E00504

0289


85 11 15

()

TEL431-6200

()1. TEL431-5790

2. TEL431-6200

3. TEL400-6508

()

1-1-1
1-1-2
1-1-3

11
11
12
12

2-1-1
2-1-2(RADIANT SECTIONS)

2-1-3(CONVECTION SECTIONS)

2-1-4(TUBES)
2-1-5(HEADERS AND
FITTINGS)
2-1-6
(CROSSOVERSMANIFOLDS AND
TERMINALS)
2-1-7(TUBE SUPPORTS)

2-1-8(HEADER BOXES)

2-1-9(REFRACTORIES AND
INSULATION)
2-1-10 (BURNERS)
2-1-11 (STACKDUCT AND
DAMPER)

21
21
22
23
23
24
24-5

25
27
27
27
28

2-1-12 (STRUCTURES AND

28
APPURTENANCE)
2-1-13 (PLATFORMS) 29
210

2-2-1(SOOTBLOWERS) 210
2-2-2(CENTRIFUGAL FANS)
211

2-2-3(AIR PREHEATERS)
211

2-2-4
212
2-2-5
213
2-2-6(FLUE GAS SAMPLING)
213

2-2-7(THERMOWELLS) 213
2-2-8(SNUFFING OR PURGING 213
STEAM)
2-2-9(VENTS AND DRAINS) 214
2-2-10 (TUBE-SKIN
214
THERMOCOUPLES)
2-2-11
214

3-1-1
3-1-2
3-1-3
3-1-4
3-1-5
3-1-6

31
31
31
32
32
33
34

3-1-7(BRICK CONSTRUCTION)

3-1-8(CASTABLE
CONSTRUCTION)
3-1-9(BLOCK INSULATION)

3-1-10 (CERAMIC FIBER)

34

36

(SELLER RESPONSIBILITY)

37

(SELLER DOCUMENTATION)

3-4-1(PROPOSAL
DOCUMENTATION)
3-4-2(DETAILED DOCUMENTATION)

37

39

(GUARANTEE AND WARRANTY)

39

34
35
35-6

37
38

41

4-1-1
41
4-1-2(COILS) 41
4-1-3(STEELS) 41
4-1-4(RERACTORY) 42

(INSTALLATION)

42

(CLEANING) 43
(PAINTING) 43

5-1-1
5-1-2
5-1-3(CAST TUBE SUPPORTS)

5-1-4
5-1-5
5-1-6

51
51
51
52
52
52
52

6-1-1
6-1-2

61
61
61

7-1-1
7-1-2
7-1-3

71
71
71-2
72


7-2-1
7-2-2
7-2-3
7-2-4
7-2-5
7-2-6
7-2-7
7-2-8
7-2-9
7-2-10
7-2-11
7-2-12
7-2-13
7-2-14

73
73
74
74
75
75
76
76
76
76
76
77
77
77-9
710

711-26

(A)
(B)
(C)
(D)
(E)

CNS 2140 B 1024

CNS 2141 B 1025
API RP 532

A1-7
B1-21
C1-53
D1
E1



1-1-1
Comply with all applicable federal, state
and local codes including:
AISC American Institute for Steel
Construction Manual of Steel
Construction
AMCA Air Moving and Conditioning
Association Publication 201
ANSI American National Standards Institute
B16.5 Steel pipe flanges, flanged
Valves and Fittings
B31.3 Chemical Plant and Petroleum
Refinery Piping Power Piping
ASCE American Society of Civil Engineering
7.88
Building Code Requirements for
Minimum Design Loads in
Building and other Structures
ASME American Society of Mechanical
Engineers
Boiler and Pressure Vessel Code
Section I Power Boilers
Section II Material Specifications
Section IX Welding and Brazing
Qualifications
B1,20.1
Pipe Threads, General
Purpose
ASTM American Society of Testing Materials
AWS
American Welding Society

D1.1 Structural Welding Code

ICBO International Conference of Building
officials
NFC
National Fire Code
OSHA Occupational Safety and Health
Administration
USC
Uniform Building Code
NEMA National Electrical Manufacturers
Association, USA
ISO
International Organization For
Standardization
VDI
Verein Deutscher Ingenieure, GERMANY
SIS
Svenska Standard, SWEDEN
1-1-2
Comply with the following standards:
API
American petroleum Institute
RP 530
Recommended Practice for
Calculation of Heater Tube
Thickness in Petroleum
Refineries
RP 531M Measurement of Noise from
Fired Process Heaters
RP 532
Test Procedure for Fired
Process Heaters
STD 560 Fired Heaters for General
Refinery Service
STD 630 Tube and Header Dimensions
for
Fired
Heaters
for
Refinery

Services (Reaffirmed 1979)

ASA
American Standards Association
SSPC Steel Structures Painting Council
SP2
Hand Cleaning
SP3
Power Tool Cleaning
SP5
Blast Cleaning to white
Metal
SP6
Commercial Blast Cleaning
SP10
Blast
Cleaning
to
Near
White Metal
CNS
Chinese National Standards
CNS 2140 B 1024 Performance Test for
Boiler
CNS 2141 B 1025 Measurement
of
the
Thermal Efficiency of
Boiler
1-1-3

....

KNOW-HOW KNOWHOW

2-1-1
(1) API RP 532
NORMAL16 50
(2)

20

15

25

20

(2)
a. 1.5
b. 2.0

a.0.5
b.1
(3)
(4)

(5)

(6)

760

(7)

MAXIMUM ALLOWABLE INSIDE FILM

TEMPERATURE
(8)
0.025kpa0.10

(9)

2-1-2 RADIANT SECTIONS

(1)
2.75 l8M
(2)
3.5
12M
(3)
2.5
24M
12M
(4) 165kw/M3

124kw/M3

(5) 2M

(6) 2
(7) 2

SHIELD TUBE

(8) AVERAGE FLUX DENSITY

KW/M2
BTU/H-FT

31.54
10,000

34.69
11,000

47.31
15,000

52.04
16,500

(9)
100mm
300mm
(10)
100mm
(11)
600mm X 600mm
(12)
450mm X 450mm

(13)

450mm X 600mm
(14)

2-1-3 CONVECTION SECTIONS

(1)

(2)

(3)
(4)
13mm
(5) 25mm
25mm
(6)
STIFFENERS
100MM
(7) 6
100MM
(8) COBELS
0.5 13mm

(9) 55

(10) 0.9

(11)

(12)
4 1/2

 3
2000kg/M3
(13) 600mm X
600mm

(14) 600mm X 600mm

2-l-4 TUBES
(1)
1.1 25psi 50psi

(2)
15
(3) FL API RP 530

(M)
6
9
12
15
18

FL
1.0
1.1
1.21
1.33
1.46

2-1-5 HEADERS AND FITTINGS

(1)
a.
b.
c.
(2)

(3)
a.
b.
c.PLUG HEADER
(4) TERMINAL

(5)
28
(6)
(7)

Y 180

(8) 16mm

(9) API STD 630

2-l-6 CROSSOVERMANIFOLES
TERMINALS
(1)
a.ANSI B31.3
b.ANSI B31.1
(2)
(3)

(4)
10
(5)
(6)

(7)


Tube

Od

Fx

Fy

in

(mm)

lb

(Kgf)

lb

(Kgf)

lb

(Kgf)

2.375
3.500
4.500
5.563
6.625
8.625
10.75
12.75

(60.3)
(88.9)
(114.3)
(141.3)
(168.3)
(219.0)
(273.0)
(323.8)

100
150
200
225
250
300
350
400

(45.4)
(68.1)
(90.8)
(102.2)
(113.5)
(136.2)
(158.9)
(181.6)

200
300
400
450
500
600
650
700

(90.8)
(136.2)
(181.6)
(204.3)
(227.0)
(272.4)
(295.1)
(317.8)

200
300
400
450
500
600
650
700

(90.8)
(136.2)
(181.6)
(204.3)
(227.0)
(272.4)
(295.1)
(317.8)

Tube

Od

in

(mm)

lb-ft

2.375
3.500
4.500
5.563
6.625
8.625
10.75
12.75

(60.3)
(88.9)
(114.3)
(141.3)
(168.3)
(219.0)
(273.0)
(323.8)

350
450
600
660
730
860
930
1000

Mx
(KgfM)
(48.3)
(62.1)
(82.8)
(91.1)
(100.8)
(118.7)
(128.4)
(138.0)

Fz

My
lb-ft
250
350
450
500
550
650
700
750

(KgfM)
(34.5)
(48.3)
(62.1)
(69.0)
(75.9)
(89.7)
(96.6)
(103.5)

Mz
lb-ft

(Kgf-M)

250
350
450
500
550
650
700
750

(34.5)
(48.3)
(62.1)
(69.0)
(75.9)
(89.7)
(96.6)
(103.5)

2-1-7
(1)
35 6M
(2) 4.5M

9M
4.5M

(3)
55
(4)
110 982

(5)

(6)

a.
(a-1) 1/3 ULTIMATE TENSILE
STRENGTH
(a-2) 2/3 YIELD STRENGTH0.2
OFFSET
(a-3) 10,000 1CREEP
50
(a-4) 10,000 RUPTURE
50

b.
(b-1) 1/3
(b-2) 2/3 0.2 OFFSET
(b-3) 10,000 1CREEP
100
(b-4) 10,000 RUPTURE
100
(7) 0.8
(8)
(8)
a. AISC
b. 0.3
c.

