Professional Documents
Culture Documents
ELSEVIER
Abstract
Recent developments in gas turbines encourage their use in utility power generation in many parts in the world. The
addition of a heat recovery steam generator (HRSG) to a gas turbine to utilize its waste heat f'mds good application in
many of the Arabian Gulf countries to desalt seawater from the steam generated by the HRSG. Also the addition of a
steam turbine to utilize this steam, to form what is called a combined power cycle, greatly increases the efficiency of
power generation. The use of a combined cycle as a cogeneration power-desalting plant looks very attractive as it saves
fuel in producing both electric power and desalted water.
Keywords: Cogeneration; Computer program; Power desalting plant
1. Introduction
In a power plant course for senior and
graduate students at Kuwait University, the
teaching of the combined cycle in its cogeneration mode of operation and showing how
different parameters are affecting its performance
are greatly facilitated by using a computer program. The combined cycle, as shown in Fig. 1,
consists of a gas turbine, heat recovery steam
generator (HRSG), and a steam turbine. The
affecting parameters for the gas turbines include
0011-9164/00/$- See front matter 2000 Elsevier Science B.V. All rights reserved
PII: s o 0 1 1 - 9 1 6 4 ( 9 9 ) 0 0 1 9 0 - 3
28
I FuQ't
17
,_I2.
14 t|
H
IL
ST
D^
L_.I
~..;
.d |
k._-I
Fig. 1. Schematic diagram of a combined gas-steam turbine cycle with a two-stage pressure heat recovery steam
generator. Gas turbine: 1 compressor inlet, 2 combustion chamber (CC) inlet, 3 turbine inlet, 4, turbine outlet, 5 hot gases
stack outlet. Heat recovery steam generator: 4 supplementary fired boiler inlet, 6 HRSG hot gases inlet, 7 steam turbine
steam outlet and condenser inlet, 8 steam condenser outlet, deaerator outlet and feed water inlet to the HRSG, I0-11 lowpressure stage economizer, 12-13 low-pressure stage super-heater, 14-15 high-pressure economizer, 16-17 high-pressure
steam super-heater, 17 steam turbine inlet. AC, GT air compressor; CC, combustion chamber; GT, gas turbine; SF,
supplementary fired boiler; HRB, heat recovery boiler; BFG, boiler feed pump; ST, steam turbine; CP, condenser pump;
C, condenser; FWH, feed water heater; DA, open feed heater (deaerator).
29
{a)
(b}
Je,mbu~uo,
3/~'
Turblnal
P1 1
$
Fig. 2. Split shaft gas turbine, Brayton cycle, with its T-S diagram.
30
(1.44E-8 * T 3)
T
S O
in deg K,
Pr< 100
(3)
d__T
= f G (T) T
(4)
+ [0.0050771 *h 2*ln(h)]
and consequently,
in deg K,
T us.
300<h<1000 kJ/kg
from
Pr2, _ P2
Prl P1
+(1.3416E-7*T3)+[O.OO96349*T*ln(T)]
+(5328.55,/Sr 5)
(2a)
for Pr>140
PR(T) =4.497-(8.565E-4*T2)-(3.591E-7*T 3)
- (2.1635E- 10*T4)
inkJ/kg
(2b)
h(Pr) =915.36+(1313.65*Pr)-(1876.16*Pr~)
where + (2381 "93 */3-r3) - (1744"7 */~'r4)
+ (525.07,/7r 5)
in kJ/kg
Pr = Pr - 70
31
38O
(10)
=
288* [Standard pressure ratio (PR)-I] + 1 (7)
T1
Wcomp(ideal ) = h2s - h I
(8)
Hence,
mcomp(actual) = (h2s - hi)/lqcomp
(9)
+Yh
X=
hair(T3)- hai~(T2)
C x n y + (x + y / 4 ) 0 2 ~ x C O 2 + y H 2 0
f
f = -l']cmb
- C (mixture)2 + % (mixture)3
Cp(mgas)l -
32
P4 = P 3
*(er4s/Pr3)
(14)
pressure loss) * PR
Hence the amount of heat input into the combustion chamber per unit mass of combustible
mixture is
Qin =Cp(mgas)l *(T3-T2a)
(12)
W
compressor
0.95 + f
WGT _
(13)
WeT (actual)
(15)
WGT (ideal) = WGT (actual) / "qGT
WPT(actual )
nth -
Qin
33
[
1. Economizer
2. Evaporator
"
Oe-oerotor
~
3. Superheat.st
1st s~age
''
"-
1.
