Process Parameters Date: Ganage Group of Industries Unit

GANAGE GROUP OF INDUSTRIES
UNIT :-
REV. NO. :- 01 / 02.05.2004
DWM-01
INTRODUCTION DATE:
INTRODUCTION DATE:
DATE:-
PROCESS PARAMETERS
DATE
SR.NO.
PARAMETER
SPECIFICATION
SR.NO.
PARAMETER
AUTO SHUT HEIGHT CONTROLLER
CUSHION DISPLAY
CLAMPING TIME
4
5
UNCLAMING TIME
STROKE COUNTER
PARALISM RECORD
630 T
500 T ( I )
500 T ( II )
500 T ( III )
300 T
DWM-01
CHECKED BY :
MAINTENANCE ENGR. :
PRODUCTION ENGR. :
FORM NO. MNT / 09 - A / 01

UNIT :-
INTRODUCTION DATE:
REV. NO. :- 01 / 02.05.2004
FRL DAILY CHECKLIST
Date :
Date :
Date :
Shift
Machine
I st
II nd
Shift
III rd
Date :
Machine
I st
I st
II nd
Machine
I st
II nd
III rd
1] DRAIN WATER FROM FILTER & LUBRICATOR
FORM NO. MNT / 09 - B / 01
Machine
I st
II nd
Machine
I st
II nd
III rd
III rd
Date :
Shift
INSTRUCTIONS :2] CLOSE INLET & OUTLET OF FRL UNIT

3] ADD OIL IN THE LUBRICATOR
II nd
Shift
III rd
Date :
II nd
I st
Date :
Shift
I st
Machine
Shift
III rd
Date :
Machine
Shift
III rd
Date :
Shift
Machine
II nd
I st
II nd
Shift
III rd
Machine
III rd

UNIT :-
INTRODUCTION DATE:
REV. NO. :- 01 / 02.05.2004
LUBRICATION OIL CONSUMPTION

CUMMULATIVE
OIL IN Ltrs.
40
35
OIL IN Ltrs.
30
25
20
15
10
5
0
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
DAY
DATE
M/C
FORM NO. MNT / 09 - C / 00
REASON
ACTION
DATE
M/C
REASON
ACTION
DATE
M/C
REASON
ACTION
DATE
M/C
REASON
ACTION

UNIT :-
INTRODUCTION DATE:
REV. NO. :- 01 / 02.05.2004
DAILY TWO HAND CONTROL CHECK LIST

DATE :SR. NO.
SHIFT :MACHINE
TOTAL NO.
OF TWO-HANDS
TWO HANDS TWO-HAND BY-PASSED

IN USE
PROD. ENGR. SIGN.
MACHINE
OF TWO-HANDS

IN USE
(REASON)
REMARKS
MACHINE
OF TWO-HANDS
PROD. ENGR. SIGN.

FORM NO. MNT / 09 - D / 01

IN USE
(REASON)
MAINT. ENGR. SIGN.
TWO-HAND BY-PASSED
OF TWO-HANDS
IN USE
(REASON)
SR. NO.
SR. NO.
REMARKS
MACHINE
TWO HANDS
TWO-HAND BY-PASSED
OF TWO-HANDS
IN USE
(REASON)
REMARKS
MACHINE
TWO-HAND BY-PASSED
OF TWO-HANDS
IN USE
(REASON)
PROD. ENGR. SIGN.
MAINT. ENGR. SIGN.
TWO-HAND BY-PASSED
OF TWO-HANDS
IN USE
(REASON)
SR. NO.
SHIFT :MACHINE
TOTAL NO.
TWO HANDS
TWO-HAND BY-PASSED
OF TWO-HANDS
IN USE
(REASON)
SR. NO.
REMARKS
MAINT. ENGR. SIGN.
DATE :REMARKS
REMARKS
MAINT. ENGR. SIGN.
PROD. ENGR. SIGN.
SHIFT :TWO HANDS
MACHINE
TWO HANDS
DATE :-
MAINT. ENGR. SIGN.
TOTAL NO.
SR. NO.
SHIFT :TOTAL NO.
PROD. ENGR. SIGN.
SHIFT :TOTAL NO.
DATE :REMARKS
DATE :-
MAINT. ENGR. SIGN.
PROD. ENGR. SIGN.
SHIFT :TOTAL NO.
MACHINE
TWO HANDS
DATE :-
MAINT. ENGR. SIGN.
DATE :-
SR. NO.
SHIFT :TOTAL NO.
PROD. ENGR. SIGN.
SHIFT :TOTAL NO.
PROD. ENGR. SIGN.
SR. NO.
REMARKS
MAINT. ENGR. SIGN.
DATE :SR. NO.
(REASON)
DATE :-
SHIFT :MACHINE
TOTAL NO.
TWO HANDS
TWO-HAND BY-PASSED
OF TWO-HANDS
IN USE
(REASON)
PROD. ENGR. SIGN.
MAINT. ENGR. SIGN.
REMARKS
UNIT :-
INTRODUCTION DATE:
REV. NO. :- 01 / 02.05.2004
DAILY POWER FACTOR
MONTH :
TARGET LINE
POWER FACTOR
1.01
1.00
0.99
0.98
0.97
0.96
0.95
0.94
0.93
0.92
0.91
0.9
10
11
12
13
14
15
DAY
FORM NO. MNT / 09 - E / 01
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31