(10)

(11)

(12) 5

(13)
220
(14)

(15)
a.

b.

2-1-8
(1)

75MM
(2) 1.8M

(3)

(4)

1.8M

Tadpole
200MM
2-1-9
(1) BREECHING
66
107

(2)
167
982
(3)

(4) 63MM


(5)

2-1-10

(1)

(2)

(3)
4.4MW
100

(4)
(5)

(6)
1650
(7)

(8)
VACUUM OR
ATMOSPHERIC REDUCED CRUDES

(9) NAPHTHA

(10)
40
(11)

125
5
67

120

115

(12) 0.6MW
(13)
(14) 8 OSHA
2-1-11
DAMPERS
(1) 12M
(2)

2-1-12

(1) AISC---

(2)

(3)
55

(4)

(5)

(6)
(7) 6mm

6.0mm 6mm
(8)
(9)
(10)

(11)
50mm
(12)

2-1-13

(1)
a.
b.---
c.---
d.
e.
f. EPA
(2) 3M
3M

(2)
a.---0.9M
b.---1.2M
c.---0.8M
(4) 6mm 25mm X 5mm

(5) 6M

2-2-1 SOOTBLOWERS
(1)

(2)
a. 982
b. 100ppm 649
(3)
(4)
a. --
0.9M 3
b. --
1.2M 4
c.
(5) OD OD
230mm
155mm

(6)

a.4550KgHr
b.1030 Kpa gauge
(7)

()
426

TP443

705
982

(8)

(9)

(10)

(11)

(12)
a.
b.
c.
d.
e.

f.
(13)

(14)

2-2-2 CENTRIFUGAL FANS

(1)
(2) AMCA 7

(3)

(4)

(5)
4.6M
(6)
(7) 74

(8)
a. 115 55
b. 132
(9)
a. 115 14
b. 132
(10)

2-2-3 AIR PREHEATERS

(1)

(2)

(3)

(4)

(5)

(6)
a. Ljungstrom

b. 2

c.

d.

e.
(7)
2-2-4
(1)
a.
9 2

b. 0.6
9 2
c.
9 2
d.
e.
(2) 1 1/2 Class 300 NPT

TP304 SCH80

2-2-5
(1)
a. 0.6 2
b.


c. 2
d. 2 9

e. 2
9
f.
g.
h.

i.
(2) (5-4)(2)
2-2-6 FLUE GAS SAMPLING
(1)
a. 2

2
9M
b.
c.
CA-201
(2) 3 150 TP304 SCH80

40MM 200MM
2-2-7 THERMowELLS
(1)

(2) 1 1/2

2-2-8 SNUFFING OR PURGING STEAM

(1)

32Kg/hr
(2)
32Kg/hr

(3)

(4)

(5) (5-4)(2)
2-2-9 VENTS AND DRAINS
(1) 1
1/2Class 3000NPT

(2)
4 NPT

(3)
(4)
(5) 1Class 6,000

2-2-10
TUBE-SKIN THERMOCOUPLES
(1) 60

TP3l0

2-2-11
(1)

(2)
2.1
(3) 3
(4)
0.8
0.9

3-1-1
(1) FINS
STUDS

a.

1.3mm

25mm

197 /m

2.5mm

19mm

118 /m

13mm

25mm

13mm

25mm

b.

(2)
()

454

510

538

593

11-13Cr

593

649

18Cr-8Ni

816

816

5Cr-1/2Mo

(3) 3mm TP 304

3-1-2
(1)
API RP 530 DESIGN LIFE
100,000
(2) EROSION
ALLOWANCES

a.2.25Cr-1Mo 2.5mm
b. 1.3mm

(3)

ELECTRIC RESISTANCE FLASH

WELDING
(4) API RP 530
(5) ASTM A450

3-1-3
(1)

(2)

(3)

(4) LONGITUDINAL WELDER

(5) ASTM

Carbon steel
C-1/2 Mo
1-1/7 Cr-1/2 Mo
2-1/4 Cr-1 Mo
3 Cr-1 Mo
5 Cr-1/2 Mo
7 Cr-1/2 Mo
9 Cr-1 Mo
18 Cr-8 Ni (304)
(304H)
18 Cr-10 Ni-Ti (321)
(321H)
18 Cr-10 Ni Cb (347)
(347H)
16 Cr-12 Ni-2 Mo
(316)
(316H)
Alloy 800
(Min Grain #5)
25 Cr-20 Ni

A105,A181 Class
60 or 70
A182 GR F1
A182 GR F11
A182 GR F22
A182 GR F21
A182 GR F5
A182 GR F7
A182 GR F9
A182 F304
A182 F304H
A182 F321
A182 F321H
A182 F347
A182 F347H
A182 F316
A182 F316H
B407
Alloy
800H

A812 F310

A234 GR WPB

A216 GR WCB

A234 GR WP1
A234 GR WP11
A234 GR WP22

A217 GR WC1
A217 GR WC6
A217 GR WC9

A234 GR WP5
A234 GR WP7
A234 GR WP9
A403 WP304
A403 WP304H
A403 WP321
A403 WP304H
A403 WP347
A403 WP347H
A403 WP316
A403 WP316H
B407 Alloy 800H

A217 GR C5

A403 WP310

A608 GR HK40

A217 GR C12
A351 GR CF8
A351 GR CF81
A351 GR CF8C
A351 GR CF8C
A351 GR CF8 M

3-1-4
(1) CROSSOVERS

(2) ANSI B16.5

BUTT WELDING FITTINGS (2-3)
(5)
3-1-5
(1)
a.---2.5mm
b.---1.3mm
(2) INTERMEDIATE TUBE SUPPORT
16mm
(3)

(4) END TUBE SHEET

a. 13mm

b. 417

c. 75mm

125mm

CASTABLE REFRACTORY

TP 304
980

Lumnit Haydit Vermiculit

e
e
e
1
2
4

d. TP 304
13mm

e.

(5) ASTM
()

427
Carbon Steel
A216 Grade WCB
A283 Gr C
621
5 Cr 1/2 Mo
A217 Grade C5
A387 Gr 5
A319 Class III Type C
649
Alloy Cast
816
Iron
A351 Grade CF8
A240, TP
982
18 Cr 8 Ni
A447 Type II
304
1093 25 Cr 12 Ni A297 Grade HK40
A240, TP
25 Cr 20 Ni
309S
A240, TP
310S
(6) 649
100PPM 50 Cr50Ni
50mm
2082Kg/M3

3-1-6
(1) ASTM A36
5mm 50mm

11 BWG 50mm X
50mm
3-1-7 BRICK CONSTRUCTION
(1) INSULATING FIREBRICKS
FIRECLAY BRICKS ASTM C155
C64 ASTM
C64
(2)
SHELIES
TIEMEMBERS Ni-Cr
260
10
(3)

Ni-Cr
(4)
7.3M
8
51
3-1-8 CASTABLE CONSTRUCTION
(1) INSULATING CASTABLE
REFRACTORIES ASTM C401 Class
N,O,P Q

(2) 1 1.5
LIME 15
(3) Lumnite--Haydite--Vermiculite124
982

(4) 75mm
(5) 230mm
(6) Y

(7) V 5mm
90
(8) 70

19mm
(9)

mm

300
200

230

155

(10)

