Vibration Rack Spec

Power Plant Technological Development Projects
Contract No.: ******
Proj. Int. Dic. Loc. Typ. Seq. Rev.

Document Number
PPTD FC/00 II CN EQL 007 0A
Document Title Vibration Monitoring Rack Spec
Vibration Monitoring Rack Spec
0A 2/25/2020 Issue For Approval A.GH./M. N. MH. SH. H. KH.

Prepared Checked Approved
Rev. Date Description
TURBOTEC
COVER PAGE 1 OF25


Document Number
Revision Index
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Revision Index PAGE 2 OF25


Document Number
DOCUMENT SPECIFICATION
Title
Vibration Monitoring Rack Spec
GROUP OR PROJECT NAME Frame 9 Control System Upgrading

Classification NORMAL
Name Position E-MAIL Date
Author
A. Ghaemi Department ' s Expert a.ghaemi@turbotec-co.com
Checked by
M. Naderi Division Manager m.naderii@turbotec-co.com
M. Shojaei Department Manager m.shojaei@turbotec-co.com
Approved by
Maede Samani Product Engineering Manager m.samani@turbotec-co.com
Ramyar Ghoreishi r.ghoreyshi@turbotec-co.com

PPTD Programme Manager
Behnam Rezaei Design Engineering Deputy b.rezaei@turbotec-co.com
Hiwa Khaledi C.E.O h.khaledi@turbotec-co.com
DOCUMENT
PAGE 3 OF25
SPECIFICATION

Document Number
Abstract
This specification provides the minimum requirements for design, testing and
Inspection of the Machinery Vibration Monitoring System.
A Machinery Vibration Monitoring System provides continuous, online monitoring suitable for
machinery protection applications. An independent Machinery Vibration Monitoring System for
the machine to be supplied and be located in the 19 inch Rack in control room & a display unit in
the field
Keywords
Bently Nevada 3500, VM600, Vibration Monitoring Rack, Spec
Abstract PAGE 4 OF25


Document Number
Description
All rights reserved. No part of this document may be reproduced in any

form by any electronic or mechanical means (including photocopying,
recording, or information storage and retrieval) without permission in writing
from the publisher. It is not permitted to mount this document on any network
servers.
Middle East Turbo Compressor Company (Turbo Tech.)
Address: 3rd Gole Sorkh St. , Mahestan Blvd. , Sarvestan Blvd. , Shams Abad Industrial
City, Tehran – Qom Freeway, Tehran, Iran
Postal Code: 18341
Tel: 56236912,56236936,56236932,56236967,56236951,56236961
Fax: 56236912,56236936,56236932,56236967,56236951,56236961
Web: www.turbotec-co.com
E-mail info@turbotec-co.com
Description PAGE 5 OF25


Document Number
CONTENTS
REVISION INDEX .................................................................................................................. 2

DOCUMENT SPECIFICATION ........................................................................................... 3
ABSTRACT .............................................................................................................................. 4
DESCRIPTION ........................................................................................................................ 5
CONTENTS.............................................................................................................................. 6
LIST OF FIGURES ................................................................................................................. 7
1- INTRODUCTION ............................................................................................................... 8
1.1 PROXIMITY AND ACCELEROMETER SENSORS TO I/O ........................................................................... 8
1.2 SENSORS THAT CONNECTED TO RACK............................................................................................. 10
1.2.1 Accelerometer sensor loop ................................................................................................ 10
1.2.2 Proximity sensor loop ....................................................................................................... 11
2 CODES AND STANDARDS ............................................................................................. 11
3 GENERAL SPEC ............................................................................................................... 14
2- MINIMUM REQUIREMENTS ....................................................................................... 18
SPEC FOR I/O CARDS ....................................................................................................................... 18
POWER SUPPLY .............................................................................................................................. 22
CPU ............................................................................................................................................. 22
19 INCH RACK ................................................................................................................................ 24
4 APPENDIX ....................................................................................................................... 24
CONTENTS PAGE 6 OF25


Document Number
List of Figures
Figure 1: Turbine sensors that connected to Bently Nevada 3500 System ................................ 8
Figure 2: Turbine sensors that connected to vibrometer VM600 System ................................. 9
Figure 3: spec for I/O card ....................................................................................................... 18
Figure 7: power supply spec .................................................................................................... 22
Figure 8: CPU Spec ................................................................................................................. 23
Figure 9: 19 inch rack spec ...................................................................................................... 24
List of Figures PAGE 7 OF25


