Professional Documents
Culture Documents
Quality
Management Plan
City of Mesa JOCG12
September 2013
1
Table of Contents
Section
Page
1.0GENERALREQUIREMENTS......................................................................................................................4
1.1Introduction........................................................................................................................................4
1.2Organization........................................................................................................................................4
1.3Subcontractors....................................................................................................................................5
1.4Responsibilities...................................................................................................................................6
1.4.1Authority......................................................................................................................................7
1.4.2Coordination................................................................................................................................7
1.4.3QCPersonnelQualifications........................................................................................................7
2.0FIELDQUALITYCONTROLEXECUTION....................................................................................................9
2.1DefinableFeatureofWork..................................................................................................................9
2.2InspectionandSurveillance..............................................................................................................10
2.3Permits..............................................................................................................................................10
2.4CertificationsandLicenses................................................................................................................10
2.5ControlPhases..................................................................................................................................10
2.5.1PreparatoryPhase......................................................................................................................10
2.5.2InitialPhase................................................................................................................................11
2.5.3FollowUpPhase.........................................................................................................................12
2.5.4ProjectCompletion....................................................................................................................12
2.6TakingActionforDeficienciesandNonCompliance........................................................................13
2.7TestingandObservation...................................................................................................................14
2.8FieldSubmittalManagement............................................................................................................15
2.8.1RolesandResponsibilities..........................................................................................................15
2.8.2OverviewoftheSubmittalProcess............................................................................................15
2.8.3RolesandResponsibilities..........................................................................................................16
2.9DocumentationRequirements..........................................................................................................16
2.9.1ContractorDailyQualityControlReport....................................................................................16
2.9.2ContractorDailyQualityControlReportSupportingDocumentation.......................................16
2.9.3CQCFieldNotes.........................................................................................................................17
2.9.4PhotoLogs..................................................................................................................................17
3.0APPENDICES..........................................................................................................................................18
AppendixA:CQCCDesignationLetter....................................................................................................18
AppendixB:PreparatoryPhaseMeetingFormTemplate&Checklist...................................................19
AppendixC:InitialPhaseMeetingFormTemplate................................................................................22
AppendixD:QCDailyReportFormTemplate.........................................................................................23
CONTRACTORQUALITYMANAGEMENTPLAN
REVIEWANDAPPROVAL
CENTENNIALCONTRACTORENTERIPRISES,INC.
ProvidinganeffectivequalitycontrolsystemandaqualityproductisatoppriorityforCentennial
ContractorsEnterprises,Inc.(CCE).ThisContractorQualityManagementPlanwaspreparedtoguide
workactivitiesandqualitymanagementimplementationfortheCityofMesaJOCG12Contract.Itwill
befollowedbyallemployeesofCCEandSubcontractors.
Bymysignaturebelow,Iapprovethecontentofthisplanforuseonthe:
CityofMesaJOCG12Contract
PlanPreparer:
BillJenkins,QualityControlManager
Date
Date
Date
PlanApproval:
MarkBurridge,ProjectGeneralManager
PlanConcurrence:
LorenaVillarreal,Asst.ProjectManager/AlternateQC
Organization
StaffResponsibilityandAuthority
PersonnelQualifications
DesignQualityControl
DefinableFeaturesofWork
3PhaseInspectionActivities
TestingandObservations
SubmittalManagement
DocumentationandReportingRequirement
ThisCQMPshallbeusedbyCentennialContractorsEnterprises,Inc.(CCE),applicablesubcontractors,
andmaterialvendorstoensurecompliancewithcontractrequirementsfoundintheproject
specificationsandreferencecodes.
1.2 Organization
TheorganizationoftheContractorQualitystaffforthisprojectreflectstherequirementspresentedin
theprojectspecifications.Theorganizationoftheprojectstaff,includingQC/QAstaff,ispresentedin
Figure1.
QualityControlManager(QCM)willprovideQCoversightandguidancethroughoutthedurationof
theprojects.UndertheCQM,adedicatedqualitycontrolalternatewillbeassigned.Duringthecourse
oftheproject,additionalqualitycontrolinspectorsmaybeaddedasnecessarytoensurecontract
compliance.
