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Actuator Catalogue Complete PDF
Actuator Catalogue Complete PDF
Contents
Contents
Introduction
Applications
Type Designation
Multi-turn Actuators
Design Principle
6-7
Functions
Open-Close Duty
Regulating Duty
Limit Switching
Torque Switching
8
8
8
9
10
Control Equipment
Micro Switches
Reduction Gear Unit
Position Indicators
Intermediate Switch
Manual Operation
Top Bevel Gear Set
Space Heater
Motors
11
11
12
12
13
13
13
13
14-15
16-20
21
21
21
22
22
23
Interface
Valve Attachment
Output Drives
Electrical Connection
Actuator Gearbox Combination
24
24
24
25
26
Service Conditions
Enclosure Protection
Ambient Temperature
Explosion Proof
27
27
27
28
General
Data Sheets
Technical Data Open-Close Duty
Electrical Data Open-Close Duty
Technical Data Regulating Duty
Electrical Data Regulating Duty
Dimension Sheet, Norm
Dimension Sheet, Compact
Dimension Sheet, E-pac
Output Drives
Linear Thrust Unit
Terminal Plan (Norm)
Wiring Diagram (Integral Starter)
Legend - Integral Starter
29
30-31
32-33
34
35
36
37
38
39
40
41
42
43
Introduction
In the course of ever increasing demand for
automation in all sectors of industries, electric
actuators for process control and regulation
have become more and more important. For
more than 30 years, Auma concentrates on
design, development and manufacturing of
electric actuators. During this period, Auma
has acquired a know-how in this field that can
hardly be surpassed. Auma today is one of the
leading manufacturers of electric actuators in
the world.
Auma India (Ltd.,) is now a subsidiary of
Auma Werner Riester Gmbh & Co. KG,
Germany manufacturing electric actuators
under brand name
. Auma (India) Ltd.,
started its operations in the year 1985 with HQ
and sophisticated manufacturing base at
Bangalore.
Sales support and after sales service are
provided by network consisting of regional
offices & service centers.
Applications
Auma multi-turn actuators of the type range SA
can be used wherever the automation of the
valve is required. The adoption to the
requirements of nearly every valve automation
task is possible. This is on account of :
An extermely wide torque range
Various combination possibilities with
Auma Valve Gear boxes. Thereby the torque
range can be further extended and / or the
multiturn actuator can be converted into
part turn, lever or linear actuator.
A large variety of versions, whether for open
or closed loop control, explosion proof
applications, a suitable version is available.
Energy
Power Plants
Air Pollution Control
District Heating
Pipelines
Chemical Industry
Petro-chemical
Chemical
Pharmaceutical
Others
Air Conditioning
Steel Mills
Ship Building
Cement Plants
Food Industry
Type Designation
Auma
Norm
OPEN-CLOSE Duty
Model : SA
Regulating Duty
Model : SAR
Auma
Compact
Actuator
Types
Auma
Integral Starter
Auma
e-pac
Regulating Duty
Auma
Flame Proof /
Explosion Proof
Torque Ratings
3 m kg
6 m kg
12 m kg
15 m kg
25 m kg
30 m kg
50 m kg
60 m kg
100 m kg
A Stem nut
B Plug Sleeve
C Dog Coupling
D Stub Shaft
E Bore with Keyway
4 rpm
5.6 rpm
8 rpm
11 rpm
16 rpm
22 rpm
32 rpm
45 rpm
63 rpm
90 rpm
125 rpm
180 rpm
Output Speed
12
22
Output Speed in RPM
Output Drive
Multi-turn Actuators
Multi-turn Actuator
Integral Starter - Compact
Multi-turn Actuator
Integral Starter - e pac
Multi-turn Actuator
Flame Proof / Explosion Proof
5
Design Principle
Manual Operation
Motor
Terminal
Compartment
Change Gears
Reduction Gearing
Valve Attachment
Switch Compartment
Design Principle
Motor
Terminal Compartment
Change Gears
Valve Attachment
Reduction Gearing
Manual Operation
Switch Compartment
Depending upon type of valve, the actuator
must be switched off at end positions by limit
switch or torque switch. For this purpose,
independent limit switching or torque
switching devices are provided in the switch
compartment. The switching devices are easily
accessible for any setting at site.
Functions
Open Close Duty
The characteristic feature of this actuator is
open loop. The normal valve positions in
OPEN-CLOSE Duty are end positions OPEN
and CLOSED. After receiving command, the
actuator operates the valve to one of the end
positions or if necessary to a preset
intermediate position. The valves are operated
relatively seldom, the time intervals can span
between a few minutes to several months.
Auma multi-turn actuators type SA for open
close service are rated for short time duty
S2-15min.
Typical Characteristics of
OPEN-CLOSE DUTY
Regulating / Modulating Duty
The characteristic feature of this actuator is
closed loop in which input command signal to
actuator is directly influenced by the flow
through the valve. Regulating / Modulating
duty actuator SAR operates between two set
bands between open-close positions depending
upon actual valve position and feedback signal.