UNIT :-
INTRODUCTION DATE:
REV. NO. :- 01 / 02.05.2004
Daily B/D Record

MONTH:Dept. :- M/c Maintenance
M/c : Date
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
Shift
I Shift
II Shift
III Shift
CUMMULATIVE
B/D MIN.
Occurance
Date
FORM NO. MNT / 09 - F / 01
Shift
Phenomena ( Reason )
Action
Repair
Time
Search
Time
Total Time

UNIT :-
REV. NO. :- 01 / 02.05.2004
INTRODUCTION DATE:
MONTH :-
ABSENTISM RECORD
SR.NO.
EMPLOYEE NAME
TOTAL PRESENT EMPLOYEES
FORM NO. MNT / 09 - H / 01
10
11
12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

Process Parameters Date: Ganage Group of Industries Unit

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GANAGE GROUP OF INDUSTRIES

REV. NO. :- 01 / 02.05.2004

AUTO SHUT HEIGHT CONTROLLER

FORM NO. MNT / 09 - A / 01

GANAGE GROUP OF INDUSTRIES

REV. NO. :- 01 / 02.05.2004

FRL DAILY CHECKLIST

1] DRAIN WATER FROM FILTER & LUBRICATOR

FORM NO. MNT / 09 - B / 01

INSTRUCTIONS :2] CLOSE INLET & OUTLET OF FRL UNIT

GANAGE GROUP OF INDUSTRIES

REV. NO. :- 01 / 02.05.2004

LUBRICATION OIL CONSUMPTION

FORM NO. MNT / 09 - C / 00

GANAGE GROUP OF INDUSTRIES

REV. NO. :- 01 / 02.05.2004

DAILY TWO HAND CONTROL CHECK LIST

TWO HANDS TWO-HAND BY-PASSED

PROD. ENGR. SIGN.

TWO HANDS TWO-HAND BY-PASSED

PROD. ENGR. SIGN.

TWO HANDS TWO-HAND BY-PASSED

MAINT. ENGR. SIGN.

PROD. ENGR. SIGN.

MAINT. ENGR. SIGN.

MAINT. ENGR. SIGN.

MAINT. ENGR. SIGN.

PROD. ENGR. SIGN.

SHIFT :TWO HANDS

MAINT. ENGR. SIGN.

SHIFT :TOTAL NO.

PROD. ENGR. SIGN.

SHIFT :TOTAL NO.

MAINT. ENGR. SIGN.

PROD. ENGR. SIGN.

SHIFT :TOTAL NO.

MAINT. ENGR. SIGN.

SHIFT :TOTAL NO.

PROD. ENGR. SIGN.

SHIFT :TOTAL NO.

PROD. ENGR. SIGN.

MAINT. ENGR. SIGN.

DATE :SR. NO.

PROD. ENGR. SIGN.

MAINT. ENGR. SIGN.

REV. NO. :- 01 / 02.05.2004

DAILY POWER FACTOR

GANAGE GROUP OF INDUSTRIES

REV. NO. :- 01 / 02.05.2004

Daily B/D Record

FORM NO. MNT / 09 - F / 01

GANAGE GROUP OF INDUSTRIES

REV. NO. :- 01 / 02.05.2004

TOTAL PRESENT EMPLOYEES

FORM NO. MNT / 09 - H / 01

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