Document Number
1- Introduction
This specification provides the minimum requirements for design, testing and
Inspection of the Machinery Vibration Monitoring System.
A Machinery Vibration Monitoring System provides continuous, online monitoring suitable
for machinery protection applications. An independent Machinery Vibration Monitoring System
for the machine to be supplied and be located in the 19 inch Rack in control room & a display unit
in the field
1.1 Proximity and Accelerometer sensors to I/O

Sensor according to table should connect to equivalent I/O cards.
Item Cart Name KKS Adress Discription of sensor
MBT10CY005 CJP10+U23.03+CH1 VIBRATION BEARING 1
3500/42 MBT10CY010 CJP10+U23.03+CH2 VIBRATION BEARING 2
1 I/O mudule MBB10CY005 CJP10+U23.03+CH3 VIBRATION BEARING 3
MBB10CY010 CJP10+U23.03+CH4 VIBRATION BEARING 4
MBT10CG005 CJP10+U23.05+CH1 AXIAL DISPLACEMENT (GG)
3500/42 MBB10CG005 CJP10+U23.05+CH2 AXIAL DISPLACEMENT (PT)
2 I/O mudule MMA10CG005 CJP10+U23.05+CH3 AXIAL DISP. Comp. shaft DE
MMA10CG010 CJP10+U23.05+CH4 AXIAL DISP. Comp. shaft
MMA10CY005 CJP10+U23.04+CH1 VIBRATION Comp. Shaft DE
3500/42 MMA10CY010 CJP10+U23.04+CH2 VIBRATION Comp. Shaft
3 I/O mudule MMA10CY015 CJP10+U23.04+CH3 VIBRATION Comp. Shaft DE
MMA10CY020 CJP10+U23.04+CH4 VIBRATION Comp. Shaft DNE
3500/25 MBT10CG010 CJP10+U23.015.01+CH1 KEY PHASORGas Genarator(GG)
4 KEYPHASOR, I/O
MODULE MBB10CG010 CJP10+U23.015.01+CH2 KEY PHASORPower Turbine(PT)
3500/25 MMA10CG015 CJP10+U23.015.02+CH1 KEY PHASOR COMPRESSOR
5 KEYPHASOR, I/O
MODULE
Figure 1: Turbine sensors that connected to Bently Nevada 3500 System
Introduction PAGE 8 OF25


Document Number
CART Input
Discription
Item Cart Name\Address Available Used KKS
Sensor Type System
CH1 MBT10CY005 Accelerometer VIBRATION BEARING 1
Vibration
CH2 SPARE
IOC 4T CH3 MBT10CY010 Accelerometer VIBRATION BEARING 2
Input/output Cart CH4 SPARE
1
KEY PHASOR
+CJP20+U15+03 Tacho1 MBT10CG010 PROX. PROBE
Gas Genarator(GG)
Tacho
KEY PHASOR
Tacho2 MBB10CG010 PROX. PROBE
Power Turbine(PT)
CH1 MBB10CY005 Accelerometer VIBRATION BEARING 3
Vibration
CH2 SPARE
IOC 4T CH3 MBB10CY010 Accelerometer VIBRATION BEARING 4
2
+CJP20+U15+05.00 Tacho1 NA
Tacho
Tacho2 NA
CH1 MBT10CG005 KEYPHASOR PROBE AXIAL DISPLACEMENT (GG)

Vibration
CH2 MBB10CG005 PROX. PROBE AXIAL DISPLACEMENT (PT)

IOC 4T CH3 MMA10CG005 PROX. PROBE AXIAL DISP. Comp. shaft DE
Input/output Cart CH4 MMA10CG010 PROX. PROBE AXIAL DISP. Comp. shaft
3
Tacho
Tacho2 NA
CH1 MMA10CY005 KEYPHASOR PROBE VIBRATION Comp. Shaft DE