The motors of these actuators are rated for
intermittent duty S4-25%. The mechanical
components and motor are designed to withstand
a large number of operations required for
modulating applications.
Typical Characteristics of
Regulating / Modulating Duty
Pemissible number of starts-stops depends upon
actuator size & speed. The details are available
in Data Sheets.
Intermittent Duty S4
Functions
Limit Switching
The limit switching enables to switch off the
actuator when reaching defined valve
position, usually end positions. The valve
travel is measured by mechanical counter gear
mechanism which when reaching the set
Functions
Torque Switching
The torque switching enables to switch off the
actuator when pre-determined torque is
reached instead of a defined position. The
torque switching works on principle of sliding
worm.
Axial displacement of worm proportional to
thrust is transmitted to torque switches.
Torque switches operate in closing & opening
directions. The required tripping torque can be
easily set on the graduated dial. If limit switch
cut off is selected prior to torque switch, then
torque switch serves as overload protection.
For tight seating of certain valves, the actuator
must be operated to end position CLOSED
with defined force. Such operation can be
carried out by torque seating. Limit seating is
commonly used in the end position OPEN.
Running Indication
Blinker switch is provided in the actuator and
can be used as running indicator.
10
Torque Switching
When torque seating is used at end position,
limit switches can be used for signalization.
Therefore actuator controls can differentiate
whether actuator was switched off by torque
switch or by limit switch. Micro switches of
torque switching are provided with 1 NO + 1 NC
or 2 NO + 2 NC contacts for both open & close
directions.
Control Equipment
Micro Switches
With the help of micro switches, mechanical
parameters such as travel & torque are
converted into electrical signals for actuator
control. There are four switches in the basic
version :
One limit switch each for the end
positions OPEN and CLOSE
One torque switch each for the
directions OPEN and CLOSE.
Limit and
Torque
Blinker
Type of
Current
Rating in Amp at
75 V 125 V 250 V
30 V
DC inductive
0.2
0.1
DC resistive
0.5
0.25
Approx. Electrical
contact rating
500,000 cycles at
250 V AC, 5A
50,000 cycles at
250 V DC, 0.1A
50,000 cycles at
250 V DC, 0.25A
11
Control Equipment
Reduction Gear Unit
A reduction gear unit (RGU) in the actuator is
used for mechanical position indication,
remote position indication & for operation of
intermediate switches. The output shaft of the
actuator drives final output shaft of RGU
through a series of reduction gears and final
o
shaft turns by approximately 270 while
actuator output shaft performs full number of
turns as set on two train or four train counter
gear unit. The reduction gear ratio needed for
each particular case is fitted at works if the
ratio is known. For this purpose fixed RGU
is supplied. If the ratio needs to be altered
Control Equipment
Intermediate Switches
With this limit switching, additional switching
points can be set for each direction of rotation.
The switching can be set between 25 and 75%
of valve travel in each direction. The switch
sub assembly consisting of 2 or 4 cam switches
is mounted on output shaft of RGU. Each
micro switch has 1 NO + 1 NC contact.
Intermediate Switches
Manual Operation
For commissioning or in an emergency when
there is no power supply, actuator can be
operated by hand wheel. The manual drive is
engaged by means of a lever. When motor
starts running, the manual drive gets
disengaged immediately & hand wheel does
not rotate during power operation.
In manual operation, hammer blow can be
effected with hand wheel. The hammer blow
makes it possible to open a jammed or rarely
operated valve.
Technical Data
Volts, AC
Resistance
ohms
Rating
Watts
230
230
110
110
5K
2.7K
1.2K
0.6K
10
20
10
20
13
Control Equipment
Motors
As a standard, Auma multi turn actuators are
equipped with 3 phase induction motors.
Auma motors are class F insulated and
withstand winding temperature upto 140o C.
DC Motors
Auma actuators are also available with DC
motors. These motors operate on 24 V, 110 V or
220 V DC supply.
AC Motors with Other Voltages and
Frequency
Three phase induction motors are available in
wide range of operating voltages from 220 V to
560 V and operating frequency of 50 or 60 Hz.
Technical Data
Voltages
Permissible Variation
in Voltage
3 ph AC Motor
1 ph AC Motor
50/60 Hz :
220 V - 240 V
110 V - 220 V
+ 10%
+ 10%
Mounting
Enclosure Protection
IP 67 or IP 68 after mounting
Type of Cooling
Surface Cooled
Insulation Class
Starting
Direct on line
Type of Duty
Direction of Rotation
Motor Protection
3 thermo switches
14
DC Motor
220 V
110 V
48 V
24 V
+ 10%
2 thermo switches
4 thermo switches
Control Equipment
Motor Protection
Motor winding may get overheated if the
actuator is run beyond rated duty or if the
rotor is stalled for considerably longer time or
if too high ambient temperature is
encountered. In order to protect the motor
against over heating, thermo switches are
embedded in the windings of three phase,
single phase AC motors and DC motors. When
integrated into the control circuits, they will
protect the motor against damage due to
excessive winding temperature.