AnyadditionalQCstaffshallbedesignatedbytheCQMandshallhavecompleteauthoritytotake
reasonableactionsnecessarytoensurecompliancewiththecontractanddesignrequirements.If
necessary,theCQMordesignatedindividualsareauthorizedtostopwork.
Figure1OrganizationChart
CorporateProjectSupport
ProjectCostControlsManager
Accounting/Insurance/Bond/IT
ProjectGeneralManager
MarkBurridge
QCManager
BillJenkins
QCAdmin/SubmittalsClerk
MaterialsTesting&Inspection
DesignerofRecordInspections
ProjectManager/AlternateQCManager
LorenaVillarreal
ProjectSuperintendents
DanRoelle
GregWessels
OwnersRepresentative,CityofMesaJOCContractLevel
JohnBrobeckP.E.JOCProjectManger
KurtKrauseCivilEngineer
OwnersRepresentative,CityofMesaJOCProjectLevel
ProjectSpecificProjectManager
ProjectSpecificEngineerInspector
1.3 Subcontractors
TheanticipatedtradeswhowillteamwithCCEintheexecutionofthiscontract,areasfollows:
DemolitionandGeneralTrades
AcousticalCeilings
Tile,Carpet,Flooring
Painting
PlumbingandHVAC
Electrical
AccessandSecurity
FireAlarmandData
FireSuppression
Cabinets,Countertops,Millwork
1.4 Responsibilities
Projectqualitystaffresponsibilitiesshallbeasfollows:
CQManager:
TheCQManagermaintainsadirectreportingrelationshiptoCCESOperationsExecutiveonmattersof
overallprojectqualitycontrolimplementation.TheCQMandCCEFieldSuperintendentsshallmaintain
overallresponsibilitytoensurethatthequalityoffieldworkperformedbyconstructioncrewsisin
compliancewithcontractandapprovedworkplanrequirements.Inaddition,theCQMandField
Superintendentsareresponsibleforcoordinatingdatacollection,management,andimplementation
ofallapplicableQCdocumentation.TheidentifiedalternateCQMshallholdthesamedutiesand
responsibilitiesoftheCQMintheeventoflossorabsence.
TheCQMshallberesponsibleforthefollowing:
OverallimplementationofthisCQMPandthethreephaseQCprocess.
Reviewandapprovalofdailyreports.
Ensureproperschedulingofpreparatoryandinitialphaseinspections.
Attendingpreparatoryandinitialphaseinspections.
Prevent,stop,orcorrectQCdeficiencies,defectivework,ornoncompliance.
Exercisestopworkauthoritywhenrequiredtopreventperformanceinconsistentwithcontract
documents.
Investigateresearch,define,andisolatequalityproblemsandparticipateintheirresolution.
InitiateandmaintainQCrecords,reviewprocedures,andmonitordocumentationfor
completeness,accuracy,andcompliancewithcontractrequirements.
Monitorandupdatethesubmittalregisterandreviewsubmittals.
Ensurethatasbuiltdrawings(redlines)arebeingaccuratelymaintained.
Staffing,approval,andassignmentofadditionaldisciplinespecificinspectorsasneededtoensure
effectiveimplementationofthisCQMP.
FieldSuperintendent:
TheFieldSuperintendentsshallbeonsitedailyandberesponsibleforthefollowing:
DailyinspectionandimplementationofthisCQMPandthethreephaseQCprocess.
Performormonitortests,evaluations,orothermeasurementsneededtomeetquality
requirements.
Preparationofdailyreports.
Holdingpreparatoryandinitialphaseinspections.
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Prevent,stop,orcorrectQCdeficiencies,defectivework,ornoncompliancethroughdaily
inspection.
Exercisestopworkauthoritywhenrequiredtopreventperformanceinconsistentwithcontract
documents.
PrepareQCrecordsandQCdocumentation.
Performfirstlinesubmittalreviewandcoordination.
Ensurethatasbuiltdrawings(redlines)arebeingaccuratelymaintainedonadailybasis.
Keepadailylogbooktorecordallsignificantprojectsiteevents.