Vibration
CH2 SPARE
IOC 4T CH3 MMA10CY010 PROX. PROBE VIBRATION Comp. Shaft
4
+CJP20+U15+11.00 Tacho1 MMA10CG015 PROX. PROBE KEY PHASOR COMPRESSOR
Tacho
Tacho2 NA
CH1 MMA10CY015 KEYPHASOR PROBE VIBRATION Comp. Shaft DE

Vibration
CH2 SPARE
IOC 4T CH3 MMA10CY020 PROX. PROBE VIBRATION Comp. Shaft DNE
5
Tacho
Tacho2 NA
Figure 2: Turbine sensors that connected to vibrometer VM600 System
Table 1: VM 600 Required Cards
I Siemens Order
Product type
tem Code information
1 CPU-M 1CSA14931-1 200-595-701-114
2 I/O Card IOC 4T 1CSA14934-1 200-560-000-111
3 Isolator 1CSA15840-1 244-124-000-


Document Number
02X-A2-B2
244-124-000-
4 Isolator 1-Channel 1CSA18428-1
02X-A2-B3
5 MPC 4 1CSA14933-1 200-510-071-113
Power Supply
6 1CSA16069-1 200-582-916-011
Rear Panel
Power Supply
7 1CSA14936-1 200-582-500-013
RPS 6U
8 19"Rack ABE040 1CS63449-27 204-040-100-012
1.2 Sensors that connected to rack

Table 2: sensors that connected to rack
Description Model Order Info

PROXIMITY PROBE VIBRO- 111-401-000-013-A2-B6-C030-D000-
METER TQ 401 E015-F0-G000-H10
Proximity (speed, Key Phasor and Axial AMPLIFIER VIBRO-METER

204-450-000-002-A2-B12-H10-I1
displacement type) IQS 450
EXTENSION CABEL VIBRO-

913-401-000-013-A2-E085-F0-G000
METER EA 401
ACCELEROMETER
144-202-000-125
VIBROMETER CA 202
Accelerometer (Vibration of bearings)
244-704-000-042A2-B01-C100-D100-
CHARGE AMPLIFIER
E10-F2000-G2
1.2.1 Accelerometer sensor loop

Table 3: Vibration sensor loop
Row Description Model Order Info
 CA202 ‫شتاب‬ 144-202-000-
125
‫سنج‬
 IPC704 ‫کاندیشنر‬ 244-704-000-

042-A2-B01-
C100-D100-E1-
F2000-G2
 GSI127 ‫ایزاالتور‬ 244-127-000-
017-A2-B2


Document Number
 KFD2 ‫تکرار‬ KFD2-VR4-

Ex1.26
‫کننده ولتاژ‬
1.2.2 Proximity sensor loop

Table 4: proximity loop equipments
R Descri Model Order Info
ow ption
1 TQ 401 111-401-000-013-A2-B6-
Proxmity Sensor
C030-D000-E015-F0-G000-
proximity transduser
H10
2 EA 401 913-401-000-013-A2-
E085-F0-G000
extension cable
3 IQS 450 204-450-000-002-A2-
B12-H10-I1
signal conditioner
2 Codes and Standards

Highlighted standards must be achieved and others is better to comply with.
a) API American Petroleum Institute

• 670 Vibration, Axial-Position, and Bearing Temperature Monitoring
• Systems
• RP 551 Process Measurement Instrumentation
• RP 552 Transmission System
• RP 554 Process Instrumentation and Control
b) IEC International Electro technical Commission
• 60079 Electrical Apparatus for Explosive Gas Atmospheres
• 60529 Degree of Protection Provided by Enclosures (IP Code)
• 61508 Sill1 requirements
• 60502 Power Cables
• EN 61000-6-2, 61000-6-4 EMC Directives
• EN 61010-1 Low voltage directive
• EN 50581 RoHS Directive


Document Number
c) IEC/CEI 60255-5 standard Separate circuits
d) Other Standards
• NFPA-70 National Electrical Code
Code Issued
No. Issuer Subject
'Standard No. Year
Recommendations for general principles of nuclear First
1 BSI BS4877pt2
reactor instrumentation 1972
2 BSI/EN EN60529 Specification for degrees of protection 1992
Safety requirements for electrical equipment for