(816
)
Stainless
Steel
TP304
927
Stainless
Steel
1010
TP309
1149
Stainless
Steel
TP310
Inconel 601
(11)

3-1-9 BLOCK INSULATION

(1)
1 1 1/2

(2) ASTM C612 Class 5

(3)

(4) AIR DUCTS

STUD

3-1-10
CERAMIC FIBER
(1) NEEDLED FIBER TYPE
4552 4653
(2)
(3) 25mm
128Kg/M3 1260

(4) STACKEDEDGE-GRAINED

1260

(5)
75mm 50mm

(6)

in ( mm
)
12 ( 300
)
24 ( 600
)
36 ( 900

WALLS
in
( mm )
6x12
9x12
10x12

) 10.5x12
48 (1200
)

ARCHES
In
( mm )

(155 x
300)x
(230

6x12

(155 x 230)

9x9

(230 x 230)

300)x
(250
300)x
(265

10x9

(250 x 230)

10.5x9 (265 x 230)

300)

(7)

(816
)
Stainless
Steel
TP304
927
Stainless
Steel
1010
TP309
1149
Stainless
Steel
over 1149
TP310
Inconel 601
Ceramic
TP304 NO.2

(8)
(9) 100PPM

(10)


(1)

a.
b.
c.
d.ASME I /BFW
(2)

SELLER RESPONSIBILITY
(1)

(2)

(3)

(4)

(5)

SELLER DOCUMENTATION
3-4-1 PROPOSAL DOCUMENTATION
(1)
a.
b.
c.
d.
e.
(2)

(3)

(4)
(5)

(6)

(7)

(8)

3-4-2 DETAILED DOCUMENTATION

(1)
(2) ISO

(3)

a.

b.

c.


d.
f.
g.
h.Explosion DOORS

i.
j.
(4)

a.
b.
c.
d.
(5)

(6)
a.

b.
Ladle Analysis
c.

d.
e.

f.
g.

(1)

(2)

(3)

(4)

305mm
(5)

(6)
(7)
13mm 4mm 4

(8)
(9)

(10)
(11) 18
(12)

(13)

(14)

GUARANTEE AND WARRANTY

(1)

12
18

(2)

(3)

4-1-l
(1)

(2)

4-1-2 COILS
(1) ANSI B31.3
(2) ASME
Div8 Section I
(3) BACKING RING
(4)

(5)

(6)

(7)
(8) 9 Cr1 Mo

(9)

(10) STUDS

(11)
4-1-3 STEELS
(1) ASIC---

(2) AWS D1.1

(3) FULL PENETRATION
BUTT WELDS
(4)
230mm 50mm
(5)
(6)

(7) 6mm
(8)

(9) 19mm

(10) 13mm
1.4m2 13mm
(11)

(12)

25 Cr--12 Ni

4-1-4 REFRACTORY
(1)

1032
(2)
(3)

90

(4)
(5)

(6)

INSTALLATION
(1)

(2)
50mm
Rod
TurnbuckleCrevice
Creat

(3)

3mm

1,800kg


(4) 1,800kg
1.5

(5)
5
(6)

a.
b.
c.
d.

CLEANING
(1)

(2)

(3)

(4)

(5)
(6)

PAINTING
(1)

(2)
(3) 0.1mm

5-1-1
(1)

(2)

(3)

(4)

(5)

(6)

(7)

(8)

(9) 7

(10)


(11)
(12)
15
60mm 2.5M
(13)
5-1-2
(1)
ANSI
B31.3
(2)

a. TIG 10
b. -- TIG 10

c.-- GIRTH
100
d.GIRTH 10

e.

f. 100

(3)
ASME
Siction I
(4)


(5)
ANSI B31.3 ASTM E446
3
5-1-3 CAST TUBE SUPPORTS
(1)

ASTM
E446 3

ASTM A319CLASS IIITYPE C

(2)

5-1-4
(1) AWS D1.1
5-1-5
(1)

6mm
13mm 3mm
50

5-1-6
(1)
ANSI B31.3 Section 337.4.1
(2)
ASME PG--99 Section
I
(3)
(4)
16 15
(5)
30ppm
(6)

60psi 15

15
(7)

(8)

0.5KG

a. 600mm
b. 900mm
(9)

(10) 12
API RP 531M RP532

6-1-1
(1)

6-1-2
(1)
a.
b.
c.
d.
e.
f.
g.
h.
i.
j.
ABC

7-1-1
(1)
(2)

(3)

(4) SIS SA2 1/2

(5) 1
75
(6) 0.05KG/CM2G

5
(7) 10
(8)
(9) ANSI

7-1-2
(1)
(2)
110
(3) 7.1.3

(4) 15KG/CM2G16KG/CM2G
(5) a. 290 320

b.350
(6)
a. 2
b. 5
c.CO2 13
(7) 1
(8) C-CLASS
2
(9) 2
(10) a.020ON-OFF
b.20100
(11)
15mBAR
(12) 25ML.G
(13)
(14) 20KG/CM2G
(15)
a.
b.
c.
d. 1 N2
e. (a)500
(b)600
f. 6
1

(16)

(17)
(18)
(19)
a. 10
b.

(20) 1 N2

(21)
(22)
(23)
(24)
(25)
(26)
(27)
(28)
(29) 110
(30) C02 13
(31)

7.1.3

Characteristics

Units

TOTAL
K2120

MOSANTO MOBILTHERM DOWTHERM ESSOTHERM

THERM
603
A
500
66

15
Density

Kg/L

0.870

1.004

0.87

1.066

0.859

40
Viscosity

mm2/s
(cSt)

50

30

21

29.6

Flash Point, COC

185

177

193

124

210

Fire Point

205

194

135

Auto Ignition
Point

385

615

Pour Point

-32

-26.1

-7

-9

()
5~10
Distillation
90~95

340
395

339
353

374
446

257

Conradson
Residue

wt.

NIL

NIL

0.03

Limiting Temp.
in Mass

300~310

316

Limiting Temp.
of Oil Film

340

330

(1) 339
353 95

MOSANTO THERM66

(2) -20330
(3) VCM
300 280

(4)

(5) 7.2.14
(6)

7.2.1
(1)
a.
b.
(2) 316L
(3) OD48.3mmt2.6mm

(4)
a.
b.200
c.
170190
200
(5)

10
(6)
(7)
(8)
(9)
(10)
(11) 1 DEW POINT

(12)

(13)
(14)
(15)
7.2.2
(1)
(2)
(3)
(4)
(5)
(6)

(7)
(8)
(9)
7.2.3
(1) 100
(2)
(3) 100
(4) RPM
(5)
(6) 85dBA

(7) VDI 2060 ISO 1940

(8)
(9)
(10)
(11)
7.2.4
(1) AMCA

(2)

(3)

(4) 74

(5)
a. 115 55
b. 132
(6) 7.2.3 (6)(7)
7.2.5
(1) NOX

(2) C-CLASS
(3) 9750KCAL/KG
(4) NOX 250PPM FUEL
(5)
(6)
a. 020
b. 20100
(7)
(8) NOX

(9) 100
(10)
(11)
(12)
(13)
(14) 0.37
(15) O2 6 NOX
(16)
(17)
(18)
(19)

(20)

7.2.6
(1)
(2)
(3)
(4)
(5) 350
7.2.7
(1)
(2)

(3)

(4)
7.2.8
(1)
(2) 1.5
(3) 1000
(4) 1000
1.3
7.2.9
(1)
(2) 320

7.2.10
1000

(1)
(2)
7.2.11
(1)
(2)
(3)
(4)
(5)
(6)
(7)

7.2.12
(1)
(2)
(3)
(4)

O2COCO2SO2NOX

6
RS 232 300
3.5
(5)

7.2.13
(1)

(2)
(3)

a.
b.
c.
d.
e.200500
f.10 4
20mA
g.
h. 4
20mA
(4)

(5)
(6)
(7) NOX
a. AB
b.F.O AB
c. AB
d. AB
e.F.O
f.AB
g.
(8)

NEMA 1
NEMA 4X
(9)

(10)
(11)
(12) 4
(13)
a.
b.
c.
d.
e.
(14)
a.
b.
c.
d.
e.
f.
g.
h.
i.
j.
k.
(15)
(16)
(17)
a.
b.

c.

d.
e.
f. P.I.D
(18)
a.
b.
c.
d.
e.
f.
g.
h.

