
viewed without the fatigue-life diagram. However, when the scatter band of region
emax
245
em
0.006
ec
0.004
0.002
log Nf
Figure 7.9. Fatigue-life diagram of unidirectional composite reinforced by stiff fibers with
low strain to failure (data from [3]). It is notable that there is no fatigue degradation, since
the mechanism is nonprogressive fiber breakage only.
emax
0.010
ec
em
0.006
0.002
0
log Nf
Figure 7.10. Fatigue-life diagram of unidirectional composite reinforced by medium stiffness
fibers, showing a narrow range of strain where fatigue occurs [4]. Reprinted, with kind
permission, from Fatigue of Filamentary Composite Materials, copyright ASTM
I and the fatigue limit of epoxy are placed in the diagram, the test data suggest a
different interpretation. The progressive fatigue mechanism of region II is now
seen to exist, albeit in a narrow range of strain.
Another case of differing interpretation with and without the fatigue-life
diagram is shown in Figure 7.11, where data from Sturgeon [5] for a lower stiffness
carbon/epoxy are plotted. Contrary to Sturgeons assertion that no fatigue degradation exists for this material, the fatigue-life diagram suggests that, depending
on where the fatigue limit lies, there would be a region II of progressive fatigue
damage. In the figure the fatigue limit is indicated at 0.6% strain as a reference
for comparison with other cases of carbon/epoxy composites.
As the last case of carbon/epoxy fatigue we take the data supplied by
P. T. Curtis (personal communication) plotted in Figure 7.12. Here the regions
of the fatigue-life diagram appear distinctly, illustrating the power of interpretation offered by the diagram. The value of recognizing the existence of region I is
246
emax
0.02
ec
0.01
em
log N
Figure 7.11. Fatigue-life diagram of a unidirectional composite with low stiffness fibers
(data from [5]), with a relatively wide range of strain where fatigue occurs.
emax (%)
1.5
c
1.2
0.9
em
0.6
0
7
log Nf
Figure 7.12. Fatigue-life diagram of a unidirectional carbon fiber/epoxy composite with
a distinct region I (data courtesy of P. T. Curtis, RAE, UK).

emax (%)
ec
2.0
1.5
1.0
em
0.5
0.0
0
7
log Nf
Figure 7.13. Fatigue-life diagram of a unidirectional Kevlar fiber/epoxy composite (data from [6]).
particularly evident. Without this, the error introduced in assessing the fatigue-life
would be significant.
As further illustration of the fatigue-life diagram, Figures 7.13 and 7.14 show
test data for Kevlar-epoxy and Kevlar-J-2 polymer, respectively. The J-2
247
emax (%)
2.0
1.5
1.0
0.5
0.0
0
7
log Nf
Figure 7.14. Fatigue-life diagram of a unidirectional Kevlar fiber/J2 polymer composite
(data from [6]).
Figure 7.15. A crack on the surface of a carbon/epoxy unidirectional composite subjected to
tensiontension fatigue. The crack tips are squeezed by the bridging fibers, as illustrated
schematically by the bottom figure. Reprinted, with kind permission, from Springer Science
+Business Media: J Mater Sci, Fatigue damage mechanism in unidirectional carbon
fibre-reinforced plastics, Vol. 34, 1999, pp. 253546, E.K. Gamstedt and R. Talerja.
polymer is an amorphous polyamide thermoplastic [6]. The generality of the

fatigue-life diagrams is that they lend themselves to description and interpretation
of any kind of fatigue-life data for composites. A comparison of fatigue performances between different material candidates can then be made. Commercial material systems of unknown constituent composition can thus be compared, and the
best contender for an intended application can be identified.
7.5.1.1
Experimental studies of mechanisms

The fatigue-life diagrams developed in [1] and described above for PMCs were
based on deductive reasoning in the absence of any systematic investigation
of such mechanisms. Since then an investigation was conducted by Gamstedt
and Talreja [7], which, through direct observations of on-axis tensiontension
fatigue of unidirectional carbon/epoxy, gathered evidence to support the diagrams.
For instance, the presence of fiber-bridged cracking postulated in region II was
248
Fiber/matrix debonding
Matrix crack
Figure 7.16. A surface replica image showing a matrix crack arrested by fiber/matrix
debonding. Reprinted, with kind permission, from Springer Science+Business Media:

J Mater Sci, Fatigue damage mechanism in unidirectional carbon fibre-reinforced plastics,
Vol. 34, 1999, pp. 253546, E.K. Gamstedt and R. Talerja.
found as exemplified by an image of a surface replica shown in Figure 7.15.

The crack opening profile shows squeezing of the crack tips by fibers.
A mechanism for arresting matrix crack growth in region III was also discovered in [7]. Its evidence is displayed in Figure 7.16. As seen there, a matrix
crack growing transverse to the applied load is arrested by extensive fiber/matrix
debonding. Without the energy dissipation in the debonding process the crack will
have a greater driving force for extension.
In [8] the fatigue propagation of fiber-bridged cracks in unidirectional PMCs was
analyzed. As expected, in comparison to an unreinforced matrix crack, the fatigue
growth rate of fiber-bridged cracks was found to be lower, and even showing
decelerating growth. In another study, Gamstedt [9] examined the role of fiber/
matrix interfaces prone to debonding on the composite fatigue under on-axis
tensiontension loading. If the interfaces resist debonding, which may be viewed
as the baseline (normal) case, the fatigue mechanisms described above in developing
the fatigue-life diagram would apply. As debonding increases, the fiber strength
variability becomes increasingly important in determining the damage progression,
and in significant debonding cases, the fiber-bridged crack growth gives way to
debonding-assisted fiber breakage as the progressive mechanism. The slope and
extent of region II of the fatigue-life diagram is then determined by the debondingassisted fiber breakage. The flat region I, which is a consequence of the unconnected
fiber breakage, then diminishes, and can eventually become part of region II.
Figure 7.17 illustrates the cases of little or no debonding vs. extensive debonding.
The former case is typical of relatively strong interfaces in carbon/epoxy composites.
When fiber breaks occur, initially at randomly located weak points, they remain
isolated and unconnected due to the lack of debonding. As discussed above in
(a)
249
(b)
Figure 7.17. Two cases of the role of fiber/matrix debonding in fatigue damage progression
under on-axis tensiontension loading of unidirectional fiber-reinforced PMCs. Case 1 (a)

illustrates unconnected fiber breaks when little or no debonding occurs while case 2 (b) is
for extensive debonding that connects fiber breaks and causes the fiber breakage to be
progressive. Reprinted, with kind permission, from Springer Science+Business Media:
J Mater Sci, Fatigue damage mechanism in unidirectional carbon fibre-reinforced plastics,
Vol. 34, 1999, pp. 253546, E.K. Gamstedt and R. Talerja.
describing region I, any of the initial breaks are likely to form a critical-size crack that
could grow unstably, leading to failure. Thus there is no progressive mechanism and
composite failure results essentially at any number of cycles, resulting in a horizontal
scatter band. In the case of interfaces that are prone to debond, the influence of an
initial fiber break extends to other fibers, depending on the rate at which the debond
crack elongates, and a progressive fiber breakage results. The rate of this damage
progression depends on the resistance to the debond crack growth given by the
interface region and the likelihood of the debond cracks connecting with other cracks.
The overall path to final failure may be described in terms of an average progression
rate. Modeling of this progression is far from an easy task. Attempts at this were
made by Gamstedt [9], who conducted numerical simulation of the fiber breakage
process and clarified the roles of interfacial debonding and fiber strength variability.
Figure 7.18 compares the fatigue-life diagrams of unidirectional carbon/epoxy and
carbon/PEEK (polyetheretherketone) composites loaded in tensiontension loading.
The former material typifies the strong fiber/matrix bonding case (left in Figure 7.17)
while the latter is prone to debonding. The PEEK matrix is a semi-crystalline thermoplastic that develops a so-called trans-crystalline structure extending from the fiber
surface. This structure provides weak planes parallel to fibers for debonding to occur.
Although otherwise a tough material, PEEK becomes a source of brittle cracking of the
interfaces. The extensive debonding in carbon/PEEK removes region I of the fatiguelife diagram by inducing progressive fiber breakage, as explained above.
250
Max. strain (%)
1.5
1.2
0.9
Carbon/PEEK
Carbon/epoxy
0.6
0
4
Log cycles
Figure 7.18. Comparison of the fatigue-life diagram for unidirectional carbon/epoxy and
carbon/PEEK composites loaded in tensiontension cycles along fibers. Note the absence
of region I in carbon/PEEK.
7.5.2
Metal matrix composites (MMCs)

The fatigue-life diagram discussed above should be viewed as a baseline diagram
for polymer matrix composites, as the mechanisms considered for its construction
were motivated by observations and conjectures related to this material system.
We shall now discuss what changes in the diagram are plausible when the matrix
material is a metal. Note that the role of fibers is in modifying the fatigue
mechanisms taking place in the matrix, which is the material conducting irreversible deformation (plasticity). The three regions of the fatigue-life diagram for
MMCs treated by Talreja [10] will be discussed next.
Region I: As discussed earlier, this region is manifested by fiber failures.
For polymer matrix composites we argued that the fiber failures occurred in a
manner that did not have significant progressiveness (accumulation of fiber
failures in a localized zone), leading to the final (composite) failure from
random sites at random number of cycles. An important factor in this deduction
was insufficient irreversible deformation in the matrix to allow cycle-dependent
stress enhancement and failure of fibers. This scenario will change when a
relatively brittle polymer matrix is replaced by a more ductile metal matrix.
The cyclic plastic deformation of a metal matrix around a broken fiber will
redistribute stresses in the neighboring fibers, allowing an accumulative fiber
failure process to occur. This will introduce a localized progressive degradation,
which on reaching a critical level will cause composite failure. Thus, the horizontal scatter band of region I, characteristic of polymer matrix composites, will
now have a downward slope.
Region II: The mechanism of fiber-bridged matrix cracking is also expected to
be the primary progressive mechanism for metal matrix composites. The
251
Figure 7.19. Fatigue-life diagram of SCS6/Ti-153 at room temperature.
Figure 7.20. Fatigue-life diagram of SCS6/Ti-153 at high temperature (540550 C).
difference with respect to polymer matrix composites lies in the role of fiber/
matrix debonding. The fiber/matrix bond in metal matrix composites is generally
stronger, leading to shorter extent of the interface failure. Furthermore,
increased ductility of the matrix is expected to provide more crack opening
displacement via crack tip blunting, causing increased failure of the bridging
fibers. The matrix ductility effect will thus be as conjectured above in describing
the trend in region II of the fatigue-life diagram as illustrated in Figure 7.5.
Region III: This region is expected to be the same as in polymer matrix
composites. The composite fatigue limit is also expected to be related to the
matrix fatigue limit.
Let us now examine some test data for metal matrix composites. Figure 7.19
plots fatigue-life at room temperature for a SCS6/Ti-153 unidirectional composite
under cyclic tension at two R-ratios. Static failure strain is plotted on the vertical
axis at the first cycle. As discussed above, region I displays some progressiveness by
deviating from a horizontal scatter band. Region II shows greater degradation
rates and tends to the fatigue limit gradually. Note that the matrix fatigue curve,
plotted as a broken line, tends to approximately the same fatigue limit as the
composite. The data for the same composite tested at a high temperature are
shown in Figure 7.20. The general features of the fatigue-life diagram at room
temperature are retained with different quantitative characteristics. Comparisons
252
Figure 7.21. Region I for SCS6/Ti-153 at high (540550 C) and low temperature (20 C).
Figure 7.22. Region II for SCS6/Ti-153 at high (540550 C) and low temperature (20 C).
of the two regions are displayed in Figures 7.21 and 7.22. Figure 7.21 shows the
data in region I at room and high temperatures on loglog scales. The best-fit lines
for the data show that higher fatigue degradation (more progressiveness in the
fiber failure mechanism) occurs at high temperature than at room temperature.
Similar region II comparison at the two temperatures is shown in Figure 7.22.
A leftward shift of region II, indicative of more fatigue degradation, is seen with
an increase in temperature. This is likely due to higher matrix ductility (lower yield
stress) at the high temperature, in accordance with the trends in the fatigue-life
diagram described above.
7.5.3
Ceramic matrix composites (CMCs)

In comparison with polymers and metals, ceramics have insignificant irreversibility of deformation. This suggests that there should be little incentive for fatigue
mechanisms to occur in ceramics. However, when ceramics are reinforced by
e = 0.1 5 %
e = 0.5 %
253
e = 0.8 %
Fiber-bridged
matrix crack
Fibers
500 m
Figure 7.23. Micrographs of surface replicas of a unidirectional CMC with increasing strain:
0
15%, left; e = 0
5%, middle; e = 0
8% right. Source: [11].
fibers with which they bond weakly, a dissipative mechanism becomes available
from reversed (i.e., back-and-forth, not reversible) frictional sliding at interfaces.
This mechanism is believed to play a major role in causing fatigue of CMCs. In the
following a discussion of the fatigue-life diagram for unidirectional CMCs under
cyclic axial tension is presented.
Before getting into a discussion of fatigue of CMCs it would be useful to briefly
review the damage and accompanying stressstrain response observed under monotonic axial tension. Several works in the literature have reported such data, and we
shall mainly draw upon Srensen and Talreja [11] to illustrate some characteristics
of interest. Figure 7.23 shows three surface replicas of a SiC/CAS (calcium aluminosilicate) glass specimen taken at three applied axial strains at room temperature. For reference, the failure strain is approximately 1.0%. Note that at 0.15%
strain a few irregularly spaced cracks transverse to fibers are seen. At this low strain
level the cracks are partially developed, i.e., they do not extend across the entire
width of the specimen. As the applied strain increases, the cracks span the width
fully and acquire more regular spacing. At some point the crack spacing approaches
a minimum value, usually described as saturation, as seen in the replica at 0.8%
strain. The stressstrain response in the axial as well as transverse directions is
shown in Figure 7.24, alongside a plot of the AE (acoustic emission) events recorded
during testing. The double stressstrain curves are due to strain gages used on both
sides of the specimen to monitor axiality of loading. Figure 7.25 summarizes the
different stages of damage progression, indicating the ranges in which they operate,
based on microscopy observations and AE event counts.
When considering fatigue, the first question to ask is: what happens in the
material in the second and subsequent load cycles that is different from the
600
s (MPa)
500
400
eL
300
200
eT
100
0
2.0 1.5 1.0 0.0
AE events (106)
0.0
0.25 0.50 0.75 1.00

e (%)
Figure 7.24. Measured acoustic emission events and stressstrain response. Source: [11].
Monotonic tension
600
SiCf /CAS-II
RT, 100 MPa/s
IV Fiber
fracture
500
Stress (MPa)
254
IV
III Fiber
bridging
400
III
(Matrix fully
cracked)
300
II
spl = 285 MPa