3 BSI/EN EN61010-1 2010
measurement, control, and laboratory
4 IEC IEC6150S Functional Safety of electrical / electronic equipment 2007
5 IEC 60079-0 Equipment for explosive atmospheres – General 2007
6 IEC 60079-11 Equipment for explosive atmospheres - Intrinsic Safety 2009
7 IEC 60079-26 Equipment for explosive atmospheres - EPL (Ga) 2007
1995 •
8 BSI/EN EN6006S series Environmental Testing - Test Methods — Various
2007
Engineering drawing practice. Recommendations for
9 BSI BS308ptl-3 1993
general principles
Technical Manuals – Specifications and user
10 BSI BS4884/4S99 1992
requirements
11 BSI BSS9S4 pt3 Dimensions of mechanical structures of 19” series 1985
12 BSI BSS308 Instrumentation Cables: Spec for PE insulated cables 1986

Mechanical vibration of rotating and reciprocating
13 ISO 2954 machinery -- Requirements for instruments for 2012
measuring vibration severity
Code
Issued
No. Issuer 'Standard Subject
Year
No.
Recommendations for general principles of nuclear reactor First
1 BSI BS4877pt2
instrumentation 1972
2 BSI/EN EN60529 Specification for degrees of protection 1992


Document Number
Safety requirements for electrical equipment for

3 BSI/EN EN61010-1 2010
measurement, control, and laboratory
4 IEC IEC6150S Functional Safety of electrical / electronic equipment 2007
5 IEC 60079-0 Equipment for explosive atmospheres – General 2007
6 IEC 60079-11 Equipment for explosive atmospheres - Intrinsic Safety 2009
7 IEC 60079-26 Equipment for explosive atmospheres - EPL (Ga) 2007
EN6006S 1995 •
8 BSI/EN Environmental Testing - Test Methods — Various
series 2007
Engineering drawing practice. Recommendations for
9 BSI BS308ptl-3 1993
general principles
10 BSI BS4884/4S99 Technical Manuals – Specifications and user requirements 1992
11 BSI BSS9S4 pt3 Dimensions of mechanical structures of 19” series 1985
12 BSI BSS308 Instrumentation Cables: Spec for PE insulated cables 1986

Mechanical vibration of rotating and reciprocating
13 ISO 2954 machinery -- Requirements for instruments for measuring 2012
vibration severity


Document Number
3 General Spec
1) The entity with system responsibility for the monitor system shall provide documentation certifying
compliance with all provisions of this standard.
2) Unless otherwise specified, signal processing/alarm/integrity comparison, display/indication, and all
other features and functions shall be contained in one contiguous enclosure (rack)
3) At minimum, each monitor system shall be provided with the following features and functions:
A. A design ensuring that a single circuit failure (power source and monitor system power supply
excepted) shall not affect more than two channels of radial shaft vibration, axial position,
casing vibration, speed indicating tachometer
B. When specified, the requirements of Safety Instrumented Systems (SIS) shall apply to some or
all of the machinery protection system, and the machinery protection system supplier(s) shall
provide the reliability/performance documentation to allow the SIS supplier to determine the
safety integrity level for the SIS. SIS requirements are specified by ISA S84.01–1996