AdditionalDisciplineQCInspectors:
DisciplineQCinspectors,whenutilized,shallreporttotheCQMinallmattersofqualitycontrolfor
theircoveredprojectactivities.QCinspectorsshallensurethroughthethreephaseinspectionprocess
thatthequalityoffieldworkperformedbytheconstructioncrewsareincompliancewithcontract
andapproveddesignrequirements.Disciplineinspectorswillgeneratereportformsandprovidethem
totheCQM.DisciplineinspectorsshallbeutilizedasnecessarybytheCQMtoaugmentthethree
phasequalitycontrolprocessand/oraddressspecificdeficiencyareasasrequired.Discipline
inspectorswillbesubjecttotheapprovaloftheCQMandshallbeunderthedirectionoftheCQMfor
allinspectionandsupporttasks.
1.4.1 Authority
CCEsOperationsExecutivedelegatestheresponsibilityandauthoritytotheCQMtoadequately
performthefunctionsoftheposition,includingtheauthoritytostopworkthatisnotincompliance
withthecontractandprojectplans.
AnappointmentletterisissuedbytheCCEOperationsExecutive,describingtheCQM
responsibilities,andauthority.AcopyofthisletterisincludedinAppendixAfortheCQMaswellas
thealternateCQM.
1.4.2 Coordination
TheCQMmusteffectivelycommunicatethecontentandpurposeofthecontractdocumentsand
thisCQMPtomembersofthefieldteamtoensureconsistencyofimplementation.Inaddition,the
CQMmustmonitordatacollectionandensurethatproperprojectdocumentationoccurs.
sufficientpractical,technical,andmanagerialexperiencetosuccessfullyimplementtheoverallQC
program.Inaddition,theminimumqualificationsoftheCQMshallinclude:
TheCQMshallhaveaminimumof10yearscombinedexperienceasasuperintendent,
inspector,QCManager,projectmanager,orconstructionmanageronsimilarsizeandtype
constructioncontractswhichincludedthemajortradesthatarepartofthiscontract.
TheCQMshallhaveattendedtheACOEcourseentitledConstructionQualityManagementfor
Contractors.
AdditionalQCStaff:
OtherQCpersonnel(QCInspectors)shallbeutilizedonanasneededbasisshallbefieldengineers
and/ortechnicianswhopossessadequateformaltrainingandsufficientpractical,technical,and
administrativeexperienceinexecutingandrecordinginspectionactivities.Inspectionpersonnel
shalldemonstrateconstructionanddisciplinespecificknowledge(asappropriatetotheirjob
duties),knowtheappropriatecodesandregulations,understandobservationandtesting
procedures,haveknowledgeofequipmentandgeneralsitesafety,andreceivetraininginpertinent
projectdocumentsrelatingtothework.AdditionalQCpersonnelaresubjecttotheapprovalofthe
CQM.TheCQMshallgenerateformalassignmentlettersforalladditionalQCstaffmembers.
Table2.1DFWs&AssociatedSpecifications
SectionTitlePages:
Division01GeneralRequirements
Division02ExistingConditions
Division03Concrete
Division05Metals
Division06WoodPlasticsandComposites
Division07ThermalandMoistureControl
Division08Openings
Division09Finishes
Division10Specialties
Division12Furnishings
Division21FireSuppression
Division22Plumbing
Division23Heating,Ventilating,AirConditioning
Division26Electrical
Division27Communications
2.3 Permits
Thepermitsrequiredforaparticularphaseofworkshallbeobtainedpriortothepreparatoryphase
meetingfortherespectiveDFWandshallbepresentedanddiscussedatthepreparatoryphase
meeting.AnypermitrequiredforaDFWshallbedocumentedinthepreparatoryphasechecklistand
recordedaspartoftheQCdailyreport.
IncludedasAppendixBarethePreparatoryPhaseMeetingFormtemplateandapreliminary
checklistforeachprojectDFW.Thesepreparatorychecklistsareprovidedinthisreporttoassistthe
CQMinrunningthepreparatoryphasemeetingpriortoimplementingworkonaDFW.This
documentationshallguidethepreparatoryphasemeetingwithminutesandnotesbeingrecorded.
Asanote,PreparatoryPhaseChecklistspresentedinthisCQMPwillrequiremodificationstoaddress
currentsiteconditionsandmethodology.
Thepreparatoryphasemeetingshallinclude:
1) Areviewofapplicableplansandspecificationstoincludereferencecodesandstandards.