Technical Data
AC Voltage
Switch Rating
250 V AC
Cos O = 1
250 V AC
Cos O = 0.6
2.5 A
1.6 A
Output Speeds
With large range of available output speeds,
almost every required operating time can be
achieved with Auma actuators.
The actuator output speed is determined by
the motor speed, change gears and reduction
gear ratio of worm / worm wheel.
The output speeds are available from 4 - 180
rpm in geometric progression of 1: 1.4.
During trial run, if found necessary, the
output speed can be easily changed by
Self Locking
Auma multi turn actuators SA/SAR3 to
SA/SAR100 are self locking (see note below)
with exception of output speeds 125 & 180
rpm. Actuators with 125 & 180 rpm are having
double start worm drive. After torque switch is
tripped, the sliding worm may move back to
initial position by the action of torque
measuring springs. This allows torque switch
to be released. If control system provides
continuous signal, this results in hunting of
motor. This can be avoided by the use of
auxiliary relay.
15
Principle of Operation
SAR
CU01
: Electronic positioner
MSAR
: Regulating valve
MU
SE
: Reference input
XR
YR
MUSAR :
16
Technical Data
Resistance
Power rating
3 Watt at 40 C
Angle of rotation
275 + 5
Linearity
+ 0.5%
RWG 2002
RWG 1001
Technical Data - RWG 1001
Configuration
3 Wire
24V DC
Supply Voltage
min. 18, max. 33V
0-20 mA
Output Current
(4-20 mA)
Input resistance
150 k ohms
Displacement of zero
+ 25%
position, max.
Displacement of end
from 50 to 100%
position, max.
Influence of supply
Max. 0.2%
voltage variation
Temp. drift
0.2% 10o C
Linearity not considering
0.05%
potentiometer
Technical Data - RWG 2002
Configuration
2 Wire
24V DC
Supply Voltage
min. 18, max. 33V
Output Current
4-20 mA
Input resistance
150 k ohms
Displacement of zero
+ 25%
position, max.
Displacement of end
from 60 to 100%
position, max.
Influence of supply
Max. 0.15%
voltage variation
Linearity not considering
< 1%
potentiometer
17
IWG 1002
Technical Data - IWG 1002
Configuration
2 Wire
24V DC
Supply Voltage
+ 15% regulated
Output Current
4-20 mA
Resistance max.
600 ohms
Displacement of zero
position, max.
+ 25%
Displacement of end
position, max.
60 to 100%
Temp. drift
Linearity (not
considering LVDT)
18
0.4% / 10o C
< 0.3%
IWG 1003
Displacement of zero
position, max.
Displacement of end
position, max.
Temp. drift
Linearity (not
considering LVDT)
600 ohms
+ 25%
60 to 100%
0.4% / 10oC
< 0.3%
Technical Data
Input WE1
XE2
Time delay
Adjustment of zero
point
Adjustment of end
position
Sensitivity (dead
band)
Relay output (max.
resistive load
CU 01
19
230V AC + 15%
110V AC + 15%
24V DC + 1V
4-20 mA
1-5V
4-20 mA single
4-20 mA dual
4-20 mA & 1-5 V
+ 0.1% of output span
+ 2% min. at zero
+ 10% min. at span
Signal Isolator
Version I
20
Version II
Technical Data - PS01
Supply voltage and
frequency
Power drawn
9 VA
Output voltage
max.
24V +1V DC
Mounting
Actuator Types
Auma Norm Actuators
This actuator offers a complete actuator type SA
with electric motor, torque switch for open close direction, limit switches for both end
positions & blinker switch for running
indication. The required reversing contactor
should be installed separately & wired to the
motor. For signalization of the switching and to
trip the contactors over micro switches, control
wires are required from actuator terminal
compartment cover to reversing contactor
installed separately.
Auma Norm
Auma Integral Starter Actuators
The purpose of offering Integral motor controls
for the actuator is to enable the customer to save
high installation costs for external controls.
Actuators with integral controls include control
& switching elements and are supplied
ready for use.
All electrical components such as limit, torque,
thermo switches, all monitoring elements &
position transmitter are integrated into modern
controls.This results in following simplification.
- No extensive wiring in the external control
cabinet
21
Actuator Types
Control Versions of Integral Starter Units
Auma Compact
This is a simpler version of Integral Starter Unit
with selector switch & push buttons. The
selector switch has 3 positions :
LOCAL :
The actuator can be operated locally i.e. at the
actuator by push buttons OPEN-OFF-CLOSE.
The running direction is indicated by LEDs.
REMOTE :
The actuator can be operated from remote
control station. The running direction is
indicated by LEDs on the actuator.
OFF :
The actuator cannot be operated with local
controls or from remote.
Auma Compact
22