2.
3.
4.
Low pressure
Low pressure
Lew pressure
Hiqh pressure
De-a
economizer
evaporat.or
superheater
economizer
[2.
let It.a@
1;~ "
'~'
P.mp,
lea=it
L-LlJ
15
le
_1 Exhaust gas In
Fig. 3. Single- and dual-pressure stage HRSGs.
34
T2 = Tat2 + Tpp2
msup2 =
(17)
(18)
(20)
High pressure
Tin ~
10W pressure
-r.~,~. ~'~) ~ ~ ' r ,
_
~.G)
T,,z~-,,,, IT ..
\l\
--"~21
r,..,2\: ~. r,,t "r.tw
(E):(c}r... (B'~,
(A~'rf,,,,,
..................
Heot transferred CQ)
(21)
~,M~up2M
/ ~o~a
pressure HRSG.
T p l = T 1 - Tsatl
T'gas = T 2 -
msup2"(Hsat2- Hfeed,2)
(1-RADL)'mgas'Cp~gas )
(23)
35
(26)
where
(27)
(28)
H
~V/sup I
EF
where
msupl = (mfeed-msup2)
(25)
Q.
Entropy (hi
36
Xcond, is
Scondfg
(29)
Hondf.(mfeed-metl)+(metl.Hxn)
(32)
= mfeed'nfeed 1
Mfeed. (Hfeed-ncondf)
mextl =
(nextl _ ncondf )
Power =Tlmech"qgen'[(msup2-Hcond,a)
+ (msupl-Mext i )" (nsup1-/-/cond,a)]
(33)
(34)
_ (msup2"Wpump)
(30)
Thus,
_ (/-/cond,a -/-/condf)
Xcond,a -
Hondfg
Qinput = mgas
(35)
(31)
(36)
37
product,
The other desalting method is multi-stage
flash (MSF), which consumes thermal energy in
the form of low-pressure steam (at 1-2 bar) with
a gain ratio (distillate per kg of supplied steam)
of 6-8. Besides thermal energy, this method also
consumes mechanical energy (in the range of
4-5 kWh/m3 product) to run its pumps. Since the
required heat source is low-pressure steam
(1--2 bar), it is wasteful to use a boiler to operate
the system directly. In the Gulf area MSF
desalting plants are combined with cogeneration
steam turbines where steam is supplied to the
MSF desalting units after being expanded in the
turbine to the pressure required by the MSF units,
For the combined cycle, the steam turbine can
supply mechanical work (through electric
motors) to reverse osmosis desalting units while
bleeding steam to the MSF desalting units (see
Fig. 6). The figure shows that the steam cycle
open feed heater (deaerator) receives condensed
water from the condenser and from the MSF
desalting units. It also receives a fraction of the
low-pressure steam generated in the HRSG. The
temperature of condensate returned from the
MSF is in the range of(100-110C), close to the
feed water to the HRSG. Consequently, as the
mreed*Hfeed 1 : mextl * n e x t l + n a b s
*/-/cond,a
nabs* (/-/abs-nond,a)
_mfeed*(Hfeedl-ncond,a)-mabs*(Gbs-ncond,a)
mextl
(Hextl _ncond.a)
(37)
and the steam turbine output power can be
written as follows:
power 1 -- msup2 * (/-/sup2-ncond.a)
+[(msupl-mextl)*(nsupl-ncond.a)]
(38)
- n a b s *(Habs-Hond,a)-(msup2 * Wpump)
38
J_
._.