7-2-14


P7-11-P7-26

HOT OIL SYSTEM PURCHASE

SPECIFICATION
PAGE

Specification

Yes

1. SITE CONDITION
1).DEGREE OF LONGITUTDE

:E

2).DEGREE OF LATITUDE

:N

3).PLANT LOCATION

2. OPERATING CONDITION
1).CLIMATE CONDITION
a.MEAN MAXIMUM CONDITION FOR SUMMERRH
b.MEAN MINIMUM CONDITION FOR WINTERRH
c.ELEVATION ABOVE SEA LEVELM
2).POWER SUPPLY
a.FOR MOTOR OVER 200HPPHHZ
b.FOR MOTOR UP TO 200HPPHHZ
c.FOR INSTRUMENTSACHZPH
3).STEAM SUPPLYKG/cm2G
4).INSTRUMENT AIR SUPPLYNOR.KG/cm2GMAX.KG/cm2G
5).SERVICE CONDITION
HEAVY DUTY CONTINUOUS OPERATING 24HRS/DAY WITHOUT
INTERRUPTION, EXCEPT FOR REGULAR MAINTENANCE
6).INSTALLING LOCATIONOUTDOORS
3. DESIGN CONDITIONS AND REQUIREMENTS
1).ALL THE HEAT EXCHANGER SHALL BE DESIGNED BY THE VENDOR
FOR
MAX. REQUIRED DUTY WITH SUITABLE FOULING FACTOR.
2).THE DRAINAGE, VENTING CONNECTIONS SHALL BE CONSIDERED IN
EACH EQUIPMENT AND PIPING, ALL THE CONNECTION SHALL BE
EQUIPPED WITH DOUBLE SHUT-OFF VALVES.
3).ALL THE EQUIPMENTS AND STRUCTURE STEEL SHALL BE DESIGNED
FOR FIELD BOLT ASSEMBLY TYPE. EACH MODULE ARE SHOP
PREFABRICATED TO THE MAX EXTENT PERMITTED BY TRANSPORT
LIMITATIONS. PREASSEMBLY THE WHOLE UNIT BEFORE SHIPPING
IS REQUIRED TO BE SURE ALL THE MODULES CAN BE FITTED
PROPERLY.
4).THE EXTERNAL SURFACE OF STEEL PARTS SHALL BE SANDBLASTED

No

1 OF 13

Explanation if No

TO MEET GRADE SIS SA 2 1/2 STANDARD PRIME WITH ONE COAT

OF
INORGANIC ZINC AND TWO COAT OF EPOXY FINISH PAINT.
5).THE SILENCERS ARE USED FOR CONTROLING THE NOISE LEVEL
UNDER 75 DbA AT ONE METER FROM EQUIPMENTS.
6).FLOW RATE VERSUS PRESSURE DIFFERENCE CURVE FOR EACH
ORIFICE

BASED

ON

PITCH

0.05

KG/cm2G

AND

TEMPERATURE

VERSUS
HEAT

ABSORBED

CURVE

FOR

EACH

HOT

OIL

HEATER,

AIR-

PREHEATER
(BASED ON PITCH 5) ARE PROVIDED BY VENDOR.
7).THE SURFACE TEMPERATURE OF EQUIPMENT AFTER INSULATION
SHALL NOT BE MORE THAN 10 ABOVE AMBIENT TEMPERATURE.

HOT OIL SYSTEM PURCHASE

SPECIFICATION
PAGE

Specification

Yes

3. 8).ALL LITERATURE DRAWINGS MUST BE IN ENGLISH METRIC

STANDARD.
9).THE CODE OF PIPING MATERIAL FLANGE MUST BE IN ANSI
STANDARD BUT THE BOLT MUST BE IN METRIC STANDARD.
4. SPECIFICATIONS FOR HOT OIL HEATERS
1).TYPEVERTICAL TYPE WITH STAND SUITABLE FOR MOUNTING ON
A FOUNDATION.
2).HEATING CAPACITYRATEDKCAL/HR (24HRS/DAY
365DAY/YEAR) AT HEAVY DUTY CONTINUOUS OPERATING WITHOUT
INTERRUPTION EXCEPT FOR REGULAR MAINTENANCE.
MAX. 110 OF RATED OUTPUT (OCCASIONALLY).
3).HEATING

TRANSFER

MEDIUM .(REFER

TO

PARAGRAPH

7.1.3)
4).OPERATING PRESSURE15KG/cm2G16KG/cm2G (AT HEATER
INLET)
5).OPERATING TEMPERATURENOR. 290 (INLET), 320 (OUTLET)
MAX. 350 AT HEATER OUTLET
6).THERMAL EFFICIENCY OF THE HEATER(OFFERED BY VENDOR)
(BASED ON RADIATION LOSS2AMBIENT TEMPERATURE5
CO2 VOLUME DRY13)
7).CALCULATION FORMULA OF THERMAL EFFICIENCY SPECIFIED AS
SHOWN ON THE ATACHMENT (1)
8).HEATING MEDIUMC-CLASS FUEL HEAVY OIL SPECIFIED AS SHOW
ON THE ATTACHMENT (2)
9).ACCURACY OF OUTLET TEMPERATURE CONTROL2
10).RANGE OF ADJUSTMENT 020 ON-OFF CONTROL
20100 CONTINUOUS
11).DRAFT

LOSS

BETWEEN

COMBUSTION

CHAMBER

AND

FLUE

GAS

OUTLET
LESS THAN 15mBAR.
12).HYDRAULIC PRESSURE DROP OF COILLESS THAN 25 M L.G
13).MATERIAL OF COIL TUBES SEAMLESS STEEL TUBES (BOILER
TUBES)

No

2 OF 13

Explanation if No

14).DESIGN PRESSURE OF COIL TUBES20 KG/cm2G

15).AUXILIARY DEVICE ON THE SHELL
a.AN OPENING FOR MOUNTING THE BURNER
b.SIGHT GLASS FOR FLAME MONITORING
c.EXPLOSION DOORS
d.25A TUBES WITH CONNECTION FLANGE OF THE TOP SIDE OF
HEATER FOR N2 GAS SUPPLY
e.CLEANING

OPENING

ON

THE

BOTTOM

SIDE

OF

HOT

OIL

HEATER
FOR INNER CASINGNO LESS THAN 500
FOR OUTTER CASINGNO LESS THAN 600

HOT OIL SYSTEM PURCHASE

SPECIFICATION
PAGE

Specification
4.

f.SIX

Yes

REMOVFABLE

SECTION

COVER

PLATES

FOR

COIL

CLEANING
EACH COVER PLATE WITH TWO NOZZLES 1 WITH CAPONE IS
FOR CLEANING THE SPACE BETWEEN INNER AND OUTER COIL,
THE OTHER IS FOR CLEANING THE SPACE BETWEEN OUTER
COIL
AND SHELL.
16).EQUIPPED WITH UPPER CONICAL HEAD COILS ON THE TOP SIDE
OF COMBUSTION CHAMBER
17).EQUIPPED WITH LOWER CONICAL HEAD COILS ON THE BOTTOM
SIDE OF COMBUSTION CHAMBER
18).DESIGNED CAPACITY(KCAL/HR)(OFFERED BY VENDOR)
19).INSULATION REQUIREMENT
a.THE SURFACE TEMPERATURE OF HOT OIL HEATER AFTER
INSULATION SHALL NOT BE MORE THAN 10 ABOVE AMBIENT
TEMPERATURE
b.THE OUTLINE OF REFRACTORY STRUCTURE ON THE TOP SIDE
OF
HOT OIL

HEATER IS

FOR VENDORS

REFERENCE ONLY

AS

SHOWN
ON THE ATTACHED DRAWING. (DWG. NO.Q00ZMA21111) FOR
THE PURPOSE OF EASY MAINTENANCE.
20).THE 25A TUBES WITH CONNECTION FLANGE ON THE TOP SIDE OF
HEATER TO CONNECT N2 GAS SUPPLY TO THE FURANCE OF THE
HEATER

SHOULD

BE

TAKEN

INTO

CONSIDERATION

FOR

THE

PURPOSE
OF EXTINGUISHING ABNORMAL FIRE IN THE FURNACE OF HEATER
21).OTHERSSEE THE ATTACHED DRAWING (DWG. NO.Q00ZMA21111)
22).DIAMETER AND HEIGHT OF COIL(mmI/D*mmH)
(OFFERED BY VENDOR)
23).HEATING SURFACEM2 (OFFERED BY VENDOR)
24).MAXIMUM DIAMETER LENGTH OF FLAME(mm*mmL)
(OFFERED BY VENDOR)

No

3 OF 13

Explanation if No

25).EXCESS AIR RATIO(OFFERED BY VENDOR)

26).MATERIAL OF REFRACTORY(OFFERED BY VENDOR)
27).COMBUSTION TEMPERATURE()(OFFERED BY VENDOR)
28).SIZE

OF

COIL

TUBE:( mmO/D* mmT)(OFFERED

BY

VENDOR)
29).CODES STANDARDS(OFFERED BY VENDOR)
30).FLUE

GAS

CAPACITY

AT

110

LOAD(NM3/HR)(OFFERED

VENDOR)
31).DESIGNED CO2 VOLUME DRY(K VALUE)MAX. 13
32).SUPPLIED WITH METAL FASTENING FOR INSULATION.
33).
34).
35).