2) Achecktoensurethatallmaterialsand/orequipmenthavebeentested,submitted,and
reviewed.PreliminaryworksupportingtheDFWiscompleteandacceptable.
3) Examinationoftheworkareatoensurethatallrequiredpreliminaryworkhasbeen
completedandisincompliancewithcontractrequirements.
4) Aphysicalexaminationofrequiredmaterials,equipment,andsampleworktoensurethat
theyareonhand,conformtosubmittedshopdrawingsorsubmitteddata,andareproperly
stored.
5) Areviewoftheapplicablejobhazardanalysis.
6) Discussionofproceduresforperformingtheworkincludingconstructiontolerancesand
workmanshipstandards.
7) Achecktoensurethattheportionofthedesignfortheworktobeperformedhasbeen
acceptedbyapplicablereviewauthorities.
8) Areviewofspecificinspectionandtestingpoints.
PreparatoryPhaseDocumentationRequirementsApreparatoryphasemeetingisdocumented
andretainedintheprojectfiles.Originaldocumentationfromthepreparatoryphaseshallbe
recordedinQCdailyreportandshallinclude:
MeetingnotesandminutespreparedbytheCQMordesignatedFieldSuperintendents.
ThecompleteandsignedPreparatoryPhaseChecklist.
Applicabledistributedmeetingmaterial.
repeatedforeachnewcrewtoworkonsite,oranytimeacceptableorspecifiedqualitystandards
arenotbeingmet.
AtemplateInitialPhaseMeetingFormcanbefoundinAppendixCandistobemodifiedforusewith
eachprojectDFW.ThePreparatoryPhaseChecklistandtheInitialPhaseMeetingFormshallguide
theInitialphasemeetingwithminutesandnotesbeingrecorded.Thefollowingshallbe
accomplishedintheinitialphase:
1) Acheckofpreliminary/initialrepresentativeworktoensurethatitisincompliancewith
applicablerequirements.
2) Reviewofpreparatorymeetingminutes.
3) Verificationofrequiredcontrols,inspection,andtesting.
4) Establishlevelofworkmanshipandverifythatitmeetsminimumacceptablestandards.
5) Resolutionofcoordinationissuesanddifferences.
6) ChecksafetytoincludecompliancewithanupdatingoftheActivityHazardAnalysis(AHA)as
necessary.ReviewAHAwithworkers.
7) Theinitialphaseshallberepeatedforeachnewcrewtoworkonsite,oranytimeacceptable
specifiedqualitystandardsarenotbeingmet.
InitialPhaseDocumentationRequirementsAninitialphasemeetingisdocumentedandretained
intheprojectfiles.Originaldocumentationfromtheinitialphaseshallbeshallberecordedinthe
dailyQCreportshallinclude:
InitialphaseminutespreparedbytheCQM/SuperintendentandapprovedbytheCQM.
ThecompleteandsignedInitialPhaseMeetingForm.
inspectionsshouldbeproperlyscheduledwithinvolvedpersonnel(andthecustomerinthecaseof
thefinalinspection.)
ExecutionThefollowingsequenceofQCinspectionsandclosureactivitiesshouldoccuratthe
completionofprojectwork:
1) ThroughouttheexecutionoftheworktheCQMandsubordinateinspectorsshallconduct
inspectionsoftheworkanddevelopadeficiencylogforworkinspectedthatisnotin
conformancewithcontractplansandspecifications.TheCQMshallreviewalldeficiencylogs
generatedandcompileintoaprojectdeficiencylog.ThepunchlistgeneratedbytheCQMwith
inputfromthedesignatedownersrepresentativeshallbepostedinthefieldoffice.Thislist
shallbemaintainedandkeptcurrentandreportedinthegenerateddailyqualitycontrolreport
andshallincludetheestimateddatebywhicheachdeficiencywillbecorrected.Thedesignated
ownersrepresentativeshallnotifytheCQMoftheirfindingofanyadditionaldeficiencies.The
CQMshalladdthesedeficienciestothemaintainedpunchlist.TheCQMandsubordinate
inspectorsshallrepeatinspection(s)asnecessarytoascertainthatalldeficiencieshavebeen
corrected.Theseadditionalinspection(s)aswellasastatementthatallpunchlistdeficiencies
havebeencorrectedshallberecordedintheQCdailyreport.