II Matrix crack
development
200
ve
(initiation of
matrix crack)
smc = 120 MPa

100
ag
0.2
0.4
en
de
m
Da
I
I No
damage
m
op
0.6
0.8
1.0
1.2
1.4
Strain (%)
Figure 7.25. Schematic drawing of damage mechanisms at different stages in monotonic
tensile loading of a unidirectional CMC loaded in tension parallel to the fibers.
damage caused, if any, in the first load cycle? The answer to this question lies in
knowing the source of irreversibility in the material. For instance, if a material
is cracked (singly or multiply) in the first load cycle, it would not be cracked
further in the next and subsequent cycles unless an irreversible mechanism such as
plasticity or friction is present. As stated earlier, ceramic materials have insignificant irreversible (plastic) deformation to enable crack growth in cyclic loading.
The likely source of irreversibility is frictional sliding at the interface. Keeping this
in mind we shall examine below the existence and nature of the three regions of the
fatigue-life diagram for CMCs (see Figure 7.26).
255
Figure 7.26. Mechanisms in the three different regions of the fatigue-life diagram for
unidirectional CMCs loaded in tension parallel to the fibers.
Region I: When a first load is applied up to a maximum value within the scatter
band of the composite failure strain, the matrix cracks develop beyond their
saturation stage (see Figure 7.25). This means that a set of fully grown fiberbridged cracks exist at the end of the first load cycle. It is likely that a significant
portion of the fibers will be broken due to the high load applied. When the
second and subsequent cycles are applied, the fiber stress will increase due to the
increased debond length caused by the irreversible frictional sliding, supplying
the increased shear stress at the interfaces. Also, the cyclic grinding of the fiber
surfaces by the debris generated by the interfacial wear will damage fibers and
degrade their strength. All this will fail the fibers and when any of the cross
sections going through the crack planes has insufficient number of intact fibers
to bear the applied load, composite failure will occur. Now the critical question
is whether this failure mechanism is progressive or nonprogressive. If failure
were to come from only one cross section, i.e., if only one crack existed, or if one
crack was somehow the favored one, then the accumulative fiber breakage will
result in a progressive failure. However, that is not characteristic of the damage
here. We have multiple cracks, and failure could potentially result from any one
of those cracks. Although each fiber-bridged crack has progressive (accumulative) fiber failure, the rate of progression would likely be discontinuous and
differ from that of other cracks. Thus the final failure would not necessarily
result from the weakest of the cross sections produced by the first load. We
postulate, therefore, that the number of cycles for composite failure in this case
cannot be derived from a single rate equation, and consequently, the failure
process is nonprogressive.
Region II: Consider now the case of loading where the first cycle maximum load
is in a range such that the matrix cracks are either partially developed or are
256
fully developed but the bridging fibers are not broken extensively. The partial
cracks will grow in subsequent cycles by debonding and/or breaking fibers at the
crack tips (or fronts). The cyclic frictional sliding at the interfaces will debond
the bridging fibers, causing crack surface separation to increase as the debond
length increases and as more bridging fibers break. With cyclic stressing, therefore, partial cracks will grow to their full extent. As more debonding occurs,
stress will be transferred from fibers to the matrix increasingly, resulting in
matrix cracking between two pre-existing cracks. A state of crack saturation
will be approached eventually, unless composite failure results from failure of
all fibers bridging any of the cracks. The damage development in this region of
the fatigue-life diagram has well-defined progressiveness from partial cracking
to full cracking until crack saturation. The terminal point is when at least one
crack loses all its bridging fibers. This point may occur before crack saturation
(toward the lower end of region II) or beyond crack saturation (toward the
higher end of region II). The main difference between this region and region I is
that in the latter saturation cracking with extensive fiber breakage already
occurs in the first load application.
Region III: We have defined this region to be a range of loading (maximum
strain in the first cycle) in which damage may develop but does not lead to
a critical state (failure) in a pre-selected large number of cycles (typically 106).
In a unidirectional composite, failure (separation) will occur when all the
bridging fibers of at least one crack fail, or, alternatively, broken fiber ends
are interlinked by interfacial debonds and matrix cracks to form two separating
surfaces. In either case, interfacial frictional sliding plays an important role
by increasing debonding and thereby stressing fibers to failure. What has been
found, however, is that the wear of the debonded interfaces (breakage of
asperities resulting in smoothing) can make the frictional sliding less effective.
This could slow down the cyclic development of damage to the extent of not
reaching failure in the pre-specified number of cycles. Srensen et al. [12] found
that the temperature rise of SiC/CAS specimens caused by frictional heating at
debonded interfaces increased sharply just before failure, while for specimens
that did not fail in 108 cycles the temperature rise stopped at some cycles and
then took a downward turn (Figure 7.27). These authors have challenged the
notion of a true fatigue limit in CMCs, arguing that damage continues to
develop even after 108 cycles, as long as interfacial debonding occurred in the
first cycle. They contend that the condition for no damage development is no
initiation of fiber-bridged crack, providing the true fatigue limit as the stress
(or strain) at which such crack forms.
The discussion concerning fatigue limit in CMCs is somewhat academic because
the energy dissipating mechanism of frictional sliding at debonded interfaces
depends on the loading frequency and specimen geometry. This is because the
time rate at which conduction of the heat generated by frictional sliding occurs
affects the rate per cycle of energy dissipation by frictional sliding.
7.6 Unidirectional composites loaded inclined to the fibers
257
40
Temperature rise (K)
[016] SiCf / CAS II

200 Hz, RT
smin = 10 MPa
30
220 MPa
20
Run
out
smax = 260 MPa
10
212 MPa
0
102
104
Cycles N
106
108
Figure 7.27. Temperature increase due to frictional heating during cyclic loading of
a unidirectional SIC/CAS II composite.
The fatigue data on CMCs reported in the literature are inadequate for a good
illustration of the usefulness of the fatigue-life diagram. Since the testing was
done with a traditional S-N curve in mind the data generated were too few in
region I to validate its existence. Also, because of the material cost, the data
generated were at too few load levels to have all three regions of the diagram
appear with clarity.
7.6
Unidirectional composites loaded inclined to the fibers

We consider the simple case of a single fiber orientation in a composite placed at
an angle to the applied cyclic tension load as shown in Figure 7.28. As illustrated
in the figure, cracks initiate along the fibers, either at interfaces or in the matrix.
At first the cracks may initiate from defects in the matrix or at interfaces and grow
with cycles through the thickness as well as along the fibers. At some stage in the
evolution of this damage, a single crack may grow to the extent of attaining
unstable growth in the next application of load and separate the composite in
two pieces, as illustrated in the figure.
In comparison to the on-axis loading case, i.e., when the fibers are aligned with
the loading direction, the damage mechanism of the off-axis loading case is
drastically different and dramatically simple. The single progressive mechanism
depicted in Figure 7.28 will produce a continuous curve (and the associated scatter
band) in the fatigue-life diagram starting at the first-cycle failure strain and ending
asymptotically in the fatigue limit. For each off-axis angle the curve will be different.
A schematic depiction of the fatigue-life diagram is shown in Figure 7.29, which
illustrates the fatigue-life dependence on the off-axis angle. The on-axis fatigue-life
diagram is shown for reference in the figure in broken lines.
258
Figure 7.28. Cracking in a unidirectional composite under off-axis cyclic tension (left)
and failure from growth of a crack (right).
emax
q
ec
(q = 0)
ec
(0 < q < 90)
log N
Figure 7.29. Fatigue-life diagram for unidirectional composites under off-axis loading.
The diagram in broken lines is for the on-axis loading case.
As Figure 7.29 illustrates, region I (horizontal scatter band) of the fatigue-life

diagram does not exist when the applied cyclic load is inclined to the fiber
direction. The single scatter band starts at the composite failure strain and
asymptotically ends at the fatigue limit. The failure strain as well as the fatigue
limit strain depend on the off-axis angle, y. From the S-N data reported for glass/
epoxy in [13] the fatigue-life diagrams for a few angles are shown in Figure 7.30.
The curves drawn by visual fit to the data show the trends depicted in Figure 7.29.
The fatigue limits extracted from the data are shown plotted in Figure 7.31 where
the fatigue limits deduced from [14] for angle-ply laminates of glass/epoxy
are also plotted. The significant improvement in the angle-ply laminates over
unidirectional composites for the same off-axis angle is discussed in the next
section on fatigue of laminates.
7.7 Fatigue of laminates
0.008
ec
(q=5)
q /deg
5
10
30
60
em
0.006
emax
259
ec
(q=10)
0.004
ec
(q =30)
0.002
ec
(q =60)
edb
4
lg N
Figure 7.30. Fatigue-life data for glass/epoxy unidirectional composites from [13] plotted
as fatigue-life diagrams for different off-axis angles of tensiontension loading. The fatigue
limit of on-axis loading is indicated at 0.6% strain for reference. Reprinted, with kind
permission, from Z. Hashin and A. Rotem, J Compos Mater, Vol. 7, pp. 44864, copyright
# 1973 by Sage Publications.
efl
0.006
0.004
0.002
30
60
q (degrees)
90
Figure 7.31. The off-axis fatigue limit from data in Figure 7.30 (dashed line) is shown
for comparison with the fatigue limit of angle-ply laminates of glass/epoxy taken from data
reported in [14], plotted against the off-axis ply angle.
7.7
Fatigue of laminates
Composite structures are built by placing fibers in different orientations to
effectively carry multi-axial loading. We will here consider how the mechanisms
of fatigue damage are affected by multi-directional fiber placement in a
260
laminate subjected to a cyclic tensile load and how that translates into changing
the basic fatigue-life diagram described above.
7.7.1
Angle-ply laminates
These laminates have two fiber orientations placed symmetrically about a principal direction, e.g., [yn]s illustrated in Figure 7.32. When loaded in the axial,
i.e., 0 direction, a y-ply in the laminate behaves differently from a unidirectional
composite loaded off-axis at the same y-angle. First, for the same applied axial
strain, the stress state in the ply within the laminate differs from that in the
unidirectional composite. Second, the unidirectional composite fails when a crack
appearing along its fibers grows unstably, while in the laminate the unstable
growth of a ply crack does not cause laminate failure. Instead, the presence of
the interface to the ply (or plies) in the other off-axis orientation leads to multiple
ply cracking. The so-called shear lag process underlying the crack multiplication
has been treated in detail in Chapter 4. Figure 7.32 depicts schematically the
multiple cracking and the consequent (associated) delamination. As a ply crack
front encounters the ply interface, the intense stress state ahead of the crack front
debonds the interface, causing local ply separation (delamination). This delamination accompanies each ply crack and under cyclic loading undergoes growth along
the interfacial plane. While this occurs, the multiple cracking process within the
plies can continue due to stress redistribution in the plies, if the renewed stress
state is high enough. Under what conditions would the renewed stress state be
critical for producing new cracks is a subject of damage evolution modeling and
will be discussed in a subsequent section of this chapter.
The key elements of the fatigue failure process in laminates are illustrated by the
angle-ply fatigue, and may be summarized as: multiple ply cracking, delamination
formation, and growth, possibly followed by more ply cracking, and delamination
merger in ply interfaces, leading to separation of plies, which in turn can overload
q q
Delamination
Matrix
crack
Figure 7.32. Multiple matrix cracks in off-axis ply of a laminate (left) and subsequent
delamination caused by fatigue (right). For clarity, cracks and delamination are shown
for one ply only; the other ply is indicated in broken lines.
261
individual plies resulting in ply failure (separation). The laminate failure (separation in parts) comes from the final event of fiber failures.
Thus while an off-axis loaded unidirectional composite has essentially a twostage fatigue process consisting of ply crack initiation and growth until instability,
in laminates the fatigue process generally has several interactive cracking
processes. One can lump them in two parts as the critical and sub-critical failures.
The critical failure is the fiber breakage process, which itself can have its progression. The sub-critical failure process consists of all events until fiber failures.
The enhancement of the off-axis fatigue limit in angle-ply laminates shown
by data in Figure 7.31 can now be explained by the presence of the sub-critical
failure processes in laminates and its absence in unidirectional composites loaded
at off-axis angles.
The fatigue-life diagram for angle ply laminates is expected to lose region I,
except at the y-angle approaching 0 . The fatigue limit will not be adversely
affected until the sub-critical damage processes become insignificant, such as at
y > 30 for the data in Figure 7.31, and at y = 90 the fatigue limit will be the
same as for a unidirectional composite under transverse loading. It is possible that
at small y-angles some enhancement in the fatigue limit results from the lamination effect of inducing multiple cracking. Experimental data does not seem to be
available, however, to confirm this.
7.7.2
Cross-ply laminates
Cross-ply laminates, [0n/90m]s, are orthogonal angle-ply laminates, on which
loading is usually applied in one of the two fiber directions. Historically, this
laminate was the first class of laminates for which multiple ply cracking was
experimentally observed and reported in the literature in the late 1970s (see
Chapter 3 for details). In those studies, monotonically increasing tensile load
was applied along the 0 -direction, resulting in multiple ply cracks in the 90 -plies.
Since multiple cracking is a basic feature of damage in composite materials, this
configuration and loading combination has been, and continues to be, a test-bed
for modeling studies of multiple cracking and its consequences on the material
response.
The observations of multiple cracking in cross-ply laminates under monotonically increasing load do not, however, reveal the key feature underlying progressiveness of damage under cyclic loads. Since most studies typically observed the
cracking process on the free edges of a flat specimen, the details of damage
accumulation were missed. The first study to examine the interior of a laminate
with painstaking patience and using X-ray radiography, combined with stereo
radiography, was by Jamison et al. [15]. The key X-ray picture, along with a
schematic to depict interior details, is shown in Figure 7.33.
Other than the transverse cracks, the details seen in Figure 7.33 are not found to
develop sufficiently under monotonic loading. However, these details hold the key
to the further progression of transverse cracking under cyclic loading. As we shall
262
Interior
delaminations
Transverse ply
cracks
Axial
splits
Axial
splits
Interior
delaminations
Transverse
cracks
Figure 7.33. X-ray radiograph of a carbon/epoxy cross-ply laminate taken after tension
tension fatigue shows transverse ply cracks, interior delamination, and axial splits. The
accompanying schematic clarifies the interior details [15]. Reprinted, with kind permission,
from Effects of Defects in Composite Materials, copyright ASTM International, 100 Barr
Harbor Drive, West Conshohocken, PA 19428.
discuss below in the section on modeling, the irreversible changes needed from one
load cycle to the next can be lumped into frictional sliding between the surfaces of
the propagating delamination.
In constructing the fatigue-life diagram of a cross-ply laminate under cyclic
axial tension, one needs to ask certain basic questions. First, are conditions
available for region I to be present? As discussed above in explaining the reasoning
behind this region, a statistical nonprogressive fiber breakage mechanism must be
available for this region to exist. The presence of 0 -plies in the laminate makes
this mechanism plausible at applied axial strains near the average fiber breakage
strain that leave the laminate intact at the first application of load.
Second, where is the fatigue limit? To determine the fatigue limit, if not
available from test data, a good estimate will be given by the strain at which
transverse cracking initiates. The reasoning is simply that if no cracks initiate in
the transverse plies, no progression of crack multiplication and subsequent
damage are possible. The models for crack initiation strain have been discussed
in Chapter 6.
What remains to complete the fatigue-life diagram for cross-ply laminates is the
location of region II. If the scatter-band of this region is assumed to be straight
and sloping, a good approximation to begin with, then by fixing its lower end at
the fatigue limit (at, say, 106 cycles), its slope or the point of its deviation from
region I remain to be determined. A model that has been successfully determined
will be discussed below in the section on fatigue-life prediction.
Figure 7.34 shows data reported by Grimes [16] for a carbon/epoxy cross-ply
laminate, plotted on the strain scale. The anticipated fatigue-life diagram, as
discussed above, is superimposed on the data. The scatter-bands drawn are guided
by the data, as insufficient data have been reported to estimate these bands from
probability distributions. The location of the fatigue limit strain has been taken at
the value of stress (converted to strain) reported by the author as the value where
the first transverse cracking was found.
263
Debonding in 90 plies,
delamination
ec
emax
0.008
edl
0.004
log N
Figure 7.34. Experimental data verifying the anticipated fatigue-life diagram of cross-ply
laminates, with data from [16]. Reprinted, with kind permission, from Composite Materials:
Testing and Design, copyright ASTM International, 100 Barr Harbor Drive, West
Conshohocken, PA 19428.
7.7.3
General multidirectional laminates