BY

HOT OIL SYSTEM PURCHASE

SPECIFICATION
PAGE

Specification
5

SPECIFICATION FOR CIRCULATING PUMP

1).THE PUMP SHOULD BE INSTALLED ON THE RETURN
LINE
2).THE PUMP SHOULD BE ACTED UPON ONLY BY THE
LOWER RETURN FLUID TEMPERATURE.
3).MATERIALSPHEROIDAL CAST IRON.
4).SEALUNCOOLED SLIP RING SEALS.
5).USE RANGEUP TO 350

SPECIFICATION FOR COLLECTING TANK

1).THE COLLECTING TANK HAS TO BE ARRANGED AT THE
LOWEST POINT OF THE SYSTEM.
2).VOLUME OF THE TANK SHOULD BE RATED IN SUCH A
WAY THAT IT CAN TAKE UP ALL THE HEAT TRANSFER
FLUID CONTAINED IN THE SYSTEMAT AT OPERATING
TEMPERATURE.
3).IF THE SYSTEM IS SPLIT UP INTO SEVERAL SECTIONS
THE QUANTITY CONTAINED IN THE LARGEST SECTION.
4).THE COLLECTING TANK WILL BE SUPPLIED WITH SADDLE
SUPPORTS.

SPECIFICATION FOR EXPANSION TANK

1).THE EXPANSION TANK IS USUALLY INSTALLED AT THE
HIGHEST POINT OF THE SYSTEM.
2).IT SHALL BE RATED TO BE CAPABLE OF TAKING UP A
QUANTITY OF HEAT TRANSFER FLUID EQUAL TO 1.5
TIMES THE INCREASE IN VOLUME OF THE FLUID AT
OPERATING TEMPERATURE.
3).THIS APPLIES TO SYSTEMS WITH CAPACITIES UP TO
1000 LITRES.
4).FOR SYSTEMS EXCEEDING 1000 LITRESA FACTORY
OF 1.3 WILL SUFFICE.

SPECIFICATION FOR TEMPERATURE-REDUCING BOTTLE

1).THE BOTTLE IS CAPABLE OF PREVENTING UNDUE
INCREASE IN TEMPERATURE OF THE FLUID IN THE

Yes

No

4 OF 13

Explanation if No

EXPANSION TANK.
2).THE PLANT CAN BE OPERATED AS AN OPEN-CIRCUIT
SYSTEM AT A TEMPERATURE OF 320 WITHOUT
REQUIRING THE USE OF AN INERT GAS.

HOT OIL SYSTEM PURCHASE

SPECIFICATION
PAGE

Specification
9

Yes

SPECIFICATION FOR QUICK-ACTION DRAIN VALVE

1).THE VALVE IS REQUIRED FOR SYSTEMS WITH AN
ELEVATED EXPANSION TANK(AND A TOTAL CAPACITY
OF MORE THAN 1000 LITRES).
2).OPERATION OF THIS DRAIN VLAVE MUST BE POSSIBLE
FROM A SAFE POSITION.
3).WHEN OPERATED, THIS VALVE ALSO CAUSES THE BURNER
AND THE CIRCULATING PUMP TO BE SHUT DOWN.

10 SPECIFICATION FOR SAFETY DEVICES

1).TEMPERATURE CONTROLLER WITH INDICATOR.
2).RESISTANCE TEMPERATURE DETECTOR.
3).PRESSURE GAUGE.
4).THERMOMETER.
5).FLOW DETECTOR.
6).FLOAT SWITCH.
7).SAFETY TEMPERATURE LIMITER.

11 SPECIFICATION FOR INDUCED DRAFT FAN

1).FANS SHALL CONFORM TO AMCA ARRANGEMENT 7 AND
SHALL HAVE NONOVERLOADING CHARACTERISTICS.
2).FANS FOR CLEAN SERVICE SHALL HAVE AIRFOIL OR
BACKWARK CURVE BLADEWHEELS.

BACKWARD INCLINED

FLAT BLADE WHEELS SHALL BE USED WHERE BLADE

MIGHT BE SUBJECTED TO EROSION FROM LIGHT DUST.
RADIAL TIP BLADE WHEELS SHALL BE USED FOR DIRTY
OR EROSIVE APPLICATION.
3).INDUCED DRAFT FAN SHALL BE FURNISHED WITH INLET
BOX AND LOUVER TYPE DAMPER WITH PNEUMATIC
OPERATOR.
4).INSULATION CLIPS SHALL BE INSTALLED ON FAN
CASING IF SERVICE TEMPERATURE EXCEEDS 74
5).INDUCED DRAFT FAN SHALL BE CAPABLE OF CONTINUOUS

No

5 OF 13

Explanation if No

OPERATION AT FOLLOWING CONDITIONS

a.FLOW RATE EQUAL TO 115 OF NORMAL FLOW CORRECTED
TO 55 HIGHER THAN NORMAL FLUE GAS TEMPERATURE.
b.STATIC PRESSURE EQUAL TO 132 OF STATIC PRESSURE
AT NORMAL CAPACITY.

HOT OIL SYSTEM PURCHASE

SPECIFICATION
PAGE

Specification

Yes

12 SPECIFICATION FOR FLUE GAS AIR PREHEATERS

1).TYPE OF AIR PREHEATER
a.VERTICAL TYPE STAND SUITABLE FOR MOUNITNG ON A
FOUNDATION.
b.FLUE GAS-IN TUBE TYPE.
2).TUBE MATERIALSTAINLESS STEEL 316L S.S.
3).SIZE OF TUBE48.3mmO/D*2.6mmT (OFFERED BY VENDOR)
4).OPERATING CONDITIONS
a.AIR INLET TEMPERATUREAMBIENT TEMPERATURE
b.AIR OUTLET TEMPERATUREABOVE 200
c.FLUE GAS OUTLET TEMPERATURE
NORMAL170190
MAXIMUM200 BEFORE TWO YEAR SCHEDULED OVERHAUL WORK
5).INSULATION REQUIREMENT
THE

SURFACE

TEMPERATURE

OF

AIR

PREHEATER

AFTER

INSULATION
SHALL NOT BE MORE THAN 10 ABOVE AMBIENT TEMPERATURE.
6).FLUE GAS INLET TEMPERATURE()(OFFERED BY VENDOR)
7).FLUE GAS OUTLET TEMPERATURE()(OFFERED BY VENDOR)
8).AIR INLET TEMPERATURE()(OFFERED BY VENDOR)
9).AIR OUTLET TEMPERATURE()(OFFERED BY VENDOR)
10).HEATING SURFACE(M2)(OFFERED BY VENDOR)
11).THEORETICAL DEW POINT OF FLUE GAS BASED ON 1 SULFUR
IN THE FUEL(OFFERED BY VENDOR)
12).THE TEMPERATURE() OF COMBUSTION AIR BEFORE MEETING
THE
OUTLET TUBE BUNDLE OF FLUE GAS(OFFERED BY VENDOR)
13).MINIMUM

TEMPERATURE()

AT

TUBE

WALL (OFFERED

VENDOR)
14).EQUIPPED WITH CONNECTION NOZZLE WITH FLANGE FOR SONIC
SOOT BLOWER ACCORDING TO BUYERS DRAWING.
15).SUPPLID WITH METAL FASTENING FOR INSULATION.
13 SPECIFICATION FOR STEAM HEATED AIR PREHEATER

