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Tolerance Charts PDF
Tolerance Charts PDF
Introduction
A tolerance chart is a graphical method for
presenting the manufacturing dimensions of a
workpiece or assembly at all stages of its
manufacturing dimensions of a workpiece or
assembly at all stages of its manufacturing
The chart provides an intermediate control
system of checks and balances to insure that
processing dimensions and tolerances will
meet those specified on part prints
The tolerance charts are useful in sorting
dimensional problems on individual parts, and
also useful in processing assemblies
4.
5.
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Example:
Cast steel
drive hub
5.000 +00..007
004 = (5.000 + 0.0015) 0.0055
= 5.0015 0.0055
Assumptions
Rough forging dimension = 2 in
Nominal finish dimension = 1.920 in
Difference = 0.080 in to be removed from two
surfaces B and G
Both B and G surfaces are to be machined,
hardened and ground, therefore let us assume
that 0.010 in is left for grinding for each surface.
Therefore stock to be removed from each
surface = (0.080/2)-0.010= 0.030 in
No change in dimensions due to heat treatment
processes will be assumed in this example.
Operation 10
Dimension = 2.0000.010 in
Operation 10, W.D. = 1.9700.002 in
Stock removal
= 0.0300.012 in
Min. of 0.018 in and max. of 0.042 in.
can be removed.
No final (resulting) dimension is resulted
from this operation.
Operation 20
1.9700.002
1.9400.002
0.0300.004
Operation 20 continued
Operation 30
Operation 30 continued
1.9400.002
1.7300.002
0.2100.004
Operation 40
Operation 50
The
Operation 60
Operation 60 continued
1.9300.0005
1.7300.002
Resultant
0.2000.0025
1.7800.002
0.0100.0025
Resultant
1.7700.0045
Operation 60 continued
The
Operation 70
1.9300.0005
1.9200.0005
0.0100.001
0.2600.002
0.0100.001
0.2500.003
0.0250.005
0.0100.001
0.0150.006
Balancing operation 60
Operation
as:
Operation 20(a), working dimension 1.9400.002
Operation 60, working dimension
1.9300.001
Stock removal
0.0100.003
Operation 20(b), working dimension 1.7800.002
Operation 60, stock removal
0.0100.003
Resultant
1.7700.005
The preceding resultant is now identical with the part print
specifications.
Balancing Operation 70
1.9300.001
1.9200.002
0.0100.003
0.2600.002
0.0100.003
0.2500.005
0.2500.007
0.0100.003
0.0150.010