2) FollowingContractorpunchout,thedesignatedownersrepresentative,CQMandanydiscipline
inspectorsshallconducttheprefinalinspection.TheCQMwillassurethatalldeficienciesnoted
duringtheprefinalinspectionarecorrectedandshallreportthestatusoftheinspectionand
statusofcorrectiveactionsinthedailyqualitycontrolreport.Uponcorrectionofall
nonconformingworktheCQMshallcertifyinwritingtotheOwnersRepresentativethatallwork
completedtodateisinaccordancewiththeplansandspecifications.
3) Thefinalinspectionoccursinthesamemannerfollowingthecompletionofprefinalcorrective
actions.Aswiththeprefinalinspection,theCQMshalldocumenttheinspectionaswellasthe
correctionofalldeficienciesinthedailyqualitycontrolreport.
ProjectCompletionDocumentationRequirementsAspreviouslydiscussed,documentationofall
completioninspections,includingcontractorpunchout,shallberecordedintothedailyquality
controlreport.DuringconstructionoftheprojecttheCQMshallensurethatupdatestotheproject
redlinedrawingsarekeptcurrent.Duringprojectcompletion,theCQMshallensurethecompletion
andqualityofasbuiltdrawingsandO&Mmanuals,whereappropriate.
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Table2.6DeficiencyActionAlternatives
DeficiencyActionAlternatives
1) PreventiveAction
ThemainroleoftheCQMandCQCstaffisnotjusttodetect
deficienciesbuttopreventdeficiencies.
Properlyimplementedpreparatoryandinitialphase
inspectionsplayamajorroleinsuchprevention.
Duringanyphaseofwork,theCQMorQCinspectorsexercising
goodjudgmentcandiscoverpotentialproblemareasand
preventsuchproblems,thusminimizingdeficienciesand
increasingprojectqualityandcosteffectiveness.
2) Onthespotdeficiency
correction
3) Documentationof
Deficiencies
4) StopWorkAuthority
Thisactioninvolvesnodocumentationandinvolvessimple
correctionofveryminornonrepetitivedeficiencies.
Throughout the execution of the work the CQM and
subordinate inspectors shall conduct inspection of the work
and develop a list of deficiencies for work inspected that is
notinconformancewithcontractplansandspecifications.
A list of deficiencies would be found as part of the QC
DailyReportForm,AppendixD.ContractorQualityControl
Report and the punch list generated by the CQM are the
meansofloggingandtrackingdeficiencies.
Insomecases,thisisanecessaryaction.Stopworkauthority
shallbeexercisedonlywhenotheralternativeshavefailedorare
notappropriate.
Testingmayincludeanalyticaltestingofsoils,fluids,orothermatrices;AmericanSocietyfortesting
andMaterialstestingofmaterials;andanyqualitycontroltestingworkrequiredtoverifycompliance
withcontractspecifications.TheCQMwillperformperiodicspotchecksoftestingactivitiesand
documentcomplianceintheQCDailyReport.
Offsitetestinglaboratories,ifrequired,shallbeappropriatelycertified.Ifrequiredandunderspecial
circumstances,offsitetestinglaboratoriesmaybeinspectedandauditedbytheQCMtoverifythat
thefacilitiesandtestingequipmentareavailableandthattheycomplywithtestingstandards.This
inspectionandauditwouldincludereviewofalllaboratorycertifications,verificationthatinstruments
havebeencalibratedagainstcertifiedstandards,andsecuringofcopiesofcalibrationrecordsfromthe
testinglaboratoryforthejobsitefiles.
Actuallocationsofeachtestsampleshallbeselectedtoprovideadequaterepresentationofthe
material.
5) TheCQMshallberesponsibleforreviewofallsubmittalspriortosubmissiontotheOwners
Representativeforapproval.
6) TheCQMensuresthequalityanddocumentationofsubmittals.Aswithpremobilization
activities,submittalsshallbeaccompaniedbyaTransmittalSheetandtheSubmittalRegister
shallbekeptcurrentandupdated.