BY

No

6 OF 13

Explanation if No

1).CAPACITY(KW)(OFFERED BY VENDOR)
2).AIR INLET TEMPERATURE() ON DESIGN BASIS
3).AIR OUTLET TEMPERATURE() ON DESIGN BASIS
(OFFERED BY VENDOR)
4).AIR VOLUME(NM3/HR)(OFFERED BY VENDOR)
5).STEAM PRESSURE(KG/cm2G)(OFFERED BY VENDOR)
6).STEAM CONSUMPTION(KG/HR)(OFFERED BY VENDOR)

HOT OIL SYSTEM PURCHASE

SPECIFICATION
PAGE

Specification

Yes

12 7).MATERIAL OF TUBE(OFFERED BY VENDOR)

8).SIZE OF TUBEmmO/D*mmT(OFFERED BY VENDOR)
9).SUPPLIED WITH AIR DAMPERSTS.
SPECIFICATION FOR COMBUSTION AIR FAN
1).CAPACITY(NM3/HR) AT 100 LOAD(OFFERED BY VENDOR)
2).AIR INLET TEMPERATURE() ON DESIGN BASIS
(OFFERED BY VENDOR)
3).DESIGNED

PRESSURE(mBAR)

AT

100

LOAD (OFFERED

BY

VENDOR)
4).NO. OF REVOLUTIONS(RPM)(OFFERED BY VENDOR)
5).POWER CONSUMPTION (KW)(OFFERED BY VENDOR)
6).NOISE LEVEL OF SILENECER(dBA)(OFFERED BY VENDOR)
7).BALANCE QUALITY OF IMPELLERS(IN ACCORDANCE WITH VDI 2060
OR ISO 1940)G(MM/SEC)(OFFERED BY VENDOR)
8).ALLOWABLE MAXIMUM VIBERATION AMPLITUDE(M) ON THE TOP
SIDE OF BEARING HOUSING(OFFERED BY VENDOR)
9).MATERIAL OF IMPELLERS(OFFERED BY VENDOR)
10).MATERIAL OF CASING(OFFERED BY VENDOR)
11).SUPPLIED WITH AIR DAMPERSTS
SPECIFICATIONS FOR BURNERS
13 1).TYPE OF BURNERLOW-NOX BURNER WITH DOWNWARD FIRING
ATOMIZED OIL BURNER INDUSTRIAL QPPARATUS
2).OPERATING FUELC-CLASS FUEL HEAVY OIL
3).HEATING VALUE OF FUEL9750 (KCAL/KG)
4).NOX EMISSION STANDARDBELOW 250PPM
5).FULLY AUTOMATIC OPERATION WITH ELECTRIC IGNITION.
6).TEMPERATURE INDEPENDENT CONTROL (020 ON-OFF,
20100 CONTINUOUS)(OFFERED BY VENDOR)
7).SAFETY DEVICE INTERLOCKED(OFFERED BY VENDOR)
8).LOAD VERSUS FUEL HEAVY OIL CONSUMPTION CURVE FOR EACH
LOW
NOX BURNER SHALL BE PROVIDED BY VENDOR
9).FUEL CONSUMPTIONS AT 100

LOAD (KG/HR) (OFFERED BY

No

7 OF 13

Explanation if No

VENDOR)
10).FUEL OIL PRESSURE(KG/cm2G) BEFORE BURNER
(OFFERED BY VENDOR)
11).ATOMIZING STEAM/COMPRESSED AIR PRESSURE(KG/cm2G)
(OFFERED BY VENDOR)

HOT OIL SYSTEM PURCHASE

SPECIFICATION
PAGE

Specification

Yes

15 12).ATOMIZING STEAM/COMPRESSED AIR CONSUMPTION

(OFFERED BY VENDOR)
13).TURN DOWN RATIO(OFFERED BY VENDOR)
14).NITROGEN CONTENT IN FUEL0.37
15).GUARANTEED NOX CONTENT IN FLUE GAS BASED ON 6 O2
(OFFERED BY VENDOR)
16).TYPE OF BURNER(OFFERED BY VENDOR)
17).BRAND OF BURNER(OFFERED BY VENDOR)
18).POWER CONSUMPTION OF FUEL HEAVY OIL PUMP(KW)
(OFFERED BY VENDOR)
19).EQUIPPED WITH QUICK CONNECTION DEVICE FOR MOUNTING ON
THE WIND BOX(OFFERED BY VENDOR)
20).EQUIPPED WITH ON-LINE STAND-BY LOW-NOX BURNER WITHOUT
WIND BOX AND REGISTER(OFFERED BY VENDOR)
16 SPECIFICATIONS FOR EMISSION ON-LINE CONTINUOUS MONITORING
SYSTEM
1).COMPOSITION TO BE MEASUREDO2, CO ,CO2, SO2, NOX etc.
(OFFERED BY VENDOR)
2).EQUIPPED

WITH

INTEGRATED

THERMO-PRINTER.(OFFERED

BY

VENDOR)
3).EQUIPPED WITH 6 CHANEL RECORDER.(OFFERED BY VENDOR)
4).EQUIPPED

WITH

RS232

COMPUTER

INTERFACE

WITH

300

MEASURING
DATA MEMORY, INCLUDING DATA TRANSMISSION SOFTWARE (3.5
FLOPPY DISK).(OFFERED BY VENDOR)
5).EQUIPPED

WITH

AUTOTEST

AND

SELF-GUARDING

OF

ALL

FUNCTIONS
(OFFERED BY VENDOR)
6).
17 SPECIFICATIONS FOR CONTROL PANEL
1).BOTH THE ELECTRICAL AND INSTRUMENT WIRING AND EQUIPMENT
SHALL

BE

INSTALLATION,

SUITABLE

FOR

HEAVY

DUTY

INDUSTRIAL

No

8 OF 13

Explanation if No

AND SHALL BE COMPLIED WITH APPLICABLE ELECTRICAL CODES,

STANDARDS OR REGULATIONS
2).ALL WIRING SHALL BE INSTALLED IN PROTECTIVE OR FLEXIBLE
CONDUIT
3).EACH CONTROL PANEL SHALL BE PROVIDED WITH FOLLOWING
SIGNAL OUTPUT IN THE TERMINAL BLOCK IN ORDER TO MONITOR
THE STATUS OF HOT OIL SYSTEM OPERATION IN POLY CONTROL
ROOM
a.RUNNING STATUS OF HOT OIL CIRCULATING PUMP (ON-OFF)
b.RUNNING STATUS OF HIGH PRESSURE FUEL OIL PUMP (ONOFF)
c.RUNNING STATUS OF COMBUSTION FAN MOTOR (ON-OFF)
d.OPERATION STATUS OF BURNER (ON-OFF)

HOT OIL SYSTEM PURCHASE

SPECIFICATION
PAGE

Specification
17

Yes

e.TEMPERATURE DETECTION OF FLUE GAS(200500)

f.OIL

LEVEL

DETECTION

OF

10M3

FUEL

OIL

TANK

(SIGNAL

SHALL
BE 420mA)
g.RUNNING STATUS OF FUEL OIL TRANSFER PUMP (ON-OFF)
h.OPERATION CURRENT OF HOT OIL CIRCULATING PUMP (SIGNAL
SHALL BE 420mA)
4) ALL MAIN CONTROL PANEL SHALL BE INSTALLED IN A CONTROL
CENTER ROOMCONTROL BUTTON IN LOCAL FOR OPERATION SHALL
BE EQUIPPED.
5) LOCAL CONTROL BOX FOR ALL EQUIPMENT SHALL BE GAS-TIGHT
TYPE.
6) ALL THE MOTOR FOR HIGH PRESSURE PUMP AND COMBUSTION AIR
FAN SHALL BE SAFETY EXPLOSION PROOF (eG3) TYPE.
7) THE

FOLLOWING

ACCESSORIES

SHALL

BE

INCLUDED

IN

THE

LOCAL
OPERATING BOX OF LOW NOX BURNER.
a.RUNNING LIGHT FOR AIR FAN A/B.
b.RUNNING LIGHT FOR F.O. PUMP A/B.
c.RUNNING LIGHT FOR CIRCULATING PUMP A/B.
d.RUNNING LIGHT FOR PILOT BURNER A/B.
e.RUNNING LIGHT FOR F.O. BURNER
f.1 BUTTION FOR BURNER START/STOP. A/B.
g.SELECT SWITCH FOR OFF-LOCAL-REMOTE OPERATING.
8) ANY

ABNORMAL

OF

RUNNING

INCLUDING

SAFETY

SHUT

DOWN

CUTOUT
SHALL BE DISPLAYED ON PANEL BOARD AND BUZZER ON THE
MAIN
AND LOCAL PANEL. THE MAIN PANEL SHALL BE NEMA1 AND NEMA
4X
FOR LOCAL.
9) ALL VITAL PRESSURE AND TEMPERATURE GAUGES WHICH ARE TO
BE

No

9 OF 13

Explanation if No

CHECKED DURING START-UP SHALL BE LOCATED ON THE PANEL.