For practical structures the composite architecture is designed to satisfy multiple
requirements, such as resistance to bending and torsion as well as thermal expansion. A common composite architecture is a laminate consisting of plies, each with
unidirectional fibers, stacked in a sequence such that the resulting structure has the
required combination of properties. An example is [0/45/90]s laminate, which is
quasi-isotropic, i.e., it has directionally independent average elastic moduli in its
mid-plane. Many other laminate configurations are possible, but often the number
of ply orientations are kept to three, and the most used ones are 0 , 45 , 45 , and
90 . From a fatigue point of view the assessment of laminates is remarkably
simple. First, irrespective of other ply orientations, the presence of 0 -plies
provides region I, which lies as a scatter-band about the fiber failure strain, as in
the unidirectional on-axis loading case as well as in the cross-ply laminate case.
The fatigue limit for any laminate is determined by the first cracking mechanism.
Therefore, if the 90 -ply orientation is present in a laminate, the strain at which the
first transverse cracking occurs will determine the fatigue limit. This strain value is
affected by the so-called ply constraint, i.e., the ratio of the transverse ply modulus
to the axial modulus of the constraint-providing plies as well as the thickness
ratio of the cracking plies to the constraining plies. For further discussion of the
constraint effect see [17] and Chapter 3. The progressive fatigue damage, represented by region II, appears as a sloping scatter band, starting at a low number of
cycles (102103) and asymptotically approaching the fatigue limit at a high number
of cycles (106107). What remains to determine now is the slope of the region II
band (or line). Obviously, a life prediction model accounting for the (sub-critical)
progressive fatigue damage would be needed to predict this slope. Let us examine
some test data to get some insight into this slope.
Figure 7.35 shows the fatigue-life diagram for a glass/epoxy [0/45/90]s laminate under tensiontension loading along the 0 -direction with data from Hahn and
Kim [18]. To construct the diagram, the failure strain of fibers (same as that of the
ec
emax
0.015
0.010
ed.1.=0.0046
0.005
lg N
Figure 7.35. Fatigue-life data for a glass/epoxy [0/45/90]s laminate under tensiontension
loading along the 0 -direction (data from [18]). The fatigue-life diagram is superimposed
on the data.
0.0100
ec
0.0075
emax
264
ed.1.=0.0046
0.0050
0.0025
0
lg N
Figure 7.36. Fatigue-life data for a carbon/epoxy [0/45/90/452/90/45/0]s laminate
under tensiontension loading along the 0-direction [19]. The fatigue-life diagram is
superimposed on the data. Reprinted, with kind permission, from Fatigue of Filamentary
Composite Materials, copyright ASTM International, 100 Barr Harbor Drive, West
Conshohocken, PA 19428.
laminate) is taken to place the scatter-band of region I. Since the failure strain data
were not available to determine the failure probabilities, the scatter-band was
drawn based on other similar data regarding fiber failure strain. The fatigue limit
was placed at 0.46% strain based on information concerning the strain at which
transverse cracking was observed. Region II has been placed around the fatiguelife test data. It is noted that the scatter-band of region II is approximately straight
(or negligibly curved) and meets the region I band at 102103 cycles. The lower end
of the region II band is at approximately 107 cycles.
Another data set to consider is from [19] for a carbon/epoxy [0/45/90]s
laminate under tensiontension loading along the 0 -direction (see Figure 7.36).
The procedure for constructing the fatigue-life diagram is the same as that just
described related to Figure 7.35.
From the two examples of fatigue-life diagrams in Figures 7.35 and 7.36 it is
remarkable that the conceptual framework these diagrams represent is a powerful
means of interpreting and estimating fatigue-life of composite laminates. Under
the restriction of tensiontension cycling along a principal direction, usually a
7.8 Fatigue-life prediction
265
symmetry axis of the given laminate, the diagram can be constructed by looking
for simple indicators of its characteristic features. If, for example, the laminate has
a 0 -ply along which the cyclic tension load is applied, then region I will exist,
providing a flat scatter-band around the failure strain of the composite (which
equals the failure strain of fibers). The next thing to look for is the ply orientation
in the laminate that makes the largest acute angle with the loading axis. In the two
examples above, that angle was 90 . The ply with this orientation starts the fatigue
process by initiating cracks along its fibers. A good approximation of the fatigue
limit is the axial strain at which this cracking occurs. Methods for estimating this
strain have been discussed in Chapter 6. Once the upper limit (failure strain) and
the lower (fatigue) limit of the laminate have been marked in the fatigue-life
diagram, the progressive fatigue mechanism is captured between those limits.
One can model the progressive mechanism and predict fatigue-life, as we shall
discuss in the next section, or simply get a good approximation to it by drawing a
straight line (or scatter-band) going from the point on the fatigue limit line at
selected number of cycles (106107) to the region line (or scatter-band) at a low
number of cycles. A good guideline for taking the low cycle number is 102 for
glass/epoxy and 103 for carbon/epoxy.
7.8
Fatigue-life prediction
Fatigue-life prediction of composite materials has suffered from concepts and
methodologies developed for metal fatigue that are not quite relevant. Except in
a few cases, such as delamination growth, the analysis of single crack initiation,
propagation, and unstable growth to failure does not apply to composite fatigue.
Thus, fracture mechanics by itself has little use in composite damage. The associated methodologies of stress intensity factor threshold, the so-called Paris Law,
residual strength, etc. do not help in assessing fatigue damage tolerance and
durability of composite structures.
The classical (pre-fracture mechanics) approaches to metal fatigue, typified by
fatigue-life evaluation based on empirical S-N curves, are just as lacking of usefulness for composite fatigue. The obvious fact that fatigue mechanisms are local,
and therefore dependent on microstructure, should suggest that homogenizing a
composite and describing fatigue in terms of average stresses cannot correctly
describe the driving impetus for composite damage. As argued above in explaining
the construction of the fatigue-life diagram, strain correctly describes the limiting
conditions for fatigue. The remarkable success of the fatigue-life diagram
in evaluating the roles of constituents and interfaces between them, as well as in
clarifying the impact of material properties, should justify moving away from the
pure empiricism of the S-N diagrams. The misconception generated by the plotting of strain in the fatigue-life diagram that it requires strain-controlled testing is
indeed unfortunate. The test data are required to be generated in the completely
traditional way, i.e., in load control, while conversion of the average stress to
266
the average strain is to be done for plotting the data in the fatigue-life diagram.
The result measured in strain (such as strain corresponding to a given number of
cycles) is to be converted back to stress for use in design.
The power of the conceptual framework of the fatigue-life diagram also lies in
guiding mechanisms-based modeling of life prediction. The diagram assures that
the right mechanisms are addressed in modeling. Needless to say, mechanismsbased modeling is the only rational approach to fatigue in composites. The
alternative of empiricism is unreliable and costly in the long run.
In the following we shall illustrate mechanisms-based fatigue-life modeling for
cross-ply laminates. So far this laminate configuration is the only one treated by
the approach. Its success, as we shall see below, should provide incentive for
treating more general laminates.
7.8.1
Cross-ply laminates
In Section 7.7.2 above, we discussed the fatigue damage mechanisms and construction of the fatigue-life diagram for cross-ply laminates. To model the progressive damage in region II let us begin by reviewing the quantification of the
transverse cracking mechanism. Figure 7.37 shows the variation of the transverse
crack density (number of cracks per unit axial length) with the number of cycles
(on logarithm scale) for different levels of maximum load. The characteristic
feature of the damage evolution is that the crack density increases exponentially
at first, followed by the rate of increase decreasing and approaching the saturation
state of zero rate. The level to which the crack density saturates appears to depend
on the load level.
The first step in the life prediction procedure would be to predict the observed
transverse cracking behavior under fatigue. This requires predicting the crack
density at the first application of the maximum load and, next, determining
the increase in crack density with the number of cycles having the same load
excursion. Transverse cracking under monotonic loading was treated in Chapter 6.
Here we will focus on crack multiplication in repeated loading.
Figure 7.38 depicts the crack multiplication process. On first application of the
cyclic load, transverse cracks of a certain spacing form. On next and subsequent
applications of the same load, another crack between the previously formed
cracks would be possible for one of two (assumed) reasons: (1) a flaw exists in
the transverse plies that initiates a new crack, which grows and becomes identical
to the previous cracks, and (2) the stress state between the pre-existing cracks
changes with load cycling and becomes favorable at certain cycles to produce a
new crack. In each case we must identify the mechanism of irreversibility from
one load cycle to the next in order to model damage accumulation leading to
formation of a new crack.
In the first assumed case, we would need some knowledge about the flaws,
possibly induced by the manufacturing process. The size and spatial distributions
267
50
85%
66%
53%
35%
28%
Crack density l (in1)
40
30
20
10
0
0
3
4
Cycles (Log n)
Figure 7.37. Density of transverse cracks in a [0/902]s laminate plotted against the log number
of tensiontension cycles in the axial direction. The data points are for different maximum
load values indicated as percentages of the ultimate tensile strength of the composite [20].
Reprinted, with kind permission, from Springer Science+Business Media: Appl Compos
Mater, Vol. 3, 1996, pp. 391406, X.X. Diao, L. Ye and Y.W. Mai.
Figure 7.38. Transverse cracks produced by the first application of load (left); generation
of a new crack midway between the pre-existing cracks on repeated application of the load
(middle); and completely grown crack at certain number of load applications (right).
of the flaws are likely to be random, requiring probability distributions for their
description. The initiation of cracks from flaws and their propagation with load
cycling need the presence of irreversibility, which is likely to come from the
inelasticity in the matrix (fibers are usually elastic) and/or microcracking in the
crack-tip region. In this scenario of transverse crack progression the modeling
effort will involve statistical and numerical simulation.
The second assumed case relies on stress enhancement in transverse plies in the
region between cracks without resorting to flaws. In this case, the initiation of new
transverse cracks can be assumed to occur when the axial normal stress in the
transverse plies reaches a critical value. Figure 7.39 shows the distribution of the
three stress components in the longitudinal section of the transverse plies as
90
268
60
(1)
s xx
(MPa)
50
40
30
20
Crack
Crack
10
x
3
10
20
s (1)
xz (interfacial)
4
(1)
s zz
(interfacial)
30
40
Figure 7.39. Axial distribution of stresses in the 90 -plies under an axial tensile load
(from [22]). Of interest is the axial normal stress, which is assumed to be constant in the
z-direction. Reprinted, with kind permission, from Damage Mechanics of Composite Materials,
J.A. Nairn and S. Hu, Matrix microcracking, pp. 187243, copyright Elsevier (1994).
calculated by variational analysis [21, 22]. These stresses result from interaction
between cracks. As seen in Figure 7.39, the axial normal stress attains a maximum
midway between cracks and its value reduces from its pre-crack (constant) value.
Thus, in the absence of flaws, a new crack can form midway between cracks if the
maximum stress there exceeds a critical value. However, since this stress is lower
than the critical value at which the previous cracks formed, new cracks can only
form if the applied load is increased. In a cyclic load of constant amplitude, new
cracks are therefore not possible, if the assumption of no flaws still holds.
The conclusion has to be that in this scenario of transverse cracks in an elastic
composite, damage progression under cyclic loads cannot be achieved.
If the modeling of damage progression in cross-ply laminates is pursued without
entering flaws in the model, then the only plausible place for irreversible mechanisms is the interface between the 90 -plies and the 0 -plies. It can be argued that a
transverse crack approaching this interface is bound to cause damage to the
interface in some form or another because of the intense stress field that accompanies the crack front. The most likely damage is cracking in the interfacial plane
(delamination). Figure 7.40 depicts this scenario, showing delamination of length
2l at the crack fronts that are 2s distance apart. Two possible sub-scenarios are
269
2l
2s
35
30
25
sl
20
l
s
15
10
5
0
0
0.2
0.4
0.6
l/s
0.8
Max. stress in 90 degree ply (MPa)
Max. stress in 90 degree ply (MPa)
Figure 7.40. Transverse cracks of spacing 2s in a cross-ply laminate with delamination