Document Number
C. When specified, selected channels (or all channels) of the monitor system shall be available in
two additional configurations utilizing redundancy or other means:
1. A single circuit failure (power source and monitor system power supply excepted) shall only
affect the offending channel and shall not affect the state of alarm relays.
2. A single circuit failure (power source and monitor system power supply included) shall only
affect the offending channel and shall not affect the state of alarm relays (see note).
D. All radial shaft vibration, axial position, rod drop, and casing vibration channels, associated
outputs, and displays shall have a minimum resolution of 2% of full scale. Temperature
channels, associated outputs and displays shall have one (1)degree resolution independent of
engineering units. Tachometer and electronic overspeed detection system channels, associated
outputs, and displays shall have a resolution of one (1) rpm.
E. The SETPOINT system utilizes an all-metal chassis that provides outstanding immunity
to RFI and very low radiated emissions. The use of separate metal enclosures,
armored cables, and metallic conduit is not required to achieve CE Mark or EN 61000-6-2
compliance.
F. All circuit boards are conformal coated except those used on the System Access Module
(SAM) as the microprocessor sockets used in the SAM do not permit conformal coating. The
SAM is not part of the critical path in machinery protective functions; it facilitates
communications and display functions only
G. The SETPOINT system is energized by external 24 Vdc power. Power supplies to convert
from AC voltages (or higher DC voltages) to 24 Vdc are located outside of the SETPOINT
rack. This design philosophy minimizes heat sources within the rack enclosure, extending
component life. The SETPOINT Rack Connection Module (RCM) accepts power from two
independent sources. It is not a power supply, but is merely a distribution mechanism to route
power from simplex or redundant external power sources to the rack’s backplane. RCM
redundancy is achieved by the use of a Power Connection Module, a special type of RCM that
can reside in any slot in the rack. It duplicates the power distribution capabilities of the RCM
in rack slot 1. The design philosophy of the SETPOINT system does not use centrally
regulated voltages for microprocessors, transducers, and other system excitation requirements.
Instead, each module in the rack uses the 24 Vdc power distributed along the backplane to
regulate and generate necessary voltages needed for operation. This approach assures that
failure of a voltage regulation circuit affects only a single module – not the entire rack.
H. The SETPOINT system is energized by external 24 Vdc (nominal) power. An external supply
is not required for voltages between 22 Vdc and 30 Vdc, with transients between 18 Vdc and
36 Vdc
I. The SETPOINT system is fully CE compliant and marked
J. MTTR, TI, MTBF, PFD, and other data to allow determination of the safety integrity level
(SIL) is available upon request
K. The SETPOINT system incorporates independent supplies and input circuits for each
channel.
L. Internal self tests and transducer OK checks are fully implemented. A no-fault condition
is indicated by means of green LEDs on modules and green backgrounds on
touchscreen display.
M. The SETPOINT system uses an RJ-45 connector on each monitor module
(except temperature) instead of BNC connectors. This design facilitates easier multi-
channel cable runs over long distances by using CAT5 cable carrying four channels instead
of individual coaxial cables carrying only one channel. A special cable adapter (p/n


Document Number
100431) is provided that breaks out the signals at each RJ45. connector into four
individual BNC connectors. Buffered outputs from all 56 vibration channels in a rack
are also available at a special 30-pin connector pair on the Rack Connection Module
(RCM).
N. 4-20mA outputs are standard on all channels. They are individually programmable for any
measurement from any channel
O. This interface is available via the DAQ connector on each enhanced System Access
Module (eSAM). The protocol is open and documentation detailing this protocol is
available upon request. It is directly compatible with the OSIsoft PI System when
running the SETPOINT-to-PI Adapter service.
P. The alarm response time should not be confused with the alarm delay time. The alarm
response time is not programmable. The alarm delay time is programmable .The alarm
response time is the maximum time that can elapse in the system before detecting that a
channel’s value has violated a setpoint. Once a setpoint violation occurs, the violation must
be sustained for the alarm delay time before an alarm will be annunciated. This means that
setpoint violations shorter than the alarm delay time will be detected, but not
annunciated. SETPOINT fully complies with all requirements for alarm response
times and programmable alarm delay times.
Q. Four (4)epoxy-sealed, fully-programmable electro-mechanical relays are standard and
self-contained on each vibration or temperature monitoring module. Up to 14 monitor
modules can reside in a rack, in any mix. Separate relay modules are not required,
maximizing the number of monitoring channels that can fit within a rack.
R. Epoxy-sealed, fully-programmable electro-mechanical relays are standard. Options for
hermetically sealed or solid-state relays are not available at this time. The original
intent for mandating hermetically sealed relays was based on their reliability and
increased protection from contaminants compared to non-sealed relays. Thus, hermetically
sealed relays were required in 1st, 2nd, and 3rd editions of the standard. However, in 4th
edition, epoxy-sealed relays became the default. The key word here is sealed. When
relays are properly sealed, they provide the required reliability. Epoxy-sealed relays thus
became standard and hermetically-sealed relay were relegated to an “if -specified” option due
to their larger size and larger power consumption requirement swithout correspondingly
higher reliability. Solid-state relays are discouraged due to extensive application-
related constraints such as holding currents, leakage currents, and other issues not present
in electro-mechanical relays. This is why includes the words “...complete review of the relay
capabilities and requirements to ensure reliable operation” regarding the use of solid-state
relays.
S. When used in countries where compliance with the European Low-Voltage Directive is
a requirement, the maximum switched voltage should not exceed 48 Vdc.
T. When a rack inhibit condition is invoked by shorting the INH and COM terminals on the
Rack Connection Module, this is annunciated on the touchscreen when in RACK
view. Additionally, the red LED indicator for bypass (BYP) will illuminate on each module.
U. If UMM relay contacts are used for isolating the monitor system from the ESD while in
shutdown bypass (disarmed) mode, they must be normally de-energized relays. This
ensures they will not change state when power is removed from the rack.
V. The SETPOINT system can be configured such that two relay contacts on any
available UMM will change state when the rack inhibit condition is invoked on the RCM. A
keylock switch to invoke this condition can be provided upon request.