THE
PANEL

BOARD

SHALL

BE

COMPLETED

WITH

SUPPORTS

AS

REQUIRED
FOR INSTALLATION.
10). TESTING PUSH BUTTON SHALL BE PROVIDED FOR ALL THE
INDICATING LAMP.
11). THE PURCHASER RESERVE THE RIGHT TO DISCUSS AND REVISE
VENDORS INTERLOCK DRAWING AFTER ORDER.
12). PRESSURE GAUGES SHALL BE LIQUID FILLED TYPE, STAINLESS
CASE AND 4 DIAL DIAMETER.
13). THE CONSTRUCTION OF CONTROL PANEL SHALL BE SPECIFIED
AS
FOLLOWS.
a.PLATE STEEL PANEL.
b.DUST TIGHT AND WATER PROOF.
c.COMPLETE WIRING VENTILATION.
d.INSIDE AND OUTSIDE GROUNDED.
e.WITH PRIMER INSTALLED OUTSIDE.
14). AUXILIARY DEVICES INSTALLED IN THE CONTROL PANEL ARE
AS
FOLLOW.
a.1 MAIN SWITCH.
b.SAFETY DEVICES FOR THE FANS.
c.SAFETY DEVICES FOR FUEL OIL PUMP.

HOT OIL SYSTEM PURCHASE

SPECIFICATION
PAGE

Specification
17

Yes

d.SAFETY DEVICES FOR THE HEAT TRANFER MEDIUM PUMPS.

e.TEMPERATURE RECORDER AND HIGH ALARM SWITCH OF FLUE
GAS
f.TEMPERATURE INDICATOR FOR FLUE GAS, TRANSFER MEDIUM
OF
HEATER INLET AND OUTLET
g.CONTROL AND MONITOR DEVICE FOR BURNER CONTROL.
h.STARTER FOR HOT OIL PUMP, FAN, OILPUMP.
i.POWER VOLTAGEVHZPH
j.CONTROL VOLTAGEVHZPH
k.SPAREONE SET STAND-BY OF TEMP-CONTROLLER PROCESS
CONTROLLER.
15). INSTRUMENT CONTROL PANEL SHALL BE EQUIPPED WITH LAMP
TEST BUTTON.
16). STARTER PANEL (MCC) SHALL BE EQUIPPED WITH AMPERMETERS
FOR EACH MOTOR STARTER UNIT.
17). E

I EQUIPMENTS IN FIELD SHALL BE INSLUDED WITH

FOLLOWING
a.ALL

ELECTRICAL

CABLE

CONNECTOR

FOR

ELECTRICAL

EQUIPMENT
SHALL BE ENDED WITH NPTTHREAD.
b.ALL CABLE FROM CONTROL PANEL TO BURNER SHALL BE
CONNECTED FROM TERMINAL BLOCK IN CONTOL BOX.
c.THE WIRING FROM LOCAL CONTROL BOX TO BURNER SHALL BE
COMPLETED BY MAKER, THE HEAT RESISTANT CABLE SHALL
BE
USED FOR THIS WIRING.
d.THE

DOWTHERM

TUBES

FOR

INSTRUMENT

SHALL

BE

SURROUNDED
WITH HEAT TRACE.
f.ALL

INSTUMENTS,

ELECTRICAL

DSHALL
BE SUPPLIED BY VENDOR.

EQUIPMENTS

IN

P I

No

10 OF 13

Explanation if No

18). THE FOLLOWING DRAWINGS AND INFORMATION SHALL BE

SUPPLIED BY VENDOR AFTER ORDER.
a.FLOW CHARTS FOR SEQUENCE CONTROL DIAGRAMS.(P I D)
b.INSTRUMENT CONTROL CIRCUIT DIAGRAM.
c.MOTOR

CONTROL

CENTER

(MCC)

ONE

LINE

CONTROL

CIRCUIT
DIAGRAM.
d.INSTRUMENT LOCATION DRAWING AND LAYOUT DRAWING.
e.CONTROL

CIRCUIT

DIAGRAM

OF

LOCAL

CONTROL

BOX

(PANEL).
f.TERMINAL CONNECTION DIAGRAM.
g.INSTRUMENT LIST AND DATA SHEET.
h.MOTOR LIST AND TECHNICAL DATA.
18. SCOPE OF SUPPLY
LIST OF SCOPES OF SUPPLY WILL BE DESIGNATED IN V B
TWO
PORTIONS AS FOLLOWS
THE ITEMS WHICH ARE DESIGNATED IN V PORTION SHALL BE
SUPPLIED BY VENDOR. THE ITEMS WHICH IN B PORTION SHALL BE
SUPPLIED BY BUYER.

HOT OIL SYSTEM PURCHASE

SPECIFICATION
PAGE

Specification
ITEM

Yes

DESCRIPTION

QUANTITY

PORTION

REQUIRED
OCCU-

STAND-

PIED

BY

HOT OIL HEATERS

LOW NOX BURNERS

OIL GUN OF LOW NOX BURNER

_SPARE

PILOT BURNER

_SPARE

FLAME SENSOR

_SPARE

COMBUSTION AIR FANS WITH

MOTORS (SOUND LEVEL:APPROX

75dBA AT 1M DISTANCE
7

SILENCERS (FOR ABOVE FANS)

CHANGE-OVER FLAP VALVES

WITH LIMIT SWITCHES (FOR

ABOVE FANS)
9

SHUT-OFF FLAP VALVES (FOR

BURNER CONTROL)
10

HOT OIL CIRCULATING PUMPS

WITH MOTORS
11

HOT OIL BYPASS CONTROL

VALVES(FOR HOT OIL HEATER)

12

INDEPENDENT CONTROL PANELS

(WEATHERPROFF)
13

INSTRUMENTS CONTROLLERS

14

CONTINUOUS EMISSION

MONITORING SYSTEM
15

FUEL OIL PUMPS WITH MOTORS

(GEAR
PRESSURE

TYPE,

OUTPUT

No

11 OF 13

Explanation if No

16 BAR)
16

FUEL OIL FILTER (DOUBLE

FILTER) BEFORE THE PUMPS

17

FUEL OIL PRESSURE CONTROL

VALVE
18

FUEL OIL PREHEATERS

(STEAM HEATED)
19

FUEL OIL FLOW METER

HOT OIL SYSTEM PURCHASE

SPECIFICATION
PAGE

Specification
20

Yes

HOT OIL FLOW METER (FOR

RETURN LINE)
21

STEAM HEATED

AIR-PREHEATERS
22

SMOKE TUBE AIR-PREHEATERS

BOILER TUBE
48.3mmO/D*2.6mmT
23

SOOT BLOWER FOR SMOKE TUBE

AIR-PREHEATER
24

INSULATION FOR HOT OIL

FUEL

HEATER SMOKE TUBE AIR-

OIL

PREHEATER,

PREHEA

STEAM

HEATED

AIR

-TER

PREHEATER AND FUEL OIL

( )

PREHEATER
25

INTERNAL PIPING, MATERIAL

SUPPORTS ON THE SKIDS OF

MAIN EQUIPMENT
26

COUNTER FLANGES APPLICABLE

FOR ALL OUTLET OF HOT OIL

HEATER. TO BE INSTALLED ON
EACH OUTLET NOZZLE
27

ELECTRICAL WIRING WIRING

SUPPORTS FOR MAIN EQUIPMENT CONTROL PANEL

28

ELECTRICAL WIRING WIRING

SUPPORTS FROM TERMINAL BOX

OF MACHINE TO CONTROL
MAPNE
29

BURNER ON-LINE SEQUENCE

PROGRAMMER.
30

TEMPERATURE CONTROL
EQUIPMENT FOR INLET AIR

No

12 OF 13

Explanation if No

HEATER
31

FOUNDATION WORKING

32

THERM S-300(OR DOWTHERM A)

33

SPARE PARTS FOR COMISSION-

ING 1 YEAR OPERATION

34

OTHER QUXILIARY DEVICES OR

PARTS FOR MACHINE RUNNING

35

DAMPER

FOR

COBUSTION

AIR

FAN
36

AIR DAMPER FOR S/A HEATER

HOT OIL SYSTEM PURCHASE

SPECIFICATION
PAGE

Specification

Yes

No

13 OF 13

Explanation if No

13. PENALTY TERMS

SPECIFIED AS SHOWN ON THE ATTACHENT (3)
14. SUPERVISORS SERVICE FOR COMISSIONING SHALL BE INCLUDED IN
THE QUOTATION.
15. MECHANICAL GUARANTEE
ONE

YEAR

GUARANTEE

ON

ALL

THE

EQUIPMENTS

WHICH

IN

PORTION
(SINCE PRODUCIBLE RUNNING)
NOTE
1.