emanating from crack fronts and extending a distance l on either side of the transverse
crack. The delamination growth is assumed to be caused by the cyclic axial tension applied
to the laminate.
300
250
sl
200
l
s
150
100
50
0
0.2
0.4
0.6
0.8
l/s
Figure 7.41. The variation of the maximum axial normal stress between two transverse cracks
is shown when delamination at crack fronts exists. The stress reduces with increase in the
delamination half-length l when the delamination surfaces are traction free (left) and it
increases when a shear stress acts between the delamination surfaces (right).
now possible, one where the delamination surfaces are traction free, and the other
where frictional sliding between the delamination surfaces can take place. In [23]
stress analysis was conducted for transverse cracks and delamination with a
variational mechanics method to estimate the stresses in the 90 -plies between
the transverse cracks. A cubic variation of the shear stress along the delamination
length 2l was assumed and the calculated axial normal stress then showed an
increase in its maximum value with l. Figure 7.41 shows the axial stress maximum
value for traction-free delamination and when a shear stress acts between the
delamination surfaces.
As seen in Figure 7.41, if delamination surfaces are assumed traction free,
then the right conditions would not be present for new cracks to form between
cracks formed in the first load cycle. The incentive for crack formation would
indeed decline as the delamination crack propagates under cyclic loading. On
2.0
Crack density (/mm)
270
1.5
1.0
0.5
0.0
0.0
350 MPa
400 MPa
500 MPa
0.2
0.4
0.6
0.8
Number of cycles (106)
Figure 7.42. Transverse crack density in a cross-ply laminate predicted by Akshantala and
Talreja [24] at different cyclic load levels. Note the tendency for saturation at different levels
depending on the load level. Reprinted, with kind permission, from Mater Sci Eng A,
Vol. 285, A micromechanics-based model for predicting fatigue-life of composite laminates,
the contrary, if delamination surfaces are engaged by asperities and/or by

compressive normal stress on the surfaces, then frictional sliding between the
surfaces will result, giving rise to a shear stress. This stress alters the redistribution of stresses between the axial and transverse plies, resulting in the
increase of the maximum axial normal stress as indicated in Figure 7.41. The
number of cycles beyond the first cycle that will elevate this stress to a critical
value for crack formation is then the cycles needed to increase the delamination
length by fatigue growth.
Based on the assumption of frictional sliding of the delamination surfaces,
Akshantala and Talreja [24] developed a procedure by which the transverse crack
density under cyclic loading could be determined. Figure 7.42 shows examples of
the predicted crack density variation with the number of cycles. Note the crack
density variation displays saturation to different levels depending on the maximum
stress in accordance with the experimental data in Figure 7.37, except the initial
exponential rise in the crack density. Since the stress analysis model is for interacting transverse cracks the initial exponential increase in noninteracting cracks
cannot be predicted by the model.
Having predicted the crack density increase with load cycles, Akshantala
and Talreja [24] proceeded to use these data to predict fatigue-life. The
assumption was made that in the progressive damage represented by region
II of the fatigue-life diagram for cross-ply laminates (see Figure 7.34), a certain
maximum crack density is attained at failure of the laminate. This crack
density denoted f lies between the maximum achievable crack density c under
static loading and the minimum crack density fpf at the initiation of multiple
cracking, commonly called the first ply failure (a misnomer since the ply cracks
ec
hf = A logNf + B
hc
Crack density (hf)
271
e
A
1
efpf
hfpf
106
102
Cycles to failure (log Nf)
Figure 7.43. The assumed variation of the transverse crack density at failure in fatigue plotted
against the fatigue-life of a cross-ply laminate. The upper limit to this crack density is the
maximum saturation crack density under static load and the lower limit is the minimum
crack density at initiation of multiple cracking. The composite strains corresponding to the
two limits are also indicated. Reprinted, with kind permission, from Mater Sci Eng A,
Vol. 285, A micromechanics-based model for predicting fatigue-life of composite laminates,
but does not fail). The variation of f with failure load cycles was assumed to
be as depicted in Figure 7.43. The equation describing this variation, f = A
log Nf + B, has empirical constants A and B, which are determined by using
the minimum and maximum values of crack densities and their corresponding
number of cycles. The extreme values of the fatigue cycles are the beginning
and end of the progressive damage, i.e., region II. In Figure 7.43, these values
are shown as 102 and 106 cycles for illustration. As suggested at the end of
Section 7.7, a good approximation of the beginning of region II is 102 cycles
for glass/epoxy and 103 for carbon/epoxy composites. Note that the assumed
process of fatigue failure is not that it comes from the transverse cracks of a
certain density, but that the crack density increases from its first-load value to
that crack density. The failure of the laminate must involve delamination
growth and fiber failures. The transverse crack density is simply assumed to
scale with fatigue-life in the assumed way.
Figure 7.44 depicts the procedure for fatigue-life prediction using the calculated crack density from the stress analysis model [23] and the assumed
relationship of the crack density to failure cycles as displayed in Figure 7.43.
At a given cyclic load, the fatigue-life is given by the minimum number of
cycles until the crack density equals the limiting value. Thus, the graphical
method for determining this value is to find the point of intersection of the
crack density increase curve and the straight line describing the limiting
crack density (see Figure 7.44). The number of cycles corresponding to the
intersection point is then the fatigue-life at that load level. The fatigue-life
prediction thus obtained is compared with the test data for a cross-ply laminate in Figure 7.45.
3.0
hf = 0 .425 Nf + 3.35
hc
Crack density (/mm)
2.5
2.0
1.5
0.6%
1.0
0.65%
hfpf
0.7%
0.76%
0.5
0.9%
1.0%
1.2%
0.0
100
101
102
103
104
Number of cycles
105
106
Figure 7.44. The crack density data points represent the initial (first load) values and their
increase with cyclic loading at different load levels (indicated by the corresponding firstcycle peak strains). The crack density relationship to failure cycles, schematically described
in Figure 7.43, is also shown with the calculated end-values of crack density. Fatigue-life
at a given load level is given by the cycles at intersection of the calculated crack density
with its failure value.
2.5
2.0
Maximum applied strain (%)
272
Region 1
1.5
1.0
Region II
Fatigue limit
0.5
Experiment data
Model
0.0
100
101
102
103
104
105
106
107
Cycles to failure
Figure 7.45. The predicted fatigue-life of a glass/epoxy [0/90]s laminate compared with test
data from [25].
7.9 Summary
7.8.2
273
General laminates
In Chapter 6 we treated the damage progression of a broad class of laminates
consisting of plies in multiple orientations subjected to axial tensile loads. From
the models described there one can calculate the load at initiation of multiple
cracking and crack densities resulting at the first application of the maximum load
in the given cyclic load. For further progression of damage under repeated
application of that load one must ask: what is the mechanism responsible for
irreversibility that accumulates damage with each load cycle? For cross-ply laminates we addressed this question and described the model that incorporates the
answer to the question. There is every reason to believe that in laminates with
multiple off-axis ply orientations the delamination occurring at the off-axis crack
fronts conducts frictional sliding and thereby provides the needed irreversibility
(energy dissipation). For cross-ply laminates the stress analysis conducted in [21]
for transverse cracks with delamination cannot simply be extended to multiple
crack orientations. In fact even without delamination the stress analysis of crossply laminates is not easily extended to the multiple crack orientation case.
7.9
Summary
This chapter has provided a systematic conceptual framework for interpretation
of the fatigue process in composite materials. No effort has been made to give
a comprehensive exposition of the vast literature on the subject. Instead, emphasis
has been placed on understanding of the physical mechanisms underlying fatigue
and incorporating this in a systematic way in the representation called fatiguelife diagrams. These diagrams provide a healthy departure from the empiricism
dominant in the fatigue literature. They also generate bases for material selection
and give useful guidelines for mechanisms-based modeling.
The field of fatigue damage modeling and life prediction needs a great deal of
further work. The challenges of addressing the mechanisms of fatigue damage
accumulation have discouraged most research efforts that have instead taken the
path of empirical approach. In fact even in the century old field of metal fatigue
empirical approaches are common. The so-called Paris Law of cyclic crack growth
is basically a curve fit to the observed data. However, its simplicity has attracted
practical use but has impeded advances in fundamental understanding. It is
therefore not surprising that the composites community has so far also opted
for empiricism. It is worth noting that because of the large number of parameters
in composite materials (constituent properties, ply orientations, woven and other
complex architectures, etc.) the empirical path is highly inefficient. As demonstrated by the fatigue-life diagrams, focusing on the essential mechanisms allows
one to transcend the apparent complexity of the composite microstructure and
fiber architecture.
274
In the next chapter we shall outline the areas in composite fatigue that must
receive attention by the composites community and must be supported by government and industry.
References
1. R. Talreja, Fatigue of composite materials: damage mechanisms and fatigue-life
diagrams, Proc R Soc London A, 378 (1981), 46175.
2. C. K. H. Dharan, Fatigue failure mechanisms in a unidirectionally reinforced composite material. In Fatigue in Composite Materials, ASTM STP 569. (Philadelphia, PA:
ASTM, 1975), pp. 17188.
3. J. B. Sturgeon, Fatigue and creep testing of unidirectional carbon fiber
reinforced plastics. In Proceedings of the 28th Annual Technical Conference of the
Society of the Plastics Industry. (Washington, DC: Reinforced Plastics Division, 1973),
pp. 1213.
4. J. Awerbuch and H. T. Hahn, Fatigue and proof-testing of unidirectional graphite/
epoxy composite. In Fatigue of Filamentary Composite Materials, ASTM STP 636, ed.
K. L. Reifsnider and K. L. Lauraitis. (Philadelphia, PA: ASTM, 1977), pp. 24866.
5. J. B. Sturgeon, Fatigue Testing of Carbon Fibre Reinforced Plastics, Technical Report,
Royal Aircraft Establishment, Farnborough (1975).
6. R. B. Croman, Tensile fatigue performance of thermoplastic resin composites
reinforced with ordered Kevlar aramid staple. In Proceedings of the Seventh International Conference on Composite Materials, vol. 2, ed., Y. Wu, Z. Gu, and R. Wu.
(Oxford: International Academic Publishers, 1989), pp. 5727.
7. E. K. Gamstedt and R. Talreja, Fatigue damage mechanisms in unidirectional carbon
fibre-reinforced plastics. J Mater Sci, 34 (1999), 253546.
8. E. K. Gamstedt and S. Ostlund, Fatigue propagation in fibre-bridged cracks in unidirectional polymer-matrix composites. Appl Compos Mater, 8 (2001), 385410.
9. E. K. Gamstedt, Effects of debonding and fiber strength distribution on fatiguedamage propagation in carbon fibre-reinforced epoxy. J Appl Polym Sci, 76 (2000),
45774.
10. R. Talreja, A conceptual framework for interpretation of MMC fatigue. Mater Sci Eng
A, 200 (1995), 218.
11. B. F. Srensen and R. Talreja, Analysis of damage in a ceramic matrix composite.
Int J Damage Mech, 2 (1993), 24671.
12. B. F. Srensen, J. W. Holmes, and E. L. Vanswijgenhoven, Does a true fatigue limit
exist for continuous fiber-reinforced ceramic matrix composites? J Amer Chem Soc, 85
(2002), 35965.
13. Z. Hashin and A. Rotem, A fatigue failure criterion for fiber reinforced materials.
J Compos Mater, 7 (1973), 44864.
14. A. Rotem and Z. Hashin, Fatigue failure of angle ply laminates. AIAA J, 14 (1976), 86872.
PA: ASTM, 1984), pp. 2155.
References
275
16. G. C. Grimes, Structural design significance of tensiontension fatigue data on composites. In Composite Materials: Testing and Design (Proc. 4th Conference), ASTM STP
617. (Philadelphia, PA: ASTM, 1977), pp. 10619.
J Compos Mater, 19 (1985), 35575.
18. H. T. Hahn and Y. Kim, Fatigue behavior of composite laminate. J Compos Mater,
10 (1976), 15680.
19. J. T. Ryder and E. K. Walker, Effect of compression on fatigue properties of a quasiisotropic graphite/epoxy system. In Fatigue of Filamentary Composite Materials, ASTM
STP 636. (Philadelphia, PA: ASTM, 1977), pp. 326.
20. X. X. Diao, L. Ye, and Y. W. Mai, Simulation of fatigue performance of cross-ply
composite laminates. Appl Compos Mater, 3 (1996), 391406.
21. Z. Hashin, Analysis of cracked laminates: a variational approach. Mech Mater, 4,
(1985), 12136.
22. J. A. Nairn and S. Hu, Matrix microcracking. In Damage Mechanics of Composite
Materials, ed. R. Talreja. (Amsterdam: Elsevier Science, 1994), pp. 187243.
23. N. V. Akshantala and R. Talreja, A mechanistic model for fatigue damage evolution in
composite laminates. Mech Mater, 29 (1998), 12340.
24. N. V. Akshantala and R. Talreja, A micromechanics based model for predicting
fatigue-life of composite laminates. Mater Sci Eng A, 285 (2000), 30313.
25. C. J. Jones, R. F. Dickson, T. Adam, H. Reiter, and B. Harris, The environmental
fatigue behaviour of reinforced plastic. Proc R Soc London A, 396 (1984), 31538.
Future directions
In Chapter 1 we discussed the durability assessment of composite structures, the

overall goal for the subject of this book. As outlined there in Figure 1.1, the
mechanisms of damage and their effects on deformational response constitute
the main thrust of the field of damage mechanics, which is at the core of durability
assessment. After discussing the physical nature of damage observed experimentally in Chapter 3, the next two chapters treated the two main approaches in
damage mechanics micro-damage mechanics (MIDM) and macro-damage
mechanics (MADM), both aimed at predicting deformational response at fixed
damage. Damage evolution was treated in Chapter 6, while Chapter 7 was devoted
to fatigue, a subject that requires special attention due to the conceptual difficulties it poses.
In closing the book we wish in this chapter to review what has been
achieved and what directions the field of damage and failure of composite
materials should pursue to further advance toward durability assessment and
beyond.
8.1
Computational structural analysis