7) IssuesregardingthequalityortimelinessofsubmittalsnotedbytheCQMshallbeconsidered
deficienciesandmanagedassuch(NOTE:Inmostcases,failuretomeetsubmittalrequirements
hasdirectcontractualimplicationsandcontractsrepresentativesneedtobemadeawareofthe
issuesandassociatedresolution.)
8) Inconjunctionwithactivitycloseoutordemobilization,theCQMshallensurethatsubmittalfiles
arecomplete,ofsufficientquality,anduptodate.
Fieldtestingresults
CompletedTailgateSafetyMeetingForms
PreparatoryInspectionsandmeetingminutes
InitialInspectionsandmeetingminutes
WritteninstructionsbytheownersrepresentativetoCCE
16
WritteninstructionsbyCCEtoSubcontractors
MaterialSpecifications
Alloftheseandotherpertinentinformationshallbemaintainedinsidethefieldfiles.
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3.0 APPENDICES
Appendix A: CQCC Designation Letter
August6,2013
Subject:AssignmentofContractorQualityControlManager(CQM)CityofMesaJOCG12Contract
DearMr.Jenkins,
BythisletterweestablishyourdutiesandresponsibilitiesastheContractorQualityControl
ManagerforProject:CityofMesaJOCG12Contract.
You are responsible for the execution of the Contractor Quality Management Plan as and overall QC
implementation on the project. Your authority includes, but is not limited to: assigning Field
Superintendent as QC staff with full authority to: exercising stop work directives for CCE, its
subcontractors,anditsoffsitevendorswhenitisanticipatedorknowthatsuchworkwillbeor
isadetrimenttotheproject.Inaddition,youareresponsiblefor:
OverallimplementationoftheCQMPandthethreephaseQCprocess.
Reviewandapprovalofdailyreports.
Ensureproperschedulingofpreparatoryandinitialphaseinspections.
Attendingpreparatoryandinitialphaseinspections.
Prevent,stop,orcorrectQCdeficiencies,defectivework,ornoncompliance.
Exercisestopworkauthoritywhenrequiredtopreventperformanceinconsistentwithcontract
documents.
Investigateresearch,define,andisolatequalityproblemsandparticipateintheirresolution.
InitiateandmaintainQCrecords,reviewprocedures,andmonitordocumentationfor
completeness,accuracy,andcompliancewithcontractrequirements.
Monitorandupdatethesubmittalregisterandreviewsubmittals.
Ensurethatasbuiltdrawings(redlines)arebeingaccuratelymaintained.
You have the authority to stop the work of CCE or any CCE subcontractors where
the work is not in compliance with the contract, design, or safe work practices.
Sincerely,
Tracy Kerns
Centennial Contractors Enterprises Operations Executive
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Project No.
Name:
AGENDA:
1.
Review of contract and specifications
2.
Location of Work Area
3.
Review of Submittals
4.
Review of Materials
5.
Relationship to other DFW
6.
Personnel Responsibilities
7.
Permits/Administrative Requirements
8.
9.
10.
11.
12.
13.
12.
Work Execution
Testing Requirements
Review of AHA
Review of Past Repetitive Deficiencies
Comments
Establish Schedule for Initial Inspection
Other
Name
Employer
Position
REVIEW SIGNATURES:
CQ Manager
Date:
Safety Manager
Date:
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CENTENNIALCONTRACTORSENTERPRISES,INC.
CityofMesaJOCG12Contract
20
CENTENNIALCONTRACTORSENTERPRISES,INC.
CityofMesaJOCG12Contract
Date:
INSPECTION CHECKLIST
CONTROL POINTS
Initial Preparation
Worker safety orientations complete
prior to field work
Applicable work areas identified
AHA in place for site activities prior to
field work execution
Required submittals in place and
approved
DFW Task/Activity
APPLICABLE REFERENCE
ACCEPTANCE CRITERIA
APPLICABLE REFERENCE
21
Date:
Owners Rep
Notification
I.
Date
Time
Comments:
Personnel Present:
Name
Employer
Position
II.
Identify full compliance with procedures identified during preparatory phase. Coordinate plans,
specifications, and submittals, and ensure coordination with other definable features of
work (DFWs).
III.
IV.
Check Safety. Review job conditions using OSHA Safety Standards and job hazard analysis.
CQ Manager
22