Document Number
W. The SETPOINT System Access Module (SAM) provides both MODBUS TCP (Ethernet)
and MODBUS RTU (serial) communications. Both interface share a common register
map.
X. The following optional data types are not available via MODBUS at this time:a) c) alarm
listb) e) channel value as a percent of alarmc) g) transducer OK limitsd) i)
communication link statuse) l) date/time stamp affixed to each data typef) m) system event
list However, all of the above are available via an optional OPC interface, which is better
suited for transmission of these data types than is MODBUS. They are also available via the
system’s touchscreen display and maintenance (configuration) software.
Y. SETPOINT modules can be inserted from the front or rear of the rack chassis. A local RESET
pushbutton is provided on the face of the Rack Connection Module (RCM) along with
wiring terminals for invoking this function via a remote switch. The RESET command
can also be invoked via the touchscreen display which may be on the opposite side
of the rack from the wiring terminals
Z. A detailed alarm list with time/date stamp is standard, showing when any channel enters
and leaves an alarm condition. The list can be sorted to allow easy identification of the
channel that was first to enter an alarm condition Will be supplied from third party when
required to meet project scope of supply and API compliance.
AA. Fully compliant. Each monitor module in the SETPOINT system has four (4) self-
contained relays as standard. Separate relay modules are not required. These relays are
fully programmable for any required voting logic and can be driven by any
combination of channels/alarms.
BB. The assumptions in paragraphs a-c are rooted primarily in data collection architectures that
date back to the 1980s where there were three discrete modes of data acquisition: steady-
state, pre-and post-event collection surrounding hardware alarms, and data collected
during transient conditions (where transient only meant changes in machine rotative
speed). SETPOINT CMS does not divide data capture into these categories. Instead, it
automatically collects data only when sufficient change has occurred in any waveform
parameter – not just D rpm changes or hardware alarms. In fact, hardware alarms have
little relevance under the SETPOINT data collection scheme, as the software no longer has
to be externally instructed when to collect or freeze data by way of an MPS relay or digital
alarm. Instead, the CMS functionality samples everything, detects any change
exceeding a user-configured threshold level, and stores the data based on its
interestingness. A conventional system defines interestingness using only two criteria:
hardware alarms and changes in machine speed.SET POINT CMS defines
interestingness using many criteria:•Overall amplitude•Waveform period (i.e. machine
speed)•Gap (bias) voltage. •1X filtered amplitude•2X filtered amplitude•nX filtered amplitude
(up to 8 nX values) amplitudes within user-defined bandpass, low-pass, or high-pass
regionsSETPOINT CMS also allows the user to configure a “max elapsed time” setting
that ensures dynamic data will always be collected during a certain D time interval,
even when none of the above-mentioned waveform criteria have changed
sufficiently. Static data is always collected every 80 ms, regardless of steady-state,
transient, or alarm events


Document Number
4- Minimum Requirements
Spec for I/O cards
Figure 3: spec for I/O card
Minimum Requirements PAGE 18 OF25


Document Number


Document Number


Document Number


Document Number
Power Supply
Figure 7: power supply spec
Table 5: Power supply require spec

Specification Description
Low Voltage dc Power
Input Voltage 20 to 30 Vdc
Supply
Current consumption 10 A maximum
Operating Temperature: -30°C to +65°C
Humidity 95% non-condensing
Min. Approvals Class I, Division 2, Groups A CSA/NRTL/C
CPU