Obviously, complex structural geometries require computational structural
analysis. The analytical modeling of damage initiation and evolution, and its
effects on deformational response of composite laminates, discussed in previous
chapters, were developed for idealized simple cases. Direct application of these
models is limited to structures with simple geometry and loading conditions. For
complex geometries, such as an airplane wing or a wind turbine blade, usually
subjected to multi-axial mechanical loads, and possibly combined with thermal
and moisture environments as well as manufacturing-induced residual stresses,
computational approaches are inevitable. In industry, one often uses commercial
software, e.g., ANSYS, ABAQUS, and NASTRAN, and the obvious need is to
integrate damage and failure analyses into these codes. Efforts have been made
to attempt some simple test cases where FE analysis of composites is combined
with damage using failure criteria [1]. A series of World Wide Failure Exercises
(WWFE) [24] have been conducted to compare several composite failure models
with experimental data and provide guidance for their usage in composite design.
8.1 Computational structural analysis
277
INPUT
Geometry, laminate configuration, material
properties and loading conditions
PRELIMINARY STRESS ANALYSIS

Create geometric
model
Meshing
Apply loading &

service conditions
Stress analysis
DAMAGE ANALYSIS
Identify regions where
damage might have
developed
Predict damage
initiation &
evolution
Evaluate stiffness
properties of
damaged regions
UPDATED STRESS ANALYSIS

Update stiffness of damaged regions
Perform stress analysis of whole structure again
OUTPUT
Failure characteristics, stress-strain response,
deformation behavior, life and durability
Figure 8.1. Flowchart illustrating computational stress analysis of a composite structure in
combination with damage analysis.
While previous exercises focused on the ultimate failure, the ongoing WWFE-III
offers opportunities to examine the initiation and progression of sub-critical events
and their effect on the mechanical response. Yet no comprehensive code exists
which can combine stress analysis with damage prediction. The current codes
predict structural failure based on lamina-based failure criteria and not on the basis
of sub-critical damage such as ply cracking. To improve this situation, the authors
are currently developing a user subroutine (UMAT) in ABAQUS with an ability to
dynamically update the stiffness properties of a region using the energy-based
fracture criterion described in Chapter 6. The aim is to predict the initiation of
ply cracking and its evolution, as well as the resultant stiffness properties, using the
synergistic damage mechanics approach described in Chapter 5.
While Figure 1.1 outlined the overall methodology for durability assessment,
Figure 8.1 here illustrates the procedure for performing computational stress
analysis of a composite structure in combination with damage analysis. At first,
stress analysis is conducted assuming no damage is present in the whole structure.
At this point the necessary data input includes the geometry of the structure, the
configuration (layup, thicknesses of plies, etc.) and material of the composite
278
Future directions
laminate, and the loading and service conditions. Then, based on the stress
pattern, regions are identified which are potential sites for damage under the
prescribed loading and service conditions. These regions include any stress concentrators and could be based on previous design experience. In this step, possible
damage mechanisms are also identified. For instance, the region close to a hole or
cut-out in the structure is expected to develop damage in the form of ply cracks
and delamination. Next, using the preliminary stress states, damage initiation and
its evolution are predicted with the methods and analyses treated in earlier
chapters. The damage prediction step may involve a substructural analysis and
be carried out over multiple length scales. The multiscale modeling aspect will be
discussed later in the present chapter. The stiffness properties of damaged regions
are then updated using the analytical predictions, and a new stress analysis is
performed at the same applied load levels. On increased loading, the same iterative
process is repeated until the analysis predicts failure based on the design criteria.
Depending on the purpose and need, the output of the computational structural
analysis may include detailed failure characteristics, overall stressstrain response,
deformation characteristics (deflections, vibrational frequencies, etc.), as well as
damage tolerance and life prediction of the structure.
The main challenge in any computational scheme is to properly incorporate
damage and its effects. It is not uncommon to find works where damage with all its
complexities is reduced to a parameter D, which is then arbitrarily assigned a value
between 0 and 1, often based on computational convenience and seldom accounting for the physics behind damage. Much progress is still needed in taking the
theoretical advances in damage mechanics into computational design procedures.
One of the main hurdles is properly conducting multiscale computational analysis
of damage. In the following we shall address issues in multiscale modeling of
damage, which present some fundamental challenges arising in the computational
treatments of composite failure.
8.2
Multiscale modeling of damage

The computational power available today has given impetus to the so-called multiscale modeling, which follows an intuitive notion that the physical phenomena
occurring at lower length scales determine the material response at higher scales.
Fiber-reinforced composites and, more generally, heterogeneous solids appear to
be natural candidates for this modeling idea. Thus, numerous studies have resulted
to address deformation, damage, and failure of these materials and to some extent
also their nonmechanical properties. A vast literature on multiscale modeling exists,
and a recent collection of works [5] covers a wide range of such treatments.
Since in a heterogeneous solid the microstructural entities (heterogeneities)
are embedded in the matrix, a given property (e.g., mechanical or thermal
response characteristic) must be defined at a scale much larger than the characteristic size of the heterogeneities. This leads to the suggestion that, at a chosen
279
Figure 8.2. Durability analysis procedure for composite structures.
u1
t
u2
Figure 8.3. Heterogeneous solid in pristine state (left) and two damage states, type 1
(middle) and type 2 (right).
scale, a representative volume element (RVE) exists such that by appropriate

averaging over this volume the property of interest can be computed. The RVE
idea is a necessary fundamental concept in any proper multiscale treatment. The
reader is referred to texts in micromechanics such as that by Nemat-Nasser and
Hori [6] for in-depth treatment of the RVE concept and the associated averaging schemes.
Denoting the RVE scale as mesoscale, and the scale of microstructural entities
as microscale, the three-level micro-meso-macro hierarchy forms the basis of a
multiscale modeling treatment. In fact if the microstructure in a heterogeneous
material contains nano-scale reinforcements (e.g., particles, fibers or tubes), then
further differentiation of the lower-end scale to nano- and micro-levels can be
made. While the hierarchical multiscale modeling is a viable approach for microstructures that are stationary (Figure 8.3), i.e., they do not change their characteristic size under a loading impulse, it is not a given that the approach will remain
valid when energy dissipative mechanisms permanently alter the microstructure.
Our concern here is multiscale analysis of the energy dissipative mechanisms
underlying damage in composite materials for the purpose of assessing structural
integrity and durability, and for this case further examination of the multiscale
approach seems warranted.
In the context of computational structural analysis described above in
Section 8.1 and in a previous review of this subject [7] we refer to Figure 8.2,
280
Future directions
which was also discussed in Chapter 1. Here we draw attention to the damage
mechanics part of the scheme. As indicated, micro-meso-macro multiscale modeling is at the core of this analysis. The three-scale differentiation when damage
exists does not necessarily coincide with the multiscale differentiation adopted
before damage. This critical point was treated in [8], from which the following
discussion is drawn.
8.2.1
Length scales of damage

Let us consider three RVEs depicted in Figure 8.3 to discuss characteristic scales
of damage and their relation to the scales of microstructure. The RVE to the left in
the figure is for pristine (undamaged) composite. When the bounding surface of
this RVE is subjected to a prescribed traction t, the combined deformation of the
matrix and the heterogeneities (shown symbolically as filled circles) contained
within the RVE produces a displacement u of points on the bounding surface.
This displacement field can be written as u = u0 + du0, where u0 represents the
deformation of the matrix in the absence of fibers and du0 is the perturbation in it
caused by the heterogeneities in the absence of damage. The middle RVE in
Figure 8.3 illustrates a damage scenario let us call it type 1 damage where
some of the heterogeneities (e.g., inclusions) have partially or fully separated from
the matrix. The interfacial cracks, thus formed, then perturb further the deformation field within the RVE if the traction t on the RVE surface is sufficient to
activate the cracks (i.e., displace the crack surfaces). The displacement of points on
the bounding surface is now u1. Finally, the RVE to the right in the figure depicts a
damage scenario type 2 damage where the cracks within the RVE are restricted
to the matrix and are geometrically unconnected to the heterogeneities. The
displacement response to surface traction t on the RVE in this case is
denoted u2. The perturbation field du0 can, in principle, be determined by knowledge of the properties of matrix and heterogeneities, as well as configuration
variables such as size, shape, and spacing of heterogeneities. Depending on the
model employed, one may use limited configuration information such as volume
fraction of heterogeneities, or more enriched information such as statistical correlation functions that describe their relative size and placement. A thorough
treatment of the morphological characterization of microstructures is found
in [9], while [10] gives an extensive review of models that aim at carrying the
morphological information to RVE level averages.
The models in general have multi-level features and often rely on homogenization concepts. In the absence of damage, the models may be characterized as
stationary microstructure models, i.e., the microstructure configuration remains
unchanged under application of RVE surface traction t. In calculating the RVE
surface displacement response to the prescribed traction t in the presence of
damage, one can take two alternative approaches. One approach is to homogenize
the matrix and stationary microstructure and embed the damage entities (e.g.,
cracks) in the homogenized composite. The displacement response can then be
281
written as ui = u + diu, where diu results from the perturbation in the displacement field of the homogenized composite caused by damage (i = 1 or 2 for
damage type 1 or type 2, respectively). This approach is common and has many
versions, a familiar one being the MoriTanaka estimation procedure [11]. It is
noted that the MoriTanaka procedure is a homogenization method for stationary microstructures, i.e., for undamaged composites. For further reference, we
shall call it the homogenized microstructure (HM) approach. The other approach
is to retain the discrete nature of the stationary microstructure in estimating the
RVE displacement response. In this approach, called here the discrete microstructure (DM) approach, the displacement response can be written as ui = u0 + diu0,
where diu0 results from combined perturbation in the displacement response of the
matrix caused by the stationary microstructure and damage, the subscript index i
referring still to the damage type.
The two approaches to estimating the RVE surface displacement, just
described, are approximate and will generally yield different results. In the HM
approach, the explicit association of a damage entity to the microstructure is lost,
since the microstructure in which the damage entity resides has been homogenized,
while in the DM approach the heterogeneities as well as damage entities are
explicitly present. Thus, in the HM approach, damage entities of type 1 and type 2
are both surrounded by the homogenized microstructure, thereby their association
with the microstructure (as to how the microstructure affects their initiation) is
lost. In this sense, the HM approach is insensitive to which of the two types of
damage is treated. On the other hand, in conducting the DM approach a significant difference exists depending on whether damage of type 1 or type 2 is
considered. Since the type 1 damage is geometrically tied to the stationary microstructure, the perturbation caused by it in the local fields can be analyzed by
viewing it as a modification to the perturbation induced by the heterogeneities.
This would not be the case for type 2 damage, as it is unconnected to the
heterogeneities but affected by them. In fact, for this reason, the HM approach
would be preferable for type 2 damage.
The considerations described above have been made for a specific purpose: to
clarify the characteristic scales associated with the micro-level (heterogeneities)
and their relation to the meso-level (RVE) scale. As noted, the micromeso
bridging in the absence of damage is clear and unambiguous. In fact, if the matrix
has a heterogeneous structure itself, then knowing the characteristic scales of that
substructure it would be possible to homogenize it with a multiscale (sub-micro to
micro) approach. Thus, in general for stationary heterogeneities, the multiscale
modeling is plausible and systematic, at least conceptually. This is far from the
case when damage in the form of distributed internal surfaces exists. When these
internal surfaces are geometrically connected to the microstructure, such as in
type 1 damage, their characteristic micro-level scales can be deduced from those of
the heterogeneities and the micromeso bridging is then relatively simple. However, few cases of damage in composite materials belong to this type, i.e., where
the damage entities remain connected to the heterogeneities. Although this might
282
Future directions
Debonding induces matrix cracking
(a)
Matrix cracking causes debonding
(b)
Figure 8.4. A typically observed micrograph (left) of a cross section of a unidirectional fiber
composite loaded in tension normal to fibers. To the right are depicted two plausible
scenarios underlying the picture on the left.
occur in the initial stages of damage, the damage entities formed grow away from
the heterogeneities. In the case of type 2 damage, where the damage entities have
scales unrelated to those of the heterogeneities, the resulting complexities of scales
question the viability of the hierarchical multiscale modeling, as discussed in more
detail in the following.
8.2.2
Hierarchical multiscale modeling

We shall now focus on the specific case of composite laminates in which individual
plies are of a matrix material reinforced with unidirectional fibers. Thus the
stationary microstructure here consists of fibers distributed in the matrix and
corresponds to the picture on the left in Figure 8.3 for a heterogeneous solid
in pristine state. The microstructural length scale, or micro-scale, is the size of a fiber
(radius or diameter). The next scale in the hierarchy, the meso-scale, is the RVE size,
which depends on the distribution of fibers. Assuming all fibers are straight and
parallel, then for the case of uniformly distributed fibers in the cross section a
repeating unit of a fiber embedded in a surrounding matrix, i.e., a unit cell, replaces
RVE. For nonuniform distribution of fibers, reference is made to treatments in [9]
and [10]. Simpler estimates for ply properties can be found in any of the common
texts on composite mechanics, e.g., [11]. Finally, the macro-scale for a composite
laminate is a structural scale that depends on the structural geometry.
When a composite laminate suffers damage under loading, a variety of length
scales develop that may or may not be connected with the initial length scale of
undamaged composite. Although this issue has been discussed above in general
terms, we will treat it now specifically for composite laminates.
8.2.2.1
Damage in unidirectional composites: transverse loading case

