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Asme Viii Calcs
Asme Viii Calcs
1
SHELL CALCULATIONS
NOZZLE CALCULATIONS
CIRCUMFERENTIAL STRESSES
CIRCUMFERENTIAL STRESSES
VALUES
VALUES
300
17500
300
17500
Height:
Joint Efficiency:
Joint Efficiency:
6.625
Static Head
2.7125 Rn
Corrosion Allowance:
0.6
0.6000 Nom-CA
t = PR/SE - 0.6P
0.6052 inches
t =:
t = PR/SE - 0.6P
0.0470 inches
t =:
P = SEt/R + 0.6t
323 psig
P =:
t = PR/2SE + 0.4P
659 psig
P =:
P = SEt/R + 0.6t
3417 psig
P =:
P = 2SEt/R - 0.4t
0.2984 inches
300 psig
The minimum required shell thickness for a MAWP of
0.6052 inches, including CA.
is
0.6530 inches, including CA
The MAWP with a shell
thick is:
323 psig.
P = 2SEt/R - 0.4t
0.0232 inches
8493 psig
0.60515
0.0470
300 psig
The minimum required nozzle thickness for a MAWP of
0.0470 inches, including CA.
is
0.6000 inches, including CA
The MAWP with a shell
0.6052
0.0470
t =:
thick is:
t =:
3417 psig.
NOZZLES
Required thickness of shell (tr):
0.6052
0.0470
5.4250
L1 =
L2 =
Nozzle:
5.4250
1.6325
Inserted
3.9655
2.2500
(Inserted or Abutting)
0.6000
17500
Actual tn:
0.6000
17500
1.25
12500
69.8750
10
0.75
1.0000
0.6530
Actual Dp:
10.0000
Actual te:
0.7500
Actual t:
5.4250
5.4250
0.75
1.6325
0.6530
0
Nozzle projection (h):
Corrosion allowance:
0.0000
0.75
Actual Weld:
0.5
0.7500
0.4250
1.5
1.6325
0.425
0.7500
0
0.0000
A=:
Area: sheld(Et-Ftr)-2tn(Et-Ftr)(1-fr1)
or 2(t+tn)(Et-Ftr)-2tn(Et-Ftr)(1-fr1)
A1=:
0.2593
0.2593
0.1198
Area: nozzle
A2=:
1.6590
1.8055
1.659
A3=:
0.0000
A41=:
0.5625
A43=:
0.0000
5(tn-trn)fr2t
or 5(tn-trn)fr2tn
Nozzle is acceptable.
Reinforcement is required.
More reinforcement is required
FIRST CALCULATIONS
A1 + A2 + A3 + A41 + A43=:
2.4808
Reinforcement is required.
REINFORCEMENT CALCULATIONS
Area required:
dtrF+2tntrF(1-fr1)
A=:
Area: shell:
d(Et-Ftr)-2tn(Et-Ftr)(1-fr1
A1=:
or 2(t+tn)(Et-Ftr)-2tn(Et-Ftr)(1-fr1)
0.2593
0.2593
0.1198
Area: nozzle:
5(tn-trn)fr2t
or 2(tn-trn)(2.5tn+te)fr2
A2=:
1.8055
1.8055
2.4885
A3=:
0.0000
A41=:
0.4018
A42=:
0.1290
A43=:
0.0000
A5=:
1.8081
Area in repad
(Dp-d-2tn)tefr4
Nozzle is acceptable.
75
32.5 psi
4.4037
fr1 =
fr2 =
fr3 =
fr4=
1.0000
1.0000
0.7143
0.7143
1
1
0.7143
0.7143
High Temp
Low Temp
Difference
650
600
50
MAWT
620
Actual Stress
19,160
High Stress
Low Stress
Difference
18.8
19.4
0.6
20
40
0.24
Inspection Intervals:
Time:
Previous thickness:
Present thickness:
Required thickness:
Metal Loss:
7 years
0.5 in.
0.38 in
0.1771 in.
0.12 in.
Corrosion Rate:
0.0171 in/yr
Corrosion Allowance:
0.2029 in.
Remaining Life:
11.836 years
Semi-Elliptical Heads
HEAD CALCULATIONS
VALUES
150
17500
Joint Efficiency:
Inside Diameter of Head:
69.875
Corrosion Allowance:
Mill tolerance:
1.125
0.2997 inches
Critical Thickness:
P = 2SEt/D + 0.2t
P =:
0.315 in.
562 psig
0.7124
VALUES
250
20000
Joint Efficiency:
32
0.0000
0.17
2.6883
1.4751 inches
Critical Thickness:
1.549 in.
1.8532
1.9596 inches
Critical Thickness:
2.058
VALUES
250
20000
1
32
0.0000
0.3
2.6883
in.
1.9207
HEAD CALCULATIONS
VALUES
Maximum Allowable Working Pressure (P):
750
19100
Joint Efficiency:
0.85
72
Corrosion Allowance:
Mill tolerance:
0.1250
0.2722
PL
2SE - 0.2P
Critical thickness:
t=
0.8383 inches
0.8802 inches
or
P=
2SEt
L + 0.2t
0.4927 inches
P=
245 psig
VALUES
Maximum Allowable Working Pressure (P):
Maximum Allowable Stress Value (S):
Joint Efficiency:
20000
1
4.5
1.99
Corrosion Allowance:
Mill tolerance:
Given total wall thickness:
0.0500
0
0.26
0.0500
P =: 2tSE/D-2ty
P =:
2423 psig
d=
C=
P=
S=
E=
W=
hg =
168.25
0.3
147
20,000
1
3,000,000
4.625
t=
8.3817
D=
50 ft.
H=
48 ft.
G=
1.3
Sd =
20000
CA =
0.0625 in.
t=
t nom =
0.5 in.
2.6D(H-1)G + CA
Sd
min t =
0.3972 in.
critical t =
t=
0.4597 in.
Flag t =
0.421 in.
0.4375 in.
ASME SECTION I
DRUM CALCULATIONS
VALUES
2500
18800
1
84
0.4000
0.0000
5.303
5.3210 inches
P = SE(t-C)/R + (1 - y)(t - C)
P =:
2492 psig
36.8212
Boiler Tubes
P=
1949
D=
2.5
S=
15000
E=
e=
t=
t=
PD
2S + P
0.1650
0.2050
+ 0.005D + e
P = (2St)/D * 1000 * F
P=
S=
t=
D=
F=
CA =
CSA Z662
Design Pressure
Specified Minimum Yield Strength (SMYS)
Nominal Wall Thickness
Outside Diameter
Combined Factor (F, L, J & T)
Corrosion Allowance
S=
t=
D=
F=
CA =
359
5.56
114.3
0.6
1.61
P=
Mpa
mm
mm
mm
20956 kPa
CA % =
29%
L = 1.12Bsqrt(Dt)
Pit Depth =
1 mm
18%
L=
B=
D=
t=
Acceptable
Yes
L=
P = 2F(s/D)t
P=
F=
S=
t=
D=
S=
t=
ASME B31G
Design Pressure
Design Factor, usually 0.72
Specified Minimum Yield Strength (SMYS)
Nominal Wall Thickness
Outside Diameter
48000 psi
0.159 in
D=
F=
4.5 in
0.72
P=
2,442 psig
16,827 kPa
B=
3.624
t = Pd/2F-P
P=
586 kPag
D=
1372 mm
F=
165000 kPa
t=
2.440673 mm
0.09609 in