"'
.~
.~
,.0
ij
]
r
.-H ~
-,----h
~-t
:1++
f,d!
7_~ A_ ~
~ 11_
tI
~'~
-H d- W"--- ]
,~:-7~_1_ ~
,
::
.....
"I
+
4o
(39)
39
40
lflO~
144.0
170
43.g
160
Erflclmr~:g
"143.8
.... 140
43.7
130
(~
40.6 .q
120
43.5
I I0
43.4
i too
0. 90
80
o.
--
43.3
43.2 us
70
6O
50
40
250
43. I
Stlo~l Turblcm PowQr
f
2~
,
270
43.0
J
~]
P~olent
,
[~0
'
300
310
30
42.g
330
Temperol;ure( C )
41
5O
~.
Ol 45
v
40
35
30
,7
I-.~ M,",,n
~- 25
E
o 20
co 15
I0
u.o ~cs..
250
?.60
270
280
2gO
,,.
300
, 310
320
330
Fig. 8. Effect of ambient temperature on the high and low steam pressure flow rates produced by the HRSG.
~.0
3.0
4~.0
2.5
r,f
,.a
38.0
.0
3~.0
34.0
50(
.B
~
6130
'
700
F_.xh~,~t ~
,
800
Tempermtura
,
9130
(deg ~)
,
I000
).0
[ tO0
42
0.8
0.7
0.8
0.5
W
0.4
Efficien~
0 . ~
I0
20
30
....
40
50
N (Extracted t.o elzsorpticra system) ( k g / s )
,-
80
Fig. 10. Effect o f flow rate of steam bled from the steam turbine to the MSF desalters on the efficiency and utilization
factor o f the combined cycle.
7. Symbols
Cp(fuel)
Cp(air)
Cem,,
Cp(mix)
Cp(moist)
Cp(mgas )
Ce(ste~m)
51.40
41.20
30.84
20.56
10.28
0.0
0.0
10.28
20.56
30.84
41.20
51.40
89.1
89.1
89.1
89.1
89.1
89.1
W (Pt),
MW
42.50
39.25
35.90
32.10
28.10
23.85
W (St),
MW
131.6
128.4
125.0
121.2
117.2
113.0
W (total),
MW
0
22.9
45.8
68.7
91.6
114.0
Q supplied to MSF
desalters, M W
1.7
3.4
5.1
6.8
8.5
MSF desalter
production,
mgd
M condenser,
kg/s
51.40
41.20
30.84
20.56
10.28
0.0
M (ext),
kg/s
0.0
10.28
20.56
30.84
41.20
51.40
89.1
89.1
89.1
89.1
89.1
89.1
W (Pt),
MW
42.50
39.25
35.90
32.10
28.10
23.85
W (St)
MW
131.6
126.7
121.6
116.1
110.4
104.5
Net power
output
92.63
89.18
85.59
81.72
77.71
73.55
RO water
output in mgd
0
1.7
3.4
5.1
6.8
8.5
MSF water
output in mgd
92.63
90.88
88.99
86.82
84.51
82.05
Total water
output, mgd
Table lb
Operating parameters of a combined plant coupled to reverse osmosis and multi-stage flash desalting systems
M condenser,
kg/s
M(ext),
kg/s
63.6
64.82
66.2
67.86
69.7
71.8
Specific fuel
consumption,
kJ/kg product
42.45
41.40
40.30
39.10
37.80
36.44
Efficiency,
%
7.5
7.64
7.81
8.00
8.22
8.47
Equivalent
mech. specific
energy,
kWh/m 3
1.29
1.29
2.576
3.86
5.15
6.44
Work
consumed by
MSF, MW
Table 1a
Operating parameters o f a combined plant with steam extracted to MSF desalting units (steam temperature = 120 C) with Qinput= 310 MW
4~
~,q
~..,.