Figure 8.4 (left) shows a typical view of damage observed in the cross section of a
unidirectional fiber composite of a polymeric matrix loaded in tension normal to
283
fibers. The damage appears to be a mix of fiber/matrix debonding (type 1 damage)

and matrix cracking (type 2 damage) described above. However, a closer study of
fiber/matrix debonding [1214] suggested that this failure mechanism could be a
consequence of cavitation-induced brittle cracking in the matrix. Type 2 damage,
on the other hand, is matrix flow-induced ductile cracking in this case. Thus, in
polymer matrix composites, damage of type 1 and type 2 could both be different
realizations of matrix failure with drastically different governing scales, as discussed below.
In Figure 8.4 (right) are shown two plausible scenarios of cracking that can
underlie the observed damage in Figure 8.4 (left). The first one, marked (a), is for
fiber/matrix debonding that progresses out of the fiber surface into the matrix.
Such matrix cracks then coalesce forming a continuous fiber-to-fiber crack. The
second scenario assumes formation of matrix cracks first, which on growing
towards fibers induce fiber/matrix debonding. This sequence of cracking would
also produce a continuous fiber-to-fiber crack. Which of the two scenarios holds
depends on the transverse loading-induced local stress states, which in turn
depend on the microstructure configuration, i.e., fiber volume fraction and distributions of fiber diameter, inter-fiber spacing, etc. A discussion of the effect of local
stress states on matrix damage follows.
A cross-sectional region of a transversely loaded composite is illustrated in
Figure 8.5. For nonuniformly distributed fibers in the cross section, stress analysis
studies conducted in conjunction with the work reported in [12] suggested that for
points in the matrix close to the fiber surface, such as that indicated in the figure,
the deformation of the matrix is nearly or fully dilatational, while for points in the
matrix away from fibers, such as the other point indicated in the figure, the matrix
deformation has a significant distortional component. The mix of dilatational and
distortional deformation will depend on the constraint to deformation imposed by
the presence of fibers. For instance, for points at nearly-touching fiber surfaces
and in matrix regions that are squeezed between three fibers, the deformation will
approach the dilatational state, while at points in the matrix sufficiently away
from fibers such that the local stress perturbation induced by fibers is negligible,
the deformation state will have a high degree of distortion. For points near a fiber
surface where conditions for dilatational deformation are favorable, the same
studies [12, 13] proposed that cavitation of the polymer matrix is induced by the
hydrostatic tension (the insert in Figure 8.5(b)). The cavities thus formed expand
stably at first and become unstable when the dilatation energy reaches a critical
value. The unstable cavity growth in a region with lack of sufficient distortional
energy results in brittle cracking, which finds its way into the fiber/matrix interface. The consequent debonding grows as an arc-shaped crack along the fiber
surface (Figure 8.5(b)) and subsequently diverts into the matrix along a direction
normal to the local maximum tensile stress (Figure 8.4(a)). Further progression of
damage produces the view seen in Figure 8.4 (left).
An alternative damage scenario is illustrated in Figure 8.5(c), where a point
away from fibers undergoes significant distortional deformation, which eventually
284
Future directions
(a)
Dilatational
Distortional
(c)
(b)
s
Distortional
Figure 8.5. (a) Points in a transversely loaded heterogeneous solid with dilatational and
distortional deformation; (b) cavitation and subsequent cracking induced by hydrostatic
stress state; and (c) cracking in matrix caused by distortional flow.
localizes in shear-intensive bands, leading to ductile cracking. As the crack

growth advances to brittle regions near fibers, fiber/matrix debonding occurs
(Figure 8.4(b)). As in the other damage scenario, further progression of damage
can produce the same view seen in Figure 8.4 (left).
Modeling of the two damage scenarios depicted above involves analyses at two
different sets of characteristic scales. For the cavitation-induced brittle cracking
resulting in fiber/matrix debonding (the first of the damage scenarios, Figure 8.5
(b)), the characteristic scale at which cavitation begins is the molecular scale of the
polymer matrix. Once debonding occurs, the scale of damage is the diameter of the
fiber on whose surface the arc-shaped debond crack grows. For the second
damage scenario (Figure 8.5(c)), the sequence of deformation and failure mechanisms can be long and complex depending on the polymer morphology and the
stress triaxiality (defined in an appropriate way to describe the mix of deviatoric
and hydrostatic stress). These mechanisms can be classified as brittle, quasi-brittle,
or ductile to characterize the relative degree of material flow involved in the
cracking process. The characteristic scales of damage will then vary accordingly.
A large body of literature exists on models that address the deformation and
285
failure of polymers ranging from molecular level treatments to continuum mechanics analyses incorporating the details of the mechanisms in various explicit and
implicit ways. Review of this literature is not the purpose here, but in the context
of the multiscale damage in heterogeneous solids it is important to note that the
presence of heterogeneities alters the nature of the problem. While for an unreinforced polymer a multiscale modeling effort must address all scales of morphology that are activated by the loading, in the case of a polymer composite,
activities are enhanced at certain scales and subdued at others, depending on the
local stress perturbation caused by the heterogeneities. Thus, the hierarchy of
scales and their relative roles are generally different in unreinforced and in
heterogeneous polymers.
Although the discussion here has been focused on polymers as matrix materials,
the inferences drawn will largely apply to reinforced ductile metals as well.
8.2.2.2
Cross-ply laminate: transverse ply cracking

Transverse ply cracking in a cross-ply laminate is an extensively studied area and
has been reviewed in previous chapters; here the focus of discussion will be the
characteristic scales of damage. When a cross-ply laminate is loaded in tension
along the longitudinal plies, the first event of damage is the transverse crack
formation in one of the two ways discussed above. The crack grows across fibers
first, and then along fibers, eventually spanning the thickness and width of the
transverse ply. Up to this point, the scales associated with the damage are as
discussed above for transverse loading-induced damage in unidirectional composites. On encountering the ply interfaces the transverse crack fronts bring about
interfacial stress perturbation, which traverses a certain distance along the longitudinal plies, whence the stresses return to the pre-cracking state, unless a perturbation by another crack intervenes, in which case another equilibrium stress state
results. This so-called shear lag distance is the distance on either side of the
transverse crack where reduction of the axial stress in the transverse ply prevents
another transverse crack from forming, and increased loading is needed to produce such a crack. This phenomenon of stress transfer from cracked transverse
plies to the longitudinal plies is responsible for multiple cracking in the transverse
plies. The conditions for single crack formation versus multiple cracking were first
explained in the landmark paper now commonly known as the ACK theory [15].
From the viewpoint of the characteristic scales of damage, which is what is of
concern here, the situation changes drastically when damage evolves from the
phase of single transverse crack formation to multiple transverse cracking. The
scales associated with single crack formation were discussed above. In multiple
cracking the governing scale is that of the shear lag distance along the 0/90 ply
interface. This distance is determined by the ply properties and the thickness of
plies in the two orthogonal directions. In other words, it is the homogenized ply
properties and laminate configuration that determine the scale of multiple
cracking, while it was the ply constituent properties and reinforcement morphology (fiber volume fraction, fiber diameter, inter-fiber spacing, etc.) that governed
286
Future directions
Evolving microstructure
Step 1
Homogenization of
stationary microstructure
V
Step 2
Homogenization of
evolving microstructure
Continuum after homogenizing

the stationary microstructures
P
ai
nj
Fully homogenized continuum

Characterization of a
damage entity
Figure 8.6. Two-step homogenization of a composite body with damage is depicted. The
characterization of damage and the associated RVE are also illustrated.
formation of a single transverse crack. This fact does not seem to be fully
appreciated by most multiscale modeling efforts, which tend to treat transverse
cracking with the scales of heterogeneities (fiber size and spacing, and associated
distributions).
8.2.3
Implication on multiscale modeling: Synergistic damage mechanics

The two cases discussed above are intended to illustrate the complexity and
richness of the damage phenomena in composite materials. More cases have been
treated elsewhere [7, 8, 16, 17]. It seems clear from these studies that a hierarchical
multiscale approach for undamaged composites cannot generally be extended to
cover all cases of damage. This may suggest that multiscale modeling for the
purpose of structural integrity and durability should be approached on its own
rather than tying it to the hierarchical approach for undamaged heterogeneous
solids. Efforts in this direction were proposed and labeled as synergistic damage
mechanics (SDM) [18]. Since the publication of that work, a systematic demonstration of the viability of the approach has been made [1923].
In Section 5.2 the SDM approach was described in detail. Here, for the sake of
completeness of the multiscale modeling discussion we include two figures from
Chapter 5. Figure 8.6 (same as Figure 5.4) shows the two-step homogenization
procedure involved in the characterization of damage. As depicted in the figure,
the stationary microstructure is homogenized first and represented by appropriate
constitutive relations. The evolving microstructure, consisting of damage entities,
287
is homogenized next and regarded as an internal structure embedded in the

homogenized solid of stationary microstructure. The new continuum is now
represented by a thermodynamics framework in which internal state variables
characterize damage by a set of second-order tensors. The internal variables are
defined by descriptors that require averaging over a RVE. The RVE size is then
the meso scale, while the characteristic size of the damage entities is the micro
scale. The size-scales of the stationary microstructure enter separately in the step 1
homogenization.
In this scheme the micro-scale level is the single damage entity size and the
meso-scale level is the RVE size, as described above. The micro-level descriptor
is the damage entity tensor dij described in Chapter 5, while its average over the
a
RVE, denoted Dij for a selected damage mode a is the meso-scale descriptor,
also described in Chapter 5. Because of the way the damage entity tensor is
constructed, it is possible to explicitly incorporate micro-level information into
this descriptor. In this way the influence of the surrounding heterogeneous
solid, i.e., the microstructure, on the damage entity can be analyzed by a
convenient means and thereby transmitted to the meso level. A parameter,
called the constraint parameter, has been devised to effectively accomplish
this task, either experimentally or by computational micromechanics. This has
all been described in detail in Chapter 5 for single and multiple modes of
damage. Figure 5.10 from Chapter 5 is reproduced here as Figure 8.7 for a
convenient recollection of the SDM procedure.
The multiscale modeling of damage and the accompanying SDM methodology
are the appropriate way to treat the effect of damage on the composite material
response and by extension to assess structural durability. The hierarchical multiscale treatment of heterogeneous solids, although suited for estimating their
overall response, cannot generally be extended to account for damage.
8.3
Cost-effective manufacturing and defect damage mechanics

A composite structure, constructed by any practical manufacturing process, is
rarely perfect. The defects induced during manufacturing can be in the fiber
architecture, e.g., fiber misalignment, irregular fiber distribution in the cross
section, and broken fibers; in the matrix, e.g., voids; and in the interfacial regions,
e.g., debonding and delaminations. Such defects must be analyzed to determine
their effects on the composite structural integrity and durability. The results of
such analyses can be used in two ways: (a) to develop acceptance/rejection criteria
for the manufactured part; and (b) to design the part to meet performance
requirements accounting for the defects. The former is what industry largely
practices today, if at all. A host of nondestructive inspection (NDI) techniques
are potentially possible to detect defects. These techniques can be applied to
implement thresholds for product quality, e.g., a maximum void volume fraction
or a maximum delamination surface area.
288
Future directions
COMPUTATIONAL MICROMECHANICS
Determine COD and constraint parameter(s)
(u 2 q n
b = q =
; ( u2 ) q n = ( u2 ) +q n + ( u2 )q n
)
90
(u
(
2 90
8
Structural scale: Micro
EXPERIMENTAL/
COMPUTATIONAL
Evaluate damage constants
using available data
for reference laminate
configuration [0/908 /01/2]s
SYNERGISTIC DAMAGE MECHANICS

Use SDM to determine stiffness reduction in
present laminate configuration [0m / qn /0m /2]s
Structural scale: Meso
STRUCTURAL ANALYSIS
Analyze overall structural response to external
loading using the reduced stiffness properties
Structural scale: Macro
Figure 8.7. Flowchart showing the multiscale synergistic methodology for analyzing
damage behavior in a class of symmetric laminates with layup [0m/yn/0m/2]s containing ply
cracks in the +y and y layers.
The field of designing a composite part with known defects is far from mature.
What need to be developed are accurate analyses of effects of real-life defects as
well as a strategy for incorporating the results in a cost-effectiveness assessment of
the manufacturing process. As is the case, most of the cost of a part lies in the
manufacturing process. In the following, we shall first review a cost-effectiveness
assessment procedure, clarifying the different elements that make up the procedure. We shall then focus on the mechanics of materials approaches for analysis of
real-life defects. For illustration we shall review some recent results on (i) elastic
property changes due to matrix voids, and (ii) effects on the propensity for crack
extension induced by interlaminar voids. In closing we shall make recommendation for future work.
8.3.1
Cost-effective manufacturing
Figure 8.8 describes the interrelated elements involved in the process of assessing
the cost-effectiveness of a composite structure with respect to its long-term performance. To begin, the manufacturing process selected for a given composite
structure is described by material and geometry parameters, processing parameters and their time variations, as well as descriptors of machining, tooling,
joining, assembly, etc., as needed. The product resulting from the manufacturing
process is characterized in terms of the material state and its corresponding
289
Figure 8.8. Procedure for the cost-effectiveness assessment of composite structures.
properties. The conventional material state description consists of constituent