OUTLINE

DRAWING

MENTIONED

WITH

MAIN

DIMENSION

AND

MATERIALS

SHALL

BE

SUPPLIED

WITH

QUOTATION.
2.

ALL DRAWING AND DATA SHALL BE PRINTED IN ENGLISH AND BE SUBMITTED BY AIR MAIL OR BY DHL,
TNT OR ANY OTHER COURIER SERVICE. ALL DRAWING AND DATA SHEET MUST BE APPROVED BY THE
PURCHASER
BEFORE STARTING FABRICATION.

3.

THE PROCESS FLOW DIAGRAM (PFD) AND PIPING INSTRUMENT DIAGRAM (P ID) TO SHOW PRESSURE,
TEMPERATURE, FLOW RATE, LINE SIZE.....ETC. ALL ITEMS OF EQUIPMENT SHALL BE INDIVIDUALLY
NUMBERED

ON

SCHEMATA

AND

DESCRIBED

IN

SUFFICIENT

DETAIL

AS

TO

MAKER,

SIZE,

TYPE

MATERIAL...
ETC.
4.

DESIGN DATA LIST AS SHOWN ON THE ATTACHMENT (1)

5.

PLEASE CHECK EACH ITEM CAREFULLY. EXPLANATION IS REQUIRED IF ANY EXCEPTIONS TO THIS
SPECIFICATION.

6.

EACH SHUT-OFF VALVE ON HOT OIL PIPING SHOULD BE BELLOW SEAL TYPE ON STEM.

7.

ALL GAUGES SHOULD BE IN M.K.S. SYSTEM UNIT SUCH AS

PRESSURE IN kg/cm2

8.

TEMPERATURE IN , AND SO ON.

CALCULATION FORMULA OF GUARANTED THERMAL EFFICIENCY AND PENALTY TERMS (IN CASE VENDOR FAIL
TO
ACHIEVE THE GUARANTED EFFICIENCY) WILL BE SPECIFIED AS SHOW ON VENDORS QUOTATION.

9.

THE GENERAL FLOW SHEET IS FOR VENDORS REFERENCE ONLY AS THE ATTACHMED DWG. DWG NO.

10. SPARE PARTS AND CONTINUOUS EMISSION MONITORING SYSTEM SHALL BE QUOTED SEPARATELY.
11. ALL THE GASKETS FOR THE FLANGES OF STEAM VALVE AND PIPING SHALL BE METAL SPIRAL WOUND
TYPE.

12. THREE PIECES OF THE ORIGINAL INSPECTION TEST RECORDS/REPORTS AND CALCULATION SHEET OF
HEATING
SURFACE OF HOT OIL HEATER SHALL BE SUPPLIED BY THE MAKER. THOSE DOCUMENTS SHALL BE
APPROVED AND CERTIFIED BY LOCAL GOVERNMENT.
13. FOR ALL STAND-BY AUXILIARY EQUIPMENT
EQUIPPED WITH STAND-BY PIPINGS AND ELECTRIC CIRCUITS. TO BE OPERATED INDEPENDENTLY.
14. THE VENDOR MUST SUBMIT THE SPARE PARTS LIST WHICH SHALL INCLUDE MAKER, SPECIFICATION, UNIT
PRICE, REPLACING CYCLE WITHIN WARRANTY PERIOD AND EXPIRED WARRANTY PERIOD SEPERATELY.
FURTHERMORE, THE VALID DATE OF PRICE AND INFLATION INDEX FOR THE SPARE PARTS SHALL BE
PRINTED INT THE LIST.
15. THE NAMEPLATE SHALL BE MARKED WITH EQUIPMENT NAME OR EQUIPMENT NO. MANUFACTURE DATE AND
MAKER.
16. ALL THE MATERIALS SHALL BE PACKED SEPERATELY AND DELIVERED IN ACCORDANCE WITH ATTACHED
PACKING LIST.
17. PERFORMANCE TEST SHALL BE EXECUTED WITH THE ATTENDANCE OF WITNESS DISPATCHED BY BUYER, AND
COST FOR PERFORMANCE TEST SHALL BE QUOTED SEPERATELY.
Remarks( by the vendor )

Vendor

Sale Representive

Date

Remarks
1.Please quote your prices per the listed specifications and quality standards, fill out this
form, and send it to us along with the quotations.
2. If the specifications and the quality standards of your produts quoted are the same as those
listed in the form, please mark [] in the YES column if not, please mark [] in the NO
column and state detailed specifications to which your company can make in the EXPLANATION
IF NO

ATTACHMENT (1)
SPECIFICATION FOR CALCULATION FORMULA OF GUARANTEED THERAL
EFFICIENCY AND PENALTY TERMS.
1.CALCULATION FORMULA OF THERMAL EFFICIENCY
EFFICIENCY100RF
WHERE

R2MAXRADIATION LOSS, TAKE 2

WHERE

TF TA
F

SA CONSTANT
FROM THE STANDARD SIEGERTS
K
TABLE0.607
TFFLUE GAS TEMPERATURE IN DEG,
TAAMBIENT AIR TEMPERATURE IN DEG,
KMEASURED CO2 VALUE IN (NO MORE THAN 13 )

2. PENALTY TERMS
SHALL THE SYSTEM FAIL TO REACH THE GUARANTEED EFFICIENCY UNDER
NORMAL OPERATING CONDITION. THE SELLER IS ENTITLED TO MODIFY
THE SYSTEM TO SERVE ITS PURPOSE WITHIN 3 MONTHS AFTER THE
FIRST TEST. THE MODIFICATION SHALL NO INTERRUPT THE PRODUCTION
LINE. OTHERWISE, 1 (ONE) OF CONTRACT VALUE FOR EACH 0.3
(LESS OR EQUAL) OF EFFICIENCY DEFICIT HAS TO BE PAID TO THE
BUYER AS THE PENALTY.

ATTACHMENT (2)
SPECIFICATIONS FOR C-CLASS FUEL HEAVY OIL.

ITEM

DESCRIPTION

GRAVITY, MIN

FLASH POINT, MIN

VISCOSITY, MAX

SULFUR CONTENT, MAX

UNIT

SPECIFICATION

TEST METHOD

API AT 15.56

12

ASTM. D287

66

ASTM. D93

CST AT

110

ASTM. D445

WT

1.0

ASTM. D1552
D2622

CARBON RESIDUE RAMS, MAX

WT

15

ASTM. D524

POUR POINT, MAX

15

ASTM. D97

WATER CONTENT, MAX

VOL.

0.5

ASTM. D95

WATER SEDIMENT, MAX

VOL.

0.5

ASTM. D1796

(D)

85 01 04 006

2.1.2
(1) (1)
(P.2-2)

(2) 3.5 (2)

35 CTCI 35

3.5

2.1.6
(P.2-6)

(3)
(3) CTCI

650mmX1100mm
450mm X
600mm
860mmX1550mm

(1)
(1)
lbkg
lb-ftkg-m

2.1.7
(P.2-6)
2.1.10
(P.2-9)

5.1.6
(P.5-3)

(1) 0.2 (1)

OFFSET
(1) (1)
1650
(2) (2)

(1) API (1)API

(HEATER-TUBE)

60 PSI
ANSI B31.3
115

(PIPE)

HEATER-TUBE

(E)

85 09 16 86

7.2.14
(1) (1)
(P.7-10)

(2)

(3)

(4)
P7-10

(D)

(1) (1)