.~
44
Cv(gas~
ragas
- - S p e c i f i c heat of a gaseous
mixture at a constant volume,
kJ/kg.K
- - Actual fuel-to-air ratio (dimensionless)
- - T h e o r e t i c a l fuel-to-air ratio
(dimensionless)
- - Fuel enthalpy, kJ/kg
-Air enthalpy at the compressor
outlet, kJ/kg
-Air enthalpy at the turbine
inlet, kJ/kg
-Actual enthalpy at the condenser pressure, kJ/kg -1
-Enthalpy of saturated liquid
water at condenser vacuum
pressure, kJ/kg -~
- - Latent heat of vaporization of
steam at the vacuum pressure
in the condenser, kJ/kg-1
-Enthalpy of the extracted lowpressure saturated steam, kJ/
kg -1
-Inlet make-up water enthalpy
going to the first pressure stage
steam drum, kJ/kg -1
- - Outlet make-up water enthalpy
going to the first pressure stage
steam drum, kJ/kg -1
- - L o w - p r e s s u r e stage saturated
liquid enthalpy, kJ/kg -I
-High-pressure stage saturated
enthalpy, kJ/kg -1
- - Second stage superheated
steam enthalpy, kJ/kg -l
- - Mass of air supplied, kg/s
-Blow-down mass loss, kg/s-I
--Total
feed flow rate to the
HRSG, kg s-1
-Exhaust gas mass flow rate,
remake
--
f
f
hgf~e0
hair(aT2)
hair(al3)
Heond,a
Hcondf
HoneCg
Hextl
nmake.i
Hm,keout
H~atl
nsat2
H~up2
ma
mblow
mfeed
kgs
Mw
MMw
Pond
Psatl
Psat2
RADL
R
gmois t
Scondf
Scondfg
Sloss
Ssur,2
Tafte r
Texh
T1
T3 (TIT)
T4a
Tsa
Tf~d~
Treed2
Tgas.p
-1
- - M o l e c u l a r weight
- - Mixture molecular weight
- - Condenser vacuum pressure,
kPa
- - First-stage saturated pressure,
kPa
--Second-stage
saturated pressure, kPa
- - Exhaust gas heat loss due to
radiation from the HRSG, ratio
- - Universal gas constant
-Moist air gas constant
- - Entropy of water at condenser
pressure, kJ kg K -l
Latent heat of vaporization at
condenser pressure divided by
the condenser absolute temperature, kJ
- - Steam loss in the second stage
superheater, ratio
- - Entropy of second-stage superheated steam, live
-Exhaust temperature after additional burning, C
- - Exhaust gases temperature,
400-1800 K
- - Temperature at compressorinlet, K
- - Maximum turbine inlet temperature, K
--Actual
temperature at gas
generator exit, K
- - Actual temperature at power
turbine exit, K
- - First-stage feed water temperature, C
-Second-stage feed water temperature, C
- - Exhaust
gas temperature
entering the HRSG at part load,
~
Tin
- -
Tsga~
Tsteam. p
Tsupl
Tsup2
X
Xcond,a
Xfg
Wcomp
WGT
Wrr
Wpump
- -
- -
Tsar2
Tst
45
tion), C
- - Second-stage saturation temperature, C
- - Gas temperature at superheater
inlet, C
-Second-stage superheated steam
temperature at part load
operation, C
Outlet exhaust gas temperature,
C
-First-stage superheated steam
temperature, C
- - Second-stage superheated steam
temperature, C
- - Total number of supplied air
- -
moles
Actual steam quality at the
condenser pressure
- - Exit steam quality from the
steam turbine
-Actual specific work to compressor
- -
Greek
ehx
fist
rib
ric
qGT
- -
I]pT
- -
References