properties and their relative proportions, e.g., volume fractions, and of the fiber
architecture, e.g., ply thickness, orientation, and stacking sequence in a laminate,
or fabric type (e.g., 5- or 8-harness satin), thickness, and layup in a woven fabric
composite, etc. In addition to this, the material state needs to be described by
certain defect descriptors. As we shall see, homogenized descriptions of the
constituents and defects do not suffice for the cost-effectiveness assessment of a
manufacturing process.
The defect descriptors needed would depend on the manufacturing process.
Examples of such descriptors are distributions (or other statistics) of fiber misalignment angles, of void size and location, of fiber/matrix interfacial disbonds, of
delamination size and location, etc. The appropriate set of defect descriptors,
along with the conventional material state descriptors, makes up a complete
characterization of the manufactured composite material. Depending on the service
environment in which the composite structure is to function, i.e., the design
requirements imposed on the structure, the cost-effectiveness assessment will
consider the necessary material properties and their relationships with the material
and defect descriptors. A cost/performance trade-off exercise, and any iteration on
it, will result in an optimized cost-effective product. In most applications, where
long-term performance is the critical design consideration, one needs to look at
the degradation of initial (end-of-manufacturing) properties of interest under the
service environment. Thus the cost/performance trade-off will consider the
residual properties. A common approach is to consider only the initial (i.e., preservice) properties even for the long-term case, assuming implicitly that the
residual properties will relate to the defects (and the cost) the same way as the
initial properties do. This assumption is in fact questionable since the initial
properties may not show sensitivity to some of the material defects that may turn
out to be significant in governing the long-term properties.
There is a variety of manufacturing processes used for composite structures,
e.g., autoclave molding, liquid compression molding, resin transfer molding,
290
Future directions
filament winding, chemical vapor deposition, etc. Each of these processes produces defects in the manufactured part that are usually characteristic of that
process. The machining, joining, and assembly methods used for composite structures produce defects that are generally different from those produced during
molding, winding, and vapor deposition. For instance, the defects in the interfacial region between two parts will be different depending on whether the parts
were co-cured or adhesively bonded. Significant differences in the fatigue lives of
co-cured vs. bonded joints have been reported [24].
In recent years, many methods have been developed to observe manufacturing
defects in composite materials and structures by nondestructive evaluation, based
mainly on ultrasound and radiography [25] and to some extent on thermal wave
imaging [26]. In the conventional approach these methods are utilized primarily for
quality control of the manufactured product. The premise of the quality control is
often that the presence of defects is undesirable. If defects of more than certain
threshold values are found, then the part is rejected and one strives to improve the
manufacturing process. This inevitably increases the cost and can result in the
composite part not being competitive with a metallic alternative. It is important to
realize that the presence of defects is not undesirable in all cases. In fact, if some defects
are allowed, the part can be produced at a lower cost. Figure 8.9 illustrates the
dependence of strength per dollar of manufacturing cost on the defect density. As
seen in the figure, the strength decreases gradually with defect density for low
densities, and drops rapidly at high densities, while the manufacturing cost increases
rapidly at low defect densities and falls off as more defects are allowed. Thus the
strength of the part achieved per dollar of manufacturing cost increases with defect
density, up to a point, beyond which the benefit of allowing more defects decreases. It
must be remembered, however, that this situation is typical of the static strength. The
dependence of residual strength in long-term loading on the initial defect density may
show different behavior. This aspect has not been investigated sufficiently.
Figure 8.9 also suggests that we should get away from the accept/reject
approach and advance to what may be called defect engineering. More specifically,
we should engineer the components to have a certain amount of defects in order to
bring down the manufacturing cost while still having the performance requirements satisfied. To achieve this higher level of engineering we need certain capabilities to be in place. Referring again to Figure 8.8, the connection between
manufacturing (box at top) and the material state achieved (box at left) requires a
capability to predict the defect structure along with the material composition
attained from the employed manufacturing process. Some attempts in this direction have been made. As an example, see references [2731] for prediction of voids
in a liquid compression molding process.
Our efforts are focused on the connection between defect structures and the
mechanical properties, as well as their degradation in service. This type of activity
may be viewed as an extension of damage mechanics, which in its conventional
form deals with initiation and evolution of damage and the consequent changes in
mechanical properties. Thus our starting point in the extended damage mechanics
291
Strength/dollar
Strength
Manufacturing
cost
Defect density
Figure 8.9. Illustration of the dependence on defect density of strength, manufacturing

cost, and strength per unit cost.
is not a homogenized continuum, but a composite with fibers and matrix as

constituents, and in addition, defects. The defects in our analyses are real-life
defects with their geometry and distribution as given by actual observations.
A broader strategy for durability assessment that includes analysis of defects
was coined as defect damage mechanics [32]. It is discussed next.
8.3.2
Defect damage mechanics

To illustrate the mechanics of damage incorporating defects, we take two
examples in the following.
8.3.2.1
Autoclave processing voids

The first example deals with voids in composite laminates manufactured by
autoclave molding where we describe the observed characteristics of voids and
their incorporation in the modeling (for more details, see [33]).
Figure 8.10 (upper part) shows two cross-sectional views, parallel and normal to
fibers, of a unidirectional carbon/epoxy composite made by the autoclave process.
The voids seen are generally not spherical and are largely trapped between the
prepreg layers. In the lower part of the figure are two cross sections, a short
distance (1.2 mm) apart, showing the voids more closely.
Figure 8.11 summarizes numerous observations and measurements reported in
the literature [3537] concerning voids in composites made by autoclave molding.
The shape can be described as elongated cylinders of elliptical cross section capped
at the ends. The volume fraction of the voids is found to be less than 3% for a wellcontrolled autoclave process, which is safely below the 5% value taken for rejection of parts in the aerospace industry.
The process by which voids form suggests that the voids must displace the fibers
around them as they settle down in their equilibrium positions. Most continuum
models that homogenize the composite and embed voids do not account for this
fact. Such models essentially replace fibers, not displace them. Reference [33]
accounted for the fiber displacement as schematically illustrated by Figure 8.12.
292
Future directions
1.2 mm
2.5 mm
2.5 mm
Figure 8.10. Observed voids in unidirectional carbon/epoxy composites made by autoclave
process. Upper pictures [34]: cross section parallel to fibers (left) and across fibers (right).
Lower pictures [35]: two cross sections 1.2 mm apart showing voids. Upper pictures
reprinted, with kind permission, from K. J. Bowles and S. Frimpong, J Compos Mater,
Vol. 26, pp. 1487509, copyright # 1992 by Sage Publications. Lower pictures reprinted,
with kind permission, from Springer Science+Business Media: Review of Progress in
Quantitative Nondestructive Evaluation, A morphological study of porosity defects in
graphite-epoxy composite, Vol. 6B, 1986, pp. 117584, D. K. Hsu and K. M. Uhl.
Figure 8.11. Observed characteristics of voids in carbon/epoxy composites made by autoclave
molding.
The predictions of the elastic moduli by the HuangTalreja procedure [33] are
compared with experimental data in Figure 8.13. Note the large change in the
through-thickness modulus (Ezz) due to the voids.
8.3.2.2
Interlaminar voids
We now consider the effect of the presence of voids in an interlaminar plane
(layer) on the growth of a crack in that plane. As described above, most voids in
293
Figure 8.12. Modeling of voids accounting for displacement of fibers. Reprinted, with
kind permission, from Compos Sci Technol, Vol. 65, H. Huang and R. Talreja, Effects
of void geometry on elastic properties of unidirectional fiber-reinforced composites,
Figure 8.13. Elastic moduli predicted by [33] compared with experimental results. Data for
Ex and Ey are from [37] and for Ez from [36]. Reprinted, with kind permission, from
Compos Sci Technol, Vol. 57, C. A. Wood and W. L. Bradley, Determination of the effect
of seawater on the interfacial strength of an interlayer E-glass/graphite/epoxy composite
by in situ observation of transverse cracking in an environmental SEM, pp. 103343,
294
Future directions
layered composites tend to place themselves between layers when manufactured

with a compression molding process. These voids can have different shapes, sizes,
and spacing in the interlaminar plane. This plane is also a plane that is prone to
cracking under service or may have pre-existing flaws due to insufficient adhesion.
A convenient way to make assessment of the effects of voids on interlaminar
fracture is to consider the geometry used for evaluation of interlaminar fracture
toughness. Ricotta et al. [38] conducted a systematic study of the voids influence
on crack growth by considering this geometry. In the following some results from
that study are discussed to illustrate the effects.
Figure 8.14 shows a woven fabric composite where voids are found in the resinrich regions between the fiber bundles. These regions are likely to develop cracks
under service environment such as fatigue or fail under in-plane compression,
leading to delamination. A representation of the effect of such voids on crack
growth is illustrated in the figure where a double cantilever beam (DCB) specimen
with voids ahead of the crack tip is shown. This geometry for mode-1 crack
growth has been systematically analyzed in [38] considering various parameters
such as void shape (circular and elliptical), void size, and distance of void from of
the crack tip.
The approach described in detail in [38] consists essentially of first validating
an analytical method by finite element analysis and then using the method to
conduct a parametric study of the effects of voids. The method uses a beam-onelastic-foundation analysis accounting for shear compliance and material
orthotropic symmetry. The voids are simulated as regions without support
from the elastic foundation. The strain energy release rate with voids present
(GI,v) is calculated for different cases. Figure 8.15 shows the effect of a single
circular void of different radius R placed at different distance D from the crack
tip. The GI,v normalized by the value without void (GI) shows increasing
enhancement as the void approaches the crack tip, and this enhancement
increases with increasing void radius. Figure 8.16 shows a similar effect for
elliptical voids.
The effects of multiple circular voids on the energy release rate are shown in
Figures 8.17 and 8.18. Figure 8.17 shows the effects of two and three voids of fixed
radius and fixed mutual spacing located at different distances from the crack tip.
In Figure 8.18 an interesting effect of void interaction is shown. As seen there, for
multiple circular voids where the nearest void is kept at a fixed distance from the
crack tip, while the mutual void spacing is varied, the energy release rate does not
show a monotonic dependence on the void spacing. Instead, the void interaction
increases the energy release rate up to a certain void spacing, beyond which the
effect of having multiple voids decreases.
Finally, Figure 8.19 illustrates how the energy release rate increases with
crack propagation when a void exists ahead of the crack tip. The increase of the
energy release rate with crack length when no void exists is plotted for reference. Thus the enhancement of the energy release rate is seen as the crack tip
approaches the void.
295
Figure 8.14. Voids in resin-rich areas between bundles in a woven fabric laminate and a DCB
specimen representation of crack growth in the presence of the voids.
1.3
D
1.2
GI,v /GI
R = 0.2 mm
R = 0.1 mm
R = 0.08 mm
R = 0.05 mm
1.1
1
0
20
5
10
15
Distance from crack tip D (mm)
Figure 8.15. Effects of a circular void of radius R and of distance D from crack tip on the
energy release rate.
1.9
b = 0.1 mm
1.8
1.7
G I,v /GI
1.6
a/b = 4
a/b = 2
a/b = 1.5
a/b = 1
1.5
1.4
1.3
2b
2a
1.2
1.1
1
0
Figure 8.16. Effects of an elliptical void of different aspect ratio a/b, b = 0.1 mm, and of
distance D from crack tip on the energy release rate [38]. Reprinted, with kind permission,
from Compos Sci Technol, Vol. 68, M. Ricotta, M. Quaresimin and R. Talreja,
Mode-I strain energy release rate in composite laminates in the presence of voids,
296
Future directions
G I,v /GI
1.3
1.2
3 voids R = 0.1 mm
2 voids R = 0.1 mm
1 void R = 0.1 mm
1.1
1
3
1
2
Figure 8.17. Effect on the energy release rate of circular voids of radius R = 0.1 mm and of
2.0 mm mutual spacing placed ahead of the crack tip for varying distance D from the
crack tip.
1.11
G I,v /GI
1.10
1.09
3 voids R = 0.1 mm
2 voids R = 0.1 mm
1.08
0
10
Distance from first void c (mm)
Figure 8.18. Effect on the energy release rate of multiple voids of fixed radius R = 0.1 mm of
varying mutual spacing c placed at a fixed distance from the crack tip.
8.4
Final remarks
The analyses and methods presented in this book have been mostly directed at
composite materials having continuous fiber reinforcement in individual layers
that are stacked to form laminates. These material systems with polymers as
matrix materials and with stiff fibers such as carbon have spurred the development
of lightweight structures in the aeronautics industry. Today, new aircraft such as
Boeing 787 and Airbus 380 are products of those developments. It is arguable,
however, how much of the advancement in damage modeling presented in this
book is embedded in the design of these aircraft. While this situation is understandable due to the stringent and costly airworthiness certification requirements,
it is hoped that eventually the output of research efforts in damage and failure will
transfer to designing safer and more cost-effective structures.
8.4 Final remarks
297
540
520
D a
GI (J/m2)
500
480
460
Circular void, R = 0.1 mm
440
Without void
420
0
3
1
2
Crack propagation (mm)
Figure 8.19. Increase in the energy release rate as the crack tip approaches the void is
illustrated. The lower curve shows the energy release rate for comparison when no void
exists.
The use of composites has over the years expanded beyond the aerospace
applications to other areas of structures. Carbon fiber composites have experienced an explosive growth in recent decades with an annual growth rate ranging
from 10 to 15%. The emerging applications of composite materials in automotive
and wind energy sectors place different challenges on design of these materials
than what has been the case in the aerospace industry. Although the affordability
of aerospace vehicles, even in the defense industry, has been a consideration, costeffectiveness is a prime factor in design of automotive and wind turbine structures.
The defect damage mechanics discussed above is bound to be an integral part of
the design process for these structures in the future. Incorporating this approach
in computational design methodologies will be a crucial next step.
For wind energy applications the key factor is long-term durability, other than
low cost. The design life of these structures is currently at 20 years (earlier it was
30 years!). For fatigue this translates to 10 million load cycles, or more. Most
composites fatigue testing has traditionally been done until 106 cycles, motivated
by metal fatigue where steels typically have a fatigue limit, which is revealed by the
S-N curve flattening out before this number of load cycles. For composite materials the fatigue limit is not as easily determined. As discussed in Chapter 6,
considerations of damage mechanisms are necessary to deduce this property. This
is a significant challenge for a highly complex composite construction in wind
turbine rotor blades. A much greater challenge is to determine the fatigue life at
a large number of cycles under multiaxial loading conditions typical for these
structures.
The field of multiaxial fatigue in composites must be given the support it
deserves. A large-scale activity that is comprehensive in its approach is needed.
It must include testing and evaluation at scales where damage initiates, to
scales of damage progression (crack multiplication), and failure criteria that
properly represent the mechanisms. The activity so far has been limited in
scope and mostly focused on empirical and semi-empirical approaches. Most
298
Future directions
work continues to emulate metal fatigue despite fundamental differences in the