Document Number
Figure 8: CPU Spec


Document Number
19 Inch Rack
Figure 9: 19 inch rack spec
This document describe minimum requirement for manufacturing vibration monitoring system. The
requirements and models, that it is using currently, is described. Following system have been used
and spec of them are shown.
1) 3500 Bently Nevada Condition Monitoring System

2) VM600 Condition Monitoring System (MEGGITT Company)
3) Sentry G3 Vibration Monitoring system (Sensonix)
5 Appendix
Documents from following systems:
1) 3500 Bently Nevada Condition Monitoring System

2) VM600 Condition Monitoring System (MEGGITT Company)


Document Number
3) Sentry G3 Vibration Monitoring system (Sensonix)

Vibration Rack Spec

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Power Plant Technological Development Projects

Contract No.: ******

Proj. Int. Dic. Loc. Typ. Seq. Rev.

Vibration Monitoring Rack Spec

0A 2/25/2020 Issue For Approval A.GH./M. N. MH. SH. H. KH.

COVER PAGE 1 OF25

Proj. Int. Dic. Loc. Typ. Seq. Rev.

Revision Index PAGE 2 OF25

Proj. Int. Dic. Loc. Typ. Seq. Rev.

GROUP OR PROJECT NAME Frame 9 Control System Upgrading

A. Ghaemi Department ' s Expert a.ghaemi@turbotec-co.com

M. Shojaei Department Manager m.shojaei@turbotec-co.com

Ramyar Ghoreishi r.ghoreyshi@turbotec-co.com

Hiwa Khaledi C.E.O h.khaledi@turbotec-co.com

Proj. Int. Dic. Loc. Typ. Seq. Rev.

Bently Nevada 3500, VM600, Vibration Monitoring Rack, Spec

Abstract PAGE 4 OF25

Proj. Int. Dic. Loc. Typ. Seq. Rev.

All rights reserved. No part of this document may be reproduced in any

Middle East Turbo Compressor Company (Turbo Tech.)

Description PAGE 5 OF25

Proj. Int. Dic. Loc. Typ. Seq. Rev.

REVISION INDEX .................................................................................................................. 2

CONTENTS PAGE 6 OF25

Proj. Int. Dic. Loc. Typ. Seq. Rev.

List of Figures PAGE 7 OF25

Proj. Int. Dic. Loc. Typ. Seq. Rev.

1.1 Proximity and Accelerometer sensors to I/O

Figure 1: Turbine sensors that connected to Bently Nevada 3500 System

Introduction PAGE 8 OF25

Proj. Int. Dic. Loc. Typ. Seq. Rev.

CH1 MBT10CG005 KEYPHASOR PROBE AXIAL DISPLACEMENT (GG)

CH2 MBB10CG005 PROX. PROBE AXIAL DISPLACEMENT (PT)

CH1 MMA10CY005 KEYPHASOR PROBE VIBRATION Comp. Shaft DE

CH1 MMA10CY015 KEYPHASOR PROBE VIBRATION Comp. Shaft DE

Figure 2: Turbine sensors that connected to vibrometer VM600 System

Table 1: VM 600 Required Cards

Introduction PAGE 9 OF25

Proj. Int. Dic. Loc. Typ. Seq. Rev.

1.2 Sensors that connected to rack

Description Model Order Info

Proximity (speed, Key Phasor and Axial AMPLIFIER VIBRO-METER

EXTENSION CABEL VIBRO-

1.2.1 Accelerometer sensor loop

 IPC704 ‫کاندیشنر‬ 244-704-000-

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 KFD2 ‫تکرار‬ KFD2-VR4-

1.2.2 Proximity sensor loop

2 Codes and Standards

a) API American Petroleum Institute

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2 BSI/EN EN60529 Specification for degrees of protection 1992

Safety requirements for electrical equipment for

4 IEC IEC6150S Functional Safety of electrical / electronic equipment 2007

5 IEC 60079-0 Equipment for explosive atmospheres – General 2007

6 IEC 60079-11 Equipment for explosive atmospheres - Intrinsic Safety 2009

7 IEC 60079-26 Equipment for explosive atmospheres - EPL (Ga) 2007

11 BSI BSS9S4 pt3 Dimensions of mechanical structures of 19” series 1985

12 BSI BSS308 Instrumentation Cables: Spec for PE insulated cables 1986

2 BSI/EN EN60529 Specification for degrees of protection 1992

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