underlying mechanisms [39].
This book has not specifically dealt with nanoscale reinforcements and composite systems. Although many advances have recently occurred, it is not yet clear
what advantages this area holds for improving durability at low cost in loadbearing composite structures. The area of multifunctionality of composites, such
as conducting polymers and their composites, has on the other hand shown clear
promise for applications in structural health monitoring.
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14. L. E. Asp, L. A. Berglund, and R. Talreja, A criterion for crack initiation in glassy
polymers subjected to a composite-like stress state. Compos Sci Technol, 56:11 (1996),
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Author index
Aboudi 124
Adkins 149
Adolfsson 192, 208, 209
Ahci 175, 176
Akshantala 188, 270
Aoki 70
Aveston 3, 4, 49, 58, 66, 74
Awerbuch 244
Bailey 4, 49, 74, 80, 82, 84, 188, 192, 195,
196, 200
Balhi 186
Benthem 115
Berglund 97
Berthelot 74, 212, 215, 216, 217
Bowles 292
Bradley 40, 293
Broutman 49
Budiansky 44, 85, 249
Chaboche 4, 136, 137, 138
Chang 193
Cooper 49, 58
Cox 74
Crocker 186, 193
Crossman 206
Curtis 245
Daniel 79, 82
Dharan 239
Diao 276
Dvorak 76, 82, 85, 200, 201, 202
Eshelby 85
Fenner 46
Flaggs 80, 82
Frimpong 292
Fukunaga 77, 78, 79, 82, 197
Galiotis 40, 46
Gamby 124
Gamstedt 38, 247, 248, 249
Garrett 4, 49, 80, 82, 84, 186, 188, 195, 200
Grimes 262
Gudmundson 111, 113, 114, 117, 155, 208, 209
Hahn 244, 263
Halpin 19
Hashin 19, 23, 57, 87, 91, 97, 101, 104, 113, 124,
194, 202, 204, 214, 216, 259
Highsmith 77, 78, 82
Hill 85, 186
Hoiseth 86, 210
Hong 79, 82, 124
Hori 3, 84, 279
Hsu 292
Hu 85, 98, 268
Huang 292
Ishikawa 70
Jamison 261
Joffe 104, 208, 219
Johnson 193
Ju 137
Kachanov 4, 114, 117, 134, 141
Katerelos 40, 184
Kelly 4, 49, 58, 66, 74
Kim 125, 263
Koiter 115
Krajcinovic 4, 208
Kumar 172, 173, 174, 175
Kuriakose 101
Lavoie 192
Laws 76, 82, 85, 200, 201, 202
Le Corre 212, 215, 216, 217
Lee 79, 82, 124
Lemaitre 4, 136, 138
Li 119, 121, 122
Lim 79, 82
Liu 47, 190, 221
Lundmark 117, 118, 119, 125, 189, 191
Mai 276
Manders 74, 82, 84, 196, 197, 212
302
Author index
McCartney 104, 109, 125, 205

Mori 19, 44, 281
Murakami 136, 137
Na 124
Nairn 83, 85, 97, 98, 110, 125, 185, 187, 202, 204,
205, 221, 268
Nath 46
Nemat-Nasser 3, 84, 279
Niu 43
Nuismer 79, 80, 81, 82
Ogin 79, 82, 186
Ohno 136, 137
Ostlund 113
Pagano 124
Parvizi 49, 74, 199
Parvizi-Majidi 67
Qu 86, 210
Queresimin 295
Ravichandran 47, 190
Rebiere 124
Reddy 119, 123
Reifsnider 77, 78, 82, 188
Rice 45
Ricotta 294, 295
Robotnov 135
Rotem 259
Sahu 49
Schapery 172
Shoeppner 124
Shtrikman 19
Sicking 172
Silberschmidt 212
Silwood 58
Singh 162, 171, 218, 222, 223, 224
Sirivedin 46
Sjogren 38
Smith 186
Srensen 253, 256
Steif 79, 82, 198
Sturgeon 244, 245
Tada 115
Talreja 4, 6, 43, 50, 101, 141, 162, 171, 172, 173,
174, 175, 188, 218, 222, 223, 224, 238, 239, 247,
250, 253, 270, 292, 295
Tan 79, 80, 81, 82
Tanaka 19, 44, 281
Timoshenko 43
Tracey 45
Tsai 19, 23, 194
Uhl 292
Vakulenko 117, 141
Varna 40, 97, 102, 104, 117, 118, 119, 125, 143,
174, 189, 191, 208, 221
Vinogradov 202, 214, 216
Wang 67, 206, 213
Weibull 196, 208, 215
Wood 40, 293
Wu 23, 194
Yaniv 79
Ye 276
Yokozeki 70, 193
Zhang 124
Subject index
ACK theory 4, 58, 199

Acoustic emission 181, 253
Characteristic damage state (CDS) 47, 48, 188
Classical laminate plate theory (CLPT) 24
COD based methods 206
Complementary energy 12, 92, 93, 94, 101, 203,
227
Computational methods 119
Computational structural analysis 276
Constitutive relations/Constitutive response/
Constitutive relationships/Constitutive
equations 1115, 20, 26, 172
Constraint factor. See Constraint parameter
Constraint parameter 148, 155, 163, 165, 169,
174, 287
Constraint. See ply constraint
Continuum damage mechanics (CDM) 4, 57, 134,
137, 144, 154, 161, 174, 176
Correspondence Principle 172
Cost-effective manufacturing 288
Crack density 86, 173, 192, 202, 208, 214, 266,
270
Normalized crack density 201
Crack density evolution. See damage progression
Crack initiation 180, 185, 201, 273, 276, 278
Crack initiation strain 198, 205, 221
Crack opening displacement (COD) 2, 3, 32, 102,
111, 117, 155, 161, 163, 164, 174, 181, 207,
219
Crack progression. See Damage progression
Crack sliding displacement (CSD) 3, 143,
219
Crack spacing 148, 195
Normalized crack spacing 203
Crack size 148
Critical energy release rate. See energy release
rate: critical
Cyclic loading. See Fatigue
Damage 36
Damage characterization 139
Damage development. See damage progression
Damage entity tensor 141
Damage evolution. See damage progression

Damage evolution curve. See damage progression
curve
Damage initiation. See Crack initiation
Damage mechanics 2, 33, 36, 48, 50, 57, 276, 280,
290
Damage mechanisms 36, 37, 142, 143, 181,
242, 278
Damage modes 45, 46, 142143, 156, 158, 165,
167, 175, 179, 193
Damage mode tensor 142143, 158
Damage progression 46, 139, 179, 180, 184, 187,
188, 192, 194, 196, 204, 208, 212, 215, 217,
221, 222, 229, 253, 266, 268, 270, 273, 276,
283, 284, 294
Curve 189, 190
Energy based approaches 198, 210, 277
Strength based approaches 180, 194, 210
Damage state 173
Damage tensor 151, 157
Damage tolerance 265
Debonding (interfacial) 3738, 48, 248, 249, 251,
256, 283, 284, 287
Defect damage mechanics 287, 291, 297
Delamination 33, 3941, 48, 183, 187, 193, 216,
225, 260, 271, 273, 287
Distortional energy (Tsai-Hill) criterion 23
Durability 1, 37, 265, 279, 287
Assessment 277
Edge replication 181
Energy release rate 31, 203, 204, 208, 294
Critical 31, 206, 213, 219
Failure 36
Failure criteria 21, 180
Fatigue 223, 265, 276
Fatigue-life 246, 271
Fatigue-life prediction 265271
Crossply laminates 266270, 273
General laminates 273
Fatigue-life diagrams 67, 237265, 273
Polymer matrix composites (PMC) 242, 250,
251, 283
304
Subject index
Fatigue-life diagrams (cont.)

Angleply laminates 260, 261
Ceramic matrix composites (CMC) 252
Crossply laminates 261262
Metal matrix composites (MMC) 250, 251
Multidirectional laminates 263
Quasi-isotropic laminates 263
Unidirectional composite 257
Fatigue limit 237
Fiber breakage 42, 48, 183, 239, 249, 255
Fiber failure. See fiber breakage
Fiber microbuckling 42, 43
Finite element method (FEM) 117, 119, 209, 276
Finite strip method 121
Fracture 36, 48
Frictional sliding 256, 268 See also Interfacial
sliding
Generalized Hookes law 12
Generalized plain strain analysis 104, 205
Hashin criterion 23
Interfacial sliding 39, 41
Interlaminar cracking. See delamination
Intralaminar cracking. See ply cracking
Laminate 18
Balanced 29
Crossply 29, 285
Multidirectional 193, 217
Quasi-isotropic 29, 193
Symmetric 29
Layerwise theory 123
Length scales of damage 280
Linear elastic fracture mechanics (LEFM) 29, 184
Macro damage mechanics (MADM) 5, 51, 57,
126, 134, 276
Matrix cracking. See ply cracking
Maximum stress theory 22
Maximum strain theory 22
Mechanisms of damage. See damage mechanisms
Microbuckling. See Fiber microbuckling
Microcracking. See ply cracking
Micro damage mechanics (MIDM) 4, 51, 57, 126,
134, 276
Micromechanics 3, 17, 44, 57, 144, 161, 176
Multiple cracking 63
Multiple matrix cracking. See ply cracking
Multiscale modeling 278
Hierarchical 279, 282, 286
Particle cleavage 44
Periodic boundary conditions 120
Ply constraint 49, 187

Ply cracking 39, 48, 61, 64, 170, 183, 194, 267, 283
Principle of minimum potential energy 16
Principle of minimum complementary energy
17, 91
Principle of virtual work 16, 92
Raman spectroscopy 69, 184
Randomness in ply cracking 70, 210
Randomness. See randomness in ply cracking
Reference Laminate 220, 221
Representative volume element RVE 2, 5, 69,
110, 121, 134, 139148, 161, 278, 280, 281,
282, 287
Residual stresses 96, 192, 201, 208
RVE. See representative volume element
Self-consistent method. See Self-consistent scheme
Self-consistent scheme 8486
Shear lag analysis 198
Shear lag methods. See Shear lag models
Shear lag models 65, 7384, 101104
Shear lag parameter 7682, 103, 195, 197, 201
Shear lag. See Shear lag models
Shear lag theory. See Shear lag models
Stiffness changes. See Stiffness degradation,
Stiffness damage relationships
Stiffness degradation 83, 85, 102, 154, 170, 193
Stiffness-damage relationships 148, 152, 157, 169,
179, 184
Stiffness reduction 192
Strain energy density 12
Strength criteria. See Failure criteria and Damage
progression: strength based approaches
Structural integrity 1, 37
Synergistic damage mechanics (SDM) 5, 155, 156,
164, 170, 171, 174, 176, 184, 286
Thermal expansion coefficient 125
Thermal residual stress 202, 205
Thermal stress. See Thermal residual stress
Tsai-Wu criterion 23
Ultrasonic C-scan 183
Unidirectional lamina (UDL) 18
Variational analysis. See variational methods
Variational methods 87, 97, 202, 226
Virtual work. See Principle of virtual work
Viscoelastic composites 170
Viscoelastic response 173, 174
Viscoelasticity 170
Void growth 44
X-ray radiography 181, 261

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Damage and Failure of Composite Materials

Understanding damage and failure of composite materials is critical for reliable

Damage and Failure

cambridge university press

Durability assessment of composite structures

Review of mechanics of composite materials

2.1 Equations of elasticity

Damage in composite materials

3.1 Mechanisms of damage

4.8 COD-based methods

Damage mechanisms and fatigue-life diagrams

Randomness in ply cracking

8.1 Computational structural analysis

Durability assessment of composite

Durability assessment of composite structures

Figure 1.1. A durability analysis scheme for composite structural components.

1.2 Historical development of damage mechanics of composites

Historical development of damage mechanics of composites

Durability assessment of composite structures

1.3 Fatigue of composite materials

Figure 1.3. Illustration of the CDM concept for composites.

validated the stiffness degradation relationships by experimental data [13]. The

Fatigue of composite materials

Durability assessment of composite structures

Figure 1.4. Fatigue life diagram of a unidirectional fiber-reinforced composite subjected to

Durability assessment of composite structures

13. R. Talreja, Transverse cracking and stiffness reduction in composite laminates.

In this chapter the fundamental aspects of elasticity, strength, and fracture of

The components of the GreenLagrange strain tensor are given by

Review of mechanics of composite materials

Conservation of linear and angular momenta

2.1 Equations of elasticity

Review of mechanics of composite materials

This function is termed as the strain energy density. U is independent of the

If we consider a linear elastic material, then U can be written as a quadratic

where Cijkl is a fourth-order tensor of material stiffness coefficients known as

A potential function of stresses known as the complementary energy density is

Analogous to Eq. (2.14), U* can also be represented as a quadratic function as

eij Sijkl skl :

2.1 Equations of elasticity

which reduces the number of independent material coefficients to 21.

s1 s11 ; s2 s22 ; s3 s33 ; s4 s23 ; s5 s31 ; s6 s12

e1 e11 ; e2 e22 ; e3 e33 ; e4 2e23 ; e5 2e31 ; e6 2e12

Review of mechanics of composite materials

orthogonal to these planes is also a plane of symmetry. In this case, the

which can be used to eliminate three of the six Poissons ratios.

2.1 Equations of elasticity

As seen above, a transversely isotropic material has five independent stiffness

where dij is the Kronecker delta. Alternatively,

Review of mechanics of composite materials

Principle of virtual work

Principle of minimum potential energy

Figure 2.4. A typical loaddisplacement diagram.

Principle of minimum complementary energy

Review of mechanics of composite materials

Figure 2.5. Stacking of a number of laminae makes up a laminate.

of a unidirectional fiber-reinforced composite is provided. These estimates are

Stiffness properties of a unidirectional lamina

Thermal properties of a unidirectional lamina

Review of mechanics of composite materials

Constitutive equations for a lamina

; Q66 G12 : 2:49

The inverse constitutive relation for the lamina is given by

Q11 Q11 m4 2Q12 2Q66 m2 n2 Q22 n4 ;

Q16 Q11 Q12

4 Q12 Q22 Q26 5 eyy dz

Balanced laminate: If for each +y-ply, we have another identical ply of